Cleco TME-100 Programming Manual Download Page 75

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en03d141.fm, 11.03.2008

PL12EN-1300 2008-03

Programming

graphs.txtE

c00

359

.bm

Fig. 3-39: Chronological History

3.10.3

Statistic / Parameter

c004

.bm

Fig. 3-40: Statistical Parameter

statpara.txtS

From the Parameter Screen the user is able to apply a filter to the chrono data.

Filter

Select from the pull down menu: "All, OK, or NOK" rundowns.

Summary of Contents for TME-100

Page 1: ...c Tool Control TME Series Version 2 5 2 Reference Document PL12 1404 Parts manual For additional product information visit our website at http www cooperpowertools com Programming Manual PL12EN 1300 2...

Page 2: ...damages We likewise do not assume liability for damages resulting from defective circuitry inside the devices supplied Cooper Power Tools reserves the right to ammend supplement or improve this docum...

Page 3: ...14 2 2 2 Display 14 2 2 3 Keypad Overlay 15 2 2 4 Indicators 15 2 2 5 CPU with PC 104 15 2 2 6 AC Input Power 16 2 2 7 Inernal DC Power 16 2 2 8 Input Output Connectors 16 3 Programming 21 3 1 Naviga...

Page 4: ...ilder Fieldbus 46 3 4 5 Advanced Linking 51 3 4 6 Advanced Application Builder Signals 52 3 4 7 Advanced Application Builder System Settings 53 3 5 RUN Screen 55 3 5 1 Run Screen Tool 2 57 3 5 2 Run S...

Page 5: ...ngs 90 3 13 Administration 91 3 13 1 Administration Load Save 91 3 13 2 Administration Print 92 3 13 3 Administration Password 93 3 13 4 Administration Date Time 94 3 13 5 Administration Language 95 3...

Page 6: ...6 PL12EN 1300 2008 03 PL12EN 1300 TME 200 V2 5 2 0108IVZ fm 11 03 2008...

Page 7: ...no additional software to begin your fastening process If you are interfacing your unit with an external computer interfacing software is required Contact your distributor for the interfacing software...

Page 8: ...on the peripheral equipment purchased the unit may be located in a remote position but should still be accessible Attachment of accessories and tools should also be considered with the installation l...

Page 9: ...d to introduce EMC measures and cover the cost incurred Operation without closed control cabinet is forbidden The properties of the shielding would be altered and the noise emission increase 1 5 Conne...

Page 10: ...ons may also cause damage to your unit and void exist ing warranties Upon application of power the unit will initiate a self test The initialization takes approximately 45 seconds The introduction scr...

Page 11: ...s the ship s wheel to return to the Navigator Menu Once Tool Setup is complete the application needs to be programmed To do this go to Basic Application Builder From this screen torque angle and speed...

Page 12: ...ector Panel Enclosure Key 542818 Indicator Lights Keypad Indicator Lights LCD Display a00254_1 bmp Fig 1 4 Controller 1 1 Tool Connectors Floppy Drive Power In Fuse Holder Ethernet Port Keyboard Port...

Page 13: ...your unit Soft Keys F1 F4 used to select functions based on the screen displayed ESC Key used at any time to return back one screen or exit the edit mode DEL Key used to delete a numerical value on th...

Page 14: ...EMA 13 IP54 rating Lockable front door for customer specific key requirements Lockable 3 phase power switch Side door for connector cable protection Removable Mounting Plate Removable fully operationa...

Page 15: ...w Left Arrow Right Arrow ENTER Enter Orange Border 4 Soft Keys 2 2 4 Indicators 5 Highly visible indicators 2 red groupings 1 green grouping 2 amber groupings Each grouping contains 12 high intensity...

Page 16: ...kVA peak meets VDA 0570 norm Note If necessary it s possible to connect two units to one 230 VAC power supply with a 16 A slow blow fuse C Type 2 2 7 Inernal DC Power Input 85 VAC 264 VAC Output 5 VD...

Page 17: ...V 16 Start Switch 0 to 24 V 17 Reverse Switch 0 to 24 V 18 24V 24 V 19 Motor Phase C 0 to 300 V 20 Transducer Calibration 0 to 5 V 21 Temperature Sensor 0 to 5 V 22 Temperature Sensor 0 to 5 V 23 Moto...

Page 18: ...ata 4 0 to 5 V 7 Data 5 0 to 5 V 8 Data 6 0 to 5 V 9 Data 7 0 to 5 V 10 Acknowledge 0 to 5 V 11 Busy 0 to 5 V 12 Paper Out 0 to 5 V 13 Select Out 0 to 5 V 14 Auto Feed 0 to 5 V 15 Error 0 to 5 V 16 In...

Page 19: ...8 03 19 Controller Specifications 2 For signal description please see chapter 3 4 2 Advanced Application Builder Inputs page 41 Outputs Pin Description Value 1 24 V Output 24 VDC 2 Output Common Outpu...

Page 20: ...20 PL12EN 1300 2008 03 en02d141 fm 11 03 2008 Controller Specifications 2...

Page 21: ...the ESC key The ESC key will return the original value In order to describe the soft key functions the left soft key is referred to as F1 center left soft key F2 center right soft key F3 and right sof...

Page 22: ...entered it must be entered each time an appropriate screen is exited 3 1 4 Print Screen A Print Screen function is available on all screens In some cases a Print Screen soft key has been added that wi...

Page 23: ...d Application Builder allows the user to View all Application setups at once and perform I O Mapping The Application Matrix shows an overview of Application and Stage programming by displaying the sel...

Page 24: ...n load save and configure system information Administration functions include loading and saving the system configuration to a diskette set ting date and time setting password protection and printing...

Page 25: ...Pressing the Cancel button exits the auto program screen without saving changes Pressing the OK button causes the auto calculations to be done and the results are displayed on the basic screen From th...

Page 26: ...ram ming the Parameters automatically use the default values 3 2 3 Basic Application Builder Parameters Parameter Name Range Typical Fastening Strategy Torque Control Angle Monitor Angle Control Torqu...

Page 27: ...and Sequence 41 for all others The automatic selection of a tube nut tool depends on a T in the tool model number That means if a T appears in the model number a tube nut tool is expected This fasten...

Page 28: ...xits the auto program screen without saving changes Pressing the OK button causes the auto calculations to be done and the results are displayed on the basic screen 3 2 7 Basic Application Builder Cop...

Page 29: ...ightening in a counter clockwise direction Sequence 41 angle controlled backout and the Backoff Stage are run in the clockwise direction WARNING When the Counter Clockwise box is checked the normal di...

Page 30: ...py the parameters of an application or stage to one or more other applications or stages by pressing the Copy F2 soft key From this dialog box the user can specify the source and target tool applicati...

Page 31: ...itor Sequence 50 Angle Control Torque Monitor Sequence 41 Angle Controlled Backoff When a Sequence is selected the Control and Monitor check boxes and Fastening Sequence listbox will both display the...

Page 32: ...e and Torque Monitoring This tightening sequence is generally preceded by a fast pre tightening cycle The transducer integrated into the nutrunner measures the torque and the resolver measures the ang...

Page 33: ...the next stage until it reaches the last stage having a selected Sequence It will then rollover to the first stage In order to add a stage without a selected Sequence the user must highlight the stage...

Page 34: ...and can be output to a printer or transmitted to other sys tem components by data communication When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using th...

Page 35: ...e Standard Application Builder Sequence input value 50 Trigger Torque Nm trigger torque beginning of measurement for the graphic display Threshold Torque Nm threshold torque beginning of angle countin...

Page 36: ...quence 41 Angle Control in Reverse Angle Low Limit Deg 0 to 9999 90 of Turnoff Angle Turnoff Angle Deg Low Limit to 9999 As appropriate Angle High Limit Turnoff angle to 9999 110 of Turnoff Torque Spe...

Page 37: ...to enter a higher value Relax This sequence is generally used at the end of a rundown to prevent mechanical locking of the tool without loosening the joint The relax parameters are set to values as in...

Page 38: ...tage until it reaches the last stage with a selected Sequence It will then rollover to the first stage In order to add a stage without a selected Sequence the user must highlight the stage field and e...

Page 39: ...d in 30 steps to target speed Flex Stop After Turn off Deactivate Flex Stop Allows the user to deactivate the flex stop Flex Stop Percentage of duration of flex stop The higher the percentage the long...

Page 40: ...Matrix appmatri txtS The Application Matrix is a display matrix of 255 Applications vs 6 Stages showing the selected Sequence number for each stage It gives the user an overview of controller programm...

Page 41: ...op in Final Stage Tool Start Inputs I0 Application Select 0 I1 Application Select 1 I2 Application Select 2 I3 Tool Start I4 Reject Release I5 Tool Reverse I6 Tool Enable With Linking I7 Reset Linking...

Page 42: ...actuator on the tool Tool Ready Prepares the controller for a new rundown When active the previ ous outputs are cleared and the yellow LEDs flash Appl Select 0 Application Selects 0 7 are used to sel...

Page 43: ...previous rundown until cleared by another tool start or the tool ready signal en03d141 fm 11 03 2008 PL12EN 1300 2008 03 43 Programming 3 All inputs are active high They are referenced to an isolated...

Page 44: ...tage2 c00287en bmp 44 PL12EN 1300 2008 03 en03d141 fm 11 03 2008 Programming 3 Fig 3 15 Output Timing Diagram outputs txtS Eight relay outputs are available at the Phoenix output connector under the r...

Page 45: ...he tool is running Cycle Complete Active when a rundown has ended in the last stage Linking Complete Active when rundowns of all positions of the selected batch group are complete Linking OK Active if...

Page 46: ...ication Builder Fieldbus c00400en bmp Fig 3 16 FieldBus fieldbus txtS From the FieldBus Screen the user is allowed to choose from four options for fieldbus connec tions None DeviceNet Profibus or Ethe...

Page 47: ...bus outputs that replaces the standard Torque Angle results outputs with Cycle OK Cycle NOK and yellow light outputs that originate from tool 2 Dwell Time This is the number of milliseconds that each...

Page 48: ...Green Tool Light Cycle OK Output data will indicate when cycle is within programmed limits Cycle NOK Output data will indicate when cycle is outside of programmed limits Yellow Tool Light Output data...

Page 49: ...1 BIT 0 Remote Tool Start BIT1 Remote Tool Reverse BIT 2 Tool Ready Flashing Yellow Light BIT 3 Tool Enable BIT 4 Socket Tray Lamps Enable BIT 5 Socket Tray Lamps Appl Sel 0 BIT 6 Socket Tray Lamps Ap...

Page 50: ...lect Code 1 8 Mirror BIT 7 Tool Enable from Socket Tray BYTE 1 BIT 0 Tool In Cycle BIT 1 Tool Reverse Switch BIT 2 Fault BIT 3 Cycle Complete BIT 4 Tool Ready pass through from Input BIT 5 Socket Tray...

Page 51: ...program if the linking strat egy should reset to position 1 after an NOK or set the number of times a fastener can be retight ened after an NOK before advancing to the next position To configure linki...

Page 52: ...itions that control the activation of sig nals The fault signal for a tool may be activated by a servo warning event total cycles exceeding a desired number cycles since service exceeding a desired nu...

Page 53: ...lphanumeric This string is appended to the front of default file names so that multiple controller files can be saved to the same disk media Same for both tools 2 Channel only When this box is checked...

Page 54: ...not reach Turn Off or High Limit torque or angle or reach Max Fastening time In this case an NOK result is generated and the yellow LEDs on the TME and tool will be illuminated Archive only if Torque...

Page 55: ...ool and Applica tion When allowed the Part ID edit box may be used to manually enter a Part ID using the key pad or an attached keyboard NOTE when manually entering a Part ID the ENTER key must be pre...

Page 56: ...key displays the Oscilloscope function for evaluating Torque and Angle curves It is automatically updated after each cycle The Run Screen may be optionally configured to display Rundown Details or Co...

Page 57: ...el V2 xx xx C2 only When tool 2 is selected the run screen display has the labels for the result LEDs on the right side 3 5 2 Run Screen Split Screen c00386en bmp Fig 3 22 Run Screen Split Screen 2 Ch...

Page 58: ...ng 3 3 5 3 Run Screen TMEI c00413en bmp Fig 3 23 Run Screen Configure The TMEI Run Screen displays an OK or NOK result It does not display a numeric torque value or units The TMEI Run Screen does not...

Page 59: ...and reset using the Administration Counter screen When the Station Name box is checked and Link ing is disabled the Station Name programmed in Advanced System Settings is displayed next to the applica...

Page 60: ...om Using the Zoom indicators on the left side of the display a specific area of the torque trace can be enlarged Using the up down arrow keys highlight the Left zoom indicator Using the left right arr...

Page 61: ...lets you print a hardcopy Note The TMEI does not provide access to the Oscilloscope screen oscope txtE 3 7 Communication 3 7 1 Communications Data Transmission c00404en bmp Fig 3 26 Data Transmission...

Page 62: ...n Number When the option Advanced System Settings Same for both tools is checked the Tool Number field is hard coded as 01 or 02 as appropriate The following table details the transmission data for St...

Page 63: ...63 63 1 Char ASCII Status Overall Status Flag A accept R reject 64 65 2 Digit ASCII Link Position Only for Linking 66 67 2 Digit ASCII Number of linked positions Only for Linking 68 68 0D hex CR carr...

Page 64: ...umber for tool 1 is used For the Rundown packet 4 the Spindle Number field is 1 or 2 depending on the associated tool Refer to Engineering Specification 543027 Network Software Specification for more...

Page 65: ...d with the rundown data The Part ID is transmitted with the standard serial protocol output data Following either a good rundown linking disabled or good linking sequence linking enabled the Part ID i...

Page 66: ...urrent values in the edit boxes to be added to the table All values are validated prior to Data Function Allows the tool functionality to be automatically controlled based on the Part ID See Configure...

Page 67: ...ghtening Group X is selected Ignored when function Tool Enable or Tool Disable is selected comprtid txtE 3 7 3 Communications Printer c00291en bmp Fig 3 28 Printer commprin txtS From this screen the u...

Page 68: ...screen the user can add IP addresses to the list of remote units To add a remote unit enter the IP address and select Add F1 To delete a remote unit select Delete F2 and enter the position number of...

Page 69: ...lable or to change the existing tool memory values Pressing the Fixtured Tools F2 key will allow the user to select from a library of predefined fix tured tools This library can be used to program the...

Page 70: ...2 Tool Library toollib txtS Using the arrow keys move the orange highlight to the desired tool Press ENTER to select that model or ESC to exit If a model is selected these new parameters will be used...

Page 71: ...e Prev Page F1 and Next Page F2 in order to go through the Chronological History At the top right the Entries XXXX YYYY display indicates the number of Chrono entries matching the filter criteria the...

Page 72: ...gical History Rundown Information Additional rundown information can be viewed for a rundown by using the up and down arrows to highlight the rundown then press Enter c00414en bmp Fig 3 35 Chronologic...

Page 73: ...en03d141 fm 11 03 2008 PL12EN 1300 2008 03 73 Programming 3 3 10 2 Statistics Graphs c00357en bmp Fig 3 36 Statistical Histogram c00361en bmp Fig 3 37 Range...

Page 74: ...ate In Automatic mode the statistics are recalculated and the graph redrawn whenever a new rundown is entered into the Chronological History In Manual mode the recalculation is done only when the user...

Page 75: ...c00359en bmp Fig 3 39 Chronological History 3 10 3 Statistic Parameter c00401en bmp Fig 3 40 Statistical Parameter statpara txtS From the Parameter Screen the user is able to apply a filter to the chr...

Page 76: ...Inputs Outputs c00298en bmp Fig 3 41 Inputs Outputs opaldiag txtS A light box for each available input and output is displayed to show the current status In case an input or output is active the ligh...

Page 77: ...TM COM except for TMEM opaldiag txtE 3 11 2 Diagnostic Fieldbus c00403en bmp Fig 3 42 Fieldbus diafield txtS A light box for each available input and output is displayed to show the current status In...

Page 78: ...with the values used immediately before the start of a rundown The spindle must be released for this function The values Offset Voltage and Full Scale Voltage of the torque transducer are displayed If...

Page 79: ...reached during the dwell time if that value is higher than the torque at shut off If the test run is not terminated by a monitoring criterion the total result equals or is higher than 360 degrees and...

Page 80: ...are the most important supply voltages on the measuring board required for proper torque and angle measurement Therefore these must be monitored continuously If a voltage is out of tolerance it is sho...

Page 81: ...a rundown The spindle must therefore be released still when this function is called up Then the tool is started at zero speed and the torque is continuously measured and displayed The field Current to...

Page 82: ...The current output shaft speed is displayed To achieve this the angle factor must have been entered correctly since the integrated speed measurement is derived from the resolver signals When you relea...

Page 83: ...E 3 11 9 Arcnet Map c00303en bmp Fig 3 49 Arcnet Map arcmap txtS The ARCNET map displays information on the current number of participants in the network their ARCNET ID status serial and software num...

Page 84: ...on Reconfigurations Change upon each reset of a participant Own reconfigurations Change upon each reset or severe failure Excessive NAK Should be stable New next ID Change upon switch off on of downst...

Page 85: ...opped synchronous starts CRC error Should be stable Timeout A Should be stable Timeout B Should be stable Wrong ARCNET ID received Should be stable Packets not for host Should be stable ACKs in READY...

Page 86: ...d or CT01 3964R The Clear Screen F2 soft key will clear the displayed bytes The F3 soft key toggles the transmission record display between ASCII and hexadecimal serial txtE 3 11 12 Event Log c00387en...

Page 87: ...d141 fm 11 03 2008 PL12EN 1300 2008 03 87 Programming 3 3 12 Utilities 3 12 1 Utilities Installed Versions c00395en bmp Fig 3 53 Installed Versions TME 100 c00396en bmp Fig 3 54 Installed Versions TME...

Page 88: ...11 03 2008 Programming 3 Fig 3 55 Installed Versions TMEI SWInfo txtS The software and firmware revisions active on the controller are listed on this screen SWInfo txtE 3 12 2 Utilities Software Updat...

Page 89: ...ntents The storage device may contain many packages for different products but only valid packages intended to be installed on the targeted unit e g TME 200 TMEM are listed The UP and DOWN arrow butto...

Page 90: ...tem Settings displays the total memory and the available memory of the controller On TME 200 units the screen off timer can be set to the number of minutes the screen backlight will remain activated w...

Page 91: ...able for TME 100 or TMEM units and therefore is not dis played when connected to either via TM COM or the Cell Manager utilsysset txtE 3 13 Administration 3 13 1 Administration Load Save c00307en bmp...

Page 92: ...es the user can select the items to print These will be sent to the printer or to a file on the disk media if selected If print to file is checked then the file name is activated to the right and may...

Page 93: ...meters are changed The Password function sup ports up to ten different users plus a master password Pressing Add User F1 it is possible to add a new user If the first user does not activate the Admini...

Page 94: ...00310en bmp Fig 3 63 Date Time datetime txtS Using the radio buttons the user can select European or US format for time and date The Checkbox for Winter Summer will account for Daylight Savings Time T...

Page 95: ...Administration Language c00360en bmp Fig 3 64 Language language txtS The Administration Language screen is used to select the language for the user interface Use the up and down arrow keys to highlig...

Page 96: ...menu then pressing the Enter key When Backoff is selected the counter is enabled and the current count is decremented each time the tool is started in the backoff direction The Backoff mode is not ava...

Page 97: ...what the process is doing when to take action and when to leave it alone Although it is a powerful tool the R Control Chart is easy to use Only an understanding of a few basic statistical concepts an...

Page 98: ...ese two characteristics the average and the standard deviation provide the foundation for statistical process control By taking sample measurements during production we can predict the average value a...

Page 99: ...equip ment must be of a type suitable for the characteristic being evaluated and must be calibrated and properly used Decisions resulting from the analysis of a control chart will be no better than t...

Page 100: ...nting and see graph 4 4 R 0 4 8 12 16 20 X R X UCL X LCL UCL R LCL Range Average Fig 4 4 Drawing The Center Lines And Control Limits 8 Calculate Control Limits Calculate the upper and lower control li...

Page 101: ...e to center the process so that the process average is close to the middle of the specification tolerance This can usually be accomplished by a simple machine or tooling adjustment If the magnitude of...

Page 102: ...lly the first since it has a direct impact on customer satisfaction The six sigma spread of the process described in this procedure is in general use throughout American industry When properly applied...

Page 103: ...2EN 1300 2008 03 103 Statistics 4 mean or average R range Cp Capability of Process Cpk Capability index n number of runs Sub Sz Subgroup size Y Torque summary run data A Angle summary run data Note Se...

Page 104: ...104 PL12EN 1300 2008 03 en04d141 fm 11 03 2008 Statistics 4...

Page 105: ...roduct group application select 0 2 application selects 0 2 are used to select applications 1 8 using a binary count of 0 7 where app sel 0 is the least significant bit baud rate the frequency at whic...

Page 106: ...ata from a run cycle linking Allows the user to automatically change from application to application for a predefined number of positions up to 32 Up to eight different linking strategies called Tight...

Page 107: ...referred to as the redundant transducer sequence 11 high speed rundown sequence 30 torque control angle monitor sequence 50 angle control torque monitor sequence 41 angle controlled backoff speed max...

Page 108: ...torque high active of peak torque torque high limit torque high limit THL the maximum acceptable torque value for one cycle torque low active if peak torque torque low limit torque low limit TLL the m...

Page 109: ......

Page 110: ...l Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Cooper Power Tools 4121 North Atlantic Blvd Auburn Hills MI 48326 USA Tel 248 391 3700 Fax 248 391 6295 Sales Service Cen...

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