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BRP Ski-Doo 1200 4-TEC 2018, Operator'S Manual

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BRP Ski-Doo 1200 4-TEC 2018 Operator'S Manual Download Page 131

MAINTENANCE PROCEDURES

Drive Belt

Drive Belt Inspection

Inspect belt for cracks, fraying or ab-
normal wear (uneven wear, wear on
one side, missing cogs, cracked fab-
ric). If abnormal wear is noted, prob-
able cause could be pulley misalign-
ment, excessive RPM with frozen
track, fast starts without warm-up pe-
riod, burred or rusty sheave, oil on belt
or distorted spare belt. Contact an au-
thorized Ski-Doo dealer.

Drive Belt Replacement

Drive Belt Removal

1. Remove tether cord cap from en-

gine cut-off switch.

2. Remove drive belt guard, refer to

CONTROLS, INSTRUMENTS AND
EQUIPMENT

.

3. Insert the driven pulley expander

provided in the tool kit in the
threaded hole on the adjuster hub
as shown.

mmo2012-005-980

PULLEY EXPANDER INSTALLED ON
ADJUSTER HUB

4. Open the driven pulley by screwing

the tool in.

5. Remove the drive belt by slipping

it over the top of the driven pulley,
then over the drive pulley.

Drive Belt Installation

1. If necessary, open the driven pul-

ley, refer to

DRIVE BELT REMOVAL

above.

2. Slip the belt over the drive pulley,

then over the driven pulley.

NOTICE

Do not force or use tools

to pry the belt into place, as this
could cut or break the cords in the
belt.

NOTE:

The maximum drive belt life

span is obtained when belt is installed
with arrows in the direction of rotation.

mmo2011-002-006_a

1. To be pointed in the direction of rotation

3. Unscrew and remove the driven pul-

ley expander from the pulley.

4. Rotate the driven pulley several

times to properly set the belt be-
tween the sheaves.

5. If a new belt was installed, adjust

the belt height. Refer to

DRIVE

BELT HEIGHT ADJUSTMENT

be-

low.

6. Install belt guard, refer to

CON-

TROLS,

INSTRUMENTS

AND

EQUIPMENT

.

7. Close side panel, refer to

CON-

TROLS,

INSTRUMENTS

AND

EQUIPMENT

.

Drive Belt Height Adjustment

The drive belt height must be checked
every time a new drive belt is installed.

To adjust the drive belt height, proceed
as follows:

1. Remove tether cord cap from en-

gine cut-off switch.

______________

129

Summary of Contents for Ski-Doo 1200 4-TEC 2018

Page 1: ...operator s age 16 years old Keep this Operator s Guide in the vehicle REV XS Series Original Instructions AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 201...

Page 2: ...not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www p65warni...

Page 3: ...t tai k y osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillg nglig p ditt spr k Kontakta din terf rs ljare eller g till www operatorsguides brp com www operatorsguides brp com...

Page 4: ...g terminology in regards to operator passenger and vehicle con figuration is used as follows through out this guide Operator refers to the person be ing behind the controls and driving the snowmobile...

Page 5: ...Ride 18 Carrying a Passenger 19 Terrain Riding Variations 20 Environment 24 TRACTION ENHANCING PRODUCTS 27 Manoeuvrability 27 Acceleration 28 Braking 28 Important Safety Rules 28 Effects of Having a S...

Page 6: ...ls 78 21 Rewind Starter Handle If Applicable 78 22 Passenger Seat 2 UP Models 78 23 Passenger Handhold 2 UP Models 79 24 Backrest 79 25 Adjustable Mirrors if applicable 80 26 Tunnel Bag Grand Touring...

Page 7: ...If Applicable 97 Rear Suspension Adjustments 98 Front Suspension Adjustments 108 Adjustment Tips According to Vehicle Behavior 111 VEHICLE TRANSPORTATION 112 MAINTENANCE FIRST INSPECTION 114 MAINTENA...

Page 8: ...REQUENCY DIGITALLY ENCODED SECURITY SYSTEM RF D E S S KEY 151 SPECIFICATIONS 152 TROUBLESHOOTING TROUBLESHOOTING GUIDELINES 176 MONITORING SYSTEM 179 Pilot Lamps Messages and Beeper Codes 179 Fault Co...

Page 9: ...TABLE OF CONTENTS CONTACT US cont d Oceania 203 South America 203 Asia 203 CHANGE OF ADDRESS OWNERSHIP 204 _______________ 7...

Page 10: ...TABLE OF CONTENTS 8 _______________...

Page 11: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 9...

Page 12: ...from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved gasoline con tainer to store fuel Strictly adhere to instructions in FU ELING PROCEDURE Never...

Page 13: ...ust read and understand all safety labels on the snow mobile the Operator s Guide and watch the SAFETY VIDEO before operating the snowmobile Only allow a new operator to operate the snowmobile in a re...

Page 14: ...op then look carefully in both directions before crossing at a 90 angle Be wary of parked vehicles Snowmobiling at night can be a delightful experience but because of reduced visibility be extra cauti...

Page 15: ...run the engine in a non ventilated area and or if vehicle is left unattended Electric start models only Never charge or boost a battery while installed on snowmobile E TEC engines Never attempt any fu...

Page 16: ...h 2 UP models the operatoris responsible forthe safety ofthe passenger Always remember that the snowmobile handling stability and brak ing distance may be affected when riding with a passenger Before...

Page 17: ...mode ECO Mode When ECO mode is selected fuel economy mode vehicle torque and speed are limited whereby an optimal cruising speed is maintained in order to reduce fuel consumption Refer to OPERATING M...

Page 18: ...on check is very important prior to operating the vehicle Always check the proper operation of critical controls safety features and mechanical components before starting Before Starting the Engine 1...

Page 19: ...INJECTION OIL IF APPLICABLE Check for proper level and no leaks COOLANT Check for proper level and no leaks BRAKE FLUID Check for proper level and no leaks STORAGE COMPARTMENT Check for proper latchi...

Page 20: ...ggles What to Bring First aid kit Provided tool kit Mobile phone Knife Spare spark plugs Flashlight Friction tape Trail map Spare drive belt Snack Rider Position Forward Operation Your riding position...

Page 21: ...g up Your weight could shift forward against throttle lever while operating in reverse causing an unexpected acceleration WARNING Unexpected acceleration when snowmobile operates in reverse can cause...

Page 22: ...causing the vehicle to topple Be ex tremely careful go more slowly and check the passenger frequently WARNING When riding with a passenger Braking ability and steering control are reduced Decrease spe...

Page 23: ...oo weak to sup port you and the vehicle Operating a snowmobile on ice or icy surfaces can be very dangerous if you do not observe certain precautions The very nature of ice is foreign to good con trol...

Page 24: ...s and dangers on a daily basis when in the mountains Check local avalanche forecasts and threats each day before heading out to ride and heed forecast ers advice You should always carry a snow shovel...

Page 25: ...prepared before landing to absorb the shock and brace yourself for the impact Knees must be flexed to act as shock absorbers If the trail does suddenly drop away from you crouch stand towards the rear...

Page 26: ...boss or for that matter any other snowmobile Use down the line hand signals to indicate hazards or in tent of direction change Assist others whenever necessary It is always IMPORTANT to keep a safe di...

Page 27: ...ber that re specting the environment is not only critical to the future of our industry but to future generations Light Treading in no way suggests you should curb your appetite for snowmo biling fun...

Page 28: ...cherished by snow mobilers Light Treading will preserve this opportunity and will make it pos sible for us to expose others to the beauty of winter and the unique thrill of our sport Light Treading w...

Page 29: ...ion period If your snowmobile is equipped with traction enhancing products be sure to take plenty of time to get used to the way it handles when turning accelerating and braking Also always check loca...

Page 30: ...d This could cause debris or ice to be thrown violently backwards pos sibly injuring others nearby or on snowmobiles behind you Braking As in the case of acceleration using studs on the track will giv...

Page 31: ...n or not installed the gas tank could be punctured causing a fire NOTICE Ask your dealer for the appropriate tunnel protectors model and kit number required for your snowmobile NOTE Consult the BRP li...

Page 32: ...important to follow the torque specifications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING OR SEVERING Maintenan...

Page 33: ...cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and we...

Page 34: ...onsidered permanent parts of the vehicle If missing or damaged the decals can be replaced free of charge See an authorized Ski Doo dealer NOTE In the event of any discrepancy between this guide and th...

Page 35: ...w ice stop engine tilt and hold vehicle on its side and use wrench tool supplied with vehicle 6910 516006914 LABEL 3 516005175B LABEL 4 APPLICABLE MODELS 516005058 NEVER SIT IN CARGO AREA Exceeding ma...

Page 36: ...ectrically disconnect both fuel injectors prior to testing for ignition spark Otherwise fuel vapors may ignite in presence of a spark creating a fire hazard Toujours d brancher les connecteurs lectriq...

Page 37: ...IMPORTANT ON PRODUCT LABELS 516005055B LABEL 10 516005056B LABEL 11 516005226 LABEL 12 EUROPEAN MODELS 516004568 516004568 LABEL 13 ________ SAFETY INFORMATION ________ 35...

Page 38: ...NE COMPARTMENT MAY BE HOT DIRECT CONTACT MAY RESULT IN SKIN BURN CHECKING ENGINE OIL LEVEL Make sure engine is at operating temperature Vehicle must be level to perform verification Let engine running...

Page 39: ...ERM ATION BOMBARDIER RECREATIONAL PRODUCTS INC SEE OPERATOR S GUIDE FOR MAINTENANCE SPECIFICATIONS VOIR GUIDE DU CONDUCTEUR POUR LES SP CIFICATIONS D ENTRETIENS 6865 LIMITE DES MISSIONS DES FAMILLES C...

Page 40: ...E COMIT DE S CURIT DE CERTIFICATION D E L A M O T O N E I G E I N C THIS MODEL HAS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF...

Page 41: ...TED ON FUEL CAP ON E TEC ENGINES IN COUNTRIES USING PUMP POSTED AKI RON MON 2 OCTANE RATINGS 92 A V I S U T I L I S E R DU 95 SI M LANGE THAN O L M A X 1 0 N O T I C E USE95 IF ETHANOL BLEND M A X 1 0...

Page 42: ...IMPORTANT ON PRODUCT LABELS This page is intentionally blank 40 _______ SAFETY INFORMATION ________...

Page 43: ...VEHICLE INFORMATION _______________ 41...

Page 44: ...el or could be optional NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to VEHICLE SAFETY LABELS subsection 520001653 101_a TYPICAL GRAND...

Page 45: ...Designed to be thumb activated When squeezed it increases the en gine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To de...

Page 46: ...ct relation with the riding style and conditions mmo2015 008 102_a THUMB THROTTLE POSITION PUSH DOWNWARD TO ROTATE THROTTLE HOUSING mmo2015 008 100_a IF WANTED CONTINUE TO ROTATE THE THROTTLE HOUSING...

Page 47: ...AL ENGAGE MECHANISM Step 1 Apply and hold brake Step 2 Lock brake lever using parking brake lever To Release Parking Brake Squeeze brake lever Parking brake lever will automatically return to its orig...

Page 48: ...Ski Doo snowmobile each can be pro grammed by your authorized Ski Doo dealer to accept the other vehicles D E S S keys RF D E S S Key Types ACE and 1200 4 TEC Two types of keys can be used Normal key...

Page 49: ...by a suspected malfunction the source of the mal function should be determined and corrected before restarting engine See an authorized Ski Doo dealer for servicing 7 Shift Lever ACE and 1200 4 TEC M...

Page 50: ...2000 engine RPM 1 1 1 12 2 2 20 0 0 00 0 0 0 4 4 4 4 T T T TE E E EC C C C NOTE Heated grips are enabled above 1000 engine RPM A A A Al ll ll ll l M M M Mo o o od d d de e e el ll ls s s s Depress sw...

Page 51: ...M Mo o o od d d de e e el ll ls s s s w w w wi ii it t t th h h h A A A An n n na a a al ll lo o o og g g g D D D Di ii ig g g gi ii it t t ta a a al ll l G G G Ga a a au u u ug g g ge e e e E E E E T...

Page 52: ...1_e VARIABLE INTENSITY 1 Heated throttle lever switch 2 Increase heat 3 Decrease heat NOTE The heating intensity is dis played via the multifunction display with the activation of the throttle lever s...

Page 53: ...013 004 018_a TYPICAL 1 Seat latch mmo2007 009 071_c 1 Seat latch Pull and hold seat latch then pull seat with a rearward movement NOTE On models with a heated seat disconnect the electrical connector...

Page 54: ...tly on the pulley drive guard NOTICE Make sure tools are se cured properly to avoid contact with CVT continuously variable transmission The driven pulley expander is inserted through the starter clip...

Page 55: ...antly scanning the environment Gauge Description mmo2013 004 041_a ANALOG DIGITAL GAUGE STANDARD 1 Speedometer 2 Tachometer RPM 3 Gauge digital display 4 Pilot lamps 5 Gauge SET S button NOTE The gaug...

Page 56: ...he KEY recognition mes sage Provide various indications as se lected by the operator Activating or changing various func tions or modes of operation Display scrolling messages of func tion activation...

Page 57: ...g beeps repeating slowly Reverse is selected 3 short beeps Reverse did not engage try again High beam headlights are selected E TEC Engine and or injection oil need to warm up before normal operation...

Page 58: ...e a Ski Doo dealer for more information NOTE The display is factory preset in Imperial units but it is possible to change it to Metric units contact an authorized Ski Doo dealer for unit set tings A O...

Page 59: ...ating range E Engine Coolant Temperature Optional Module The engine temperture level is dis played via the digital display NOTICE If engine overheats stop vehicle in a safe place Refer to TROUBLESHOOT...

Page 60: ...Expedition Sport WARNING Reading the gauge digital display can distract from the operation of the vehicle particularly from con stantly scanning the environment Gauge Description mmo2007 009 066_x MUL...

Page 61: ...rovide various indications as se lected by the operator Activating or changing various func tions or modes of operation Display scrolling messages of func tion activation or system faults Display faul...

Page 62: ...ts are selected WARM UP E TEC Engine and or injection oil need to warm up before normal operation The engine s RPM is limited until desired temperature is reached up to 10 minutes when driving Warm up...

Page 63: ...M Instant fuel consumption X N Total fuel consumption X O Message display X P Engine coolant temperature Opt Q E TEC engine storage mode X R Lap record mode 1 Opt S Top RPM E TEC X T Air controlled s...

Page 64: ...s flashing press the SET S button to select speedometer mode mmo2007 009 066_n 1 Speedometer mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o B Tachometer RPM In a...

Page 65: ...has been reset Press the SET S button to select trip meter TRIP A TRIP B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Press and hold the SET S button to re set NOTE On ACE models resetting T...

Page 66: ...To change MINUTES while the value of HOURS is blinking press the MODE M button to switch to minutes Use the SET S button to change minutes Press the MODE M button to save clock set up and exit mode G...

Page 67: ...ait 5 seconds mmo2007 009 066_o I Top Speed Records vehicle top speed since it has been reset To display vehicle top speed proceed as follows Press the MODE M button to select display 1 mmo2007 009 06...

Page 68: ...ceed as follows Press the MODE M button to select display 1 mmo2007 009 066_m While display flashes press SET S button to select vehicle average speed AVR_SPD mode mmo2007 009 066_n 1 Vehicle average...

Page 69: ...yed instead of the fuel level with the activation of the heated throttle lever switch There are nine intensity settings When re leased display will return to fuel level Refer to HEATED THROTTLE LEVER...

Page 70: ...lect display mmo2007 009 066_m While display flashes press the SET S button to select total fuel consump tion TC mode mmo2007 009 066_n 1 Total fuel consumption TC mode TC appears when the mode is se...

Page 71: ...age Mode Displays OIL when the storage mode procedure is initiated R Lap Record Mode Option With this mode vehicle speed engine revolutions per minute RPM and a preselected function in display 1 can b...

Page 72: ...button to stop record ing mmo2009 009 003_a RECORD MODE 1 Recording time 2 Lap session 3 Selected mode To record another session press the SET S button until REC record mode appears in display Repeat...

Page 73: ...button for 5 sec onds to exit the lap record mode the previously selected mode will be dis played S Top RPM Records engine top revolution per minute RPM since it has been reset To display engine top...

Page 74: ...ing use the SET S but ton to change hours To change MINUTES while the value of HOURS is blinking press the MODE M button to switch to minutes Use the SET S button to change minutes Press the MODE M bu...

Page 75: ...ated at the front of the vehicle above the gauge To open the storage compartment pull the tab mmo2013 004 017_a 1 Tab 2 Storage compartment 16 Hitch Europe only Use this hitch in conjunction with a to...

Page 76: ...010 009 006_a HITCH NOT IN USE 1 Hitch 2 Hairpin 3 Support 17 Drive Belt Guard Drive Belt Guard Removal WARNING NEVER operate engine Without shields and belt guard securely installed With hood and or...

Page 77: ...necessary to slightly lift the console to make room mmo2009 003 011_a TYPICAL 1 Retaining rod Position rear portion of the belt guard over the retainer and secure it using the retaining pin NOTE Make...

Page 78: ...auge connector 3 Disconnect the headlights connec tor mbl2012 008 002_a 1 Headlights connector 4 Open LH side panel 5 Remove LH and RH side panels 6 Remove the drive belt guard 7 Disconnect the air in...

Page 79: ...s up towards the top section and then push it towards the front of the vehicle 13 Remove the upper body module mbl2012 008 006_a SLIDE TOWARDS FRONT Upper Body Module Installation 1 Insert the upper b...

Page 80: ...1 Rewind Starter Handle If Applicable Auto rewind type located on right hand side of snowmobile To engage mech anism pull handle slowly until a re sistance is felt then pull vigorously Slowly release...

Page 81: ...E E E To adjust the handhold height proceed as follows 1 Pull up the knob to release tension 2 Raise or lower the handhold to suit passenger s comfort mmo2009 005 009_a Step 1 Pull knob Step 2 Adjust...

Page 82: ...hid den in a pouch WARNING Tunnel bag must be properly latched and must not contain any sharp heavy or breakable objects CAUTION MAXIMUM load for this bag is 2 27 kg 5 lb evenly dis tributed 27 Elect...

Page 83: ...s follows 1 Unlock the handle with the provided key 2 Pull handle approximately half the way up 3 Open the slide locks then open lid mmo2009 005 020_a TYPICAL 1 Slide lock NOTE It is not necessary to...

Page 84: ...ed grip switch Adjust heating intensity as shown mmo2009 005 010_a 1 Off 2 Warm 3 Hot 33 Heated Seats Switches The front seat switch is located on the console to the right of the steering col umn The...

Page 85: ...i it t t ti ii io o o on n n n M M M Mo o o od d d de e e el ll ls s s s WARNING All objects in rear rack must be properly latched Do not carry any breakable objects Load in rack may reduce steering a...

Page 86: ...engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc tane requirements FUEL TYPE ENGINE MIN OCTANE RATING 600 ACE 900 AC...

Page 87: ...erential pressure condition is noticed whistling sound heard when loosening fuel reservoir cap have vehicle inspected and or re paired before further operation 4 Insert the spout into the filler neck...

Page 88: ...ification The injection oil reservoir is located behind the RH side panel See CON TROLS INSTRUMENTS AND EQUIP MENT for opening procedure Always maintain a sufficient amount of recommended injection oi...

Page 89: ...in During the first few hours of break in the engine management system con trols some engine parameters which will slightly reduce the engine perfor mance E E E E T T T TE E E EC C C C M M M Mo o o o...

Page 90: ...throttle response and more rapid accelerations than Standard or ECO mode Once activated Sport mode will re main active until it is deactivated by the operator Navigating Operating Modes Use ECO Standa...

Page 91: ...electronic reverse button to wake up the electrical sys tem and install the NORMAL key on the engine cut off switch 2 Wait for the information center to complete its self test and display the key reco...

Page 92: ...After a few seconds the setting is automatically confirmed and saved NOTE The key speed setting is appli cable to any key of the same type used on a specific snowmobile The same key type used on a dif...

Page 93: ...ease button immediately when engine has started NOTICE Do not engage electric starter for more than 10 seconds at a time A rest period should be ob served between the cranking cycles to allow electric...

Page 94: ...ximately 12 minutes of idling Ace engine will shut down after 5 minutes of idling when coolant temperature is higher than 70 C 158 F This delay increase to 12 minutes if a radiator fan is mounted 3 Di...

Page 95: ...WARNING Engaging the reverse mode is done by depressing the RER button when the engine is run ning Wait until the reverse alarm sounds and the RER pilot lamp comes on in the analog digital gauge befo...

Page 96: ...ress throttle lever Reverse Electronic Shift Models Shifting in Reverse Shifting in Forward To engage reverse or forward proceed as follows 1 Bring vehicle to a complete stop 2 Apply and hold brake 3...

Page 97: ...ra tio for all temperatures Hard Packed Snow M M M Mo o o od d d de e e el ll ls s s s E E E Eq q q qu u u ui ii ip p p pp p p pe e e ed d d d w w w wi ii it t t th h h h M M M Mi ii in n n ni ii im...

Page 98: ...refer to DRIVE BELT in the MAIN TENANCE PROCEDURES subsection and tow at moderate speed NOTICE Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and dri...

Page 99: ...re The best way to set up the suspen sion is to customize each adjustment one at a time Various adjustments are interrelated It may be necessary to readjust center spring after adjust ing front spring...

Page 100: ...mmo2007 009 005_a TYPICAL SC 5M REAR SUSPENSION 1 Rear spring cams 2 Center spring and shock absorber 3 Stopper strap 4 Rear shock absorber mmo2008 005 018_a TYPICAL SC 5U REAR SUSPENSION 1 Rear spri...

Page 101: ...erefore on the front end uplift Stopper strap length also has an effect on center spring travel NOTICE Whenever stopper strap length is changed track tension must be checked ACTION RESULT Lighter ski...

Page 102: ...p of strap touching strap axis 4 Two holes left open between screw head and nut 5 Towards front mmo2015 007 101_b STOPPER STRAP POSITION 2 2ND HOLE 1 Free hole 2 2nd hole from end 3 Towards rear 4 Tip...

Page 103: ...rity with the various adjustments as well as snow conditions will dictate the most efficient combination Generally a longer stopper strap set ting gives better performance in deep snow on a flat lands...

Page 104: ...s This has an effect on performance in deep snow steering effort and handling Slight suspension bottoming occurring under the worst riding conditions indi cates a good choice of spring preload ACTION...

Page 105: ...ing preload using tool always turn the left side adjustment cam in a clockwise direction and the right side cam in a counterclockwise direction CAUTION Never set preload cams directly from position 5...

Page 106: ...05 817_b rMOTION WITH QUICK ADJUST KNOB 1 LH side knob to adjust spring preload ACTION RESULT Firmer rear suspension Higher rear end More bump absorption capability Increasing preload Heavier steering...

Page 107: ...ion damping con trols how the shock absorber reacts to a low suspension velocity slow com pression strokes in most cases when riding at lower speeds High speed compression damping controls how the sho...

Page 108: ...all other rear sus pension adjustments should be per formed before changing the rear shock mounting position mmo2012 005 804_a REAR SHOCK MOUNTING POSITION 1 High performance position 2 Sport position...

Page 109: ...W R RIGHT EMBOSSED ON BLOCK 1 Position 1 minimum 2 Position 2 3 Position 3 4 Position 4 maximum 5 Release button Coupling Blocks Setting POSITION USE 1 More ski lift during acceleration and best comfo...

Page 110: ...leg skis are set to the wider stance To change the ski stance proceed as follows on both sides 1 Lift the front of vehicle 2 Remove the ski bolt 3 Place the spacer according to the desired stance see...

Page 111: ...preload 3 Spring preload adjustment cam mmo2010 003 019_a TYPICAL RING TYPE 1 Spring preload adjustment ring 2 Increase preload 3 Decrease preload Front Shock Absorber Front Shock Compression Damping...

Page 112: ...d KYB PRO 40 R Rebound damping controls how the shock absorber restrains the exten sion stroke ACTION RESULT Increasing rebound damping force Firmer rebound damping slower extension speed Decreasing r...

Page 113: ...ten limiter strap Increase rear spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Reduce compression damping adjustment if equipped Rear of snowmobile seems too soft Increas...

Page 114: ...over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely fastened Cover your snow mobile when trailering to prevent road grime from causing...

Page 115: ...MAINTENANCE ______________ 113...

Page 116: ...le owner Date of inspection Signature of the Authorized Ski Doo dealer repair shop or person Name of the Authorized Ski Doo dealer repair shop or person FIRST INSPECTION ALL MODELS AFTER THE FIRST 1 5...

Page 117: ...ions for fuel requirements in the fuel section of this manual Even if gasoline containing greater than ten volume percent ethanol is readily available the US EPA issued a prohibition against the use o...

Page 118: ...M 4 000 MI OR 2 YEARS WHICHEVER COMES FIRST Inspect fuel pump strainer and replace if necessary E TEC Replace brake fluid Clean and lubricate rewind starter Inspect throttle cable E TEC Replace fuel p...

Page 119: ...osing Engine Coolant WARNING Never open coolant tank cap when engine is hot Engine Coolant level Verification 6 6 6 60 0 0 00 0 0 0 H H H HO O O O E E E E T T T TE E E EC C C C a a a an n n nd d d d 8...

Page 120: ...se SAE 0W 40 synthetic based oil that meets or exceeds the require ments for API service classification SM Engine Oil Level Verification NOTICE Check level every 10 hours of use and refill if necessar...

Page 121: ...mmo2014 004 011_a LH SIDE OF VEHICLE 1 Oil tank dipstick 4 From underneath the vehicle ac cess the drain plug 4 1 Remove one access cover re taining screw and loosen the other 4 2 Pivot the access co...

Page 122: ...14 Start engine and let it idle for a few minutes 15 Ensure there are no leaks 16 Stop engine and check oil level as explained in this subsection Refill if necessary 17 Dispose oil and filter as per...

Page 123: ...pstick and check the oil level Oil level should be between the MIN and MAX marks as shown add if necessary 1 MAX MIN mmo2009 005 027_a 1 Oil level between MIN and MAX WARNING Wipe off any oil spills O...

Page 124: ...cond time Always re place with a new one mmr2009 111 005_a 1 Sealing washer 2 O ring 3 Oil drain plug 11 Install drain plug and tighten to specification TIGHTENING TORQUE Drain plug 30 N m 22 lbf ft 1...

Page 125: ...let and outlet orifices inside oil filter receptacle integrated part of magneto cover for dirt and contaminations mmr2011 070 008_a 1 Oil inlet orifice from the oil pressure pump 2 Oil outlet orifice...

Page 126: ...oil filter cover screws to specification TIGHTENING TORQUE Oil Filter Cover screws 10 N m 1 N m 89 lbf in 9 lbf in 6 Install muffler Exhaust System Exhaust System Verification The muffler tail pipe sh...

Page 127: ...ine stopper to the engine support just enough to allow a verti cal play 1 2 to one turn mmo2010 009 007_a 1 Drive pulley 2 Engine stopper screws 3 Engine stopper 5 Insert a 0 5 mm 02 in feeler gauge i...

Page 128: ...painted and plastic parts Handle with care Rinse thoroughly in case of spillage Brake Fluid Level Verification NOTICE Vehicle must be on a level surface before checking any fluid levels Check brake fl...

Page 129: ...M M Mo o o od d d de e e el ll ls s s s mmr2008 047 002_a 1 Magnetic check plug NOTE It is normal to find metallic par ticles stuck to magnetic check plug If bigger pieces of metal are found re move t...

Page 130: ...CON TROLS INSTRUMENTS AND EQUIP MENT Drive Chain Adjustment 1 Remove muffler refer to EXHAUST SYSTEM in this subsection 2 Unscrew tensioner lock nut several turns mmr2009 085 002_a 1 Tensioner adjust...

Page 131: ...rive pulley Drive Belt Installation 1 If necessary open the driven pul ley refer to DRIVE BELT REMOVAL above 2 Slip the belt over the drive pulley then over the driven pulley NOTICE Do not force or us...

Page 132: ...ulley edge mmo2012 006 905_a TYPICAL PRELIMINARY SETTING 1 Lowest portion of cogs even with external surface of drive belt NOTE Turning the ring counterclock wise lowers the drive belt in the pulley T...

Page 133: ...so that actual maximum engine RPM matches the maximum horsepower RPM ENGINE MAXIMUM HORSEPOWER RPM 600 HO E TEC 8100 RPM 100 800R E TEC 7900 RPM 100 1200 4 TEC 7800 RPM 100 NOTE Use precision digital...

Page 134: ...trail Remove tether cord cap from engine cut off switch Lift the rear of the snowmobile and support it with a wide base snowmo bile mechanical stand with a rear de flector panel With the engine off r...

Page 135: ...orce could cause de bris damaged or loose studs pieces of torn track or an en tire severed track to be violently thrown backwards out of the tun nel with tremendous force possi bly resulting in the lo...

Page 136: ...cept Expedition 30 mm 35 mm 1 3 16 in 1 3 8 in Track deflection setting Expedition 45 mm 50 mm 1 3 4 in 1 31 32 in Track load reading 6 kgf to 8 5 kgf 13 lbf to 19 lbf 11 If load reading is not in acc...

Page 137: ...wide base stand with a rear deflector panel Ensure no one is standing in close proximity to the snowmobile especially at the rear of the track Never rotate track at high speed Centrifugal force could...

Page 138: ...track to lock mmo2013 004 032_a rMOTION 1 Retighten to 48 N m 6 N m 35 lbf ft 4 lbf ft 6 Restart engine and rotate track slowly to recheck alignment 7 Reposition snowmobile on the ground 8 Install rea...

Page 139: ...tion Visually inspect steering and front sus pension for tightness of components steering arms control arms and links tie rods ball joints ski bolts ski legs etc If necessary contact an autho rized Sk...

Page 140: ...RH SIDE OF ENGINE COMPARTMENT 1 5 A start RER fuse E E E El ll le e e ec c c ct t t tr r r ri ii ic c c c S S S St t t ta a a ar r r rt t t t mmo2007 009 017_a TYPICAL RH SIDE OF ENGINE COMPARTMENT 1...

Page 141: ...operating life If glass is touched clean it with isopropyl al cohol which will not leave a film on the bulb 1 Open the front storage compart ment by pulling the tab mmo2013 004 017_a 1 Tab 2 Storage...

Page 142: ...sides 1 Retaining clip 5 Pull bulb and replace Properly rein stall parts Headlights Beam Aiming Open the front storage compartment Turn knob to adjust beam height Turn knob clockwise to lower the beam...

Page 143: ...snowmobile with water mixed with a mild detergent Use only mi crofiber cloths or an equivalent NOTICE It is necessary to use microfiber cloths or equivalent on windshield and hood to avoid dam aging...

Page 144: ...aque but ven tilated tarpaulin This will prevent sun rays and grime from affecting plastic components and vehicle fin ish NOTICE Fuel stabilizer should be added prior to engine lubrica tion to ensure...

Page 145: ...ction to end mmr2009 004 004 Do not touch anything during engine lu brication cycle The engine lubrication function takes approximately 1 minute During this time the engine RPM will increase slightly...

Page 146: ...STORAGE This page is intentionally blank 144 ______________...

Page 147: ...TECHNICAL INFORMATION ______________ 145...

Page 148: ...warranty purposes or to trace your snowmobile in the event of loss These numbers are required by the authorized Ski Doo dealer to complete warranty claims properly We strongly recommend that you take...

Page 149: ...TION mmo2011 003 003_a 600 ACE ENGINE 1 Engine identification number mmo2014 004 007_a 900 ACE ENGINE 1 Engine identification number mmo2009 005 039_a 1200 4 TEC ENGINE 1 Engine identification number...

Page 150: ...Noise Sound pressure LpA 86 dB 4050 RPM Uncertainty KpA 3 dB 89 dB 3950 RPM Uncertainty KpA 3 dB 80 dB 3625 RPM Uncertainty KpA 3 dB 80 dB 3625 RPM RPM Uncertainty KpA 3 dB 87 dB 3900 RPM Uncertainty...

Page 151: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN...

Page 152: ...r example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to a...

Page 153: ...ble for compliance could void the user s authority to operate the equip ment IC Registration Number 12006A M01456 FCC ID 2ACERM01456 We the party responsible for compli ance declare under our sole res...

Page 154: ...ycol water mix 50 coolant 50 distilled water Use LONG LIFE ANTIFREEZE P N 219 702 685 or P N 619 590 204 Finland Norway and Sweden or coolant specifically designed for aluminum engines Recommended fue...

Page 155: ...port 40 6 cm 16 in MX Z Sport 305 1 cm 120 in Renegade Sport Grand Touring Sport 348 7 cm 137 in Track nominal length Expedition Sport 392 3 cm 154 in MX Z Sport Renegade Sport Grand Touring Sport 31...

Page 156: ...210 mm 8 3 in MX Z Sport SC 5 Renegade Sport Grand Touring Sport SC 5M Rear suspension Expedition Sport SC 5U MX Z Sport Renegade Sport Expedition Sport Grand Touring Sport Motion control MX Z Sport E...

Page 157: ...uring Sport 231 kg 510 lb MX Z Sport 290 5 cm 114 4 in Renegade Sport Grand Touring Sport 311 cm 122 4 in Vehicle overall length Expedition Sport L332 9 cm 131 6 in MX Z Sport Renegade Sport Grand Tou...

Page 158: ...9 qt U S liq Coolant Ethyl glycol water mix 50 coolant 50 distilled water Use LONG LIFE ANTIFREEZE P N 219 702 685 or P N 619 590 204 Finland Norway and Sweden or coolant specifically designed for al...

Page 159: ...X Z TNT 326 9 cm 129 in Track profile height 31 8 mm 1 25 in Deflection 30 mm to 35 mm 1 3 16 in to 1 3 8 in Track tension Force 2 6 kgf to 8 5 kgf 13 lbf to 19 lbf Track alignment Equal distance betw...

Page 160: ...X Z TNT MX Z Blizzard MX Z X Renegade X HPG Plus MX Z X RS KYB PRO 40 easy adjust Center shock Grand Touring LE Motion Control Renegade Adrenaline Grand Touring LE HPG Rear shock MX Z TNT MX Z Blizzar...

Page 161: ...enegade X Renegade Enduro 311 cm 122 4 in MX Z 301 cm 118 5 in Vehicle overall length Grand Touring LE 322 6 cm 127 in Vehicle overall width 121 7 cm 47 9 in MX Z X RS 120 cm 47 2 in MX Z TNT MX Z Bli...

Page 162: ...Renegade Enduro Grand Touring LE 107 7 cm 42 4 in Ski overall length 106 6 cm 42 in Ski width 145 mm 5 7 in 1 Refer to INJECTION OIL subsection for detailed information 2 Measure gap between slider sh...

Page 163: ...1 or equivalent Engine oil tank capacity 3 7 L 3 9 qt U S liq Coolant Ethyl glycol water mix 50 coolant 50 distilled water Use LONG LIFE ANTIFREEZE P N 219 702 685 or P N 619 590 204 Finland Norway a...

Page 164: ...tension Force 2 6 kgf to 8 5 kgf 13 lbf to 19 lbf Track alignment Equal distance between edges of track guides and slider shoes BRAKE SYSTEM Brake system type Brembo racing brake with stainless steel...

Page 165: ...DIMENSIONS AND WEIGHT Vehicle overall length Renegade 311 cm 122 4 in Vehicle overall width 121 7 cm 47 9 in Vehicle overall height 121 cm 47 6 in Dry weight Renegade Enduro 227 kg 501 lb Ski stance...

Page 166: ...TIFREEZE P N 219 702 685 or P N 619 590 204 Finland Norway and Sweden or coolant specifically designed for aluminum engines FUEL SYSTEM Fuel injection system Multi point EFI 46 mm throttle body Recomm...

Page 167: ...0 Chaincase oil Capacity 500 ml 16 9 U S oz Small sprocket number of teeth 24 Expedition Sport Renegade Adrenaline Renegade Enduro Grand Touring 49 Large sprocket number of teeth MX Z TNT MX Z Blizzar...

Page 168: ...tion Expedition 45 mm 50 mm 1 3 4 in 1 31 32 in Track tension Force 1 6 kgf to 8 5 kgf 13 lbf to 19 lbf Track alignment Equal distance between edges of track guides and slider shoes BRAKE SYSTEM Brake...

Page 169: ...aline Renegade Enduro Expedition Sport Europe Grand Touring SE HPG Expedition Sport Renegade Adrenaline Grand Touring LE HPG Renegade Enduro Grand Touring SE ACS Rear shock MX Z TNT MX Z Blizzard HPG...

Page 170: ...47 9 in Expedition Sport 127 5 cm 50 2 in Grand Touring 137 cm 53 9 in Vehicle overall height MXZ TNT MX Z Blizzard Renegade Adrenaline Renegade Enduro 121 cm 47 6 in Expedition Sport 97 5 cm to 101 8...

Page 171: ...olant 50 distilled water Use LONG LIFE ANTIFREEZE P N 219 702 685 or P N 619 590 204 Finland Norway and Sweden or coolant specifically designed for aluminum engines FUEL SYSTEM Fuel injection system M...

Page 172: ...haincase oil Chaincase oil capacity 500 ml 16 9 U S oz Track nominal width 381 mm 15 in MX Z TNT MX Z Blizzard MX Z X 3 269 mm 129 in Track nominal length Renegade Adrenaline Renegade Enduro Renegade...

Page 173: ...Center shock MX Z TNT MX Z Blizzard MX Z X Renegade X HPG Plus MX Z TNT MX Z Blizzard HPG Plus Renegade Adrenaline Grand Touring LE HPG MX Z X Renegade X KYB PRO 36 Rear shock Renegade Enduro Grand T...

Page 174: ...235 kg 518 lb Renegade Adrenaline 239 kg 528 lb Renegade Enduro 246 kg 543 lb MX Z Blizzard 239 kg 527 lb MX Z X 234 kg 515 lb Grand Touring LE 269 kg 592 lb Dry weight Grand Touring SE 280 kg 617 lb...

Page 175: ...5 mm 5 7 in Ski width Renegade Europe 175 mm 6 9 in 1 The engine of this snowmobile has been developed and validated using the recommended BRP XPS oil BRP recommends the use of its recommended XPS oil...

Page 176: ...SPECIFICATIONS This page is intentionally blank 174 ______________...

Page 177: ...TROUBLESHOOTING ______________ 175...

Page 178: ...stall tether cord cap 2 D E S S has read a different code than the one programmed D E S S pilot lamp blinks rapidly fast short beeps repetitive Install a tether cord cap for which this snowmobile was...

Page 179: ...here is an ignition system failure Seek service from an authorized Ski Doo dealer repair shop or person of your own choosing for maintenance repair or replacement Please refer to the US EPA EMISSIONS...

Page 180: ...ir shop or person of your own choosing for maintenance repair or replacement Please refer to the US EPA EMISSIONS RELATED WARRANTY contained herein for information about warranty claims HEATED GRIPS T...

Page 181: ...lamp On the multifunction analog digital gauge the display is used as a comple ment of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condi tion...

Page 182: ...g persists contact an authorized Ski Doo dealer Do not run the engine if condition persists ENGINE OVERHEAT Critical overheat Stop engine immediately and let engine cool down Check coolant level refer...

Page 183: ...ating rapidly SHUTDOWN Shutdown procedure in force due to engine overheating or fuel pump problem remove tether cord cap from engine cut off switch and contact an authorized Ski Doo dealer repair shop...

Page 184: ...des M M M Mu u u ul ll lt t t ti ii if f f fu u u un n n nc c c ct t t ti ii io o o on n n n A A A An n n na a a al ll lo o o og g g g D D D Di ii ig g g gi ii it t t ta a a al ll l D D D Di ii is s s...

Page 185: ...WARRANTY ______________ 183...

Page 186: ...NDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND...

Page 187: ...ent of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration date 5 CONDITIONS REQUIRED FOR WARRANTY COVERAGE This warranty...

Page 188: ...nder the conditions described herein No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the snowmobile to the owner In the event that service is required outsi...

Page 189: ...istribu tor Dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer con tact form at www brp com or contact BRP by mail at one of the addresses...

Page 190: ...related parts to the authorized Ski Doo dealers unless for emergency re pairs as required by item 2 of the following list As a certifying manufacturer BRP will not deny emission related warranty claim...

Page 191: ...valves Sensors Electronic control units 3 The following parts are considered emission related components for evapora tive emissions Fuel tank Fuel cap Fuel line Fuel line fittings Clamps Pressure rel...

Page 192: ...er has no responsibility or by acts of God For example an emission related warranty claim need not be honored for failures that have been directly caused by the operator s abuse of the engine equipmen...

Page 193: ...AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CAN...

Page 194: ...con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWELVE 12 CONSECUTIVE MONTHS for private or commercial use owners However the warranty coverage pe...

Page 195: ...e it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Ski Doo Distributor Dealer proof of purchase of the product and must...

Page 196: ...n the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the Ski Doo Distributor Dealer level We recommend discussing the is...

Page 197: ...its intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT...

Page 198: ...tuds installed on tracks if the installation does not conform to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from 1 the date of delivery to the first retail con sumer...

Page 199: ...sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced underthis limited warranty become theproperty of BRP Note that the notification per...

Page 200: ...his limited warranty BRP suggests that you try to resolve the issue at the Ski Doo Distributor Dealer level We recommend discussing the issue with the authorized Ski Doo Distribu tor Dealer s service...

Page 201: ...ple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2...

Page 202: ...This page is intentionally blank 200 ______________...

Page 203: ...CUSTOMER INFORMATION ______________ 201...

Page 204: ...tomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direc...

Page 205: ...e de la c te d Azur Le Canet 13590 Meyreuil France Ingvald Ystgaardsvei 15 N 7484 Trondeim Norway Isoaavantie 7 PL 8040 96101 Rovaniemi Formv gen 16 S 906 21 Ume Sweden Avenue d Ouchy 4 6 1006 Lausann...

Page 206: ...case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration ofthe limited warranty is very importantas it enables BRP to reach...

Page 207: ...CHANGE OF ADDRESS OWNERSHIP ______________ 205...

Page 208: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 206 ______________...

Page 209: ...CHANGE OF ADDRESS OWNERSHIP ______________ 207...

Page 210: ...CHANGE OF ADDRESS OWNERSHIP 208 ______________...

Page 211: ...operator s age 16 years old Keep this Operator s Guide in the vehicle REV XS Series Original Instructions AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 201...

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