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Belanger SpinLite, Owner'S Manual

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SpinLite® Full Side Washer

                          

 

1MANUL961   

    Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681

      1 

Table of Contents 

Belanger Incorporated Limited Warranty .............................................................. 3

 

Operational Warning ............................................................................................... 4

 

Important Safety Information ................................................................................. 5

 

Safety Symbols and Signal Words .................................................................................................................................. 5

 

IMPORTANT Safety Information 

–

 MUST READ ............................................................................................................ 6

 

Introduction ............................................................................................................. 7

 

Before You Get Started ................................................................................................................................................... 8

 

Specifications .......................................................................................................... 9

 

Requirements .................................................................................................................................................................. 9

 

Physical .......................................................................................................................................................................................... 9

 

Utility ............................................................................................................................................................................................... 9

 

Electrical ......................................................................................................................................................................................... 9

 

General Dimensions ...................................................................................................................................................... 10

 

Inspection .............................................................................................................. 11

 

Equipment to Inspect Before Installation ....................................................................................................................... 11

 

Installation ............................................................................................................. 13

 

Identify Conveyor .......................................................................................................................................................... 13

 

Tunnel Placement: Overview ........................................................................................................................................ 14

 

Standard, Stand-Alone Configuration .......................................................................................................................................... 14

 

Staggered, with QuickFire® Plus assemblies .............................................................................................................................. 15

 

Tunnel Placement: Preparation ..................................................................................................................................... 16

 

Tunnel Placement: Stand-Alone Installation ................................................................................................................. 16

 

Tunnel Placement: Staggered Installation with QuickFire® Plus .................................................................................. 18

 

Attach the Arm Assemblies ........................................................................................................................................... 20

 

Install the Drive Shaft Components ............................................................................................................................... 24

 

Connect the Motor/Gearbox and Slip Ring to the Drive Shaft ....................................................................................... 27

 

Connect LED Power Cable to Slip Ring ........................................................................................................................ 31

 

Install Hub Assemblies, LED Lights with Electrical Connections & ShineMitts

™

 .......................................................... 32

 

Attach Hub Assemblies to Drive Shafts ....................................................................................................................................... 32

 

Hub LED Installation and Electrical Connections ......................................................................................................................... 35

 

Load ShineMitts™ on Hub Assemblies

 ........................................................................................................................................ 37

 

Connect LED Lights to Wire Harness .......................................................................................................................................... 42

 

Filler Strip Installation for the SpinLite® FSW Assemblies ............................................................................................ 44

 

Utilities ........................................................................................................................................................................... 46

 

Water Connections: Water Line to the SpinLite® Full Side Washers .......................................................................................... 46

 

Pneumatic Connections: Air Panel to Cylinders ........................................................................................................................... 48

 

Electrical Connections: Air Panel to Controller ............................................................................................................................ 50

 

Pneumatic Connections: Initial Air Settings for Air Panel ............................................................................................................ 51

 

Electrical Connections: Main Power to Motors and LED Lights ................................................................................................... 52

 

Electrical Connections: Motor....................................................................................................................................................... 53 

 

 

Summary of Contents for SpinLite

Page 1: ...SpinLite Full Side Washer Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 SpinLite Full Side Washer 1MANUAL961 Rev01 ...

Page 2: ......

Page 3: ...ke additional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any com...

Page 4: ......

Page 5: ...ement dimensions DS 47 1 2 PS 103 1 2 and spacing dimension 78 1 2 for the staggered QuickFire Plus assemblies Updated dimension to driver side Full Side Washer 13 Conveyor 47 1 2 and 14 1 2 Conveyor 49 Added to note under image 13 Conveyor 47 12 14 1 2 Conveyor 49 per Project 32 523 16 For Stand Alone Installation added dimension for 13 Conveyor 47 1 2 14 1 2 Conveyor 49 Added dimension informati...

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Page 9: ...tand Alone Installation 16 Tunnel Placement Staggered Installation with QuickFire Plus 18 Attach the Arm Assemblies 20 Install the Drive Shaft Components 24 Connect the Motor Gearbox and Slip Ring to the Drive Shaft 27 Connect LED Power Cable to Slip Ring 31 Install Hub Assemblies LED Lights with Electrical Connections ShineMitts 32 Attach Hub Assemblies to Drive Shafts 32 Hub LED Installation and...

Page 10: ...ly 108730 2 82 Arm Assembly Overview 83 Arm Assembly Cylinder Shock Assemblies 83 Arm Assembly Pivot Shaft Bumper Assemblies 84 Arm Assembly Bearing Electrical Cable Assemblies 84 Arm Assembly Shaft Assembly 110946 2 85 Motor Gearbox Torque Plate Assembly 86 Slip Ring Assembly 110708 2 86 Motor Gearbox Drive Shaft Cover Assembly 87 Hub Assembly 111673 Hub Cover Components 88 Hub Assembly 111673 Sk...

Page 11: ...ss and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied with respect to...

Page 12: ...8 Limited Warranty of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conjuncti...

Page 13: ...ed in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment DANGER This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS INJ...

Page 14: ...and equipment Doing so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed BE SURE TO OBSERVE THE OPERATING ENVELOPE EQUIPMENT MAY START UNEXPECTICALLY OVERHEAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPM...

Page 15: ...neMitt cleaning material and utility hook ups can be performed to complete the installation of the SpinLite Full Side Washers Please read the entire instruction manual before attempting to install the equipment and refer to it throughout the installation process Keep this manual as a guide to proper maintenance IT IS IMPERATIVE THAT WHEELS ARE SPINNING DURING ANY PERIOD THAT THE CONVEYOR IS ACTIVA...

Page 16: ...ineMitt 25 Cleaning Material 111369 32 Motovario Motor Gearbox STD V 110935 or 575V 110967 2 Motor Gearbox Cover Assembly 110720 2 SpinLite FSW LED Light Set 111674 2 SpinLite Slip Ring Assembly 110708 2 SpinLite FSW Filler Strip 110746 2 Accessory Box 108958 1 Accessory Box 108958 includes Qty Air Panel Assembly 102060 1 Kwik Bolts 3 Zinc 5 8 x 6 1FSTNR ST750 12 Clamp Single Ear for 1 2 Hose 1CLA...

Page 17: ...ll Side Winder assemblies terminated at Water Manifold on each Leg Assembly Water Output 6 GPM total Two Nozzles per side 1 5 GPM x 65 40 psi per Nozzle Pneumatic One 1 4 poly flow tube Main Pneumatic feed to Air Panel 1CFM Four 1 4 Airlines for Extend and Retract of the Arm Cylinders on each SpinLite Full Side Washer Assembly Electrical Voltage Hz FLA Per Motor 208 60 4 6 230 60 4 2 480 60 2 1 57...

Page 18: ...ANUL961 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 10 Specifications General Dimensions Top View 107 Equipment Envelope 187 Entrance View Floor 13 Conveyor 47 1 2 14 1 2 Conveyor 49 102 1 2 ...

Page 19: ...that each of the Arm Assemblies has a pre routed LED Cable and Motor Cable 1 Locate the two 2 Motor Gearbox assemblies Refer to the Motor Tag on the Motor to determine the proper wiring for the site voltage 2 Remove the Motor Cover to expose the Motor Wires refer to the Wire Diagrams on the inside of the Motor Cover to verify that the motor is wired properly Note If there is any damaged equipment ...

Page 20: ...These electrical connections will be explained in the Utilities Section of this manual and should be performed by a licensed electrician 3 The other end of the LED Cable has a quick connector and will be connected to the Slip Ring Wire inside the Motor Gearbox Cover during the Installation of the SpinLite FSW Assemblies During Installation This end of the cables will be routed to the Electrical Ju...

Page 21: ... in a tunnel with a Belanger 13 or 14 1 2 wide Conveyor that has either a single or double guide rail Identifying the conveyor is crucial for properly positioning the Full Side Washer assemblies during installation The Belanger conveyor options are shown in the images below Single Guide Rail Conveyor Assemblies 13 14 1 2 Wide Double Guide Rail Conveyor Assemblies 13 14 1 2 Wide 13 14 1 2 13 14 1 2...

Page 22: ...The above image is shown with cleaning material installed to indicate the operating envelope required for proper function Note Dimension 13 Conveyor 47 1 2 14 1 2 Conveyor 49 is taken from the inside edge of the inside conveyor guide rail to the back of the driver side baseplate Note The 102 1 2 dimension is taken from the inside edge of the inside conveyor guide rail to the back of the passenger ...

Page 23: ...leaning material installed to indicate the operating envelope required for proper function Note Dimension 13 Conveyor 47 1 2 14 1 2 Conveyor 49 is taken from the inside edge of the inside conveyor guide rail to the back of the driver side baseplate Note The 102 1 2 dimension is taken from the inside edge of the inside conveyor guide rail to the back of the passenger side baseplate 102 1 2 Operatin...

Page 24: ...here is already a conveyor in place select the desired location for the equipment Tunnel Placement Stand Alone Installation 1 Take the driver side SpinLite Full Side Washer Leg Assembly shown in the image below and position it into the tunnel first 2 Make sure that the driver side Leg Assembly is square with the conveyor If the conveyor is 13 wide then the outside edge of the Baseplate is to be 47...

Page 25: ...nce the driver side unit is square to the conveyor and is level then lag the driver side Leg to the floor 7 Next position the passenger side SpinLite FSW Leg Assembly in the tunnel so that it is aligned with the driver side unit 8 Place the passenger side Leg Assembly so that the outside edge of its Baseplate is 102 1 2 from the inside edge of the inside conveyor guide rail as shown below 9 Check ...

Page 26: ... guide rail if it is a 13 wide conveyor or 49 if it is a 14 1 2 wide conveyor 3 Refer to the image above place the passenger side SpinLite FSW Leg Assembly so that the front edge of its baseplate is 95 3 4 from the front edge of the passenger side QuickFire Plus baseplate Also the outside edge of the baseplate should be 102 1 2 from the inside edge of the inside conveyor guide rail Passenger Side ...

Page 27: ...ite FSW Leg assemblies are in place verify that they are square to the conveyor 5 Check to make sure they are level by placing a torpedo level on the Baseplate 6 If necessary level the units by using shims Note shims are not supplied by Belanger Inc 7 From the Accessory Box retrieve the twelve 12 5 8 Lag Bolts 8 Lag both the driver side and passenger side SpinLite FSW Leg Assemblies to the floor 5...

Page 28: ...ver side Leg assembly The passenger side Arm Assembly is to be attached in the same way 1 Remove the Positive Stop Mount with the Positive Stops attached as shown below to allow easier installation of the Arm Assembly 2 Remove the two 2 Bearings Covers and set them to the side along with their fasteners as shown above on the left Driver Side SpinLite FSW Arm Assembly Passenger Side SpinLite FSW Ar...

Page 29: ... the Leg Assembly shown above 6 From the Accessory Box locate the Arm Pivot Washer and Fasteners shown below Arm Pivot Washer 1 each per FSW Assembly Fasteners 2 each per FSW Assembly 5 16 18 x 3 4 HHCS 5 16 Lock Washer Remove the two Shaft Bearings and apply Anti Seize to the inside diameter of each Bearing Step 3a Leg Assembly Shaft Bearings Arm Assembly Step 3b Slide the Shaft Bearings onto the...

Page 30: ...above right image 9 Tighten the two 2 Set Screws on each of the Shaft Bearings 10 Replace the previously removed Bearing Covers It will be necessary to swing the Arm Assembly to one side to re install the Bearing Covers Before After Alignment Arm Pivot Washer Shaft Bearing Set Screws Shaft Bearing Set Screws Bearing Cover Bearing Cover Arm Assembly Step 9 10 Tighten the two Set Screws on each of t...

Page 31: ...tive Stop Mount with the Positive Stops to the Leg Assembly 12 Secure the Cylinder and Shock on the Arm Assembly to the appropriate clevises on the Leg Assembly with the fasteners that shipped in place Refer to the images below Positive Stop Mount Fasteners Positive Stops Leg Assembly Step 12 Secure the Cylinder and Shock to the appropriate clevises on the Leg Assembly Step 11 Reattach the Positiv...

Page 32: ...tand how the complete assembly goes together then follow the instructions to properly install the driveshaft components 1 Locate the two 2 Drive Shafts that shipped with the SpinLite FSW Assemblies Verify that the length of the Drive Shafts is 87 13 16 2 Locate the two 2 Locking Collars from the Accessory Box Key Slip Ring Locking Collar Shaft Bearing Bearing Mount Locking Collar Drive Key Slip Ri...

Page 33: ...e diameter of both the upper and lower Shaft Bearings and loosen their Set Screws 5 Slide the Drive Shaft up through both Shaft Bearings until the groove for the Locking Collar has cleared the upper Shaft Bearing Torque Studs 2 Bolts 4 Bolts 2 Locking Collar Groove Lower Shaft Bearing Bearing Mount Upper Shaft Bearing Drive Shaft Slightly loosen all of the Bolts and Torque Studs on both Shaft Bear...

Page 34: ...he fasteners securing the Shaft Bearings to the Bearing Mount that were previously loosened 11 Tighten both Set Screws on the upper and lower Shaft Bearings verify they are aligned with the screws on the Locking Collar 12 Repeat this process for the passenger side SpinLite FSW assembly Locking Collar Upper Shaft Bearing Drive Shaft Bearing Mount Lower Shaft Bearing Locking Collar Groove Locking Co...

Page 35: ...otor Cover to the Torque Plate on the Motor Gearboxes as shown below 3 Retrieve the two 2 Drive Keys from the Accessory Box 4 Then for both the driver and passenger side SpinLite FSW Assemblies do the following steps Torque Plate Motor Gearbox Motor Gearbox Cover Assembly Top Cover Bottom Cover Motor Gearbox Motor Gearbox Bottom Cover Remove the top of the Motor Gearbox Cover Step 2a Locate the tw...

Page 36: ... from the Drive Shaft and set them aside 7 Slide the Motor Gearbox and Cover Assembly onto the Drive Shaft and into place over the Torque Studs as shown below Key apply Anti Seize to the Key and the Key Slot Slip Ring Shaft Slip Ring Jam Nut Drive Shaft Key Drive Shaft Torque Studs 2 Drive Shaft Motor Gearbox Cover Assembly Slide the Motor Gearbox Cover Assembly onto the Drive Shaft and over the T...

Page 37: ...hown below Bend the ends of the Cotter Pins to lock them into place 9 Rethread the Jam Nut and Slip Ring Shaft back onto the Drive Shaft so that it sits on top of the Gearbox shown below Flat Washer 4 Cotter Pin 4 Slip Ring Shaft Jam Nut Cotter Pin Flat Washer Motor Gearbox Cover is transparent for clarity Locate the Flat Washers and Cotter Pins and install as shown Step 8 Drive Shaft Assemble Jam...

Page 38: ...ll be connected to the Wire Harness later in the installation 12 Apply Loctite Red 271 to the Wire Clamp Fasteners and reattach the Wire Clamp to the top of the Slip Ring Shaft Install the Wire Clamp perpendicular to the Slip Ring Wires that have been routed through the center of the Drive Shaft 13 Leave the top of the Motor Gearbox Cover off until after the electrical connections for the Slip Rin...

Page 39: ...push the connectors together as shown in the image above on right Wrap the connection with electrical tape to protect it from the car wash elements 4 Either reattach the top cover of the Motor Gearbox Cover now or keep it in a safe place until after the electrical connections are completed on the Motor Note When making the wire connections be sure to use the indicators to align them correctly they...

Page 40: ...Shafts Once the Hubs are installed the LED lights can be installed and the ShineMitt cleaning material can be loaded onto the Hubs The following is an overview of the naming and placement typical of the Hubs 1 Locate the two 7 diameter x 66 1 4 tall Hub Assemblies 2 Remove the Hub Covers and Hub Plates from the Hub Assemblies and set them aside while you attach the Hub onto the Drive Shaft Hub Ass...

Page 41: ...ections ShineMitts Attach Hub Assemblies to Drive Shafts 3 Remove a Skin on each of the Hub Assemblies to gain access to the inner fasteners on the Spiders as shown below 4 Remove one half of the top middle and bottom Spider assemblies shown above Spider Remove one Skin from each Hub Assembly to access to the Spider Assemblies Step 3 Remove one half of each of the Spider Assemblies Step 4 ...

Page 42: ...Shaft to raise the Hub to obtain adequate clearance 7 Reassemble the top and bottom Spider assemblies on the Shafts be sure the gap between the Spider halves is equal on both sides as shown in the image below 8 The removed Hub Skin will be reattached to the Hub Assembly after the electrical connection between the Slip Ring and Wire Harness is completed within the Hub in the next section Be sure th...

Page 43: ...lot in the Drive Shaft so it can easily be connected to the Wire Harness shown in the image below 3 Apply dielectric grease to the receptor on the Wire Harness align the indicators on the Slip Ring and Wire Harness connectors and press them together gently Wrap the connection with electrical tape to protect them from the car wash elements Wire Harness Assembly Pull the Slip Ring Wire out of the Dr...

Page 44: ... shown in the images below Use Tie Straps shown in the image on the previous page to secure the Wire Harness to the Drive Shaft 5 Reattach the Hub Skin to the Spiders and tighten all fasteners be careful not to over tighten the bolts or to crimp any of the wires shown above 6 Install the four 4 Hub LED light assemblies into their channels shown below LED Wires When reattaching the Hub Skin be care...

Page 45: ...ssembling of the Hubs 1 Locate ALL of the ShineMitt Cleaning Material Included are three different lengths of the ShineMitt in varying amounts There are 80 pieces of the 19 ShineMitt 111060 64 pieces of the 22 ShineMitt 111053 and 32 pieces of the 25 ShineMitt Note It is imperative that the ShineMitt cleaning material is loaded onto the driver side and passenger side hubs in the directions specifi...

Page 46: ...must be 40 pieces of the 19 32 pieces of the 22 and 16 pieces of the 25 ShineMitts assembled this way 5 Before installing the cleaning material onto the hub assemblies inspect all of the ShineMitt assemblies and sort them into two groups driver side and passenger side assemblies 6 If there is not the correct number of pieces of ShineMitts for each assembly in each of the different lengths then dis...

Page 47: ...y in place see Step 8 in the image above 9 Turn the Pin 180 degrees insert it back into the ShineMitt on the opposite side see Step 9 in the image above 10 After the Pin is fully inserted into the mitt push the Clips outward until they snap onto the Pin and then rotate the Clips 90 degrees so they are pointing upward again refer to Steps 10a 10c in the images above 11 Once there is an equal amount...

Page 48: ...n Steps 7 10 in this section 19 Install a total of four 4 rows of the 22 ShineMitt material on each Hub in the same orientation as the previous ShineMitts Be sure to slide the ShineMitts down until they rest on top of the previous row Refer to the image above on left Note Verify that the ShineMitt cleaning material on the Driver Side SpinLite FSW adequately clears the guide rail of the conveyor 11...

Page 49: ...hineMitt material on each Hub in the same orientation as the previous ShineMitts Be sure to slide the ShineMitts down until they rest on top of the previous row Refer to the image below Hub 111673 Diameter 7 Height 66 25 111369 Qty 8 per Hub 25 45 DEG Short Lead 111369 Qty 8 per Hub 25 45 DEG Short Lead 111060 Qty 8 per Hub 19 45 DEG Short Lead 111060 Qty 8 per Hub 19 45 DEG Short Lead 111060 Qty ...

Page 50: ...wo holes per plate with the center holes on the Skin Weldments see image below on left 3 Thread the four 4 LED Plugs from the Wire Harness through the holes in the Hub Plates and attach the Hub Plates to the Hub Assembly refer to the image above on right Skin Weldments Retrieve Hub Plates Hub Covers and fasteners to reassemble onto Hub Assemblies Step 1 Hub Covers two halves per Hub Assembly Hub P...

Page 51: ...lements 7 Tuck the LED connections into the holes in the Hub Plates then secure the LED Wires to the top of the Hub Plates by using the Retainer Clips 8 Place the Hub Covers two half covers per Hub Assembly over the Hub Plates and secure the Hub Covers to the Hub Plates as described in the image below Align the indicators and press the connectors together gently Wrap connections with electrical ta...

Page 52: ...74 1PLSTC EX062 Use a 12 Filler Strip to cut into specified lengths 110746 Length 8 75 1 4 88 5 16 7 1 16 1 40 5 8 10 1 2 16 7 16 This Kit is for both DS PS FSW Assemblies B A C D E H F G Directions for Cutting Filler Strip Sections 1 For the length to cut each filler strip section refer to the chart below 2 The denotes filler strip section A for the driver and passenger side SpinLite FSW assembli...

Page 53: ...110746 Length 8 75 1 4 88 5 16 7 1 16 1 37 15 16 10 1 2 23 1 4 This Kit is for both DS PS FSW Assemblies Passenger Side SpinLite FSW Assembly B A C D E F H G Directions for Cutting Filler Strip Sections 1 For the length to cut each filler strip section refer to the chart below 2 The denotes filler strip section A for the driver and passenger side SpinLite FSW assemblies is to be cut from the wider...

Page 54: ...All utilities MUST be installed in accordance with all local and national codes 1 Connect a field supplied 3 4 water hose line to the manifold in the back room and route it out to the center of the tunnel 2 Insert a field supplied 3 4 x 1 2 tee fitting into the water line and secure it with a 3 4 hose clamp as shown below 3 Measure the distance from the tee to the Water Manifold on the driver side...

Page 55: ... FSW assemblies turn on the water to clean out any debris in the lines 8 Secure the water hoses to the hydraulic fitting on the Water Manifold on each SpinLite FSW assembly using the 1 2 Hose Clamps as shown below 1 2 Water Hose to PS SpinLite FSW 1 2 Water Hose to DS SpinLite FSW Driver Side Passenger Side 1 2 Water Hose Field Supplied Water Manifold 1 2 Hose Clamp 3 4 Main Water Hose Line from M...

Page 56: ...he distance from the Air Panel to the Cylinders on the driver side and passenger side SpinLite FSW assemblies 5 Cut two 1 4 black airlines to these measured lengths 6 On the Air Panel connect the driver side black airline to the Driver Side Extend Regulator and the passenger side black airline to the Passenger Side Extend Regulator shown below Manual Over ride Retract Regulator for both DS PS FSW ...

Page 57: ...he Air Panel Retract Regulator out to the center of the tunnel 9 Cut the gray Retract Airline and insert a field supplied 1 4 tee fitting into the line 1 4 Gray Airline to Retract DS PS Arm Cylinders Retract Regulator for DS PS Arm Cylinder Helpful Hint Labels for the Air Panel Regulators are not provided however they are recommended for clarity Air Panel for Cylinder on SpinLite FSW Assemblies Dr...

Page 58: ...12 Connect each airline to the retract port on the Arm Cylinder refer to the image below Electrical Connections Air Panel to Controller 1 Supply 110 VAC to the retract valve on the air regulation panel from the carwash controller unit CAUTION It is recommended that a licensed electrician is contracted to perform all electrical installations All utilities MUST be installed in accordance with all lo...

Page 59: ...nel to an initial setting of 20 psi this setting should pivot the SpinLite FSW Arm assemblies out of the way fast enough without slamming 3 Additional fine tuning of the Cylinder air circuits can be achieved by using the Manual Over Ride on the Air Panel Retract Valve see above Or by using the flow control valves on the Arm Cylinder Extend and Retract Ports on each of the SpinLite FSW assemblies S...

Page 60: ...uted through the Arm assemblies and during installation these Cables were routed into the Electrical Junction Box on the Leg assemblies 2 Run the Main Power Lines out to each of the SpinLite FSW assemblies and make the wire connections to the Motor Cable and LED Cable inside the Junction Boxes 3 When everything is wired properly close and seal the Junction Boxes be cautious to not crimp down on an...

Page 61: ...elow Rotation Direction Driver Side Clockwise Passenger Side Counter Clockwise CAUTION It is recommended that licensed technicians are contracted to perform all utility installations All utilities MUST be installed in accordance with all local and national codes Note Be sure to match the hub rotation shown below If the rotation is opposite as shown below reverse two leads to the electric motors on...

Page 62: ...tors for a Different Voltage Only if Necessary 1 Remove the Motor Gearbox Top Cover on each SpinLite FSW to gain access to the motors Refer to the Motor Tag on the motor to determine the proper wiring for the required voltage 2 Remove the covers on the motors make the changes to the wire connections and reinstall the motor covers Motor Tag Motor Cover Motor Wiring Diagram Motor Wiring ...

Page 63: ... Passenger Side Counter Clockwise CAUTION It is recommended that licensed technicians are contracted to perform all utility installations All utilities MUST be installed in accordance with all local and national codes Note Be sure to match the hub rotation shown below If the rotation is opposite as shown below reverse two leads to the electric motors on the overload located in the Control Panel 7 ...

Page 64: ...ater chemical and air leaks after the equipment is turned OFF Check all hydraulic hose connections for leaks Monthly Inspect ShineMitt cleaning material on hubs for wear or damage replace as needed Grease Arm Pivot Bearings 2 per unit and Drive Shaft Bearings 2 per unit using marine grease Note Before GREASING and after GREASING wipe off all bearing seal surfaces and Zerks Grease should only be ap...

Page 65: ...wire into the nozzle opening Excessive vibration Floor lags may be loose Bearing may need replacing Make sure that the SpinLite Full Side Washer is tightly lagged to the floor Check for play in the pivot arm bearings if sloppiness is evident bearings will have to be replaced See replacement parts LEDs not working Wire connections not seated properly Pins in wire connectors may be bent Water inside...

Page 66: ...e dirt or debris DO NOT use a power washer or high pressure water as this can wear and cause harm to the powder coated surface 2 Using a mild detergent and warm water clean the powder coat surface with a soft cloth sponge or a soft natural bristle brush DO NOT use water heated to a temperature above 140 F as this can wear and cause harm to the powder coated surface 3 Rinse the sponge or soft brush...

Page 67: ...ean the surface by washing it with a detergent and a non scratch scrub sponge Use a solution of warm water and non abrasive pH neutral pH 5 8 detergent to clean material prior to painting Thoroughly rinse and dry the surface If solvents are needed to remove marks a soft cloth dampened with Isopropyl Alcohol may be used Solvents containing esters ketones or chlorinated solvents must not be used wit...

Page 68: ...int at each end of the stroke Patience On a warm day if each coat has been allowed to dry before the next application it should be possible to rub the paint down after about 30 minutes If it starts to drag and ball the paint leave it to dry further It will now have to be rubbed right back to a smooth surface again which may take another hour More patience is required The thinner the coats of paint...

Page 69: ...ion s up through the hole s in the top of the Hub Plate s 4 Disconnect the LED Light Receptor s from the Wire Harness Plug s as shown above 5 Repeat Steps 3 and 4 for any other LED Light s that need to be replaced on the Hub Assembly 6 Remove one or if necessary both Hub Plate s from the Hub Assembly in order to remove the LED Light s from the Hub Step 1 Remove the Hub Covers from the Hub Assembly...

Page 70: ...ter holes on the Skin Weldments see image below on left 10 Thread the LED Plug s from the Wire Harness through the holes in the Hub Plates and attach the Hub Plates to the Hub Assembly refer to the image above on right Hub Plates Skin Weldments Align the countersunk holes on the Hub Plate s with the center holes on the Skin Weldments Step 9 Route LED Plugs from Wire Harness through large holes in ...

Page 71: ...les in the Hub Plate s then secure the LED Wire s to the top of the Hub Plate s by using the Retainer Clip s refer to the image above on the left 15 Place the Hub Covers over the Hub Plates Apply Anti Seize to the Hub Cover fasteners and secure the Hub Covers to the Hub Plates as shown in the image below Align the indicators and press the connectors together gently Wrap connections with electrical...

Page 72: ... below Note Removing the Cover will allow access to the Motor Gearbox mounted on the Torque Studs 3 Remove the Junction Box Cover to gain access to the wiring on the side of the Motor 4 Check the voltage at the Junction Box with a multi meter to ensure all power has been properly removed from the circuit and no power is being supplied to the equipment 5 Confirm that the wiring has been tagged for ...

Page 73: ...pull the wiring down through the base of the Motor Cover Note The Terminal Block may need to be removed from the side of the Motor for additional access Use a Phillips screwdriver 7 Remove the electrical tape around the Slip Ring electrical connection Disconnect the LED Cable lead from the Slip Ring 8 Pull the Motor Cable and LED Cable leads out through the bottom of the Motor Cover Base Remove th...

Page 74: ... Clips that secure the LED Wires to the top of the Hub Plate refer to the image above on right 11 Carefully pull the four 4 LED electrical connections up through the holes in the top of the Hub Plates and disconnect the LED Light Receptors from the Wire Harness Plugs shown below 12 Remove both of the Hub Plates from the Hub Assembly Step 9 Remove the Hub Covers from the Hub Assembly Step 10 Remove...

Page 75: ...he Drive Shaft Note Before removing the Hub Skin it is optional on whether or not the operator wants to remove the Cleaning Material from the Hub Skin Note Wire Harness Receptor Disconnecting the Slip Ring from the Wire Harness Remove the electrical tape around the connection and gently pull the connectors apart Step 15b After disconnecting Wire Harness and Slip Ring connectors slide the Slip Ring...

Page 76: ...e the Slip Ring off of the Slip Ring Shaft and pull the Slip Ring Plug up through and out of the Drive Shaft as shown below 20 Unthread the Slip Ring Shaft and Jam Nut from the Drive Shaft as shown above Shoulder Bolt 5 16 X 3 4 Nut 1 4 20 Slip Ring Loosen the four 4 setscrews that secure the Slip Ring to the Slip Ring Shaft Step 18a Torque Mount Remove the shoulder bolt that secures the Slip Ring...

Page 77: ...and Cover Assembly straight off of the Torque Studs and Drive Shaft 23 Move the Motor Gearbox Assembly to a work surface and turn it over to expose the bottom Cover and the Cover Mounting Plate Note You will need a work surface such as a table or a bench available to allow for disassembly of the Motor Gearbox Torque Plate assembly Flat Washer 2 Cotter Pin 2 Cotter Pin Flat Washer Motor Gearbox Cov...

Page 78: ...placing the Motor Gearbox and Torque Plate skip Step 26 and continue to the next section If replacing just the Torque Plate perform Step 26 and then continue to the next section 26 Separate the Mounting Ring and expose the mounting holes on the Gearbox use a 5 mm hex head socket to remove the eight fasteners and Torque Plate See the images below Mount Plate Fasteners 1 4 20 X3 4 1 4 Locking Washer...

Page 79: ...cate the supplied M8 flat head fasteners 1FSTNR FH075 Carefully apply some of the supplied 271 Red Loctite on each fastener as they are installed Note Loctite should be applied lengthwise to the bottom half of the fasteners with a bead as wide as the 3 16 nozzle tip 5 Turn the fastener a 1 4 turn and reapply the Loctite in the same fashion 6 Insert the flat head fasteners into the threaded mountin...

Page 80: ...ng the keyway of the Motor to line it up with the Key in the Drive Shaft 3 Once the Key and Keyway are aligned slide the Motor Gearbox and Cover Assembly onto the Drive Shaft and into place over the Torque Studs as shown below Mount Plate Fasteners 1 4 20 X3 4 1 4 Locking Washer Slide the Motor Gearbox Cover Assembly onto the Drive Shaft and over the Torque Studs Step 3 Use the Mount Plate Fastene...

Page 81: ...y Anti Seize to the threads on the Drive Shaft Rethread the Jam Nut and Slip Ring Shaft back onto the Drive Shaft so that it sits on top of the Gearbox shown below Flat Washer 2 Cotter Pin 2 Slip Ring Shaft Jam Nut Cotter Pin Flat Washer Drive Shaft Motor Gearbox Cover is transparent for clarity Apply Anti Seize to the threads on the Drive Shaft Step 5a Locate the Flat Washers and Cotter Pins and ...

Page 82: ...t wires Slip Ring Plug on the Slip Ring down through the center of the Drive Shaft to the slot in the middle of the Drive Shaft 9 Apply Loctite Red 271 to the Wire Clamp Fasteners and reattach the Wire Clamp to the top of the Slip Ring Shaft and perpendicular to the Slip Ring Wires as shown in the images below Inside Shaft Collar Slip Ring Tighten the four 4 Set Screws Step 7b Torque Mount Slide t...

Page 83: ...s to above the Top Spider and the top of the Hub Skin shown in the images below 14 Reattach the Hub Skin to the Hub Assembly and tighten all fasteners be careful not to over tighten the bolts or to crimp any of the wires shown below 15 If the Cleaning Material was removed from the Hub Skin during disassembly reload the ShineMitt Cleaning Material onto the Hub per the instructions given in the Inst...

Page 84: ...gently in order to not bend the pins shown above on the right 20 Wrap the LED connections with electrical tape to protect them from the car wash elements 21 Tuck the LED connections into the holes in the Hub Plates then secure the LED Wires to the top of the Hub Plates by using the Retainer Clips refer to the image above on the left Apply dielectric grease to the LED Receptors Step 18 Skin Weldmen...

Page 85: ...to the Motor Cover 24 Apply dielectric grease to the Slip Ring Receptor Align the tabs on the LED Cable Plug with the Slip Ring Receptor and press the connectors together gently 25 Wrap the wire connection with electrical tape and tuck inside the Motor Cover Step 24a Apply dielectric grease to the Slip Ring Receptor Step 22 Apply Anti Seize to Hub Cover Fasteners then align and secure Hub Covers t...

Page 86: ...nal Block we recommend replacing them with non insulated ring terminals which can be purchased at a local hardware store or 1ELECT FS855 can be purchased through our Aftermarket Sales Department Note The non insulated ring terminals provide more room within the Junction Box to secure wiring into position 28 Reattach the Cover to the Junction Box on the Motor Note Be careful not to crimp or crush a...

Page 87: ...er Clockwise CAUTION It is recommended that licensed technicians are contracted to perform all utility installations All utilities MUST be installed in accordance with all local and national codes Note Be sure to match the hub rotation shown below If the rotation is opposite as shown below reverse two leads to the electric motors on the overload located in the Control Panel 32 If the Hub is not ro...

Page 88: ... LC456 2 9846 7926 2 1FSTNR HH589 2 1WASHR LC456 2 1BERNG694 2 1WASHR FL706 4 1WASHR LC456 4 1FSTNR HH540 4 1PLSTC CV038 2 1WASHR FL332 4 1WASHR LC125 4 1FSTNR SH354 4 Silver PC 10380 Aluminum 7922 1FSTNR HH504 6 1WASHR LC456 6 1FSTNR SH080 4 1ELECT FS176 2 1WASHR500 2 9715 1ELECT FS750 2 Black PC 9842 Aluminum 9716 1FSTNR HH589 1WASHR LC456 1BSHNG364 2 7926 1BSHNG364 1ELECT FS750 1WASHR500 1ELECT...

Page 89: ...380 9681 81 Maintenance Exploded Parts View Leg Assembly Components Water Feed Manifold Assembly Complete Leg Assembly Driver Side Silver PC 111996 Aluminum 110700 Passenger Side Silver PC 111997 Aluminum 110702 1VALVE WA231 1ELBOW BR381 1FTTNG BH269 Manifold Assembly 108730 See Exploded View on following page ...

Page 90: ...81 82 Maintenance Exploded Parts View Manifold Assembly 108730 2 Note The part numbers shown for the Manifold Assembly are the same for both Driver Side and Passenger Side aluminum and powder coated SpinLite Full Side Washer assemblies 1MCONC SS015 4 1FTTNG AJ250 4 1NOZZL FJ696 4 108714 1PLUG BR200 1ELBOW BR381 9066 ...

Page 91: ...or Motor Shock Assembly 1CYLND250 1NUT LC210 2 Silver PC Aluminum 110819 1WASHR PL500 2 1SHOCK750 1WASHR FL415 2 1FSTNR SB125 2 1FSTNR HH811 2 1NUT LC220 2 1NUT RG603 Black PC 8311 Aluminum 1034 1VALVE PN193 2 1WASHR PL504 2 1WASHR FL415 2 1BSHNG364 Note The part numbers shown for the Cylinder and Shock Assemblies are the same for both Driver and Passenger Side SpinLite Full Side Washer except whe...

Page 92: ...hown for the Pivot Shaft and Bumper Assemblies are the same for both Driver and Passenger Side SpinLite Full Side Washer except where specified 1WASHR FL747 2 1RETNR129 2 1FSTNR HH714 2 7203 2 1WASHR LC581 4 1BERNG849 1BERNG849 1WASHR LC581 4 1FSTNR HH714 4 1ELECT FS230 5 125 IN 1ELECT FS231 1FSTNR HH288 Driver Side Silver PC Aluminum 111679 Passenger Side Silver PC Aluminum 111680 1WASHR LC291 1W...

Page 93: ...xploded Parts View Arm Assembly Shaft Assembly 110946 2 9725 1FSTNR PH108 2 9723 9724 10366 Shaft Length 87 812 1COLLAR333 2 Halves Fasteners Part of Accessory Box 108958 1STEEL KY150 Part of Accessory Box 108958 Note The part numbers shown for the Shaft Assembly are the same for both Driver and Passenger Side SpinLite Full Side Washer ...

Page 94: ...Ring Assembly 110708 2 110709 1FSTNR SB093 1GRMIT100 1NUT RG335 7912 108661 1FSTNR FH075 8 SHCS for Motovario Gearbox M8 x 1 25 x 16 2 9721 112271 208 230V 112272 575V Motor Gearbox Torque Plate Assembly 110935 2 208 230V 110967 2 575V 1ELECT FS855 4 Note The part numbers shown for the Motor Gearbox Torque Plate Assembly are the same for both Driver and Passenger Side SpinLite Full Side Washer ...

Page 95: ...502 110708 1WASHR LC125 3 1STEEL KY150 10366 1PLSTC CV077 1PLSTC CV080 Complete Assembly 110720 1FSTNR SM502 2 9724 1WASHR FL747 2 1RETNR129 2 9725 1FSTNR PH108 2 10366 See Enlarged View Above 1COLLAR333 7203 2 1WASHR LC581 2 1FSTNR HH714 2 1WASHR LC581 2 112271 208 230V 112272 575V See Above See image on right for part numbers 1DECAL SL010 See Right Note The part numbers shown for the Motor Gearb...

Page 96: ...470 Ph 248 349 7010 Fax 248 380 9681 88 Maintenance Exploded Parts View Hub Assembly 111673 Hub Cover Components 1FSTNR BH155 CLAMP330 1FSTNR BH505 6144 1FSTNR BH370 Complete Hub Assembly 111673 1FSTNR BH505 4 10354 2 6144 4 1FSTNR BH155 4 1CLAMP330 4 1FSTNR BH370 4 10353 2 111681 2 ...

Page 97: ...1343 2 1WASHR LC270 2 1NUT RG402 2 Middle Spider Assembly 111349 1WASHR FL415 2 111342 2 1WASHR LC270 2 1NUT RG402 2 1FSTNR HH346 1FSTNR HH198 2 1NUT LC214 1WASHR FL333 4 per Skin 1WASHR LC126 4 per Skin 1FSTNR HH055 4 per Skin 111681 7 x 66 25 Skin Assembly 2 per wheel 110715 7 x 1 1 2 Upper Spider Asy See enlarged view to the right 111349 7 x 1 1 2 Middle Spider Asy See enlarged view on the righ...

Page 98: ...the fill is facing in the correct direction on both wheels refer to the images above Hub 111673 Diameter 7 Height 66 25 111369 Qty 8 per Hub 25 45 DEG Short Lead 111369 Qty 8 per Hub 25 45 DEG Short Lead 111060 Qty 8 per Hub 19 45 DEG Short Lead 111060 Qty 8 per Hub 19 45 DEG Short Lead 111060 Qty 8 per Hub 19 45 DEG Short Lead 111060 Qty 8 per Hub 19 45 DEG Short Lead 111060 Qty 8 per Hub 19 45 D...

Page 99: ...ir of SpinLite FSW assemblies require a total of 80 pieces of 111060 ShineMitt Cleaning Material The ShineMitt fingers on the driver and passenger side SpinLite FSW assemblies face in opposite directions and the head of the Pin must face downward when loaded onto Hubs So 40 pieces of the ShineMitt must be assembled as shown in the image above for the driver side FSW And 40 pieces must be assembled...

Page 100: ...ir of SpinLite FSW assemblies require a total of 64 pieces of 111053 ShineMitt Cleaning Material The ShineMitt fingers on the driver and passenger side SpinLite FSW assemblies face in opposite directions and the head of the Pin must face downward when loaded onto Hubs So 32 pieces of the ShineMitt must be assembled as shown in the image above for the driver side FSW And 32 pieces must be assembled...

Page 101: ...ir of SpinLite FSW assemblies require a total of 32 pieces of 111369 ShineMitt Cleaning Material The ShineMitt fingers on the driver and passenger side SpinLite FSW assemblies face in opposite directions and the head of the Pin must face downward when loaded onto Hubs So 16 pieces of the ShineMitt must be assembled as shown in the image above for the driver side FSW And 16 pieces must be assembled...

Page 102: ...PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 94 Maintenance Exploded Parts View Hub Assembly LED RGB Assembly 111674 LED RGB Assembly 111674 2 111682 4 110718 LED RGB Assembly 111674 one per SpinLite Full Side Washer Assembly ...

Page 103: ...16 This Kit is for both DS PS FSW Assemblies B A C D E H F G Directions for Cutting Filler Strip Sections 1 For the length to cut each filler strip section refer to the chart below 2 The denotes filler strip section A for the driver and passenger side SpinLite FSW assemblies is to be cut from the wider 2 x 18 filler strip 1PLSTC EX082 3 Filler strip sections B and C are pre cut to the correct leng...

Page 104: ...23 1 4 This Kit is for both DS PS FSW Assemblies B A C D E F H G Directions for Cutting Filler Strip Sections 1 For the length to cut each filler strip section refer to the chart below 2 The denotes filler strip section A for the driver and passenger side SpinLite FSW assemblies is to be cut from the wider 2 x 18 filler strip 1PLSTC EX082 3 Filler strip sections B and C are pre cut to the correct ...

Page 105: ...led View Air Panel 102060 Exploded View 1DECAL MF045 DRIVER SIDE 1DECAL MF325 PASSENGER SIDE 1DECAL MF250 FULL SIDE WASHER 1WASHR LC115 6 1ELBOW PL666 4 1AIRLN495 5 1 2 1AIRLN300 9 1AIRLN440 8 1DECAL MF409 RETRACT 1TEE PL706 120 VAC 1VALVE EL710 1MADAP BR600 1WASHR LC125 2 1FSTNR HH081 2 1GAUGE500 3 1RGLTR175 3 2529 3 1FSTNR SH177 6 1MADAP BR600 3699 1MADAP BR600 1MADAP BR600 ...

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