UNITIZED TRANSAXLE
Unitized Transaxle Installation
Page 16-38 2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual
16
24. Connect the 6 gauge white wire to the F2 post, the 6 gauge black ground wire to the A2 post and
tighten to 48 in-lb (5.4 N·m). Connect the 16 gauge yellow wire to the DF post on the starter/generator
and tighten to 30 in-lb (3.4 N·m) (Figure 16-95, Page 16-39).
25. Connect the Forward/Reverse shifter and bracket to the transaxle.
25.1. Install the three screws (2) securing the Forward/Reverse shifter cable bracket (1) to the transaxle
and tighten them to 135 in-lb (15.3 N·m) (Figure 16-34, Page 16-15).
25.2. Place the woodruff key (10) on the shifter shaft (Figure 16-34, Page 16-15).
25.3. Place the shifter lever (6) (aligned with the woodruff key) onto the Forward/Reverse shaft (9).
25.4. Install the nut (3), washer (4), and bolt (7) on the Forward/Reverse shifter lever and tighten to 36
in-lb (4.1 N·m) (Figure 16-34, Page 16-15).
26. Position the shifter cable in the shifter cable mounting bracket on the transaxle and tighten the
mounting nuts to 22 ft-lb (29.8 N·m). Connect shifter cable rod end to the shifter arm (Figure 16-96,
Page 16-39).
27. Attach the ground wire to the mounting screw on the oil filler tube mounting bracket and tighten to 50
in-lb (5.7 N·m) (Figure 16-97, Page 16-39).
28. Connect accelerator cable to actuator cam in the electrical box. Position the accelerator cable in
mounting slot in the wall of the electrical box and tighten mounting nuts to 18 in-lb (2.0 N·m) (Figure
16-98, Page 16-40). Install electrical box cover and tighten mounting screw.
29. Pull fuel line from impulse line fitting of the fuel pump, connect it to the carburetor and secure with a
hose clamp (Figure 16-99, Page 16-40).
31. Connect air intake hose to carburetor and secure hose clamp (Figure 16-101, Page 16-40).
32. Connect carburetor vent tube to carburetor and secure with hose clamp (Figure 16-102, Page 16-40).
33. Install transaxle drain plug and tighten to 21 ft-lb (28.5 N·m).
34. Fill transaxle with 27 oz. (.8 liters) 80-90 Wt. API class GL-3 or 80-90 Wt. AGMA class EP gear lubri-
cant. Install and tighten the level indicator hole plug to 21 ft-lb (28.5 N·m).
Figure 16-92 Shock Absorber
Figure 16-93 Ignition Kill Wire
Connect shock
absorbers at
lower mounts.
WHITE/BLACK
WIRE
BLACK
WIRE
