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Contact and Document Information

8-2

Contact and Document Information
Whizard

AirMax MACH 3 Operating Instructions and

Parts List

Manual No. 188000
September 1, 2009

Contact Addresses and Phone

For additional information, technical support and spare parts, contact your Regional
Manager, Distributor, or Bettcher Representative:

Bettcher Industries, Inc.

BETTCHER GmbH

P.O. Box 336

Pilatusstrasse 4

Vermilion, Ohio 44089

CH-6036 Dierikon

USA

SWITZERLAND

Tel: +1 440/965-4422

Tel: +011-41-41-348-0220

Fax: +1 440/965-4900

Fax: +011-41-41-348-0229

Bettcher do Brasil Comércio de Máquinas Ltda.
Av. Fagundes Filho, 145 Cj 101/102 - São Judas
São Paulo - SP
CEP 04304-010 - BRASIL
Tel: +55 11 4083 2516
Fax: +55 11 4083 2515

Visit our website at

www.bettcher.com

Document Identification

Copies of this Operation Instruction may be ordered by quoting the Document ID as
listed below:

Document ID:

Manual #188000

Document Description:

Operating Instructions and Spare Parts List

For Whizard

AirMax MACH 3 Trimmers

Issued:

September 1, 2009

Operating Instructions for other Whizard

Trimmer Models may be requested by

quoting the model designation of the tool as shown on the identification plate on the
Whizard

Trimmer.

Summary of Contents for Whizard AirMax MACH 3

Page 1: ...s Parts List for Manual 188000 Issued September 1 2009 TMC 754 For Assistance Write BETTCHER INDUSTRIES INC P O Box 336 Vermilion Ohio 44089 0336 U S A Phone 440 965 4422 Phone 800 321 8763 Fax 440 965 4900 www bettcher com ...

Page 2: ... supplied Operating Instructions in other languages are available on request Additional copies of Operating Instructions are available by calling or writing your Regional Manager or by contacting BETTCHER INDUSTRIES INC P O Box 336 Vermilion Ohio 44089 0336 U S A Telephone 440 965 4422 In The U S A 800 321 8763 Fax 440 965 4900 www bettcher com The Information Provided In These Operating Instructi...

Page 3: ... Safety and Ergonomics Section 2 Designated Use Section 3 Unpacking and Installation Section 4 Instructions for Operation Section 5 Maintenance Section 6 Cleaning Section 7 Service Parts Section 8 Contact and Document Information ...

Page 4: ......

Page 5: ... Safety Features 1 6 Ergonomic Features 1 6 Additional Features 1 6 NOTICE The manufacturer assumes no liability for any unauthorized changes in operating procedures or for unauthorized changes or modifications made to the design of the machine or any factory installed safety equipment whether these changes are made by the owner of this equipment by his employees or by service providers not previo...

Page 6: ...or which the Whizard trimmer was designed and built may result in serious injuries W A R N I N G THE MANUFACTURER ASSUMES NO LIABILTY FOR ANY UNAUTHORIZED DESIGN CHANGES MODIFICATION OR USE OF PARTS NOT SUPPLIED BY THE MANUFACTURER OR THE USE OF PARTS NOT DESIGNED FOR USE ON THAT SPECIFIC MODEL INCLUDING CHANGES IN OPERATING PROCEDURES MADE BY THE OWNER OR ANY OF HIS PERSONNEL THE USE OF PARTS OTH...

Page 7: ...us bodily injury to the user Cautions identify conditions that are important to the operation care and maintenance of the machine W A R N I N G SHARP BLADES MAY CAUSE CUT INJURY FOR PROPER PROTECTION OF HANDS A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF THE BLADES METAL MESH GLOVES ARE RECOMMENDED FOR THE NON KNIFE HAND W A R N I N G KEEP HANDS AWAY FR...

Page 8: ...CUR ALWAYS OPERATE WITH HOSE AND MUFFLER ATTACHED W A R N I N G SHARP BLADE MAY CAUSE INJURY ALWAYS DISCONNECT AIR SUPPLY PRIOR TO SERVICING UNIT W A R N I N G LONG OR REPEATED USE OF VARIOUS POWER TOOLS VIBRATING EXCESSIVELY IS SUSPECTED OF CONTRIBUTING TO CERTAIN HAND WRIST OR FOREARM DISORDERS IN SUSCEPTIBLE INDIVIDUALS IF EXCESSIVE VIBRATION OCCURS IT IS AN INDICATION THAT THERE ARE WORN PARTS...

Page 9: ...W A R N I N G IF YOUR TRIMMER DEVELOPS UNUSUAL VIBRATION DO NOT CONTINUE TO USE IT WITHOUT FIRST UNDERTAKING CORRECTIVE ACTION AS OUTLINED IN THE FAULT AND DETECTION SECTION OF THIS OPERATING INSTRUCTION C A U T I O N USE ONLY REPLACEMENT PARTS MANUFACTURED BY BETTCHER INDUSTRIES INC USE OF SUBSTITUTE PARTS WILL VOID THE WARRANTY AND MAY CAUSE INJURY TO OPERATORS AND DAMAGE TO EQUIPMENT ...

Page 10: ... lever is released Ergonomic Features Right and Left Handed The Whizard AirMax MACH 3 Trimmers have been manufactured in both right and left handed configurations Optional Thumb Support A thumb support is available to ensure a proper and comfortable fit while providing added control and stability of the tool during use Additional Features The hose assembly swivels for easier trimmer rotation and o...

Page 11: ...mended Operation 2 2 Model 350 360 2 2 Model 620 2 2 Model 625 2 3 Model 500 2 3 Model 505 2 3 Model 750 2 3 Model 850 1850 2 4 Model 880 B 1880 with Adjustable Depth Gauge 2 4 Model 880 S with Adjustable Depth Gauge 2 4 Model 1000 2 5 Model 1300 2 5 Model 1400 with Adjustable Depth Gauge 2 5 Model 1500 with Adjustable Depth Gauge 2 6 Model TRIMVAC 18AMX 2 6 Model TRIMVAC 45AMX 2 6 ...

Page 12: ...Trimming Strip Intestine Button Bones Bone Trimming Spotting Livers Removing Gall Sacks Turkey Breast Turkey Necks Chicken Backs Turkey Thighs Turkey Cage Oil Sacks Model 620 BEEF KILL OFFAL POULTRY PORK KILL OFFAL Removing Lean from Heads De Veining Livers Removing Lean from Turkey Carcasses Removing Lean from Turkey Necks Removing Oil Sacks Removing Eyelids Cleaning Stick Wounds Removing Eardrum...

Page 13: ...RK KILL PORK CUT Turkey Thigh Knuckles Trim Pork Snouts Trim Pork Trachea Trim Pork Heads Remove Lean from Neck Bones of Heavy Hogs Remove Tails from Heavy Hogs Removing 99 Picnic Muscle from Bellies Removing Pork Tenderloins INDUSTRIAL Foam Industry Model 505 POULTRY Turkey Thigh Trim BEEF BONING FABRICATION Removing Lean from Fat Generated in Fabrication Model 750 PORK CUT PORK KILL FOAM INDUSTR...

Page 14: ...im Beef Tripe POULTRY Defatting Turkey Skins Defatting Turkey Thighs Model 880 B 1880 with Adjustable Depth Gauge BEEF BONING FABRICATING Removing Dirt and Hair Slaughter Floor Prior to Loading Upon Receiving Prior to Fabrication Final Trim on Primal Fat Shaping Model 880 S with Adjustable Depth Gauge PORK POULTRY BEEF Remove Skin or Hair Patches Trimming Pork Loins and Canadian Backs Internal and...

Page 15: ...te Trim Defatting Hot Beef Externally Internally Kidney Fat Heart Fat Pelvic Fat Cod Fat Model 1300 BEEF KILL BEEF BONING FABRICATION HAM BONING Pizzle Cord Removal Removing External Fat Primal Fat Shaping Strips Sirloin Butts Ribs Defat Navels Pastrami External Defat of Hams External Defat of Pork Shoulders Model 1400 with Adjustable Depth Gauge PORK PROCESSING BEEF PROCESSING Defatting Whole Ham...

Page 16: ...justable Depth Gauge PORK PROCESSING BEEF SLAUGHTER Removing Skin Patches from Bellies Defatting Whole Hams Pork Loins Defatting Hot Beef Externally Hair and Dirt Removal Model TRIMVAC 18AMX BEEF and PORK SLAUGHTER Removal of Spinal Column Model TRIMVAC 45AMX BEEF and PORK SLAUGHTER Internal Defatting Salmon and Whitefish Processing Frame Scraping Cheese Processing Remove Mold ...

Page 17: ...n 3 Unpacking and Installation CONTENTS OF THIS SECTION Safety First 3 2 Included with your Machine Small Whizard AirMax MACH 3 Tools 3 2 Models 350 360 620 625 500 505 3 2 Included With Your Machine Large Whizard AirMax MACH 3 Tools 3 3 Models 750 850 880 B 880 S 1850 1880 1000 1300 1400 1500 3 3 Included With Your Machine TRIMVAC Tools 3 4 Installation 3 6 ...

Page 18: ...Included with your Machine Small Whizard AirMax MACH 3 Tools Models 350 360 620 625 500 505 Part Number Description 173226 Filter Regulator Lubricator FRL Kit 100655 Special Stone 100641 Special Steel 103603 Pint of Oil 113326 Planetary Gear Grease Gun Needle Nose 184134 Spanner Wrench 184128 Hex Wrench 184282 4 oz Tube of Max Z Lube And one of the following 143631 14 oz Cartridge of Special Whiza...

Page 19: ...odels 750 850 880 B 880 S 1850 1880 1000 1300 1400 1500 Part Number Description 173226 Filter Regulator Lubricator FRL Kit 100660 Special Stone 100642 Special Steel 103603 Pint of Oil 113326 Planetary Gear Grease Gun Needle Nose 184134 Spanner Wrench 184128 Hex Wrench 184282 4 oz Tube of Max Z Lube And one of the following 143631 14 oz Cartridge of Special Whizard Grease 100608 8 oz Tube of Specia...

Page 20: ...arts List Manual No 188000 September 1 2009 Included With Your Machine TRIMVAC Tools Models TRIMVAC 18AMX and TRIMVAC 45AMX Part Number Description 113326 Planetary Gear Grease Gun Needle Nose 184134 Spanner Wrench 184128 Hex Wrench 184325 Hex Wrench 3 32 184437 Hex Wrench 9 64 184282 4 oz Tube of Max Z Lube ...

Page 21: ...Unpacking and Installation Manual No 188000 September 1 2009 Unpacking and Installation Whizard AirMax MACH 3 Operating Instructions and Parts List 3 5 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 22: ...e mounted horizontally at the air supply outlet and in such a position as to be easily reached for draining the filter bowl and refilling the lubricator The filter bowl should be drained and the lubricator refilled daily IMPORTANT Be sure the air supply is a constant 90 pounds per square inch 6 2 bar and the volume is a minimum of 14 cubic feet per minute 396 liters per minute per unit Supply Line...

Page 23: ...0 September 1 2009 Unpacking and Installation Whizard AirMax MACH 3 Operating Instructions and Parts List 3 7 Installation Continued Air Compressor Air Dryer To Tool Drop 2 cm 1 Drop 2 54 cm 1 Drop 3 18 cm Accumulator Tank FRL Water Trap Drain ...

Page 24: ......

Page 25: ... Instructions for Operation CONTENTS OF THIS SECTION Optional Thumb Support 4 2 Power Unit Head Assembly Attachment and Adjustment 4 3 Hose Assembly Attachment 4 10 Starting the Trimmer with Standard Hose Assembly 4 11 Starting the Trimmer with Quick Start Hose Assembly 4 12 Depth Gauge Adjustment 4 13 Tool Operation 4 15 Blade Steeling 4 16 Blade Changing 4 19 ...

Page 26: ...onal thumb support If using the optional thumb support the operator s thumb should be fully supported and rest comfortably in the support The thumb support has been optimized to fit most hands comfortably NOTE If the operator normally wears a glove this process should be done with the glove s used in normal operation We do not recommend the use of Nitrile gloves in direct contact with the Whizard ...

Page 27: ...an be adjusted to align the blade with the product while maintaining a comfortable position for the operator s wrist The position that is selected should be based on the individual workstation product and operator To determine the proper position it will be necessary to observe the operator while trying various positions Select the position which is most comfortable to the operator Note that left ...

Page 28: ...l thumb support If a spacer ring is used Slide the spacer ring onto the frame small end first If an optional thumb support is used The thumb support should be positioned on the opposite side of the grease cup Align the thumb support tab with a notch on the underside of the frame and slide the thumb support onto the frame The frame is designed with multiple notches to allow the thumb support to be ...

Page 29: ... the notches on the frame The frame is designed with multiple notches to allow the head to be adjusted to the most comfortable position for the operator For the initial adjustment position the short groove on the power unit should be facing up See illustration at right Step 3 Insert the attachment screw in the frame Tighten the attachment screw FIRMLY using the supplied hex wrench NOTE Recommended...

Page 30: ...r unit The drive adapter should drop in with no force required The retaining ring will sit flush against the attachment screw when properly aligned Step 5 Install Bearing Slide the handpiece bearing into the frame bore aligning the bearing flat with the frame flat The bearing should go in with minimal effort and not require pressing Do not force the bearing into the frame If the bearing does not g...

Page 31: ...e pinion does not go in easily check bearing and pinion for damage or build up The pinion should sit flush against the bearing If the pinion does not rotate the pinion to seat it flush with the bearing STEP 7 Install Cover And Blade Housing Set the blade housing on the frame and place the cover plate over the blade housing While holding the cover plate firmly against the housing and frame start th...

Page 32: ...nsert a new blade into the housing Loosen the left cover retaining screw to allow the housing to close Tighten the right cover retaining screw With left cover retaining screw turn loose adjust housing for proper fit Gently pry the housing open until the blade rotates freely and has enough clearance to allow the blade to move forward and backward in the housing Only a slight amount of movement is n...

Page 33: ... Head Assembly Attachment and Adjustment Continued Step 9 Install Depth Gauge Optional Loosen depth gauge mounting screws Slide depth gauge onto the cover Adjust the depth gauge to the desired height See Depth Gauge Adjustment for more information Tighten the depth gauge mounting screw s Model Shown is 880 B Depth Gauge Assembly Depth Gauge Mounting Screws Cover ...

Page 34: ...l No 188000 September 1 2009 Hose Assembly Power Unit Pin 2 Groove 2 Hose Assembly Attachment Step 1 Align the pins in the hose assembly with the grooves on the power unit Step 2 Slide the power unit into the hose assembly Rotate the power unit 90 Lever will rotate toward the bottom of the tool Power Unit Lever Hose Assembly ...

Page 35: ...ts List 4 11 Starting the Trimmer with Standard Hose Assembly Hold the power unit and push the flange and or hose clamp of the hose assembly toward the power unit Hold the lever against the power unit to keep the trimmer running Release the lever to turn the trimmer off Hose Assembly Power Unit Flange Hose Clamp Push Power Unit Lever Lever ...

Page 36: ...ns and Parts List Manual No 188000 September 1 2009 Starting the Trimmer with Quick Start Hose Assembly Fold the safety into the lever Hold the lever against the power unit to keep the trimmer running Release the lever to turn the trimmer off Lever Power Unit Lever Lever Safety Power Unit Hose Assembly ...

Page 37: ...nal 505 These models are equipped with an adjustable depth gauge for setting a controlled product trim thickness The depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also available To adjust the depth Hold the handpiece with the blade facing downward Loosen the depth gauge mounting screw s Adjust the depth gauge setting by sliding it up or down to the desired height...

Page 38: ... the blade facing downward Adjustments Turn the adjustment knob clockwise for a thicker cut or counterclockwise for a thinner cut Important Take care not to turn the adjustment knob too far as the disc may disengage from the shaft W A R N I N G SHARP BLADES MAY CAUSE CUT INJURY FOR PROPER PROTECTION OF HANDS A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF...

Page 39: ...roke During the cutting operation do not try to pull the blade out of a cut Let the blade do the work as you would any other cutting tool Finding the proper angle for Whizard AirMax MACH 3 trimming will become easier as the operator gains experience using the tool As with any meat cutting tool your speed and efficiency is only as good as the blade sharpness In order to achieve maximum unit and ope...

Page 40: ...he factory ground angle will round over the edge and make re sharpening more difficult Whizard Special Steel Use the steel lightly and always make the last pass of the steel on the inside surface of the blade Steeling can be accomplished with much greater consistency with the use of the specially designed Whizard EdgeMaster Steels See Section 7 Blade Sharpening and Steeling Equipment or contact yo...

Page 41: ...lade by laying the special Whizard steel flat against the outside surface of the blade Be sure to hold the steel flat and across the centerline of the blade to prevent rounding off or rolling of the edge Steel the inside of the blade by placing the cone shaped tip of the Whizard special steel on the inside edge of the blade Do not touch the blade with the shaft of the Whizard special steel Note Do...

Page 42: ... edge The inside edge of the blade should be steeled only with the special steeling device mounted on the inside diameter of the blade housing This is accomplished as follows Hold the Whizard special steel on the bottom edge of the blade and the handpiece in your normal operating hand with the blade down or away from you At the same time lightly push down with your thumb on the push button holding...

Page 43: ... HANDLING OF BLADES ALWAYS DISCONNECT THE TOOL FROM THE AIR SUPPLY PRIOR TO SERVICING The Whizard AirMax MACH 3 Trimmers have been designed to allow the blades to be quickly removed and reinstalled To Change the Blade Loosen only the left cover retaining screw NOTE Slight tension on the left cover screw will allow the blade housing to stay open Holding the tool blade side up pry open the blade hou...

Page 44: ... fit Gently pry the housing open until the blade rotates freely and has enough clearance to allow the blade to move forward and backward in the housing Only a slight amount of movement is necessary Tighten the cover retaining screws to the recommended torque NOTE Recommended torque of 30 40 lb in 3 4 4 5 N m IMPORTANT Be sure that the blade is free to move in the housing If the blade does not move...

Page 45: ...ing 5 13 Assembly of Handpiece 5 15 TRIMVAC AMX Handpiece Maintenance 5 21 Required Tools for Handpiece Maintenance 5 21 Disassembly of TRIMVAC AMX Handpiece 5 22 Inspection and Maintenance of TRIMVAC AMX Handpiece 5 29 Blade Sharpening of TRIMVAC AMX Handpiece 5 31 Assembly of TRIMVAC AMX Handpiece 5 33 Power Unit Maintenance 5 44 Required Tools for Power Unit Maintenance 5 44 Disassembly of Powe...

Page 46: ...ir Motor 5 62 Valve and Hose Assembly Maintenance 5 65 Required Tools for Valve and Hose Assembly Maintenance 5 65 Inspection of Valve and Hose Assembly 5 65 Disassembly of Valve and Hose 5 66 Assembly of Valve and Hose 5 67 Quick Start Valve and Hose Assembly Maintenance 5 68 Required Tools for Quick Start Valve and Hose Assembly Maintenance 5 68 Inspection of Valve and Hose Assembly 5 68 Disasse...

Page 47: ...CTION OF HANDS A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES ALWAYS DISCONNECT AIR SUPPLY AND REMOVE TOOL FROM HOSE ASSEMBLY PRIOR TO SERVICING The Whizard AirMax MACH 3 Trimmer was designed to allow quick and easy removal of the handpiece from the hose assembly This allows the trimmer to be removed from the hose assembly while still on the produ...

Page 48: ...dpiece grip the knob assembly with the opposite hand Rotate the knob assembly 90 and pull the hose assembly from the handpiece NOTE The lever will rotate toward the grease cup for right handed models and away from the grease cup for left handed models Place the cap over the end of the handpiece to protect the handle and protect the motor from water damage Lever Grease Cup Knob Assembly Handpiece C...

Page 49: ...Disassembly of Handpiece Continued Step 2 Removal Disassembly of the Depth Gauge from the Cover Loosen but do not remove the depth gauge attachment screw s located inside the depth gauge Slide the depth gauge upward until the depth gauge clamp s slide out of the cover plate grooves Depth Gauge Attachment Screws Depth Gauge ...

Page 50: ...osen only the left cover retaining screw NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own Insert a screwdriver into the housing slot Using the frame as the support point spread open the housing just far enough to remove the blade Carefully remove the blade Left Cover Retaining Screw Screwdriver Left Cover Retaining Screw Pivot Support Point Housing...

Page 51: ... and Parts List 5 7 Disassembly of Handpiece Continued Step 4 Remove Cover and Blade Housing Loosen the cover retaining screws until the cover can be removed Remove the blade housing and cover Step 5 Remove Pinion Pull the pinion out of the frame Cover Pinion Frame Cover Retaining Screws 2 Blade Housing ...

Page 52: ...ing Instructions and Parts List Manual No 188000 September 1 2009 Disassembly of Handpiece Continued Step 6 Remove Bearing Pull the bearing out of the frame Step 7 Remove Drive Adapter Pull the drive adapter out of the frame Drive Adapter Frame Bearing Frame ...

Page 53: ...ACH 3 Operating Instructions and Parts List 5 9 Disassembly of Handpiece Continued Step 8 Remove Frame from Power Unit Remove attachment screw from inside the frame using the supplied hex wrench Remove the frame from the power unit Power Unit Frame Hex Wrench Attachment Screw ...

Page 54: ...NT AND DURING THE HANDLING OF BLADES Blade Inspect the cutting edge height with a Whizard blade gauge Check for worn or chipped teeth Check for damage to the cutting edge Blade Housing Inspect inner diameter of the housing for wear Look for evidence of the blade rubbing the outer wall of the housing When holding the housing with a new blade installed if the split in the housing touches the other s...

Page 55: ...rn exposing the pinion and blade teeth the cover should be replaced Look for signs of wear on the pinion cover surface If excessive wear signs are present check the seal on the power unit for leakage Frame Inspect the frame surface where the housing is attached Look for corrosion and any nicks or burrs that may prevent proper housing seating Inspect the housing locating key for damage Inspect the ...

Page 56: ...aintenance of Handpiece Continued Drive Adapter Assembly Inspect the drive adapter assembly for the following Replace the drive adapter assembly if damaged Inspect the square end of the driver for rounded corners Inspect the retaining ring for damage If retaining ring has moved out of the groove or is missing replace drive adapter assembly ...

Page 57: ...ETELY REMOVED FROM THE HANDPIECE DISASSEMBLE THE UNIT AND CAREFULLY WASH EACH PIECE WITH HOT SOAPY WATER AND A SMALL BRUSH The blade should be sharpened daily with the use of a Whizard Model 210 Universal Blade Sharpener a Whizard Model 214 Blade Sharpener a Bettcher AutoEdge or by hand stoning Clean all grease and meat particles from the blade before sharpening Sharpening blades that have not bee...

Page 58: ...nued Hand Stoning With the motor running apply the flat side of the stone to the flat part of the blade W A R N I N G SHARP BLADES MAY CAUSE INJURY FOR PROPER PROTECTION OF HANDS A PROTECTIVE GLOVE SHOULD BE USED Move the stone using a back and forth motion Use the Special Whizard Steel to finish sharpening See Blade Steeling in Section 4 Stone ...

Page 59: ...the spacer ring or optional thumb support If a spacer ring is used Slide the spacer ring onto the frame small end first If an optional thumb support is used The thumb support should be positioned on the opposite side of the grease cup Align the thumb support tab with a notch on the underside of the frame and slide the thumb support onto the frame The frame is designed with multiple notches to allo...

Page 60: ... frame is designed with multiple notches to allow the head to be adjusted to the most comfortable position for the operator For the initial adjustment position the short groove on the power unit should be facing up See illustration at right Insert the attachment screw in the frame Tighten the attachment screw FIRMLY using the supplied hex wrench NOTE Recommended torque of 115 140 lb in 13 16 N m P...

Page 61: ...ld drop in with no pressing force required The retaining ring will sit flush against the attachment screw when properly aligned Step 3 Install Bearing Push handpiece bearing into the frame bore and align the bearing flat with the frame flat The bearing should go in with minimal effort and not require pressing Do not force the bearing in If the bearing does not go in easily check frame and bearing ...

Page 62: ...easily check bearing and pinion for damage or build up The pinion should sit flush against the bearing If it does not rotate the pinion to seat it flush with the bearing Step 5 Install Cover and Blade Housing Set the blade housing on the frame and place the cover plate over the blade housing While holding the cover plate firmly against the housing and frame start the two cover mounting screws Thre...

Page 63: ...ver retaining screw turn loose adjust housing for proper fit Gently pry the housing open until the blade rotates freely and has enough clearance to allow the blade to move forward and backward in the housing Only a slight amount of movement is necessary Tighten the cover retaining screws to the recommended torque NOTE Recommended torque of 30 40 lb in 3 4 4 5 N m IMPORTANT Be sure that the blade i...

Page 64: ... Handpiece Continued Step 7 Install Depth Gauge Optional Loosen depth gauge mounting screw s Slide depth gauge onto the cover Adjust the depth gauge to the desired height See Depth Gauge Adjustment for more information Tighten the depth gauge mounting screw s Model Shown is 880 B Depth Gauge Assembly Depth Gauge Mounting Screws Cover ...

Page 65: ...N OF HANDS A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES ALWAYS DISCONNECT AIR SUPPLY AND REMOVE TOOL FROM HOSE ASSEMBLY PRIOR TO SERVICING Required Tools for Handpiece Maintenance 1 Flat head screwdriver 1 3 32 hex wrench supplied with the TRIMVAC AMX Trimmer 1 9 64 hex wrench supplied with the TRIMVAC AMX Trimmer 1 3 8 hex wrench supplied with ...

Page 66: ...MVAC AMX Handpiece Step 1 Remove Blade from Handpiece TRIMVAC 18AMX Hold the tool with the blade side up Loosen only the left cover retaining screw using the supplied 3 32 hex wrench Insert a screwdriver into the housing slot Using the frame support point spread open the housing just far enough to remove the blade Carefully remove the blade ...

Page 67: ...s List 5 23 Disassembly of TRIMVAC AMX Handpiece Continued TRIMVAC 45AMX Hold the tool with the blade side up Loosen only the left cover retaining screw Insert a screwdriver into the housing slot Using the frame support point spread open the housing just far enough to remove the blade Carefully remove the blade ...

Page 68: ...eptember 1 2009 Disassembly of TRIMVAC AMX Handpiece Continued Step 2 Remove Vacuum Hose Slide the Whizard AirMax MACH 3 hose out of the clips on the vacuum hose Repeat for each clip Loosen the screw on the hose clamp Slide the vacuum hose off of the hose adapter Slide the hose out of the vacuum hose bracket ...

Page 69: ... Handpiece from Hose Assembly While holding the handpiece grip the knob assembly with the other hand Rotate the knob assembly 90º and pull the hose assembly from the handpiece Step 4 Remove Hose Adapter Cover and Blade Housing TRIMVAC 18AMX Loosen the cover retaining screws until the hose adapter cover and blade housing can be removed Remover the hose adapter cover and blade housing ...

Page 70: ...ber 1 2009 Disassembly of TRIMVAC AMX Handpiece Continued Step 4 Remove Hose Adapter Cover and Blade Housing Continued Separate the parts TRIMVAC 45AMX Loosen the cover retaining screws until the hose adapter cover and blade housing can be removed Remove the hose adapter cover and blade housing Separate the parts ...

Page 71: ...ACH 3 Operating Instructions and Parts List 5 27 Disassembly of TRIMVAC AMX Handpiece Continued Step 5 Remove Pinion Pull the pinion out of the bearing Step 6 Remove Bearing Pull the bearing out of the frame Step 7 Remove Drive Adapter Pull the drive adapter out of the frame ...

Page 72: ...1 2009 Disassembly of TRIMVAC AMX Handpiece Continued Step 8 Remove Vacuum Hose Bracket Loosen the hose bracket screws Slide the hose bracket off of the power unit Step 9 Remove Frame from Power Unit Remove the attachment screws from inside the frame using the supplied hex wrench Remove the frame from the power unit ...

Page 73: ...UIPMENT AND DURING THE HANDLING OF BLADES Blade Inspect the cutting edge height with a Bettcher blade gauge Check for worn or chipped teeth Check for damage to the cutting edge Blade Housing Inspect inner diameter of the housing for wear Look for evidence of the blade rubbing the outer wall of the housing When holding the housing with a new blade installed if the split in the housing touches the o...

Page 74: ...dge of the cover is worn exposing the pinion and blade teeth the cover should be replaced Look for signs of wear on the pinion cover surface If excessive wear signs are present check the seal on the power unit for leakage Hose Adapter Inspect the hose adapter for chips or cracks and replace if damaged Frame Inspect the frame surface where the housing is attached Look for corrosion and any nicks or...

Page 75: ...E COMPLETELY REMOVED FROM THE HANDPIECE DISASSEMBLE THE UNIT AND CAREFULLY WASH EACH PIECE WITH HOT SOAPY WATER AND A SMALL BRUSH The blade should be sharpened daily with the use of a Whizard Model 210 Universal Blade Sharpener a Whizard Model 214 Blade Sharpener Bettcher AutoEdge or by hand stoning Clean all grease and meat particles from the blade before sharpening Sharpening blades that have no...

Page 76: ...r 1 2009 Blade Sharpening of TRIMVAC AMX Handpiece Continued TRIMVAC Sharpening With the trimmer running insert the blade into the TRIMVAC Sharpener The plastic cap on the top of the sharpener will guide the handpiece into the sharpener Press the blade lightly onto the sharpening and steeling rods for a few seconds ...

Page 77: ...frame The frame is designed with multiple notches to allow the head to be adjusted to the most comfortable position for the operator For the initial adjustment position the short groove on the power unit should be facing up Insert the attachment screw in the frame Tighten the attachment screw firmly using the supplied hex wrench NOTE Recommended torque of 115 140 lb in 13 16 N m Step 2 Install Dri...

Page 78: ...ort and not require pressing Do not force the bearing in If the bearing does not go in easily check frame and bearing for damage or build up Step 4 Install Pinion Insert the pinion into the bearing bore The pinion should go in with minimal effort and not require pressing Do not force the pinion into the bearing If the pinion does not go in easily check the bearing and pinion for damage or build up...

Page 79: ...r 1 2009 Maintenance Whizard AirMax MACH 3 Operating Instructions and Parts List 5 35 Assembly of TRIMVAC AMX Handpiece Continued Step 5 Install Hose Adapter onto Housing Slide the hose adapter into the housing TRIMVAC 18AMX TRIMVAC 45AMX ...

Page 80: ...ece Continued Step 6 Attach Housing to Frame TRIMVAC 18AMX Set the blade housing with the hose adapter installed on the frame Insert the cover plate into the housing Align the holes in the cover plate with the holes in the frame Insert the cover retaining screws Thread the cover retaining screws in leaving a slight tension to allow for blade adjustment ...

Page 81: ...g to Frame Continued TRIMVAC 45AMX Insert the cover into the hose adapter and blade housing assembly Set the blade housing on the frame Make sure both the housing and cover are seated properly While holding the cover plate firmly against the housing and frame start the two cover retaining screws Thread the cover retaining screws in leaving a slight tension to allow for blade adjustment ...

Page 82: ... Install Blade TRIMVAC 18AMX Hold the tool with the blade side up Loosen only the left cover retaining screw using the supplied 3 32 hex wrench NOTE Leave a slight tension on the left cover retaining screw so the blade housing will stay open Insert a screwdriver into the housing slot Using the frame support point spread open the housing just far enough to install the blade ...

Page 83: ...sing will close NOTE Be certain that the blade is free to move in the housing If the blade does not move freely it may cause the trimmer to overheat Adjust the housing for proper running clearance When the housing is properly adjusted there will be a slight left to right movement plus a light up and down movement If the blade does not move left to right and up and down pry the housing open slightl...

Page 84: ...tep 7 Install Blade Continued TRIMVAC 45AMX Hold the tool with the blade side up Loosen only the left cover retaining screw NOTE Leave a slight tension on the left cover retaining screw so the blade housing will stay open TRIMVAC 45AMX Insert a screwdriver into the housing slot Using the frame support point spread open the housing just far enough to install the blade ...

Page 85: ... housing will close NOTE Be certain that the blade is free to move in the housing If the blade does not move freely it may cause the trimmer to overheat TRIMVAC 45AMX Adjust the housing for proper running clearance If the blade is tight in the housing adjustments can be made by loosening the left cover retaining screw and slightly spreading open the housing Check for free movement Retighten the co...

Page 86: ...e the hose bracket onto the power unit Align the flat on the vacuum hose bracket with the lever relief groove on the power unit Tighten the hose bracket screws Step 9 Attach Whizard AirMax MACH 3 Hose to Power Unit Align the pins in the hose assembly with the grooves on the power unit Slide the power unit into the hose assembly Rotate the power unit 90º The lever will rotate toward the bottom of t...

Page 87: ...arts List 5 43 Assembly of TRIMVAC AMX Handpiece Continued Step 10 Attach Vacuum Hose Slide the vacuum hose through the vacuum hose bracket Slide the vacuum hose onto the hose adapter Tighten the hose clamp screw Slide the Whizard AirMax MACH 3 hose into the clips on the vacuum hose Repeat step for each clip ...

Page 88: ...e 1 Spanner Wrench Supplied with your Whizard AirMax MACH 3 Trimmer Disassembly of Power Unit Step 1 Remove Cap Remove the cap NOTE Do not discard the cap Step 2 Unscrew Retainer Unscrew the retainer using the supplied spanner wrench The retainer is a left handed thread and must be turned to the right clockwise to unscrew Power Unit Spanner Wrench Retainer Spanner Wrench Power Unit Cap ...

Page 89: ...de the seal plate gear head air motor adapter plate muffler and retainer out of the handle The parts should slide out easily If the parts do not slide out tap the handle lightly against a plastic block to dislodge the parts STEP 4 Separate Seal Plate And Gear Head Assembly Separate the seal plate and gear head assembly from the air motor adapter plate muffler and retainer Handle Seal Plate Gear He...

Page 90: ...it Continued Step 5 Remove Seal Plate Remove the seal plate from the top of the gear head Insert a screwdriver between the seal plate and ring gear and twist to remove the seal plate Step 6 Separate Remaining Components Separate air motor adapter plate muffler and retainer Air Motor Retainer Muffler Adapter Plate Seal Plate Gear Head Screwdriver ...

Page 91: ...should be performed after every 80 hours of use Handle Clean the handle with warm soapy water and a soft brush Remove any build up from the grooves Rinse the handle and dry thoroughly Inspect the handle for the following and replace if damage is detected Inspect the handle grip for tears cuts or wear Inspect the handle grooves for nicks or wear Inspect the handle I D for dents Grip Groove 2 ...

Page 92: ...ad Inspect the gear head by rotating the shaft If the shaft does not rotate replace the gear head If you feel a rough or gritty resistance while rotating the shaft replace the gear head Re grease gear head with Max Z Lube grease every 80 hours of use Squeeze grease in through the rotor shaft hole in the bottom of the gear head Continue to supply grease until clean grease comes out of the grease ho...

Page 93: ...ir the air motor Check for worn or chipped teeth Worn out teeth are indicated by rounded off or pointed tops on the teeth Look for cracked or broken gear teeth Inspect the upper bearing plate I D and O D for nicks dents or wear Inspect the vanes for chipped or broken tips by looking through the exhaust ports and rotating the shaft to see all five vanes Inspect the guide pin to verify it is not ben...

Page 94: ...ts or tears Replace the o ring if damaged Muffler Inspect the muffler for broken or protruding wires Replace the muffler if damaged Muffler may be cleaned with parts cleaner to remove build up Replace muffler if excessive build up prevents proper cleaning Retainer Inspect the retainer for cracks or chips Replace the retainer if damaged Inspect the retainer threads for damage Replace the retainer i...

Page 95: ...be to the seal I D NOTE Use only Max Z Lube high performance lubricant Slide the seal plate over the gear head shaft and onto the gear head bearing Step 2 Align Gear Head And Air Motor Slide the gear head over the rotor shaft Align the top notches on the gear head and upper bearing plate Seat gear head in top plate Gear Head Air Motor Align Notches Upper Bearing Plate Shaft Lubricate Seal I D Gear...

Page 96: ...te Slide the adapter plate over the pin in the air motor Align the exhaust notches on the adapter plate and the air motor Step 4 Slide Components Into Handle Slide components up into the handle Be careful not to let the components separate and become misaligned While holding the components in place turn the handle over Air Motor Adpater Plate Pin Exhaust Notches Components Handle ...

Page 97: ...e power unit Step 6 Install Retainer Screw the retainer firmly into the power unit using the supplied spanner wrench The retainer is a left hand thread and must be turned to the left counter clockwise to tighten NOTE Recommended torque of 25 30 lb in 2 8 3 4 N m IMPORTANT Be careful not to cross thread the retainer This will cause poor motor performance Muffler Muffler Installed Retainer Spanner W...

Page 98: ...al No 188000 September 1 2009 Assembly of Power Unit Continued Step 7 Grease Power Unit Grease the inside of the handle and the inside of the adapter plate with Max Z Lube Grease Inside of Handle Grease Inside of Adapter Plate Step 8 Install Cap Slide the cap over the end of the power unit Cap ...

Page 99: ... screwdriver Replace Seal Step 1 Remove Seal Use a small flat head screwdriver to pry the seal out of the seal plate Step 2 Install Seal Apply a small amount of Max Z Lube to ID of the seal plate NOTE Use only Max Z Lube high performance lubricant Press the seal into the seal plate The lip of the seal should curl into the seal plate Seal Plate Seal Screwdriver Lip Seal Lubricate I D Seal Seal Seal...

Page 100: ...d Parts List Manual No 188000 September 1 2009 Air Motor Maintenance Required Tools for Air Motor Maintenance 1 Hammer 1 Whizard AirMax MACH 3 Maintenance Kit Cup Assembly Air Motor Assembly Tool Rotor Removal Punch Gear Teeth Cap Bearing Tool Upper Bearing Plate Removal Clamps ...

Page 101: ...earing Place upper bearing plate removal clamps around the upper bearing plate and place this assembly into the cup assembly in the maintenance kit Place gear teeth cap over rotor gear teeth Using a hammer tap the gear teeth until the rotor is removed from the upper bearing plate Pull the upper bearing out of the upper bearing plate Gear Teeth Cap Cup Assembly Upper Bearing Plate Upper Bearing Pla...

Page 102: ...Max MACH 3 Operating Instructions and Parts List Manual No 188000 September 1 2009 Vane 5 Disassembly of Air Motor Continued Step 2 Remove Cylinder Slide the cylinder off the rotor Step 3 Remove Vanes Remove the vanes from the slots Cylinder ...

Page 103: ... sure the plate sits flush on the clamps The alignment pin in the lower bearing will sit between the clamps Place the small diameter of the rotor removal punch on the end of the rotor shaft Using a hammer tap the rotor removal punch until the rotor is removed from the lower bearing plate Pull the bearing out of the lower bearing plate Slide the spacer off of the rotor shaft Bearing Spacer Rotor Lo...

Page 104: ...ents or wear Replace the upper bearing plate if damaged Inspect the alignment pin to be sure it is not bent Replace the upper bearing plate if damaged Clean and dry the part thoroughly Cylinder Inspect the cylinder I D for grooves If the grooves are more than 002 05mm deep replace the cylinder Clean and dry the part thoroughly Vanes Inspect the vanes for chipped or broken tips Replace if damaged I...

Page 105: ...ear teeth for excessive wear If the gear teeth are worn to a sharp point replace the rotor Clean and dry the part thoroughly Spacer Inspect the spacer for nicks or cracks Replace if damaged Clean and dry the part thoroughly Lower Bearing Plate Inspect the I D and O D for nicks dents or wear Replace the lower bearing plate if damaged Inspect the alignment pin to be certain it is not bent Replace th...

Page 106: ...r motor assembly tool Line up the pin in the lower bearing plate with the clearance hole in the air motor assembly tool Insert the spacer into the lower bearing plate Insert the small shaft of the rotor into the spacer Slide the bearing tool over the rotor shaft Using a hammer tap the bearing tool until the rotor is fully seated in the lower bearing plate Bearing Tool Rotor Lower Bearing Plate wit...

Page 107: ...d lower bearing plate Slide the cylinder over the rotor The alignment pin in lower bearing plate will slide into the alignment hole in the cylinder Step 3 Install Vanes Slide the vanes 5 into the slots 5 Note Vanes should be aligned with the curved side towards the rotor center Vane length should match the length of the rotor slot Do not use the standard Whizard AirMax vane kit in the Whizard AirM...

Page 108: ...er Bearing Plate Slide the upper bearing plate over the rotor shaft The alignment pin in the upper bearing plate will slide into the alignment hole in the cylinder Slide the upper bearing over the rotor shaft Place the bearing tool on the upper bearing Using a hammer tap the bearing tool until the upper bearing plate is fully seated on the cylinder The rotor will spin freely when properly assemble...

Page 109: ...and Hose Assembly Valve and Hose Assembly Connect the valve and hose assembly to the FRL at 90 100 psi If air leaks around the plug assembly replace the valve assembly If the valve body is dented nicked or scratched replace the valve assembly If air can be felt leaving the muffler replace the hose assembly If the exhaust hose is cut torn or nicked replace the exhaust hose If the muffler is dirty o...

Page 110: ...ly of Valve and Hose Step 1 Disconnect Exhaust Hose Remove the hose clamp Slide the exhaust hose off of the flange Step 2 Disconnect Pressure Hose Unscrew the nut assembly from the compression fitting Slide the pressure hose off of the compression fitting Hose Clamp Flange Exhaust Hose Nut Assembly Pressure Hose Compression Fitting ...

Page 111: ...and Hose Step 1 Connect Pressure Hose Slide the nut assembly over the pressure hose Slide the pressure hose onto the compression fitting Screw the nut firmly onto the compression fitting Step 2 Connect Exhaust Hose Slide the exhaust hose onto the flange Install hose clamp Nut Assembly Pressure Hose Exhaust Hose Hose Clamp Compression Fitting ...

Page 112: ...ir leaks around the housing plug replace the o ring on the housing plug If air leaks around the valve stem replace the lower valve stem o ring If air leaks through the valve tube replace the upper valve stem o ring If replacing the valve stem o rings does not fix the air leak replace the valve body assembly If the valve tube is dented nicked or scratched replace the valve body assembly If air can ...

Page 113: ...69 Disassembly of Quick Start Valve and Hose Step 1 Disconnect Exhaust Hose Remove the hose clamp Slide the exhaust hose off of the flange Step 2 Disconnect Pressure Hose Unscrew the disconnect fitting from the inlet fitting Hose Clamp Flange Exhaust Hose Inlet Fitting Inlet Fitting Disconnect Fitting Disconnect Fitting ...

Page 114: ...r 1 2009 Assembly of Quick Start Valve and Hose Step 1 Connect Pressure Hose Screw the disconnect fitting into the inlet fitting Step 2 Connect Exhaust Hose Slide the exhaust hose onto the flange Install the hose clamp Exhaust Hose Inlet Fitting Disconnect Fitting Inlet Fitting Disconnect Fitting Flange Hose Clamp ...

Page 115: ... tight in blade housing Adjust blade housing Handpiece bearing not installed correctly No clearance between face of pinion gear and blade housing causing mechanical bind Reinstall the bearing correctly Power Unit seal worn Air blowing through front of Power Unit Replace Seal and O Ring in Power Unit Blade Will Not Rotate Blade housing is too tight Adjust blade housing Blade Skips Blade too loose i...

Page 116: ...dapter plate is damaged Replace adapter plate Air motor bearings are seized Replace air motor or bearing Vanes are broken or worn Replace all 5 vanes Gear head is seized Replace gear head Motor Runs but Blade Does Not Turn Teeth on pinion worn Replace pinion Teeth on blade worn Replace blade Drive adapter worn Replace drive adapter Drive adapter missing Install drive adapter Motor and gear head no...

Page 117: ...eplace filter Blade tight in blade housing Adjust blade housing Drive adapter worn Replace drive adapter Motor and gear head not engaged Properly engage air motor and gear head Teeth on rotor worn Replace air motor or rotor Gear head worn Replace gear head Gear head not properly greased Grease gear head Air supply hose leaks Replace hose assembly Retainer is cross threaded Remove retainer and scre...

Page 118: ......

Page 119: ...8000 September 1 2009 Cleaning Whizard AirMax MACH 3 Operating Instructions and Parts List 6 1 Section 6 Cleaning CONTENTS OF THIS SECTION Periodic Cleaning During Use 6 2 Cleaning after Daily Use 6 2 Cleaning Solutions 6 2 ...

Page 120: ...om entering the motor during cleaning Fully disassemble the Whizard AirMax MACH 3 trimmer head assembly and clean each part thoroughly with a brush and cleaner For best results clean the Whizard AirMax MACH 3 trimmer with Bettcher EXTRA Heavy Duty Cleaner diluted according to the directions on the container After cleaning rinse each part thoroughly with water and dry Assemble the head assembly per...

Page 121: ...Whizard TRIMVAC 45AMX Head Assembly 7 16 Whizard TRIMVAC 45AMX B Head Assembly 7 18 500 Whizard AirMax MACH 3 Head Assembly 7 20 505 Whizard AirMax MACH 3 Head Assembly 7 22 750 Whizard AirMax MACH 3 Head Assembly 7 24 850 Whizard AirMax MACH 3 Head Assembly 7 26 880 B Whizard AirMax MACH 3 Head Assembly 7 28 880 S Whizard AirMax MACH 3 Head Assembly 7 30 1850 Whizard AirMax MACH 3 Head Assembly 7...

Page 122: ...ment 7 47 Cleaning Equipment 7 47 Cleaning Solution 7 47 Complete Power Unit Assembly 7 48 Refurbished Items Also Available 7 49 Complete Air Motor Assembly 7 50 Complete Valve and Hose Assembly 7 52 Complete Quick Start Valve and Hose Assembly 7 54 Tools and Maintenance Kit 7 56 Whizard TRIMVAC 18AMX Sharpener Assembly 7 58 BETTCHER INDUSTRIES INC PROUDLY MANUFACTURES QUALITY PARTS FOR YOUR BETTC...

Page 123: ...Service Parts Manual No 188000 July 15 2011 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List 7 3 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 124: ...Service Parts 7 4 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 350 Whizard AirMax MACH 3 Head Assembly ...

Page 125: ...Parts Not Shown 163263 163263 1 Washer 123523 123523 1 Bulb 163265 163265 1 Ring 163266 163266 1 Cup with Fitting 163269 163269 1 2 Frame 184143 184144 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183651 183651 1 7 Cover 183648 183648 1 8 Cover Retaining Screw 183703 183703 2 9 Blade 183646 183646 1 10 Blade Housing 183645 183645 ...

Page 126: ...Service Parts 7 6 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 360 Whizard AirMax MACH 3 Head Assembly ...

Page 127: ...Parts Not Shown 163263 163263 1 Washer 123523 123523 1 Bulb 163265 163265 1 Ring 163266 163266 1 Cup with Fitting 163269 163269 1 2 Frame 184143 184144 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183651 183651 1 7 Cover 183648 183648 1 8 Cover Retaining Screw 183703 183703 2 9 Blade 183647 183647 1 10 Blade Housing 183645 183645 ...

Page 128: ...Service Parts 7 8 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Whizard TRIMVAC 18AMX Head Assembly ...

Page 129: ... Adapter 184322 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 183060 1 6 Pinion 183651 1 7 Cover 184477 1 8 Blade 184319 1 9 Blade Housing 184478 1 10 Cover Retaining Screw 184434 2 11 Frame 184143 1 12 Handle Spacer Ring 183120 1 13 Power Unit Small Handle Yellow 185923 1 Small Handle Sky Blue 185924 1 14 Vacuum Hose Bracket Kit Includes Item 15 184344 1 15 Set Screw 1...

Page 130: ...Service Parts 7 10 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Whizard TRIMVAC 18AMX B Head Assembly ...

Page 131: ... 5 6 7 8 9 and 10 184432 1 Grease Fitting 125590 1 2 Frame 184489 1 3 Cover Retaining Screw 184434 2 4 Attachment Screw 184119 1 5 Drive Adapter Assembly 184120 1 6 Bearing 183060 1 7 Pinion 183651 1 8 Cover 184428 1 9 Blade 184319 1 10 Blade Housing 184436 1 11 Collar Assembly Includes Item 12 184435 1 12 Collar Screw 184430 1 13 Power Unit Small Handle Yellow 185923 1 Small Handle Sky Blue 18592...

Page 132: ...Service Parts 7 12 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 620 Whizard AirMax MACH 3 Head Assembly ...

Page 133: ... Parts Not Shown 163263 163263 1 Washer 123523 123523 1 Bulb 163265 163265 1 Ring 163266 163266 1 Cup with Fitting 163269 163269 1 2 Frame 184081 184082 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183365 183365 1 7 Cover 183356 183356 1 8 Cover Retaining Screw 183376 183376 2 9 Blade 183605 183605 1 10 Blade Housing 185606 185606...

Page 134: ...Service Parts 7 14 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 625 Whizard AirMax MACH 3 Head Assembly ...

Page 135: ...63265 1 Ring 163266 163266 1 Cup with Fitting 163269 163269 1 2 Frame 184081 184082 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183365 183365 1 7 Cover with Special Steeling Device 183368 183368 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183656 183656 1 8 Cover Retaining Screw 18...

Page 136: ...Service Parts 7 16 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Whizard TRIMVAC 45AMX Head Assembly ...

Page 137: ...w 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183365 183365 1 7 Cover 183356 183356 1 8 Blade 183354 185787 1 9 Blade Housing 184328 184328 1 10 Frame 184081 184081 1 11 Cover Retaining Screw 183376 183376 2 12 Handle Spacer Ring 183120 183120 1 13 Power Unit Small Handle Yellow 185923 185923 1 Small Handle Sky Blue 185924 185924 1 14 Vacuum Hose Bra...

Page 138: ...Service Parts 7 18 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Whizard TRIMVAC 45AMX B Head Assembly ...

Page 139: ...493 1 Grease Fitting 125590 1 2 Frame 184081 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 183060 1 6 Pinion 183365 1 7 Cover Includes Item 8 184496 1 8 Tube Screw 184494 1 9 Blade 183354 1 10 Blade Housing 184497 1 11 Cover Retaining Screw 183376 2 12 Collar Assembly Includes Item 13 184435 1 13 Collar Screw 184430 1 14 Power Unit Small Handle Yellow 185923 1 Small Han...

Page 140: ...Service Parts 7 20 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 500 Whizard AirMax MACH 3 Head Assembly ...

Page 141: ... Parts Not Shown 163263 163263 1 Washer 123523 123523 1 Bulb 163265 163265 1 Ring 163266 163266 1 Cup with Fitting 163269 163269 1 2 Frame 184088 184089 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183365 183365 1 7 Cover 183579 183579 1 8 Cover Retaining Screw 183376 183376 2 9 Blade 183606 183606 1 10 Blade Housing 183575 183575...

Page 142: ...Service Parts 7 22 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 505 Whizard AirMax MACH 3 Head Assembly ...

Page 143: ...3 1 Bulb 163265 163265 1 Ring 163266 163266 1 Cup with Fitting 163269 163269 1 2 Frame 184088 184089 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183365 183365 1 7 Cover 183585 183585 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Screw and Instructions 183655 183655 1 8 Cover Retaining Screw 183376 183376 2 9 B...

Page 144: ...Service Parts 7 24 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 750 Whizard AirMax MACH 3 Head Assembly ...

Page 145: ...rts Not Shown 173191 173191 1 Retaining Ring Only 173190 173190 1 Bulb and Ring Only 173208 173208 1 Cup with Fitting 173187 173187 1 2 Frame 184386 184387 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183063 183063 1 7 Cover 183088 183088 1 8 Cover Retaining Screw 183654 183654 2 9 Blade 183071 183071 1 10 Blade Housing 183070 183...

Page 146: ...Service Parts 7 26 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 850 Whizard AirMax MACH 3 Head Assembly ...

Page 147: ...achment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183063 183063 1 7 Cover with Special Steeling Device 183056 183056 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Screw and Instructions 183474 183474 1 8 Cover Retaining Screw 183654 183654 2 9 Blade 183072 183072 1 10 Blade Housing 183070 183070 1 11 Handle Spacer Ring 183...

Page 148: ...Service Parts 7 28 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 880 B Whizard AirMax MACH 3 Head Assembly ...

Page 149: ... Only 173208 173208 1 Cup with Fitting 173187 173187 1 2 Frame 184386 184387 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183063 183063 1 7 Cover with Special Steeling Device 183056 183056 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Screw and Instructions 183474 183474 1 8 Depth Gauge Assembly 183075 183075 1...

Page 150: ...Service Parts 7 30 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 880 S Whizard AirMax MACH 3 Head Assembly ...

Page 151: ... Only 173208 173208 1 Cup with Fitting 173187 173187 1 2 Frame 184386 184387 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183063 183063 1 7 Cover with Special Steeling Device 183056 183056 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Screw and Instructions 183474 183474 1 8 Depth Guage Assembly 183076 183076 1...

Page 152: ...Service Parts 7 32 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 1850 Whizard AirMax MACH 3 Head Assembly ...

Page 153: ...1 Bulb and Ring Only 173208 173208 1 Cup with Fitting 173187 173187 1 2 Frame 184386 184387 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183063 183063 1 7 Cover with Special Steeling Device 183053 183053 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183476 183476 1 8 Cover Retaining ...

Page 154: ...Service Parts 7 34 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 1880 Whizard AirMax MACH 3 Head Assembly ...

Page 155: ...y 173208 173208 1 Cup with Fitting 173187 173187 1 2 Frame 184386 184387 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183063 183063 1 7 Cover with Special Steeling Device 183053 183053 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183476 183476 1 8 Depth Gauge Assembly 183077 183077 ...

Page 156: ...Service Parts 7 36 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 1000 Whizard AirMax MACH 3 Head Assembly ...

Page 157: ...apter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183154 183154 1 7 Cover with Special Steeling Device 183163 183163 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183477 183477 1 8 Cover Retaining Screw 183654 183654 2 9 Blade 183141 183141 1 10 Blade Housing 183143 183143 1 11 Handle Spacer Ring 183120 183120 1 12 Thumb Support 16320...

Page 158: ...Service Parts 7 38 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 1300 Whizard AirMax MACH 3 Head Assembly ...

Page 159: ...apter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183154 183154 1 7 Cover with Special Steeling Device 183164 183164 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183478 183478 1 8 Cover Retaining Screw 183654 183654 2 9 Blade 183142 183142 1 10 Blade Housing 183143 183143 1 11 Handle Spacer Ring 183120 183120 1 12 Thumb Support 16320...

Page 160: ...Service Parts 7 40 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 1400 Whizard AirMax MACH 3 Head Assembly ...

Page 161: ...73208 173208 1 Cup with Fitting 173187 173187 1 2 Frame 184986 184987 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183154 183154 1 7 Cover with Special Steeling Device 183164 183164 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183478 183478 1 8 Depth Gauge Assembly 183159 183159 1 9...

Page 162: ...Service Parts 7 42 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 1500 Whizard AirMax MACH 3 Head Assembly ...

Page 163: ...73208 173208 1 Cup with Fitting 173187 173187 1 2 Frame 184986 184987 1 3 Attachment Screw 184119 184119 1 4 Drive Adapter Assembly 184120 184120 1 5 Bearing 183060 183060 1 6 Pinion 183154 183154 1 7 Cover with Special Steeling Device 183163 183163 1 Kit for Special Steeling Device Not Shown Includes Shaft Spring Button Pin and Instructions 183477 183477 1 8 Depth Gauge Assembly 183160 183160 1 9...

Page 164: ...100608 8 oz Tube of Whizard Grease 143631 14 oz Cartridge Whizard Grease 163328 25 pack 14 oz Cartridge Whizard Grease 100640 35 Pound Bucket Whizard Grease 113415 Grease Gun 113326 Planetary Gear Grease Gun Needle Nose 163267 Large Grease Cup Optional 102273 Grease Fitting 183631 Elbow Body Air Supply Equipment Part Number Description 173226 Filter Regulator Lubricator FRL Kit 185789 Replacement ...

Page 165: ...de 183353 620M2 Low Profile Blade 183576 500M2 Low Profile Blade 183289 1850M2 Serrated Blade 183265 1000M2 1500M2 Serrated Blade 183266 1300M2 1400M2 Serrated Blade 184401 TRIMVAC 14AMX Blade 185699 TRIMVAC 45AMX Spinal Cord Removal Blade 185684 TRIMVAC 45AMX Long 620 Style 185786 TRIMVAC 45AMX Long 620 Serrated 185999 TRIMVAC 18AMX 8mm Blade 188067 TRIMVAC 18AMX 8mm Blade Tapered 188010 TRIMVAC ...

Page 166: ... EdgeMaster 163076 750 Whizard EdgeMaster 163071 850 880 Whizard EdgeMaster 163069 1000 1500 Whizard EdgeMaster 163070 1300 1400 Whizard EdgeMaster 122740 Positioner Reel for Whizard EdgeMaster 183905 350 Bettcher EZ Edge Sharpener 183928 360 Bettcher EZ Edge Sharpener 183892 620 Bettcher EZ Edge Sharpener 183926 625 Bettcher EZ Edge Sharpener 183907 500 Bettcher EZ Edge Sharpener 183927 505 Bettc...

Page 167: ...pecial Cover Assembly 183705 Depth Gauge Assembly 505M2 With 1 Mounting Screw 188081 Depth Gauge Assembly 505M2 With 2 Mounting Screws 173347 Depth Gauge Setting Device Kit 880 S B 173348 Depth Gauge Setting Device Kit 1400 and 1500 Cleaning Equipment Part Number Description 184334 Handpiece Cleaning Kit Contains the following 184335 Handpiece Cleaning Pick 184336 Stainless Steel Hand Brush 184337...

Page 168: ...Service Parts 7 48 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Complete Power Unit Assembly ...

Page 169: ...e with O Ring Sky Blue 185928 1 Handle O Ring Not shown Included with Item 1 122316 1 2 Seal Block 184062 1 3 Seal Kit 184427 1 4 Gear Head Assembly 185935 1 5 Air Motor Assembly 185942 1 6 Adapter Plate Assembly 184047 1 Adapter Plate O Ring Not shown Included with Item 6 122315 1 7 Muffler 184388 1 8 Retainer 184049 1 9 Cap 184286 1 Refurbished Items Also Available ITEM DESCRIPTION Part Number 1...

Page 170: ...Service Parts 7 50 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Complete Air Motor Assembly ...

Page 171: ...r Assembly Continued ITEM DESCRIPTION PART NUMBER QTY Complete Air Motor Assembly Includes Items 1 2 3 4 5 6 7 8 185942 1 Upper Bearing 185950 1 2 Upper Bearing Plate Assembly 185948 1 3 Cylinder 185947 1 4 Rotor 185944 1 5 Vane Kit Contains 5 Vanes 185790 1 6 Spacer 184043 1 7 Lower Bearing Plate Assembly 184042 1 8 Lower Bearing 184046 1 ...

Page 172: ...Service Parts 7 52 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Complete Valve and Hose Assembly ...

Page 173: ...ing O Ring 184264 1 Exhaust Fitting O Ring not shown 103388 1 6 Knob Assembly 184051 1 7 Swivel Fitting Assembly includes Swivel Fitting O Ring 184265 1 Swivel Fitting O Ring not shown 103388 1 8 Compression Fitting Kit Includes Items 8a 8b 8c 184260 1 8a O Ring 143434 1 8b Washer 184310 1 8c Compression Fitting 184240 1 9 Shoulder Screw 184065 1 10 Clamp 184053 1 11 Acorn Nut 184066 1 12 Lever 18...

Page 174: ...Service Parts 7 54 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Complete Quick Start Valve and Hose Assembly ...

Page 175: ...s Lever Assembly and Lever Pin 185385 1 4 O Ring 122480 1 5 Housing Plug 185383 1 6 O Ring 143434 2 7 Valve Spring 163792 1 8 Valve Stem Assembly Includes Items 9 10 185356 1 9 O Ring 143328 1 10 O Ring 122481 1 11 Exhaust Fitting Assembly Includes Item 12 185366 1 12 O Ring 122480 1 13 Inlet Fitting 185368 1 14 Hose Assembly Includes Items 15 16 17 18 19 20 21 22 23 185369 1 15 1 8 NPT Fitting 14...

Page 176: ...Service Parts 7 56 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Tools and Maintenance Kit ...

Page 177: ...aintenance Kit Continued ITEM DESCRIPTION PART NUMBER QTY 1 Spanner Wrench 184134 1 2 Hex Wrench 184128 1 3 Maintenance Kit Includes Items 4 5 6 7 8 9 185975 1 4 Base Assembly 185976 1 5 Rotor Removal Punch 184254 1 6 Gear Teeth Cap 185977 1 7 Bearing Tool 185978 1 8 Top Plate Removal Clamp 2 required 184255 2 9 Cup Assembly 184246 1 ...

Page 178: ...Service Parts 7 58 Service Parts Whizard AirMax MACH 3 Operating Instructions and Parts List Manual No 188000 July 15 2011 Whizard TRIMVAC 18AMX Sharpener Assembly ...

Page 179: ...9 Whizard TRIMVAC 18AMX Sharpener Assembly Continued ITEM DESCRIPTION PART NUMBER QTY Complete TRIMVAC 18AMX Sharpener Assembly Includes Items 1 2 3 4 5 6 7 184377 1 Base 184378 1 2 Sharpening Rod 183893 1 3 Guide 184379 1 4 Socket Head Cap Screw 122510 2 5 Spring Pin 122409 3 6 Steeling Rod 163124 2 7 Set Screw 120092 3 ...

Page 180: ......

Page 181: ... 1 2009 Contact and Document Information Whizard AirMax MACH 3 Operating Instructions and Parts List 8 1 Section 8 Contact and Document Information CONTENTS OF THIS SECTION Contact Addresses and Phone 8 2 Document Identification 8 2 Software and Duplication 8 3 ...

Page 182: ...ax 1 440 965 4900 Fax 011 41 41 348 0229 Bettcher do Brasil Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 BRASIL Tel 55 11 4083 2516 Fax 55 11 4083 2515 Visit our website at www bettcher com Document Identification Copies of this Operation Instruction may be ordered by quoting the Document ID as listed below Document ID Manual 188000 Document Descr...

Page 183: ...nd Document Information Whizard AirMax MACH 3 Operating Instructions and Parts List 8 3 Software and Duplication For more information contact your local Representative or Bettcher Industries Inc Administrative Assistant Engineering Department PO Box 336 Vermilion Ohio 44089 USA ...

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BETTCHER INDUSTRIES Whizard AirMax MACH 3, Operating Instructions & Parts List Manual

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Summary of Contents for Whizard AirMax MACH 3

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