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Baumuller b maXX 5000, Instruction Handbook Manual

The Baumuller b maXX 5000 Application Handbook is a comprehensive manual designed to guide users in maximizing the potential of their Baumuller b maXX 5000 product. Download this invaluable resource for free from our website and unlock the full potential of your machinery.

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Instruction handbook 

b maXX

 

5000

Document No.: 5.09021.16

5

of 328

Table of Contents

7.13 

 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    143

7.13.1 

 Connection diagram of BM50XX-XX0X-... mains rectifier without safety function. .    143

7.13.2 

 Connection diagram for the BM51XX active mains rectifier unit . . . . . . . . . . . . . . .    145

7.13.2.1 

Connection proposal BM51XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    147

7.13.2.2 

Connection proposal BM51XX pulse enable control . . . . . . . . . . . . . . . . . . . . . . .    148

7.13.2.3 

Timing diagram for switching on BM51XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    149

7.13.3 

 Connection diagram single axis unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    150

7.13.3.1 

Connection diagram BM5326, BM5327, BM5328 . . . . . . . . . . . . . . . . . . . . . . . . .    150

7.13.3.2 

Connection diagram BM5334, BM5335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    151

7.13.3.3 

Connection diagram BM537X  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    152

7.13.4 

 Connection diagram for the double axis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    154

7.13.4.1 

Connection diagram BM5323, BM5325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    154

7.13.4.2 

Connection diagram BM5331, BM5332, BM5333 . . . . . . . . . . . . . . . . . . . . . . . . .    155

7.14 

 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    157

7.14.1 

 Electrical connections of the BM50XX-XX0X-... without safety function . . . . . . . . .    157

7.14.2 

 Electrical connections of the BM51XX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    158

7.14.3 

 BM519X connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    159

7.14.4 

 Electrical connections of the single axis BM5326, BM5327, BM5328 . . . . . . . . . . .    160

7.14.5 

 Electrical connections of the single axis BM5334, BM5335  . . . . . . . . . . . . . . . . . .    161

7.14.6 

 Electrical connections of the single axis BM537X . . . . . . . . . . . . . . . . . . . . . . . . . .    162

7.14.7 

 Electrical connections of the double axis BM5323, BM5325 . . . . . . . . . . . . . . . . . .    164

7.14.8 

 Electrical connections of the double axis BM5331, BM5332, BM5333 . . . . . . . . . .    165

7.14.9 

 Connection data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    166

7.15 

 Connections on the front side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    171

7.15.1 

 Front side of mains rectifier unit BM50XX-XX0X-...  without safety function . . . . . .    171

7.15.2 

 Front side of active mains rectifier BM51XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    173

7.15.3 

 Front side axis units BM53XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    175

8   Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    203

8.1 

 Operating concept  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    204

8.1.1 

 Release signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    204

8.1.2 

 Service interface  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    205

8.2 

 Timing diagrams BM50XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    206

8.3 

 Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    212

8.3.1 

 Monitoring BM50XX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    212

8.3.2 

 Monitoring BM51XX, BM53XX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    212

8.4 

 Fieldbus communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    213

8.4.1  

EtherCAT

®

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    213

8.4.2 

 VARAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    215

8.4.3  

CANopen

®

.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    217

8.4.4  

POWERLINK

®

.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    219

9   Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    221

9.1 

 Environmental condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    222

9.2 

 Inspection intervals - maintenance notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    222

9.3 

 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    226

10  Troubleshooting and Fault correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    227

10.1 

 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    227

10.2 

 Monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    228

10.2.1 

 Monitoring function - explanations BM50XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    231

10.2.2 

 Monitoring function - explanations BM51XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    232

10.2.3 

 Monitoring function - explanations BM53XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    234

10.3 

 Error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    237

10.3.1 

 BM50XX error detection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    237

10.3.2 

 BM51XX and BM53XX error detection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    237

10.4 

 Error handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    238

10.4.1 

 Error acknowledgment of BM50XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    238

10.4.2 

 Error acknowledgment of BM51XX and BM53XX . . . . . . . . . . . . . . . . . . . . . . . . . .    239

Summary of Contents for b maXX 5000

Page 1: ...nstruction handbook before starting any work Language English Translation Document No 5 09021 17 Part No 439683 Status 22 May 2019 b maXX 5000 E 5 09021 17 BM5000 BM5100 Mains rectifier Active mains rectifier BM5300 Axis units safety ...

Page 2: ...omments so that we can take them into account and include them when transitioning from the preliminary information to the final information as reviewed by Baumüller The conditions stipulated in the following section under Obligatory are invalid in case of pre liminary information Obligatory This Instruction handbook are a part of the equipment machine This Instruction handbook must be available to...

Page 3: ...se of danger or accidents 24 2 13 Signs and labels 25 3 Technical data 29 3 1 Dimensions 29 3 1 1 BM503X dimensions 29 3 1 2 BM504X dimensions 31 3 1 3 BM517X dimensions 33 3 1 4 BM519X dimensions 34 3 1 5 BM53XX dimensions 36 3 2 Weight 43 3 3 Operating conditions 44 3 3 1 Requirements for power supply mains supply system 44 3 3 2 Requirements for control voltage 24 V power supply 45 3 3 3 Requir...

Page 4: ... the mounting plate for cold plate 112 6 3 Mounting instructions 113 6 3 1 Mounting with mounting rail 114 6 3 2 Mounting without mounting rail 115 6 3 3 Mounting of the DC link bar 116 6 3 4 Demounting 117 6 3 5 Special DC link connection BM519X BM537X 118 6 4 Mounting of toroidal cores 119 6 4 1 Drilling pattern toroidal cores 119 6 4 2 Mounting the toroidal cores 120 6 4 3 Connecting the water ...

Page 5: ...e single axis BM537X 162 7 14 7 Electrical connections of the double axis BM5323 BM5325 164 7 14 8 Electrical connections of the double axis BM5331 BM5332 BM5333 165 7 14 9 Connection data 166 7 15 Connections on the front side 171 7 15 1 Front side of mains rectifier unit BM50XX XX0X without safety function 171 7 15 2 Front side of active mains rectifier BM51XX 173 7 15 3 Front side axis units BM...

Page 6: ... for sine square wave incremental encoder 258 11 1 10 Connection cable add on modules 259 11 2 Fuses 261 11 2 1 BM5030 262 11 2 2 BM5031 BM5032 262 11 2 3 BM5043 BM5044 263 11 2 4 BM5173 BM5174 263 11 2 5 BM5192 BM5193 264 11 3 Brake resistors 265 11 3 1 Fixed tube resistors 268 11 3 2 Fixed frame resistors 269 11 4 Line filters 270 11 4 1 Baumüller mains filter type code 270 11 4 2 Selection of t...

Page 7: ...BM5030 with safety function 306 C 5 Connection diagram BM5030 with safety function 308 C 6 Electrical connections BM5030 with safety function 310 C 6 1 Connection data of BM5030 with safety function 311 C 6 2 Connections front side BM5030 with safety function 313 C 7 Description of the safety function STO 317 C 7 1 Safety related characteristics of the STO function 317 C 7 2 Reaction time STO 318 ...

Page 8: ...Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 8 of 328 Table of Contents ...

Page 9: ...ly before beginning any work on the device The instruction handbook is part of the product and must be kept accessible to personnel at all times in the immediate vicinity of the device 1 2 Key to symbols Warning notes Warning notes are identified by symbols in these instruction handbook The notes are in troduced by signal words that express the extent of the danger It is imperative that these note...

Page 10: ...experience of many years The manufacturer assumes no liability for damages due to m non compliance with the instruction handbook m usage for other than the intended purpose m usage by untrained personnel The actual scope of delivery can vary in case of optional equipment laying claim to addi tional order options or on account of the latest technical changes to the explanations and representations ...

Page 11: ...ered trademark of Beckhoff Automation GmbH 33415 Verl Germany HIPERFACE HIPERFACE DSL is a registered trademark of SICK STEGMANN GmbH 78166 Donaueschingen Germany PROFINET is a registered trademark of PROFIBUS International speedtec is a registered trademark of INTERCONTEC Produkt GmbH 94559 Niederwinkling Germany NOTE Please note that BAUMÜLLER is not responsible to examine whether any industrial...

Page 12: ...f the sales documents The devices described herein may only be operated in accordance with the stipulated methods procedures and conditions Anything else not presented here including the op eration of devices in mounted positions is not permitted and must be cleared with the plant on a case by case basis If the devices are operated in any other manner than as described within these instruction han...

Page 13: ...ter manual b maXX 5800 5 16029 Instruction handbook safety modules Doc No Part No German Part No English Safety modules for b maXX 5000 BM5 O SAF 000 001 5 09013 428339 432449 Safety modules for b maXX 5000 BM5 O SAF 002 003 5 01046 354843 372666 Instruction handbook add on modules Doc No Part No German Part No English Add on module IEE SIE 5 13030 448189 448190 Application handbooks Doc No Part N...

Page 14: ...List of other applicable documents Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 14 of 328 1 11 ...

Page 15: ...nd to ensure optimum performance no changes additions or modifications may be undertaken on the device that have not been explicitly approved by the manufacturer 2 3 Usage for the intended purpose The device is conceived and constructed exclusively for usage compliant with its intended purpose described in these instruction handbook The devices of the model series b maXX 5000 are either mains rect...

Page 16: ...evice may only be operated in a technically flawless condition m Only operate the device in combination with components approved by Baumüller Nürnberg GmbH m The device has been developed in such a manner that it fulfills the requirements of the category C3 according to IEC 61800 3 2012 m The device is not intended to be connected to the public mains To operate the de vice in primary surroundings ...

Page 17: ...sufficient distance to the operating device Burn injuries Please note that the surface of the device can heat up considerably m Wear safety gloves Radiatedemission The high frequency electromagnetic fields within the operation environment must not ex ceed the field strength of the second environment according EN 61800 3 Internal or external ignition source Internal or external ignition sources are...

Page 18: ... To avoid additional damage in case of a short circuit in power cables n The connection between power supply and device or between device and motor must be laid without loop Device Motor cable or Device power connection Motor cable or power connection Figure 1 Wiring of the power cables Installation If a shielded cable is connected unshielded and this causes failure of the device danger to persons...

Page 19: ... These instruction handbook must be kept accessible to personnel working with the de vice at all times in the immediate vicinity of the device m The specifications of the instruction handbook must be adhered to completely and without exception m The device may only be operated in a technically faultless and operationally safe con dition 2 6 Protective devices IP code BM50XX IP 20 BM517X IP 20 with...

Page 20: ...d n Troubleshooting maintenance cleaning maintenance and replacement may only be performed by trained or familiarized personnel These persons must be familiar with the instruction handbook and act accordingly n Initial operation and familiarization may only be performed by qualified personnel m Qualified personnel n Electrical engineers authorized by Baumüller Nürnberg GmbH and qualified electri c...

Page 21: ...st be observed Protective work clothing should be snug fitting work clothes with low tearing resistance narrow sleeves and with no extending parts It serves to primarily protect against No rings or chains should be worn Hard hat to protect against falling down and flying around objects Safety shoes to protect against heavy objects falling down Protective gloves to protect hands against friction ab...

Page 22: ...m to be performed by qualified personnel m Switch off the current when any kind of work is being performed on the electrical system and ensure safety before switching on again Danger from re sidual energy DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the rack system discharge time of the device with the longest DC link discharge time in the rack syste...

Page 23: ...any covering during operation m The amount of residual mechanical energy depends on the application Powered components still turn move for a certain length of time even after the power supply has been switched off Ensure that adequate safety measures are taken 2 10 Fire fighting DANGER Risk of fatal injury from electrical current There is a risk of electric shock if an electrically conductive fire...

Page 24: ...e safety equipment in good working order and properly installed 2 12 Conduct in case of danger or accidents Preventive measures m Always be prepared for accidents or fire m Keep first aid equipment e g first aid kits blankets etc and fire extinguishers readily accessible m Familiarize personnel with accident alarm first aid and rescue equipment And if something does happen respond properly m Stop ...

Page 25: ...h working materials marked correspondingly DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the rack system discharge time of the device with the longest DC link discharge time in the rack system Refer to ZElectrical data as from page 58 Therefore m Do not touch before taking into account the discharge time of the capacitors and electrically live parts m...

Page 26: ... in operation the top of the device can heat up to temperatures 70 C Therefore m Wear protective gloves Signs and labels Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 26 of 328 2 13 Figure 2 Signs and labels BM5XXX ...

Page 27: ...nd labels devices with safety level NOTE Only a device with built in Safety Module SAF XXX marked with the TÜV Rheinland certification label and the safety label fulfills a certified safety function within the meaning of PL classification according ISO 13849 or SIL according EN 61800 ...

Page 28: ...Signs and labels Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 28 of 328 2 13 ...

Page 29: ...ces in millimeters mm The space requirements in the control cabinet are also determined based on these drawings To make the necessary drill holes cutout sections use the drawings in ZDrilling pattern as from page 111 3 1 1 BM503X dimensions Figure 3 BM503X C S dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 ...

Page 30: ...OVERTEMPERATURE DC LINK ERROR b maXX 5000 309 26 68 Figure 4 BM503X A dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Dimensions Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 30 of 328 3 1 ...

Page 31: ...ata Instruction handbook b maXX 5000 Document No 5 09021 16 31 of 328 3 3 1 2 BM504X dimensions Figure 5 BM504X C S dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 ...

Page 32: ...BM504X A dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Dimensions Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 32 of 328 3 1 ...

Page 33: ...ata Instruction handbook b maXX 5000 Document No 5 09021 16 33 of 328 3 3 1 3 BM517X dimensions Figure 7 BM517X C S dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 ...

Page 34: ...dbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 34 of 328 3 1 3 1 4 BM519X dimensions BM519X S Figure 8 BM519X S dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 ...

Page 35: ... joint with anti twist protection BM519X F Figure 9 BM519X F dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Technical data Instruction handbook b maXX 5000 Document No 5 09021 16 35 of 328 3 ...

Page 36: ...handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 36 of 328 3 1 3 1 5 BM53XX dimensions Figure 10 BM532X C S dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 ...

Page 37: ...Figure 11 BM532X A dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Technical data Instruction handbook b maXX 5000 Document No 5 09021 16 37 of 328 3 ...

Page 38: ...M533X C S dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Dimensions Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 38 of 328 3 1 ...

Page 39: ...Figure 13 BM533X A dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Technical data Instruction handbook b maXX 5000 Document No 5 09021 16 39 of 328 3 ...

Page 40: ...e 14 BM533X F dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Dimensions Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 40 of 328 3 1 ...

Page 41: ...37X S Figure 15 BM537X S dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Technical data Instruction handbook b maXX 5000 Document No 5 09021 16 41 of 328 3 ...

Page 42: ...e 16 BM537X F dimensions Observe minimum clearance Please follow the notes for mounting and ZCooling on page 56 Dimensions Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 42 of 328 3 1 ...

Page 43: ...t No 5 09021 16 43 of 328 3 3 2 Weight Device Weight with controller BM503X Approx 6 kg BM504X Approx 7 kg BM517X S BM517X C Approx 12 5 kg Approx 10 0 kg BM519X Approx 25 0 kg BM532X Approx 5 5 kg BM533X BM533X F Approx 6 5 kg BM537X BM533X F Approx 13 kg ...

Page 44: ...in 2 4 uk max 4 Mains inductance 7 BM503X XR XS XW BM504X XR XS XW uk min 0 5 Rated power supply voltage frequency 1 2 UAC device 3 x 400 V 50 60 Hz Power supply voltage Absolute minimum1 2 UAC device Absolute maximum1 2 UAC device BM50XX 3 x 207 V 50 60 Hz 3 x 528 V 50 60 Hz BM51XX 3 x 360 V 50 60 Hz 3 x 528 V 50 60 Hz Absolute frequency minimum 5 Absolute frequency maximum 5 47 Hz 63 Hz Overvolt...

Page 45: ...o 4 A with fuses in accordance with UL 248 and to a voltage of max 30 VDC 4 Only necessary to comply with UL 508C refer to ZUL notes as from page 88 5 Change speed of the mains frequency max 1 Hz s EN 61000 2 4 Class 3 6 The connection and or operation of a device with the identifier BM5XXX XTXX on IT mains or grounded delta mains is not allowed 7 NOTE The distortion factor of the input current of...

Page 46: ... V in brake operation The connected motor must be designed to handle these DC link volt ages If b maXX 5000 axis units are operated with a voltage controlled DC link e g BM51XX then the DC link voltage will be permanently not only in brake operation between 640 V and 760 V The connected motor must be designed to be operated at these voltages in continuous operation It is also possible to operate t...

Page 47: ... and absolute humidity 1 g m3 to 25 g m3 Ionizing and non ionized radiation measurable range Vibration shock and continuous shock EN 61800 5 1 chapter 5 2 6 4 vibration test Max 0 5 g when operating Degree of contamination EN 61800 5 1 table 6 tab 2 2 1 If used in areas according to the category C2 of IEC 61800 3 2012 additional measures might be necessary In this case the plant manufacturer user ...

Page 48: ...r is specified at the Electrical data of the device NOTE Baumüller devices that are intended for operation in grounded delta mains or IT mains may only be operated in those types of mains up to an installation altitude of 2000 m above MSL At an installation altitude of 2000 m and higher these devices are to be operated in TN and TT mains Power supply of this type can be accomplished by using an is...

Page 49: ...ation altitude kH Figure 18 Correction value kH in dependence on the installation altitude H BM50XX BM51XX Operating temperature The devices BM50XX BM51XX were designed to be operated at an operating tempera ture of Trated 40 C If the devices are operated at temperatures between 40 C and 55 C the permitted output current Ipermitted must be reduced kT 1 Coolant temperature 40 C C 0 03 The coolant t...

Page 50: ... current of the axis units BM53XX Operating temperature TU kT Correction value operating temperature Air cooled Water cooled Cold plate Figure 19 Correction value kT in dependence of the temperature TU BM53XX Installation altitude H kH Correction value installation altitude Figure 20 Correction value kH in dependence on the installation altitude H BM53XX ...

Page 51: ...H 1 then Ipermitted Irated an output current higher than Irated is not possible NOTICE The following condition must always be met to prevent the device of overload kT kH 0 79 If kT kH 1 the operation of the device is permitted and Ipermitted is limited to Irated Examples kT 25 C 1 2 kH 3000 m 0 8 kT 25 C kH 3000 m 0 96 0 79 Operation permitted Ipermitted Irated 0 96 kT 20 C 1 27 kH 1500 m 0 95 kT ...

Page 52: ...ordingly when operating with a power supply voltage higher than 400 V Output current 180 V 400 V 528 V 100 50 Power supply voltage Figure 21 Derating Output current as a function of the power supply voltage The device draws the rated peak current at rated supply voltage The input current must be reduced if power supply voltage is higher than 400 V and the DC link output power re mains constant Inp...

Page 53: ...ating DC link voltage as a function of the power supply voltage m Mains rectifier units BM503X BM504X BM517X BM519X Output power 207 V 400 V 528 V 100 51 Prated Continuous operation permitted Power supply voltage Figure 24 Derating Output power as a function of the power supply voltage The output power of the device is calculated by multiplying the output current and the output voltage Sout Uout x...

Page 54: ... device Power supply voltage Figure 25 Derating DC link voltage as a function of the power supply voltage 207 V 400 V 528 V 100 51 Prated Continuous operation permitted Power supply voltage Figure 26 Derating Output power as a function of the power supply voltage The output power of the device is calculated by multiplying the output current and the output voltage Sout Uout x Iout x 3 It is necessa...

Page 55: ...ply current is then 25 8 AAC When selecting the connected axes ensure that the DC link power is not exceeded DC link power Power supply voltage V Figure 27 Derating DC link power B503X BM504X BM517X BM519X Axis units BM53XX The axis units supply the rated peak currents at rated DC link voltage The output currents must be reduced accordingly when operating with a DC link voltage is higher than 640 ...

Page 56: ...ut 3 K 14 35 l min kW K power loss kW coolant flow l min Pressure drop at the water cooling unit 3 0 5 bar at 10 l min Surface temperature Cold plate mounting base 4 5 Min surrounding temperature up to max 55 C rated temperature 40 C refer to correction values temperature Zpage 49 1 Air temperature in the entire intake area of the device 2 The cooling air requirement corresponds to at least that o...

Page 57: ...the device interior temperature to prevent condensation always In case of surface temperatures other than those specified please inquire with Baumüller Nürnberg GmbH 5 Notes relating to cold plate The cooling version cold plate is a particular efficient cooling alternative The heat dissipation is done via 2 contact sur faces The mounting platform within the control cabinet or on the machine base i...

Page 58: ...k capacitance Cint 470 µF DC link discharge time Cint 9 Approx 450 s Waiting period between 2 charging processes no external DC link capacitance 36 s Total maximum connectable capacitance in the DC link 7 8 mF internal external Waiting time between 2 charging processes with maximum capacitance 600 s 13 Connection power at DC link 1 5 5 kW Peak power at DC link 4 6 7 5 kW for max 150 s Ready to ope...

Page 59: ... DC link voltage power supply dependent rated 540 VDC at Usupply 3 x 400 V DC link capacitance internal 940 µF DC link discharge time internal DC link capacitance 9 Approx 450 s Total max connectible capacitance in the DC link internal external 20 mF Connection power at DC link 1 5 10 kW 18 kW Peak power at DC link 4 6 15 kW for max 150 s 27 kW for max 150 s Ready to operate after 7 s Max charge u...

Page 60: ... 940 µF DC link discharge time internal DC link capacitance 9 ca 450 s Total max connectible capacitance in the DC link internal external 20 mF Connection power at DC link 1 5 18 kW Peak power at DC link 4 6 27 kW for max 150 s Ready to operate after 7 s Max charge up time 10 s Quick discharge 10 5 s External brake resistor RB RB 33 External brake resistor continuous power 18 kW Quick discharge re...

Page 61: ...ink capacitance internal 1000 µF DC link discharge time internal DC link capacitance 9 Approx 350 s Total max connectable capacitance in the DC link internal external 20 mF Connection power at DC link 1 5 36 kW Peak power at DC link 4 6 54 kW for max 150 s Ready to operate after 7 s Max charge up time 10 s Quick discharge 10 5 s External brake resistor RB RB 10 5 External brake resistor continuous...

Page 62: ...1000 µF DC link discharge time internal DC link capacitance 9 Approx 350 s Total max connectable capacitance in the DC link internal external 20 mF Connection power at DC link 1 5 70 kW Peak power at DC link 4 6 No overload Ready to operate after 7 s Max charge up time 10 s Quick discharge 10 5 s External brake resistor RB RB 10 5 External brake resistor continuous power 58 kW Quick discharge resi...

Page 63: ... time internal DC link capacitance 9 Approx 600 s Total max connectable capacitance in the DC link internal external 20 mF Connection power at DC link 1 5 36 kW 64 kW Peak power at DC link 4 6 54 kW for max 120 s 11 96 kW for max 120 s 11 Power factor inductive only 0 9 bis 1 0 Ready to operate after 50 s Max charge up time 10 s Quick discharge 10 5 s External brake resistor RB Quick discharge res...

Page 64: ...upply dependent rated 640 VDC to 760 VDC 14 DC link capacitance internal 7 5 mF DC link discharge time internal DC link capacitance 9 Approx 600 s Total max connectable capacitance in the DC link internal external 100 mF Connection power at DC link 1 5 150 kW 200 kW Peak power at DC link 4 6 300 kW for max 10 s Power factor inductive only 0 9 bis 1 0 Ready to operate after 50 s Max charge up time ...

Page 65: ...rent is reduced When se lecting the connected axes ensure that the DC link connected power is not exceeded refer to ZDerating DC link power B503X BM504X BM517X BM519X on page 55 6 This power consumption is only permitted for a short period of time This must be ensured by means of ap propriate configuration of the connected axes 7 Including external power choke 8 Without loads on the digital output...

Page 66: ...rrent IAC RMS 1 2 5 11 at 16 kHz 4 Output peak current IAC RMS 1 5 6 11 at 4 kHz 4 2 x 9 A 2 x 18 A Output peak current IAC RMS 1 5 6 11 at 8 kHz 4 2 x 6 3 A 2 x 12 6 A Output peak current IAC RMS 1 5 6 11 at 16 kHz 4 Short time operation KB 300 200 300 Max length of time peak current 6 Refer to ZLoad cycle according EN61800 6 as from page 75 Power loss with regard to power supply Max 55 W Max 82 ...

Page 67: ... RMS 1 5 6 11 at 8 kHz 4 2 x 16 8 A 2 x 28 A 2 x 42 A Output peak current IAC RMS 1 5 6 11 at 16 kHz 4 2 x 9 6 A 2 x 16 A 2 x 24 A Short time operation KB 200 Max length of time peak current 6 Refer to ZLoad cycle according EN61800 6 as from page 75 Power loss with regard to power supply Max 210 W Max 310 W Max 460 W Power loss with regard to control voltage supply air cooled 7 Max 42 W Max 55 W P...

Page 68: ...at 16 kHz 4 4 8 A 8 A Output peak current IAC RMS 1 5 6 11 at 4 kHz 4 24 A 40 A Output peak current IAC RMS 1 5 6 11 at 8 kHz 4 16 8 A 28 A Output peak current IAC RMS 1 5 6 11 at 16 kHz 4 9 6 A 16 A Short time operation KB 200 Max length of time peak current 6 10 Refer to ZLoad cycle according EN61800 6 as from page 75 Power loss with regard to power supply Max 105 W Max 155 W Power loss with reg...

Page 69: ...C RMS 1 5 6 11 at 8 kHz 4 42 A 42 A Output peak current IAC RMS 1 5 6 11 at 16 kHz 4 24 A 24 A Short time operation KB 200 150 Max length of time peak current 6 10 Refer to ZLoad cycle according EN61800 6 as from page 75 Power loss with regard to power supply Max 230 W Max 310 W Power loss with regard to control voltage supply air cooled 7 Max 45 W Max 40 W Power loss with regard to control voltag...

Page 70: ...IAC RMS 1 5 6 11 at 16 kHz 4 48 A Short time operation KB 200 Max length of time peak current 6 10 Refer to ZLoad cycle according EN61800 6 as from page 75 Power loss with regard to power supply Max 460 W Power loss with regard to control voltage supply air cooled 7 Max 53 W Power loss with regard to control voltage supply cold plate cooling 7 Max 37 W Max 37 W Current of the integrated brake cont...

Page 71: ... A 84 A 105 A Output rated current IAC RMS 1 2 5 11 at 16 kHz 4 45 A 50 A Output peak current IAC RMS 1 5 6 11 at 2 kHz 4 180 A 300 A 420 A Output peak current IAC RMS 1 5 6 11 at 4 kHz 4 180 A 240 A 300 A 420 A Output peak current IAC RMS 1 5 6 11 at 8 kHz 4 126 A 168 A 210 A 294 A Output peak current IAC RMS 1 5 6 11 at 16 kHz 4 90 A 100 A 140 A Short time operation KB 150 200 166 233 Max length...

Page 72: ... kHz 4 45 A 60 A 75 A 90 A Output peak current IAC RMS 1 5 6 11 at 2 kHz 4 180 A 300 A 300 A 300 A 420 A Output peak current IAC RMS 1 5 6 11 at 4 kHz 4 180 A 240 A 300 A 300 A 420 A Output peak current IAC RMS 1 5 6 11 at 8 kHz 4 126 A 168 A 210 A 260 A 300 A Output peak current IAC RMS 1 5 6 11 at 16 kHz 4 90 A 120 A 150 A 180 A 200 A Short time operation KB 150 200 166 233 Max length of time pe...

Page 73: ...ime Range of the output frequency 2 kHz 250 µs 0 225 Hz 4 kHz 125 µs 0 450 Hz 8 16 kHz 62 5 µs 0 599 Hz 900 Hz 900 Hz could be generated by the controller The device is able to generate output voltages with frequencies between fmax and 599 Hz and the controller allows that however the quality of this voltages cannot be guaranteed Typical the devices are marked with the max output frequency at 4 kH...

Page 74: ...in which a current is required to assure a torque a force at standstill or n Applications in which blocking of the mechanical parts can occur e g when starting up cold extruders Thus typically the following applications are not affected n Generally typical positioning applications n Applications with motors that use a service brake when at standstill n Applications in which the higher level contro...

Page 75: ... IN BM5327 20 A 100 IN 14A 70 IN 8 A 40 IN BM5328 30 A 100 IN 21A 70 IN 12 A 40 IN BM5331 2 x 12 A 100 IN 2 x 8 4 A 70 IN 2 x 4 8 A A 40 IN BM5332 2 x 20 A 100 IN 2 x 14 A 70 IN 2 x 8 A 40 IN BM5333 2 x 30 A 100 IN 2 x 21 A 70 IN 2 x 12 A 40 IN BM5334 40 A 100 IN 28A 70 IN 16 A 40 IN BM5335 60 A 100 IN 42A 70 IN 24 A 40 IN BM5372 S 120 A 100 IN 90 A 75 IN 63A 52 IN 45 A 37 IN BM5372 F BM5373 S 150...

Page 76: ...üller Nürnberg GmbH 76 of 328 3 4 Intermittent load cycle with peak value Figure 32 Typical current time diagram intermittent load cycle with peak value This term is valid for possible load cycles tp to Irated 2 tp Ip 2 BM503X BM5032 150 s with 150 Prated 27 kW BM51XX to tp with IP 150 Irated BM5174 S air cooled 600 s 120 s BM5174 C cold plate 30 s ...

Page 77: ... 7 s Not allowed Not allowed Not allowed BM5335 6 s 2 s Not allowed Not allowed BM5372 S 30 s 24 s IP 180 A Not allowed Not allowed Not allowed Not allowed BM5372 F 28 s IP 180 A BM5373 S 30 s 24 s IP 225 A 16 s IP 250 A 10 s IP 300 A Not allowed Not allowed BM5373 F BM5374 S 30 s 24 s IP 270 A 16 s IP 300 A Not allowed Not allowed Not allowed BM5374 F BM5375 F 30 s 24 s IP 270 A 16 s IP 300 A Not...

Page 78: ... 45 A BM5331 60 s Ib 7 2 A not allowed 10 s IP 24 A 600 s 1 Ib 7 2 A 40 s 2 Ib 7 2 A 150 s 1 IP 18 A 10 s 2 IP 18 A BM5332 60 s Ib 12 A not allowed 10 s IP 40 A 600 s 1 Ib 12 A 40 s 2 Ib 12 A 150 s 1 IP 30 A 10 s 2 IP 30 A BM5333 60 s Ib 18 A not allowed 10 s IP 60 A 600 s 1 Ib 18 A 40 s 2 Ib 18 A 150 s 1 IP 45 A 10 s 2 IP 45 A BM5334 150 s 1 Ib 24 A 50 s 2 Ib 24 A not allowed not allowed 30 s 1 I...

Page 79: ...032 Irated 31 A Imax 46 A Device limits current to rated current CE UL Class J Bussmann DFJ 35 device is protected against short circuit CE Semiconductor fuse aR Siemens 3NC1 440 40 A 14x51 device is protected against short circuit BFN3 1 0030 Irated 50 C 30 A Irated 40 C 32 9 A BK3 0040 0050 Irated 45 C 41 A 8 4 mm AWG8 BM5043 Irated 65 A Imax 98 A Device limits current to rated current CE UL Cla...

Page 80: ...35 BL 3 060 000 Part No 388168 Part No 415096 BM5174 CE UL Class J Bussmann DFJ 150 device can be destroyed in case of short circuit CE UL are assured CE semiconductor fuse aR Gr 00 Siemens 3NE8 224 160 A device is protected against short circuit EPCOS filter B84143A0150R410 Part No 437618 BL 3 100 001 Part No 430926 BM519X Semiconductor fuse aR Siemens 3NB1234 3KK20 400 A 900 V Siba 2021120 400 4...

Page 81: ...upplying axis units via the DC link The applied AC voltage at the three phase power system is transformed by a rectifier on the input side into DC voltage The DC link capacitors smooth this DC voltage The active mains rectifier unit can feed back excess braking energy into the mains as sinusoidal electrical current b maXX 53XX Single axis unit safety double axis unit safety This is a motor inverte...

Page 82: ...Identification of the device Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 82 of 328 4 2 4 2 Identification of the device 4 2 1 Part number Figure 34 Part number front ...

Page 83: ... 5000 Document No 5 09021 16 83 of 328 4 4 2 2 Type plate Examples of the locations where the type plate is affixed are shown in the figure Among other things the type plate also shows the type code of the device Figure 35 Affixing of the type plate ...

Page 84: ...rrent grading output rated current 2 to 8 current value dependent on the housing size refer to ZElectrical data as from page 58 BM5XXX XXXX XXXX XXXX XX XXXX Type of cooling S Air cooled with air supply and with air outlet in the control cabinet A Air cooled with air supply and with air outlet outside the control cabinet Z Water cooled with water cooler in the control cabinet F Water cooled with w...

Page 85: ...ble via I O and FSoE with parameter memory without daisy chain inputs without separated grounds with 12h encoder test I 001 001 000 STO controllable via I O without parameter memory with automatic restart with short circuit test K 001 001 001 SS1 controllable via I O SS1 time is a fixed set value without parameter memory with automatic restart with short circuit test BM5XXX XXXX XXXX XXXX XX XXXX ...

Page 86: ...al supply 08 With option module MOD 001 001 Modbus TCP incl IEE with external supply BM5XXX XXXX XXXX XXXX XX XXXX Fieldbus configuration 01 EtherCAT CoE 02 VARAN 03 CANopen 04 POWERLINK 05 ProfiNET RT IRT 07 EtherCAT SoE BM5XXX XXXX XXXX XXXX XX XXXX Hardware configuration controller See ZPage 87 BM5XXX XXXX XXXX XXXX XX XXXX Version 00 Standard 01 PCB with protective lacquer 02 Special version f...

Page 87: ...out DIO 450 MHz 30 BSCsafe Step 2 for BM53XX BM55XX BM56XX BM57XX with AIO DIO encoder fieldbus RJ45 450 MHz both pulse enables are switched on permanently 31 Reserved 58 BSCsafe Step 2 for BM53XX BM55XX BM56XX BM57XX with AIO DIO encoder fieldbus M8 59 BSCsafe Step 2 for BM53XX BM55XX BM56XX BM57XX with AIO encoder fieldbus M8 without DIO 60 BSCsafe Step 2 for BM53XX BM55XX BM56XX BM57XX with AIO...

Page 88: ... with mains rectifiers BM5031 BM5032 BM5043 BM5044 BM5174 ZInstallation procedure on page 141 n Internal overload protection operates after exceeding 200 of the motor full load ZElectrical connections as from page 157 n Position of wiring terminals to indicate the proper connections for the power supply load control circuit and similar devices refer to ZPage 157 Connections of ZPage 166 to ZPage 1...

Page 89: ...tegral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the Manufacturer Instructions National Electrical Code and any additional local codes ZElectrical data BM50XX BM51XX as from page 58 n Mains rectifiers BM50XX BM51XX are not provided with DC link preventing over loading Total capacity of all axis unit...

Page 90: ...ains rectifier unit ready to operate green Power supply and DC link voltage available internally OK red Power supply failure automatically restart when power supply returns blinking red Power supply failure longer than 10 s restart after Power supply return has to be acknowl edged X1 4 Refer to ZError acknowledgment of BM50XX on page 238 LED H2 red Phase failure LED H3 red Over temperature LED H4 ...

Page 91: ...rn has to be acknowl edged X1 4 LED blinking H2 red Phase failure warning phase failure or asymmetric three phase power supply LED lights up H3 red Over temperature over temperature of heat sink LED lights up temperature of heat sink 5 C LED lights up H4 red DC link error overvoltage DC link LED lights up overcurrent DC link LED lights up rising edge low high on inhibit input LED lights up Design ...

Page 92: ...er to ZSetting the IP address with address switches as from page 100 LED H31 H32 H41 H42 Fieldbus depending on type refer to ZType code as from page 84 Meaning BM51XX XXXX XXXX 00XX no function BM51XX XXXX XXXX 01XX ZLED EtherCAT on page 98 BM51XX XXXX XXXX 02XX ZLED VARAN on page 98 BM51XX XXXX XXXX 04XX ZLED POWERLINK on page 99 Figure 37 Display operating elements BM51XX NOTE Only the service c...

Page 93: ...TO SWITCH ON Device shutdown Control word xxxx x110 Pulse enable 0 Quick discharge 0 3 SWITCHED ON Control word xxxx x111 Pulse enable 1 Quick discharge 0 4 OPERATION ENABLED Control word xxxx 1111 Pulse enable 1 Quick discharge 0 6 OPERATION DISABLED Pulse enable 0 7 QUICK DISCHARGE ACTIVE Quick discharge 1 high active F ERROR Error message Reset via control word 0xxx xxxx or hardware input reset...

Page 94: ...XX Naming on the front plate Internal identification Meaning H11 1 1 green 1 1 red Power direction H11 green supply power H11 red regenerative braking H12 1 2 green 1 2 red Power on pulse enable 24 V available H12 green power ON H12 red H13 1 3 Current limit H13 red device operates on current limit H14 1 4 Error display H14 red device error message ...

Page 95: ...ntroller on page 97 Address switch S1 S4 Setting refer to ZSetting the IP address with address switches as from page 100 LED H31 H32 H41 H42 Fieldbus depending on type refer to ZType code as from page 84 Meaning BM53XX XXXX XXXX 01XX BM53XX XXXX XXXX 07XX ZLED EtherCAT on page 98 BM53XX XXXX XXXX 02XX ZLED VARAN on page 98 BM53XX XXXX XXXX 04XX ZLED POWERLINK on page 99 Figure 38 Display operating...

Page 96: ...DY TO SWITCH ON Drive shutdown Control word xxxx x110 Pulse enable 0 Quick stop 1 low active 3 SWITCHED ON Control word xxxx x111 Pulse enable 1 Quick stop 1 4 OPERATION ENABLED Control word xxxx 1111 Pulse enable 1 Quick stop 1 5 BETRIEB SPERREN AKTIV 6 OPERATION INHIBIT ACTIVE Pulse enable 0 7 QUICK STOP ACTIVE Quick stop 0 low active E ERROR RESPONSE ACTIVE F ERROR Error message Reset via contr...

Page 97: ...wer on pulse enable 24 V available H12 green Power ON H12 red H13 1 3 Axis 1 Current limit H13 red Device operates on current limit H14 1 4 Axis 1 Error display H14 red Device error message H21 2 1 green 2 1 red Axis 2 Torque direction H21 green Positive torque direction H21 red Negative torque direction H22 2 2 green 2 2 red Axis 2 Power on pulse enable 24 V available H22 green Power ON H22 red H...

Page 98: ...OR receiver error Phy1 Phy2 H41 green X4 Link Act Off No connection On Connection Blinking Data transfer H42 yellow RUN Off ERROR INIT 500 ms on 500 ms off PREOPERATIONAL 200 ms on 1 s off SAFEOPERATIONAL On OPERATIONAL LED VARAN Type code BM5XXX XXXX XXXX 02XX Naming on the front plate H31 green H41 green LINK On Connection between 2 PHYs physical interfaces is established H32 yellow H42 yellow A...

Page 99: ...GT2 On NMT_CT11 NMT_GT6 Blinking Configuration error e g address seting H41 green X4 Link Act Off No connection On Connection Blinking Data transfer H42 green STATUS Off NMT_GS_OFF NMT_GS_INITIALISATION NMT_CS_NOT_ACTIVE 50 ms off 50 ms on NMT_CS_BASIC_ETHERNET 200 ms on 1 s off NMT_CS_PRE_OPERATIONAL_1 2 x 200 ms on 1 s off NMT_CS_PRE_OPERATIONAL_2 3 x 200 ms on 1 s off NMT_CS_READY_TO_OPERATE On...

Page 100: ...he base address 192 168 at the factory Both of the last bytes are set by means of the address switches S1 S2 S3 and S4 In the process S1 and S2 as well as S3 and S4 each rep resent an 8 bit value Controller with POWERLINK profile The first three bytes are set with the base address 192 168 100 at the factory The last byte is set by means of the address switches S3 and S4 In the process S3 and S4 ea...

Page 101: ...Design and Operation Instruction handbook b maXX 5000 Document No 5 09021 16 101 of 328 4 ...

Page 102: ...Display and operating elements Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 102 of 328 4 4 Figure 39 Address switch setting EtherCAT POWERLINK VARAN ...

Page 103: ...eration Instruction handbook b maXX 5000 Document No 5 09021 16 103 of 328 4 CANopen BM5XXX XXXX XXXX 03XX NOTE Switch up 0001 Baud rate S2 20 kBit s switch 125 kBit s default setting 250 kBit s 500 kBit s 1 MBit s ...

Page 104: ...Display and operating elements Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 104 of 328 4 4 Address S3 S4 Figure 40 Address setting CANopen ...

Page 105: ...H sales office if necessary WARNING Danger of physical impact Secure devices against falling down Therefore m Take suitable measures such as supports hoists straps etc to ensure that de vice cannot fall down m Use appropriate means of transport 5 2 What to observe when transporting For initial transport of the device it is packed at the manufacturer s plant If the device is to be further transport...

Page 106: ...ponsible representative of Baumüller Nürnberg GmbH NOTE The device may not be operated if there is visible transport damage 5 4 Unpacking After having received the still packaged device h Avoid transport shocks and hard jolts e g when putting an item down If no transport damage is visible h Open the packaging of the device h Verify the delivery scope based on the delivery note File a claim with th...

Page 107: ...from page 120 6 1 Safety notes NOTE Mounting shall only be performed by employees of the manufacturer or by other qual ified personnel Qualified personnel are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the sa...

Page 108: ...rsonnel WARNING Danger of mechanical impact Secure devices against falling down Therefore m Take suitable measures such as supports hoists and assisting personnel to en sure that device cannot fall down m Use appropriate means of transport NOTICE Danger due to electrostatic discharge The connecting terminals of the device are partially at risk due from ESD Therefore Please heed the respective note...

Page 109: ...device falls feet could be injured Figure 41 Danger area near the mechanical mounting Therefore m Ensure that only qualified personnel who are familiar with the safety notes and as sembly instructions mount this device Wear safety gloves Wear safety shoes Mounting Instruction handbook b maXX 5000 Document No 5 09021 16 109 of 328 6 ...

Page 110: ...nstallation work of any kind it must be ensured that no foreign material e g drill shavings copper strands etc gets into the device as a result m If possible the drilling of the holes should be done before mounting the device and the configuring of the cables should take place outside of the control cabinet If this is not possible the device must be appropriately covered Remove this covering again...

Page 111: ...ther notes see ZDimensions as from page 29 and ZCooling as from page 56 How to determine the required space in the control cabinet see ZDimensions as from page 29 Tolerance specifications Drill hole dimensioning 0 2 mm Dimensioning openings 1 0 mm Relative tolerance of discretionary divisions 0 1 mm For air cooled versions For BM50XX S BM51XX S BM53XX S only Relative tolerance of discretionary div...

Page 112: ...2 contact surfaces The first one is the mounting platform within the con trol cabinet or on the machine base the other is the cold plate on the device s back High requirements e g to surface roughness and evenness for this surface are specified to ensure an optimal heat flow Already a slight damage pollution of the surface can cause a significant deterioration in heat dissipation to the mounting p...

Page 113: ...ounting instructions There are different mounting procedure Each mounting procedure is described in a drawing see ZFigure 44 on page 114 and ZFigure 45 on page 115 The screws and washers required for mounting are listed beneath the respective drawing Carry out mounting as follows 1 Provide suitable transport lifting equipment as needed 2 Keep suitable fastening components readily available 3 For c...

Page 114: ...te 2 and slide onto the mounting rail 3 Finally tighten the upper fastening and grounding bolts 4 Figure 44 Mounting instructions for the BM51XX and BM53XX with mounting rail Device BM50XX S BM517X S BM519X S BM532X S BM533X S A screws 2 x M5 3 x M5 8 x M5 2 x M5 B washers 2 x 5 3 x 10 3 x 5 3 x 10 4 x 5 3 x 10 2 x 5 3 x 10 C screws n x M5 1 D Mounting rail 1000 mm Refer to Accessories and Spare P...

Page 115: ...g bolts 1 Then tilt the device on the mounting plate 2 and slide into the fastening bolts 3 Finally tighten all fastening and grounding bolts 4 Image 45 Mounting instructions for the BM51XX and BM53XX without mounting rail Device BM50XX BM517X BM537X BM519X BM532X BM533X A screw 4 x M5 6 x M5 8 x M5 4 x M5 B washers 4 x 5 3 x 10 6 x 5 3 x 10 8 x 5 3 x 10 4 x 5 3 x 10 ...

Page 116: ...e the unit in case of service and ensures the captivity of the distance bushings Neck collar screw 1 DC link bar 2 Distance bushing 3 BM5XXX DC link terminal 4 Figure 46 Correctly mounted DC link bar m Distance bushing and neck collar screw It is recommended to assemble the neck collar screw and the distance bushing to the DC link bar before mounting the DC link bar The correctly mounting of the d...

Page 117: ... 48 Mounting of the DC link bar NOTE The DC link bar must not overlap the first or last fixing bolt of the rack system Cut the DC link bar therefore 6 3 4 Demounting NOTE The yellow cover plate can be removed when mounting demounting air cooled devic es and there is not enough space above the device min 15 cm for lifting up the cover The yellow cover plate must be removed when replacing the cold p...

Page 118: ...GmbH 118 of 328 6 3 6 3 5 Special DC link connection BM519X BM537X NOTE The DC link connection is connected within the device if using devices BM519X and BM537X only BM519X and BM537X devices can be connected with short DC link bars for easier demounting Figure 49 Example DC link connection BM537X ...

Page 119: ...es on page 287 is necessary to ensure the operation of the active mains rectifier BM51XX within a C2 surrounding 6 4 1 Drilling pattern toroidal cores Use the drilling pattern for drilling the necessary holes With toroidal cores Figure 50 Dimensions drilling pattern toroidal cores NOTE The toroidal core should be mounted approx 100 mm under the device ...

Page 120: ... 328 6 4 6 4 2 Mounting the toroidal cores Carry out mounting as follows 1 Keep suitable fastening components readily available 2 Mount the toroidal cores 3 Lay the mains cable through the toroidal cores see ZInstallation procedure as from page 141 Figure 51 Toroidal cores mounted Bolts 6 x M8 Washers 6 x 8 4 x 25 ...

Page 121: ...ation The water cooler has on its bottom side two pressfitting transition pieces 12 mm x R 1 2 AG for flat seals h Connect the cooling circulation to the water cooler Tube material Outer tube Screwing G AlSi9Cu3c material No 3 2163 01 alloy No 226 12 mm 1 2 AG for flat seals In case you refer to UL 508 C There must be a pressure relief valve with a threshold pres sure of maximum 6 bar in the cooli...

Page 122: ...Mounting of toroidal cores Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 122 of 328 6 4 ...

Page 123: ...rmed by employees of the manufacturer or by other qualified personnel Qualified personnel are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the safety of the facilities to perform the respective activities that ...

Page 124: ...that could be dangerous during the electrical in stallation m Pay heed to areas on the device that could still be electrically energized after op eration Figure 52 Hazard areas during electrical installation DANGER Risk of fatal injury from electrical current The devices b maXX 5000 are not conform with the automatic disconnection of the supply unit from the power supply system in case of an insul...

Page 125: ... the DC link discharge can take a much longer time In this case the necessary waiting period must itself be determined or a measurement made as to whether the equipment is de energized This discharge time must be posted together with an IEC 60417 5036 2002 10 warning symbol on a clearly visible location of the control cabinet 7 2 Voltage test DANGER Risk of fatal injury from electrical current Dur...

Page 126: ...s supply deviates too much from the requirements the device can be destroyed The devices may only be operated in industrial networks C3 without additional measures refer to ZMounting of toroidal cores as from page 119 The destruction of the device can cause personal injury DANGER Risk of fatal injury from electrical current If the requirements for the electrical mains are not complied the device c...

Page 127: ...tem or grounded phase conductor system with BM50XX h The shown wire bridge W100 must be removed when operating on an IT system or grounded phase conductor system Grounded Delta Correct False Figure 53 Connection to an IT system or Grounded Delta system NOTICE The removed wire bridge must not fall into the device ...

Page 128: ...able h The protective ground cross section of the cable must be compliant with IEC EN 60204 1 Section 5 2 Tab 1 h A fixed connection for the protective ground conductor is mandatory required for oper ation of the device h Use copper cable approved for a minimum of 60 C drives 3 x 100 A or 75 C drives 3 x 100 A if comply with UL 508C For further details e g maximum allowable length see ZCabling as ...

Page 129: ...urrent in the protective ground con ductor The leakage current due to the functional principle of the device can lead to prema ture triggering of the fault current protective device or generally prevent triggering of it Therefore m Wherever a differential current device RCD is used for protection in case of direct or indirect contact only an RCD of the type B is permitted on the power supply side ...

Page 130: ...ls motor 3 Single axis unit 50 mm screw terminals PE motor connector 1 x 3 pin 1 4 Double axis unit 50 mm screw terminals PE motor connector 2 x 3 pin 2 5 Double axis unit 75 mm screw terminals PE motor connector 1 x 6 pin 6 Single axis unit 175 mm screw terminals PE screw terminals motor 7 Mounting plate thickness at least 3 mm 1 power unit design 04 and above refer to ZType code as from page 84 ...

Page 131: ...ive mains rectifier unit 2 Single axis unit 75 mm 3 Single axis unit 50 mm 4 Double axis unit 50 mm 5 Double axis unit 75 mm 6 Mounting plate thickness at least 3 mm NOTE The first and last device must be connected directly with PE if the PE connection is realized from device to device An accessories kit is available for the connection from device to device see ZAccessories kit PE connection from ...

Page 132: ...nt of Baumüller Nürnberg GmbH m Only use Baumüller motor cables and Baumüller components m Use suitable mains filters recommended by Baumüller Nürnberg GmbH m Mount all components on a single mounting plate with a continuously good electrically conductive surface e g galvanized steel plate m Keep the ground connection device ground plate as short as possible 30 cm using fine stranded cables with a...

Page 133: ... mounting plate or with shield sheet see ZShielding connec tion with shield sheet on page 134 NOTE Baumüller Nürnberg GmbH recommends the shielding connection with shield sheet NOTE Pay attention to strain relief for all cables 7 9 1 Shielding connection mounting plate Establish a large area contact between the shield and the conductive and grounded mounting plate by means of a conductive clamp Re...

Page 134: ... Nürnberg GmbH 134 of 328 7 9 7 9 2 Shielding connection with shield sheet 7 9 2 1 Mounting shield sheet Refer to ZAccessories kit shielding as from page 286 Air cooled water cooled devices Figure 57 Mounting shield sheet air cooled devices Cold plate devices Figure 58 Mounting shield sheet cold plate devices ...

Page 135: ...so ZAcces sories kit shielding as from page 286 1 prepare motor cable according figure 2 remove the motor temperature cable s shield from the cable 3 wrap motor temperature cable around motor cable at least 1 turn form no loop RIGHT WRONG Shield motor cable Motor cable Motor temperature cable Shield motor temperature cable Figure 59 Wrap shield motor temperature cable around motor cable ...

Page 136: ... 7 9 4 from below wrap conductive metallic adhesive tape around Motor cable Motor temperature cable conductive metallic adhesive tape Figure 60 Tape shield motor temperature cable around NOTE The shielding of the motor temperature cable and the shielding of the motor cable is wrapped together with a conductive metallic adhesive tape ...

Page 137: ...he shield sheet note locking torque of the fixing screw NOTE The shield must be connected to the mounting plate with a metallic clamp if the op tional shield sheet is not used Shield sheet Fixing screw Shielding clamp Motor cable Figure 61 Shield connection motor cable Motor temperature cable Wrapping with metallic adhesive tape ...

Page 138: ...mm shielding clamp width 40 mm 7 10 Avoid bearing currents NOTE The pulsed output voltage of a converter causes additional motor bearing currents Bearing currents cause localized melting on ball race and rolling body as well as wear of the lubricant This leads to a reduced service life of the bearing Bearing currents depend on m Motor speed m Switching frequency of the converter m Grounding Furthe...

Page 139: ...ents to a large extent back to the converter via the cable shield Toroidal cores NOTE It is recommended to use toroidal cores in order to reduce to avoid bearing currents Part numbers and the number of recommended toroidal cores see ZToroidal cores for motor cables as from page 288 in chapter Accessories and Spare Parts m The toroidal cores are made of nanocrystalline material The toroidal cores c...

Page 140: ...rature sensors To protect the motor against impermissible overheating a motor temperature sensor can be connected to the b maXX device The device switches off of the motor when a settable threshold temperature has been exceeded Type Additional requirements Isolation KTY84 PT1000 SELV PELV MSKL 1 PTC R 1 k at TProtection Imax 2 mA SELV PELV 1 Motor protection thermistor PTC as per DIN 44080 082 NOT...

Page 141: ...urrent full load current 2 Connect the DC link only for BM53XX refer to ZMounting of the DC link bar on page 116 3 Connect fuses F1 not for BM53XX if UL 508C is being considered the UL listed semiconductor or entire area fuses stat ed in Chapter ZFuses as from page 261 are to be used 4 Connect the main contactor not for BM53XX 5 Connect the line filters Z1 not for BM53XX 6 Connect the choke L1 to ...

Page 142: ...rst switch off the 24 V supply voltage and lock the plug connectors in place 12 Connect the temperature sensor of the motor Observe the proper polarity 13 Connect the signal generator for the pulse enable BM53XX via terminals X2 20 IF1 X2 19 IF2 X2 12 M24V 14 Connect the signal generator for the quick stop BM53XX via terminals X2 13 SH1 X2 14 SH2 X2 12 M24V 15 Depends on the application not for BM...

Page 143: ...müller in some devices as ZK 1D1 is the connection to the negative DC link cable bar and in the past was identified by Baumüller in some devices as ZK 7 13 1 Connection diagram of BM50XX XX0X mains rectifier without safety function NOTE Description of BM5030 with safety function BM5030 XX2X see ZC 5 Connection diagram BM5030 with safety function as from page 308 BM50XX XX00 Normally open contact e...

Page 144: ... function of the mains rectifier unit An operation without power choke is not allowed 1C1 1D1 Connections for the DC link see ZFigure 74 on page 157 PE Power supply PE connection 1U1 1V1 1W1 Power supply connection see ZFigure 74 on page 157 F1 Fuses cable device L1 Power choke Z1 Line filter K1 Main contactor option X200 Connections for 24 V voltage supply for additional information see ZFigure 7...

Page 145: ...ier unit Image 66 Connection diagram for the BM51XX NOTE The use of a power choke L1 is mandatory for the function of the active mains rec tifier unit Operation without power choke is not allowed The mains cable must be led through a toroidal core to ensure an operation in a C2 environment see also ZMounting of toroidal cores as from page 119 ...

Page 146: ...tor X101 Quick discharge RD RD X200 Connections for 24 V voltage supply for additional information see ZFigure 75 on page 158 SELV PELV X2 Connections for pulse enable etc see ZPin assignment X2 on page 174 X300 Signal bus BB HS Ready for main contactor ON NO contact BB IF Ready for pulse enable NO contact Connection diagrams Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnbe...

Page 147: ...Installation Instruction handbook b maXX 5000 Document No 5 09021 16 147 of 328 7 7 13 2 1 Connection proposal BM51XX Image 67 Connection proposal BM51XX ...

Page 148: ...H 148 of 328 7 13 7 13 2 2 Connection proposal BM51XX pulse enable control Figure 68 Connection proposal BM51XX pulse enable control NOTE The user must enable pulses intentionally to recharge and enable the active mains unit after an error or after quick discharge when using this connection proposal ...

Page 149: ...and increase DC link voltage to the set value 5 s Ready for NC Output signal 4400_0012_rev01_int xls Power supply 24V X200 1 X200 2 and X2 11 X2 12 are connected with 24VDC Ready for main contactor ON the contact between X2 9 X2 10 is closed Main contactor ON the main contactor is enabled the BM51XX is connected to the three phase system Ready for pulse enable the contact between X2 2 X2 3 is clos...

Page 150: ...6 BM5327 BM5328 M 3 Depends on type Ready to operate Ready to operate Digital output 1 Digital output 2 Digital output 3 Digital output 4 Depends on type n c n c 24V M24V Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 pulse enable PE 1U2 1V2 1W2 Figure 69 Connection diagram single axis units BM5326 BM5327 BM5328 ...

Page 151: ...pe Ready to operate Ready to operate Digital output 1 Digital output 2 Digital output 3 Digital output 4 Depends on type n c n c 24V M24V Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 pulse enable Figure 70 Connection diagram single axis units BM5334 BM5335 ...

Page 152: ...37X Depends on type Ready to operate Ready to operate Digital output 1 Digital output 2 Digital output 3 Digital output 4 Depends on type n c n c 24V M24V Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 pulse enable Figure 71 Connection diagram single axis units BM537X ...

Page 153: ...additional information see ZFigure 77 on page 160 SELV PELV X206 Connection for 24 V voltage supply for the motor brake see Table X206 on Zpage 168 For connector assignment see ZX206 X207 X208 as from page 198 X207 Connections for motor temperature and motor brake of motor 1 see table X207 on Zpage 169 For connector assignment see ZX206 X207 X208 as from page 198 X208 Connections for motor tempera...

Page 154: ...Depends on type Ready to operate 1 Ready to operate 1 Digital output 1 Digital output 2 Digital output 3 Digital output 4 Depends on type Ready to operate 2 Ready to operate 2 24V M24V Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 pulse enable 2 Digital input 8 pulse enable 1 Figure 72 Connection diagram for the double axis unit BM5...

Page 155: ...o operate 1 Digital output 1 Digital output 2 Digital output 3 Digital output 4 Depends on type Ready to operate 2 Ready to operate 2 24V M24V Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 pulse enable 2 Digital input 8 pulse enable 1 Figure 73 Connection diagram for the double axis unit BM5331 BM5332 BM5333 ...

Page 156: ...64 SELV PELV X206 Connection for 24 V voltage supply for the motor brake see Table X206 on Zpage 168 For connector assignment see ZX206 X207 X208 as from page 198 X207 Connections for motor temperature and motor brake of motor 1 see table X207 on Zpage 169 For connector assignment see ZX206 X207 X208 as from page 198 X208 Connections for motor temperature and motor brake of motor 2 see table X208 ...

Page 157: ...on BM5030 XX2X see ZC 6 Electrical connections BM5030 with safety function as from page 310 7 14 1 Electrical connections of the BM50XX XX0X without safety function Error External brake resistor NOTICE Connection for external brake resistor only Do not connect an additional capacitance Figure 74 Electrical connections of the BM50XX without safety function ...

Page 158: ...trical connections Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 158 of 328 7 14 7 14 2 Electrical connections of the BM51XX Figure 75 Electrical connections of the BM517X ...

Page 159: ...Installation Instruction handbook b maXX 5000 Document No 5 09021 16 159 of 328 7 7 14 3 BM519X connections DC link Power supply Quick discharge Signal bus Figure 76 Electrical connections of the BM519X ...

Page 160: ...tion handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 160 of 328 7 14 7 14 4 Electrical connections of the single axis BM5326 BM5327 BM5328 Figure 77 Electrical connections of the single axis BM5326 BM5327 BM5328 ...

Page 161: ...allation Instruction handbook b maXX 5000 Document No 5 09021 16 161 of 328 7 7 14 5 Electrical connections of the single axis BM5334 BM5335 Figure 78 Electrical connections of the single axis BM5334 BM5335 ...

Page 162: ...ctions Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 162 of 328 7 14 7 14 6 Electrical connections of the single axis BM537X Figure 79 Electrical connections of the single axis BM537X ...

Page 163: ...k b maXX 5000 Document No 5 09021 16 163 of 328 7 Connection motor PE bolt Connection 1 x 50 mm Connection 2 x 16 mm Cable lug 1 x 50 mm Cable lug 2 x 16 mm Washer Nut Washer Nut Spacer BM537X Figure 80 Connection motor PE bolt BM537X ...

Page 164: ...Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 164 of 328 7 14 7 14 7 Electrical connections of the double axis BM5323 BM5325 Figure 81 Electrical connections of the double axis BM5323 BM5325 ...

Page 165: ...n Instruction handbook b maXX 5000 Document No 5 09021 16 165 of 328 7 7 14 8 Electrical connections of the double axis BM5331 BM5332 BM5333 Figure 82 Electrical connections of the double axis BM5331 BM5332 BM5333 ...

Page 166: ...tem 1U1 1V1 1W1 BM503X XX0X Max 25 mm Screw terminal Min 4 0 Nm Max 4 5 Nm Refer to ZFuses as from page 261 BM504X BM517X Max 50 mm Screw terminal Min 6 0 Nm Max 8 0 Nm BM519X Cable lug for M10 Min 30 Nm Max 40 Nm PE power supply system BM503X XX0X Min 10 mm Cable lug for M5 Min 2 2 Nm Max 3 0 Nm BM504X BM517X power supply connection cross section Min 16 mm Cable lug for M6 Min 3 0 Nm Max 4 0 Nm B...

Page 167: ...stor continuous power in Chapter ZElectrical data as from page 58 Connection cross section at rated power connection Connection cross section terminal Connec tion method Torque Load capacity Motor 1U2 1V2 1W2 BM5323 BM5325 Min 0 75 mm a Max 2 5 mm a Plug connector threaded connector Min 0 4 Nm Max 0 5 Nm Limited by the device Refer to also ZElectrical data as from page 58 BM5326 BM5331 Min 2 5 mm ...

Page 168: ...PELV 24 V voltage supply Max 1 5 mm 2 wire 2 pin Plug connector spring clamp con nection Max 2 0 A plug connector max 16 A Connection cross section Connection method Load capacity X1 SELV PELV Control inputs BM503X XX0X Max 1 5 mm Plug connector spring clamp con nection Max 8 0 A X2 SELV PELV DIO Max 1 0 mm Plug connector spring clamp connection Max 8 0 A X206 SELV PELV Supply for motor temperatur...

Page 169: ...BM5326 BM5327 BM5328 BM5334 BM5335 Max 4 A BM537X Max 1 5 mm Max 8 A X208 Motor temperature and brake motor 2 BM5323 BM5325 BM5331 BM5332 BM5333 Max 1 0 mm Plug connector spring clamp connection Max 2 A NOTE A relay with varistor protection circuit is required in case the customer connects an additional relay Installation Instruction handbook b maXX 5000 Document No 5 09021 16 169 of 328 7 ...

Page 170: ...f axis units 12 Notes for the laying of the signal bus cable Figure 83 Laying of the signal bus cable 1 Fix the ribbon cable bracket at the first unit from the left side always on this place Rib bon cable leftover as a loop between the ribbon cable bracket and the connector 2 From the second unit from the left side on fix the ribbon cable bracket always on this place Ribbon cable bracket see ZSpar...

Page 171: ...fety function BM5030 XX2X see ZC 6 2 Connections front side BM5030 with safety function as from page 313 Figure 84 Connections front side BM50XX XX0X without safety function X1 Digital inputs outputs 1 M24V 2 Inhibit input 3 Quick discharge DC link voltage 4 Reset 5 Error 6 Ready to operate X1 Digital inputs outputs Input current per input 7 mA Input level High 12 28 V Output current per output 50...

Page 172: ...gital input Quick discharge of DC link voltage 4 digital input Reset 5 digital output Error 6 digital output Ready to operate 1 An external brake resistor can have a thermo switch When the external switch is closed or opened the LED H4 over temperature lights up and the device state changes to error state All thyristors are disabled on the signal bus is error sent When the thermo switch changes st...

Page 173: ... Digital inputs outputs 1 see Zpage 174 2 to 3 Ready for pulse enable SELV PELV 4 to 6 Digital output SELV PELV 7 Ready to operate for PLC 8 see Zpage 174 9 to 10 Ready for main contactor on SELV PELV 11 24V SELV PELV 12 M24V SELV PELV 13 Fast digital input 1 SELV PELV 14 Fast digital input 2 SELV PELV 15 to 17 Digital input SELV PELV 18 Digital input 6 quick discharge 19 Digital input 7 reset err...

Page 174: ... Pin assignment X2 Pin No BM51XX Pin No BM51XX 1 N C 1 11 24 V supply digital IN OUT 24 V supply digital IN OUT 2 12 M24V supply digital IN OUT 2 Ready for pulse enabled 13 Digital input 1 3 Ready for pulse enabled 14 Digital input 2 4 Digital output 1 15 Digital input 3 5 Digital output 2 16 Digital input 4 6 Digital output 3 17 Digital input 5 7 Ready to operate for PLC 18 Digital input 6 DC lin...

Page 175: ...M24V SELV PELV 13 Fast digital input 1 SELV PELV 14 Fast digital input 2 SELV PELV 15 to 18 Digital input SELV PELV 19 Digital input 7 20 Digital input 8 pulse enable 1 1 11 10 20 BM53XX XXXX XXXX 01XX and BM53XX XXXX XXXX 07XX X3 EtherCAT IN X4 EtherCAT OUT BM53XX XXXX XXXX 02XX X3 VARAN IN X4 VARAN OUT BM53XX XXXX XXXX 03XX X3 CANopen IN X4 CANopen OUT BM53XX XXXX XXXX 04XX X3 POWERLINK IN X4 PO...

Page 176: ...nable 2 20 Dig input 8 pulse enable 1 1 11 10 20 B Add on module option not pluggable BM53XX XXXX XX00 no add on module BM53XX XXXX XX01 Add on module IEE with external supply BM53XX XXXX XX03 Add on module SIE with internal supply Refer to ZAdd on modules on page 182 BM53XX XXXX XXXX 01XX and BM53XX XXXX XXXX 07XX X3 EtherCAT IN X4 EtherCAT OUT BM53XX XXXX XXXX 02XX X3 VARAN IN X4 VARAN OUT BM53X...

Page 177: ... µs for fast inputs Level Low 0 5 V High 12 28 V Output current per output 500 mA Galvanic separation Optocoupler Short circuit resistant Current limited Deviating thereof pin No 2 3 9 and 10 NO contact without a ground reference Power rating per NO contact Max 30 V max 100 mA Installation Instruction handbook b maXX 5000 Document No 5 09021 16 177 of 328 7 ...

Page 178: ...e 2 axis 2 10 N C Ready to operate 2 axis 2 11 24 V supply digital IN OUT 12 M24V supply digital IN OUT 13 fast digital input 1 Schnellhalt fast digital input 1 quick stop 1 axis 1 14 fast digital input 2 fast digital input 2 quick stop 2 axis 2 15 Digital input 3 16 Digital input 4 17 Digital input 5 18 Digital input 6 19 Digital input 7 Digital input 7 pulse enable 2 axis 2 20 Digital input 8 pu...

Page 179: ...5XXX XXXX XXXX 01XX Type code b maXX 5000 with EtherCAT SoE profile BM5XXX XXXX XXXX 07XX X3 X4 EtherCAT IN EtherCAT OUT Number of bus connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters refer to parameter handbook b maXX 5000 Data size of parameters 16 32 Bit Baud rates 10 100 Mbit s X3 X4 1 TX 2 TX 3 RX 4 reserved 5 reserved 6 RX 7 reserved 8 reserved ...

Page 180: ...ype code b maXX 5000 with VARAN profile BM5XXX XXXX XXXX 02XX X3 X4 VARAN IN VARAN OUT Number of bus connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters refer to parameter handbook b maXX 5000 Data size of parameters 16 32 Bit Baud rates 10 100 Mbit s X3 X4 1 TX 2 TX 3 RX 4 reserved 5 reserved 6 RX 7 reserved 8 reserved ...

Page 181: ...e DP RAM 256 kByte RAM 1 MByte Flash EEPROM Number of bus connections 2 no slot rules Bus connection 2 connectors RJ45 8 pin Baud rates 20 125 250 500 1000 kBit s Address range 7 Bit address 1 to address 127 Address setting DIP switch Short circuit proof RJ45 connection Yes Isolation Optocoupler DC DC converter X3 X4 1 CAN_H 2 CAN_L 3 GND 4 reserved 5 reserved 6 reserved 7 GND 8 reserved ...

Page 182: ...us connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters refer to parameter handbook b maXX 5000 Data size of parameters 16 32 Bit Baud rates 10 100 Mbit s X3 X4 1 TX 2 TX 3 RX 4 reserved 5 reserved 6 RX 7 reserved 8 reserved Add on modules NOTE Only devices with type code BM5XXX XXXX XX01 03 04 05 06 provide an add on module The add on modules are built in and cannot be changed It is f...

Page 183: ...h voltage at I0H 20 mA 2 5 V Signal level output high voltage at I0L 20 mA 0 5 V Output frequency track signals Max 500 kHz Switching time rise time 50 ns Switching time fall time 50 ns Delay time ItdI 1 b 50 ns Power input 0 525 W Current output driver Max 15 mA Pin assignment D sub on front side X1 and X2 male of incremental encoder emulation Pin assignment Pin No IEE assignment D sub male conne...

Page 184: ...valuation of the axis by the master control Signal level output high voltage at I0H 20 mA 2 5 V Signal level output high voltage at I0L 20 mA 0 5 V Output frequency track signals Min 200 kHz Max 1 MHz Switching time rise time 50 ns Switching time fall time 50 ns Delay time ItdI 1 b 50 ns Power input 0 525 W Current output driver Max 15 mA Pin assignment D sub on front side X1 and X2 male of SSI en...

Page 185: ...FPGA loaded Figure 86 LED display add on module SVP Digital inputs outputs Evaluation Edges programmable Input current per input 2 mA digital input Time delay input Max 4 ms Level Low 0 5 V High 12 28 V Output current of each output Max 500 mA Electrical isolation Optocoupler Short circuit proof Current limited switch off via temperature Analog outputs Resolution 12 bit Output voltage 10 V to 10 V...

Page 186: ...ance Approx 50 k Approx 100 Input current Max 250 µA Min 0 4 A Max 20 mA Input voltage 10 V to 10 V Max 2 V Sampling rate 125 µs Power supply encoder Max 250 mA per connection Linearity error inputs in LSB Error Min Type Max DNL 0 2 4 INL 0 3 6 Offset 0 3 6 Gain 0 3 6 NOTE The connections of the cables of the analog channels must be done shielded Blade terminals with 6 3 mm width are available for...

Page 187: ...t 2 Analog out 3 Analog out 4 Analog out 1 Analog out 2 Analog out 3 Analog out 4 Types Version Analog in 1 2 Analog in 3 4 Analog out 1 4 Digital in 1 4 Digital out 1 4 SVP 001 001 BM53XX XXXX XX04 Analog voltage inputs 10 V Resolution 14 bit Analog voltage inputs 10 V Resolution 14 bit 4 analog voltage outputs 10V Resolution 12 bit 4 digital inputs 24 V 4 digital outputs 24 V SVP 001 002 BM53XX ...

Page 188: ...supply analog and digital Analog input 10 V to 10 V Analog input 0 4 to 20 mA Analog output 10 V to 10 V reference potential BSA Figure 87 Connection of analog inputs outputs SVP m Digital inputs outputs Power supply analog and digital 24V int GND int 24V int GND int 24V 24V 24V 24V 24V int GND int 24V 24V 24V 24V Figure 88 Connection of digital inputs outputs SVP ...

Page 189: ...with EnDat 2 1 Sine square wave incremental encoder Firmware 1 06 and above Encoder with SSI EnDat 2 2 HIPERFACE DSL Firmware 1 15 and above Sine incremental encoder with commutation X8 Encoder 2 Switchable HIPERFACE Resolver Firmware 1 04 and above Encoder with EnDat 2 1 Sine square wave incremental encoder Firmware 1 06 and above Encoder with SSI EnDat 2 2 HIPERFACE DSL Firmware 1 15 and above S...

Page 190: ...t 1 Analog input 1 2 Analog input 2 3 Ground 4 Analog output 1 5 Analog output 2 6 Analog input 1 7 Analog input 2 8 Analog output 1 9 Analog output 2 Inputs Resolution 12 bit Type Differential input Input resistance Approx 50 k Input current max 200 µA Sampling rate 125 µs Input voltage 10 V to 10 V Outputs Resolution 12 bit Output voltage 10 V to 10 V Output current max 1 mA Update rate 62 5 µs ...

Page 191: ...umber of the motor and the pole pair number of the encoder must be an integer Current input Max 160 mA Excitation frequency Approx 8 kHz Excitation current 160 mA Ratio 0 5 D sub connector 26 pin 1 GND encoder supply Ref 2 reserved 3 reserved 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 reserved 10 Resolver Ref 11 reserved 12 reserved 13 reserved 14 reserved 15 reserved 16 reserved 17 ...

Page 192: ...ed Voltage supply 10 VDC Signal level HIPERFACE specification of the process data channel 1 VSS REFSIN REFCOS 2 5V Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 10 V encoder supply 3 reserved 4 COS 5 COS 6 SIN 7 SIN 8 reserved 9 reserved 10 reserved 11 reserved 12 reserved 13 reserved 14 reserved 15 reserved 16 reserved 17 Temperature 18 Temperature 19 RS485 Data 20 RS485 ...

Page 193: ...supply 5 VDC controlled Signal level 1 VSS Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 Clock 4 A COS 5 A COS 6 B SIN 7 B SIN 8 reserved 9 reserved 10 reserved 11 Sense GND 12 Sense Vcc 13 Clock 14 reserved 15 reserved 16 reserved 17 Temperature 18 Temperature 19 Data 20 Data 21 reserved 22 reserved 23 reserved 24 reserved 25 reserved 26 reserved do n...

Page 194: ...e used Voltage supply 5 VDC controlled Signal level 1 VSS Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 Clock 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 reserved 10 reserved 11 Sense GND 12 Sense Vcc 13 Clock 14 reserved 15 reserved 16 reserved 17 reserved 18 reserved 19 Data 20 Data 21 reserved 22 reserved 23 reserved 24 reserved 25 rese...

Page 195: ... incremental encoders 1 Vss for sine incremental encoders Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 reserved 4 RS422 A 5 RS422 A 6 RS422 B 7 RS422 B 8 RS422 0 9 RS422 0 10 reserved 11 Sense GND 12 Sense VCC 13 reserved 14 reserved 15 reserved 16 reserved 17 Temperature 18 Temperature 19 reserved 20 reserved 21 reserved 22 reserved 21 reserved 22 re...

Page 196: ...D sub connector 26 pin 1 GND encoder supply 2 10 V encoder supply 3 reserved 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 reserved 10 reserved 11 reserved 12 reserved 13 reserved 14 reserved 15 reserved 16 reserved 17 reserved 18 reserved 19 DSL 20 DSL 21 reserved 22 reserved 21 reserved 22 reserved 23 reserved 24 reserved 25 reserved 26 reserved do not occupy NOTE The use of the stand...

Page 197: ...s C and D 1 Vss Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 reserved 4 A 5 A 6 B 7 B 8 0 zero pulse 9 0 zero pulse 10 reserved 11 Sense GND 12 Sense VCC 13 reserved 14 reserved 15 C commutation track 16 C commutation track 17 Temperature 18 Temperature 19 reserved 20 reserved 21 reserved 22 reserved 21 reserved 22 reserved 23 D commutation track 24 D...

Page 198: ... Assignment 1 24V motor brake Supply voltage for motor brake 2 M24V motor brake 3 24V motor brake 4 M24V motor brake 5 PE X207 Pin No Assignment 1 Motor brake 1 Motor 1 motor temperature and motor brake 2 Feedback signal motor brake 1 3 Motor temperature 1 4 Motor brake 1 5 Feedback signal motor brake 1 6 Motor temperature 1 X208 not assigned X207 X208 Pin No Level Feedback signal motor brake 2 5 ...

Page 199: ...tor brake Supply voltage for motor brake 2 M24V motor brake 3 24V motor brake 4 M24V motor brake X207 Pin No Assignment 1 Motor brake 1 Motor 1 motor temperature and motor brake 2 Response motor brake 1 3 Motor temperature 1 4 Motor brake 1 5 Response motor brake 1 6 Motor temperature 1 X207 X208 Pin No Level Feedback signal motor brake 2 5 Low 0 V 10 V High 17 5 V 30 V ...

Page 200: ...motor brake 4 M24V motor brake 5 PE X207 Pin No Assignment 1 Motor brake 1 Motor 1 motor temperature and motor brake 2 Feedback signal motor brake 1 3 Motor temperature 1 4 Motor brake 1 5 Feedback signal motor brake 1 6 Motor temperature 1 X207 Pin No Assignment 1 Motor brake 2 Motor 2 motor temperature and motor brake 2 Feedback signal motor brake 2 3 Motor temperature 2 4 Motor brake 2 5 Feedba...

Page 201: ...of the active mains rectifier unit the signal bus has to be activated NOTE A maximum of 12 axis units can be linked via the signal bus Pin Nr Assignment Function 1 BUS_BETRIEBSBEREIT Ready to operate identically with X1 6 2 BUS_PHASENAUSFALL 0 V means all three power supply phases are available 7 5 V means at least one power supply phase is not available 3 BUS_RBREMS EIN The brake resistor will be...

Page 202: ...Connections on the front side Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 202 of 328 7 15 ...

Page 203: ...re that all coverings and protective devices are installed and are functioning properly m The control cabinet in which the device is installed should be protected against contact with electrically live parts Keep all doors of the control cabinet closed during operation NOTICE Environmental conditions that do not meet the requirements Environmental conditions that are non compliant can lead to prop...

Page 204: ...ollowing signal inputs m pulse enable m quick stop option 8 1 1 Release signals These signals must have a signal level of 24 V DC and be available via the terminals ZConnections on the front side as from page 171 Pulse enable During operation the pulse enable signal must be continuously generated in order for the device to provide output A running motor will come to a standstill if the signal is s...

Page 205: ... port of the PC laptop with the controller via the service cable HINWEIS Only the service cable BM5 K USB XXX is allowed to be used for the service inter face X1 refer to ZService interface cable on page 250 BM51XX BM53XX X1 Figure 90 Female connector X1 The driver for this connection has been installed with ProDrive on the PC laptop The set tings of the connection baud rate etc is done via ProDri...

Page 206: ...re not considered m Quick discharge X1 3 Quick discharge X101 Voltage at brake resistor 20 ms 20 ms X1 6 Ready to operate X300 1 Signal bus ready to operate 20 ms 2 6 s DC link was totally discharged Figure 91 Timing diagram quick discharge m Brake resistor switch X300 3 Signal bus Brake resistor ON X101 Voltage on brake resistor 1 5 ms 1 5 ms Figure 92 Timing diagram brake resistor switch ...

Page 207: ...00 2 Signal bus phase failure ready to operate 3 s Using a BM5030 T 6 50 Cint Cext 1s Figure 93 Timing diagram power supply ON after 24 V ON m 24 V ON before power supply ON signal bus Power supply X200 Power supply 24 V X1 6 Ready to operate X300 1 Signal bus ready to operate 5 4 s Using a BM5030 2 4 s T 6 50 Cint Cext 1s Figure 94 Timing diagram 24 V ON before Power supply ON signal bus ...

Page 208: ...300 ms One period Depending on the loading state of the DC link 1 of power supply 1 2 s bis 3 2 s Using a BM5030 1 2 s T 6 50 Cint Cext 1s Short power failure 10 s Figure 95 Timing diagram short power failure 10 s m Phase failure Voltage e g at phase 1U1 N X1 6 Ready to operate X300 2 Signal bus phase failure One period of power supply X300 1 Signal bus ready to operate 10 periods of power supply ...

Page 209: ... 2 Phase failure One period 300 ms of power supply Depending on 150 ms 1 2 s to 3 2 s Usning a BM5030 1 2 s T 6 50 Cint Cext 1s the loading state of the DC link 1 X1 6 Ready to operate X300 1 Signal bus ready to operate Figure 97 Timing diagram long power failure 10 s BM50XX XXX0 1 The length of the time period until the Ready to operate signal is available again depends on the loading state of th...

Page 210: ... not active anymore X300 1 Signal bus ready to operate X300 2 Signal bus phase failure 320 ms Depending on the loading state of the DC link 1 1 4 s bis 3 s Using a BM5030 1 4 s T 6 50 Cint Cext 1s Figure 98 Timing diagram error acknowledge at power recovery BM50XX XXX1 1 The length of the time period until the Ready to operate signal is available again depends on the loading state of the DC link T...

Page 211: ...0 1 Signal bus ready to operate 1 s 1 s Depending on state of the DC link 1 2 s bis 3 2 s Using a BM5030 1 2 s T 6 50 Cint Cext 1s the loading Figure 99 Timing diagram Inhibit input X1 2 1 The length of the time period until the Ready to operate signal is available again depends on the loading state of the DC link The higher the DC link voltage has been the shorter the time period until the return...

Page 212: ...g BM51XX BM53XX The controller unit monitors the device during operation If the controller unit detects a state that deviates from the normal operation condition the device either generates a warning or an error message Warning If the controller unit detects an operating condition that exceeds a warning threshold a corresponding warning is shown on the display or respectively controller The most i...

Page 213: ...s of the following steps 1 De energize the b maXX 5000 device 2 Set the b maXX 5000 IP address see ZSetting the IP address with address switches as from page 100 3 Connect b maXX 5000 with Ethernet connection cables n Please observe an EMC compatible laying of the Ethernet connection cables n The following cables were released for use by Baumüller Ethernet connection cable Further information see ...

Page 214: ...s This setting is not necessary if using the CoE profile CoE CANopen over EtherCAT and the EtherCAT master has set the parameter 1C32 02 Cycle Time to a valid value or Distributed Clock is set to Sync0 When using the SoE profile Servodrive profile over EtherCAT the fieldbus cy cle time can be set via S parameter S 0 0002 or directly via controller parameter fieldbus cycle time In case Distributed ...

Page 215: ...address switches as from page 100 3 Connect b maXX 5000 with VARAN bus cables Ethernet LAN cable at least CAT 5 n X3 VARAN In X4 VARAN Out On the first b maXX 5000 node of a VARAN line X3 is connected with the VARAN master X4 is connected with X3 of the next b maXX 5000 slave in the line and so on The last node of a VARAN line has no connection of X4 or is connected with a PC tunneling of Ethernet...

Page 216: ...rating 3 The b maXX 5000 device is ready to use 4 Create a Lasal Class2 project using the driver classes for b maXX 5000 drives for cy clic and service data communication 5 Start the VARAN control Address switch By means of the address switches S1 to S4 the IP address is set Refer to settings ZSetting the IP address with address switches as from page 100 Parameters The parameter settings determine...

Page 217: ...aying of CANopen connection cables n Baumüller released the following cables for use CANopen connection cable further information see ZAccessories CANopen on page 250 NOTE If the b maXX 5000 device is the last bus node in the line X4 must be terminated with a terminating connector see ZAccessories CANopen on page 250 Commissioning The following preconditions must be fulfilled before commissioning ...

Page 218: ... OPERATIONAL change then the cyclic communication starts Testing of the CANopen Slave The CANopen slave is tested by using the total CANopen network ProDrive does not indicate errors the CANopen slave was commissioned Operation Avoid a reset of the b maXX 5000 in the cyclical operation of the CANopen slave WARNING Risk of injury due to moving parts Rotating and or linearly moving parts can cause s...

Page 219: ... following preconditions must be fulfilled before commissioning 1 b maXX 5000 with POWERLINK is installed correctly n Ethernet connection cables are wired correctly 2 The control cabinet is properly locked and all safety devices are operating 3 The b maXX 5000 device is ready to use Address switch By means of the address switches S3 and S4 the last byte of the IP address is set Refer to settings Z...

Page 220: ...Fieldbus communication Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 220 of 328 8 4 ...

Page 221: ...m Make sure that the mounting area is kept clean and orderly Parts and tools that are loosely stacked or lying around are a potential accident source DANGER Risk of fatal injury from electrical current Inevitably when operating this electrical device certain parts of it are energized with hazardous voltage Therefore Pay heed to areas on the device that could be dangerous during the maintenance Pay...

Page 222: ...on and ensure a long service life It is recommended to have inspections performed reg ularly by qualified personnel Daily inspection Basic check points as to whether discrepancies have occurred during operation m Does the motor work as desired m Is the operating environment normal m Is the cooling system working normally m If an unusual vibration or noise is noticed during operation m Does the mot...

Page 223: ...o 5 09021 16 223 of 328 9 Periodic maintenance m Environmental condition Check points Methods and criteria Inspection intervals Daily Semi annu ally Annu ally Check environmental temperature humidity and vibrations Check whether dust oil or drops of water appear Visual inspection and measurement of the environmen tal conditions comparison with standard values O Check whether there are hazardous ob...

Page 224: ...e there any missing or loose screws Replace the screws or respectively tighten them O Is there any deformation cracking damage or color change on the device as a result of overheat ing or aging Visual inspection O Are there any dust or dirt deposits Visual inspection O m Connections and circuitry of the mains power supply Check points Methods and criteria Inspection intervals Daily Semi annu ally ...

Page 225: ...s or color changes Visual inspection and odor check O Is there any cracking damage deformation or corrosion Visual inspection O Is there any leaking fluid or deformation of the capacitors Visual inspection O m Cooling system fans Check points Methods and criteria Inspection intervals Daily Semi annu ally Annu ally Are there any abnormal noises or vibrations Visual and audio check O Are there any l...

Page 226: ...aumüller Nürnberg GmbH 226 of 328 9 3 9 3 Repairs In case of device damage please inform your sales office or Baumüller Nürnberg GmbH Ostendstr 80 90 90482 Nuremberg Germany Tel 49 9 11 54 32 0 Fax 49 9 11 54 32 1 30 Mail mail baumueller de Internet www baumueller de ...

Page 227: ...zed with hazardous voltage Therefore m Pay heed to areas on the device that could be dangerous WARNING Risk of injury due to improper fault correction Therefore m Only qualified personnel may work on this device m Personnel that work with the b maXX device must be trained in the safety regula tions and the handling of the device and be familiar with the correct operation of it In particular reacti...

Page 228: ...ault Fault current to ground 7 X X Overcurrent Motor overcurrent 6 7 X X Power supply DC link overcurrent 5 7 X X Power supply overcurrent 8 X X Charging 9 Time out charging X X Short circuit in the DC link X X Discharging 9 Time out quick discharge X X Power supply current during discharging X X DC link DC link overvoltage X X DC link relative undervoltage X 7 X 8 X 8 DC link set value too low 5 ...

Page 229: ... X X X Position controller 6 7 Dynamic position deviation X X X Static position deviation X X X Encoder 1 6 7 Cable break square wave incremental encoder X X X 4 Cable break SIN2 COS2 X X X 4 Overspeed X X X 4 Encoder 2 6 7 Cable break square wave incremental encoder X X X 4 Cable break SIN2 COS2 X X X 4 Overspeed X X X 4 Monitoring function Warning error Warning Error Adjustable threshold Adjusta...

Page 230: ...resistance on 7 X X X Malfunction 7 X X X Signal bus warning 7 X X X Monitoring function Warning error Warning Error Adjustable threshold Adjustable reaction Reaction inhibit pulses 1 Pulses are inhibited after a adjustable time period not provided for BM51XX 2 Only if KTY PT1000 sensors are used 3 Threshold adjustable 4 Reaction adjustable 5 Not provided for BM53XX 6 Not provided for BM50XX 7 Not...

Page 231: ... bad power supply conditions shutdown can be initiated earlier Overcurrent This monitoring function checks whether the peak value off the DC link current is higher than 160 A BM5031 BM5032 or 520 A BM5043 BM5044 If the DC link current ex ceeds this value the mains rectifier unit is switched off and the LED H4 lights up This monitoring function provides a disaster prevention in case of a short circ...

Page 232: ... error Timeout DC link is generated if the DC link voltage cannot be charged to power supply maximum voltage within 10 s The active mains rectifier stops the operation with the error message Short circuit at DC link if the DC link voltage does not rise as expected while charging Discharging The device is not separated from the power supply successfully if a mains current is de tected while dischar...

Page 233: ... warning threshold then the controller generates a warning m If the temperature is too high then the pulses are inhibited immediately Signal bus At axis units all power units are linked together via a so called signal bus The bus sig nals can be polled and set by every client device including the mains rectifier unit The mains active rectifier can report to the axis units via this bus m Ready to o...

Page 234: ...re This monitoring function checks the temperature of the heat sink m If the temperature is higher than the warning threshold then the controller signals a warning m If the temperature is higher than the maximum allowable heat sink temperature then the pulses are inhibited immediately Motor temperature This monitoring function checks the temperature of motor If the I t threshold is exceeded then t...

Page 235: ...e ready to operate state and the DC link is supplied In the event of power supply errors e g power supply failure the output of the ready fur use signal is stopped If the signal is not available an error is generated at the connected axis units Signal bus Supply unit not ready to operate This signal indicates also the state of the mains rectifier unit It is required if axis units will be operated ...

Page 236: ... the mono units This signal is not evaluated at the active mains rectifier unit Signal bus Error The axis units and the mono units can be configured to set the Error signal on the signal bus as soon as the device is no longer in state ready to operate Furthermore each axis unit or each mono unit can be configured to generate an error message when detecting an Error signal A simple error reaction f...

Page 237: ...e NOTE In case of warnings or errors without error reactions the LEDs H14 or H24 blink Malfunction Only error messages with error reaction are signalized by constant lighting up 7 segment display In the status error the error numbers are shown in the display Depending on the state of bit No 16 in parameter P135 1 further information see parameter handbook b maXX 5000 all error messages with withou...

Page 238: ...1 to H4 light up then at least one error has been detected All error messages are reset by error acknowledgment Individual acknowledgment of er rors is not possible An acknowledgment delete all errors if deletion was possible on ac count of the error cause Errors can be acknowledged via the digital input X1 4 Thereby a rising edge low to high is evaluated The high level has to be applied at least ...

Page 239: ...ut m Via the pulse enable input n BM51XX The pulse enable input of the BM51XX is linked to an additional option therefore it is not possible to quit errors via the pulse enable input on the active mains rectifier n BM53XX This is conditional upon the drive only being controlled via the hardware inputs thus the control of the motor is not handled via another communications channel Fur thermore the ...

Page 240: ...Error handling Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 240 of 328 10 4 ...

Page 241: ...Maximum length 2 Connection to device 3 BM503X 4 x 4 to 25 mm Power supply to mains filter user defined Line filter to power choke device max 30 cm Flexible cable with wire end ferrule screw terminal BM504X BM517X 4 x 16 to 50 mm AWG 6 0 Flexible cable with cable lug current bars BM519X 1 Possible cross section For UL compliant machines systems UL certified cabling must be used 2 The length of the...

Page 242: ...60 m 4 x 35 mm AWG 1 50 m 4 x 50 mm AWG 1 0 15 m Motor connector Flexible cable with wire end ferrule BM533X 4 x 4 to 16 mm AWG 20 4 Flexible cable with wire end ferrule clamp terminal Flexible cable with without wire end ferrule clamp terminal BM537X 4 x 16 to 50 mm AWG 6 0 Cable lug max width 20 mm 1 Possible cross section Use a shielded Baumüller cable optical shield covering 85 no single wires...

Page 243: ...free FCKW free RoHS compliant additional lengths upon request Length Hybrid cable motor HIPERFACE DSL 15 A speedtec M23 20 A speedtec M23 21 A speedtec M40 28 A speedtec M40 36 A speedtec M40 Part No 3 m 464201 464217 464235 464278 464294 5 m 464202 464218 464236 464279 464295 7 m 464203 464219 464237 464280 464296 10 m 464204 464220 464238 464281 464297 15 m 464205 464221 464239 464282 464298 20 ...

Page 244: ...Motor cable with HIPERFACE DSL 15 A Cable 4G1 5 2x0 75 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M23 8 pin Connect outside shielding and inside shielding with the connector housing Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M23 Type of stranding ...

Page 245: ...otor cable with HIPERFACE DSL 20 A Cable 4G2 5 2x1 0 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M23 8 pin Connect outside shielding and inside shielding with the connector housing Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M23 Type of stranding Un...

Page 246: ...Motor cable with HIPERFACE DSL 21 A Cable 4G2 5 2x1 0 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M40 9 pin Outside shielding and inside shielding must be wired separately Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M40 Type of stranding Unconnected...

Page 247: ... Motor cable with HIPERFACE DSL 28 A Cable 4G4 0 2x1 0 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M40 9 pin Outside shielding and inside shielding must be wired separately Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M40 Type of stranding Unconnecte...

Page 248: ...7 Motor cable with HIPERFACE DSL 36 A Cable 4G6 0 2x1 0 2x22AWG Shielding copper wires tinned Motor side Circular metal connector pin speedtec M40 9 pin Outside shielding and inside shielding must be wired separately Device side Metal D sub connector 45 26 pin with electronics part No 460219 Connect inside shielding with the connector housing Circular connector speedtec M40 Type of stranding Uncon...

Page 249: ...al bus cable Type Length Part number Signal bus cable 10 pin BM5X2X 50 mm 426781 Signal bus cable 10 pin BM5X3X 75 mm 426782 Signal bus cable 10 pin BM5X4X 100 mm 426783 Signal bus cable 10 pin BM5X7X 220 mm 481585 Signal bus cable 10 pin BM5X9X 470 mm 481586 Max permissible number of axis units for the signal bus 12 11 1 6 EtherCAT VARAN POWERLINK cable m Available Ethernet connecting cables type...

Page 250: ...1 346572 BM4 CAN K 32 02 2 on request BM4 CAN K 32 03 3 346573 BM4 CAN K 32 05 10 5 on request BM4 CAN K 33 01 RJ45 connector RJ45 connector 1 346577 BM4 CAN K 33 02 2 on request BM4 CAN K 33 03 3 on request BM4 CAN K 33 05 5 on request BM4 CAN K 33 10 10 on request m Terminated connector RJ45 Termination connector CAN RJ45 with pin assignment according to CIA standard 120 0 25 W Type Part No BM4 ...

Page 251: ... 60754 1 Sili cone free FCKW free RoHS compliant additional lengths upon request Length Resolver Encoder with HIPERFACE Sine square wave incremental encoder Part No Part No Part No speedtec speedtec speedtec 1 m 429914 448746 429958 448761 430015 448777 2 m 429915 448747 429959 448762 430016 448778 3 m 429916 448748 429960 448763 430017 448779 5 m 429917 448749 429961 448764 430018 448780 7 m 4299...

Page 252: ...08 5 m 429989 448799 458808 465909 7 m 429990 448800 458809 465910 10 m 429991 448801 458810 465911 15 m 429992 448802 458811 465912 20 m 429993 448803 458812 465913 25 m 429994 448804 458813 465914 30 m 429995 448805 458814 465915 35 m 429996 448806 458815 465916 40 m 429997 448807 458816 465917 50 m 429998 448808 458817 465918 75 m 429999 448809 458818 465919 Cabling Instruction handbook b maXX ...

Page 253: ...ble Li9YC 1x2x0 25 Li9Y 2x2x0 25 Li9Y C11Y 1x2x0 34GN m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 108 Connecting cable for resolver NOTE The connecting cable must be made according to the figure shown above If there is ...

Page 254: ...are not needed and also not connected m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector 5000_1102_rev01_int cdr 2 1 4 5 6 19 20 17 18 7 12 10 8 1 5 2 7 3 4 6 Æ 0 34 mm Æ 0 34 mm Figure 109 Connecting cable for encoder with HIPERFACE...

Page 255: ...i9Y C11Y 1x2x0 34GN Two cable pairs are not needed and also not connected m High density D sub connector 26 pin male m Round connector 17 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 110 Connecting cable for encoder with EnDat or SSI NOTE The connecting cable must be made according t...

Page 256: ... the following materials m Cable 4x0 38 1x 4x0 14 m High density D sub connector 26 pin male m Round connector 8 pin M12 female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 111 Connecting cable for encoder with EnDat 2 2 M12 NOTE The connecting cable must be made according to the figure shown a...

Page 257: ...ctor 26 pin male m Round connector 9 pin speedtec M23 female Intercontec 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 112 Connecting cable for encoder with EnDat 2 2 speedtec M23 NOTE The connecting cable must be made according to the figure shown above If there is a different pin assignment the cable is not functional...

Page 258: ...eded and also not connected m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector 5000_1103_rev01_int cdr 2 1 4 5 6 8 9 12 11 17 18 7 12 10 5 6 8 3 4 2 11 7 9 1 Æ 0 34 mm Æ 0 34 mm Figure 113 Connecting cable for sine square wave increm...

Page 259: ...0 0 A A B B from incremental encoder emulation to further master control systems 2 Connect m the cable shield with the connector shell of the D sub male D sub female connector m the 9 pin female connector IEE side with the cable m e g the 26 pin D sub male connector b maXX 5000 side pin assignment see ZConnecting cable for sine square wave incremental encoder on page 258 with the other cable endin...

Page 260: ...urther master control systems 2 Connect m the cable shield with the connector shell of the D sub male D sub female connector m the 9 pin female connector SIE side with the cable m e g the 26 pin D sub male connector b maXX 5000 side pin assignment see ZConnecting cable for sine square wave incremental encoder on page 258 with the other cable ending NOTE On the SSI encoder emulation side data and c...

Page 261: ...l damage from defects for example as a result of fire How ever they cannot prevent a device from being extensively destroyed in case of a short circuit or ground fault in the DC link Carry out the fusing in accordance with EN 60204 1 Electrical Equipment of Machines Dimension the cable fuse based on the cross section of the power supply cable used and in accordance with the respective applicable n...

Page 262: ...173 BM5173 3000 A s BM519X 88000 A s BM53XX Fuses integrated in the DC link 1 Use fuses that fall below the specified cutoff integral i2 toff in the operating point 11 2 1 BM5030 m Semiconductor fuses aR device BM5030 type NH for CE only Bussmann Class J DFJ 15 U Siemens 3NC1 415 15 A 14x51 3NC1 420 20 A 14x51 Size 11 2 2 BM5031 BM5032 m Semiconductor fuses aR device BM5031 BM5032 type NH for CE o...

Page 263: ...721 1 U 125A 690V 3NE8 722 1 U 00 80A 690V 3NE8 020 1 U 100A 690V 3NE8 021 1 U 125A 690V 3NE8 022 1 U 160A 690V 3NE8 024 1 U 0 80A 1000V 3NE4 120 U 100A 1000V 3NE4 121 U 125A 1000V 3NE4 122 U 1 100A 1000V 3NE3 221 U 125A 1000V 3NE3 222 U 160A 1000V 3NE3 224 U 80A 690V 3NC2 280 22x58 for BM5043 Size 11 2 4 BM5173 BM5174 m Semiconductor fuses aR device BM5173 BM5174 type NH for CE only Bussmann 1 10...

Page 264: ...k b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 264 of 328 11 2 11 2 5 BM5192 BM5193 n Semiconductor fuses aR device BM5192 BM5193 type NH for CE only SIBA 1 125A 690V 2021120 125 Siemens 1 125A 1000V 3NE3 222 Size ...

Page 265: ...shold for brake resistor on approx 780 V Ibrake resistor continuous current of the chopper transistor Pbrake resisitor brake resistor power Imax brake resisitor maximum permissible brake resistor current of the device see ZElectrical data as from page 58 Ibrake resistor Pbrake resistor UDClink chopper resistor on Rmin brake resistor UDClink brake resisitor on Imax brake resisitor Type Ieff A Typic...

Page 266: ...Baumüller Nürnberg GmbH 266 of 328 11 3 The machine cycle of the application determines the further resistor data MBrake torque of the motor when braking PBake max 1 2 n MBrake calculation by means of drive profile PBrake rated PBrake max TBrake TCycle ED TBrake TCycle 100 ...

Page 267: ...cument No 5 09021 16 267 of 328 11 Verification of the required data by means of the resistance data sheet h Rated output at 100 ED e g 250 W h Peak output at calculated ED e g 500 W at 40 ED h Verification of the braking time for the brake resistor usage e g 30 s ...

Page 268: ...ra ture switch Electrical connection Type Part number 145 100 W 121 x 93 x 305 2 kg 210 C 4 mm BMR 130 100 20 353220 145 200 W 121 x 93 x 405 2 5 kg 220 C 4 mm BMR 130 200 20 353221 145 450 W 121 x 93 x 605 4 5 kg 240 C 4 mm BMR 130 450 20 353222 95 700 W 121 x 93 x 705 5 5 kg 260 C 4 mm BMR 86 700 20 353223 73 930 W 130 x 185 x 505 8 8 kg 260 C 4 mm BMR 65 930 20 353224 50 1400 W 130 x 182 x 710 ...

Page 269: ... Fixed frame resistors Protection class IP 20 Approval UL Resis tance value Rated output Dimensions A x B x C Weight Temperature switch Electrical connection Type Part number 25 2800 W 171 x 430 x 550 10 kg 120 C 4 mm BMR 22 2800 20 353226 18 3900 W 180 x 445 x 490 10 kg 120 C 10 mm BMR 16 3900 20 353227 ...

Page 270: ... 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 270 of 328 11 4 11 4 Line filters Block diagram of filter for mains applications simplified Figure 116 Block diagram 11 4 1 Baumüller mains filter type code Figure 117 Line filter type code ...

Page 271: ... 17 5 A 16 A BFN 3 1 0016 001 314278 BM5031 32 9 A 30 A BFN 3 1 0030 001 314279 BM5032 82 2 A 75 A BFN 3 1 0075 001 314282 BM5043 100 A 100 A BFN 3 1 0100 001 314283 BM5043 142 4 A 130 A BFN 3 1 0130 001 314284 BM5044 87 A 80 A Schaffner FN 3120H 80 35 BM5173 150 A 150 A EPCOS B84143A0150R410 437618 BM5174 295 A LGF FFU 3x295AB SBM 463278 BM519X Based on the application use an mains filter from th...

Page 272: ...5 non condensed 6 Ionizing and non ionized radiation Measurable range Vibration shock and continuous shock Drop height packaged max 25 cm 4 Drop height packaged Max 25 cm Degree of contamination 2 Environmental conditions EN 60721 3 3 3 K 3 3 B 1 3 C 3 except for salt spray 3 S 2 3 M 3 1 EN 60721 3 2 2 If used in residential areas high frequency interference must be expected EN 61800 3 6 4 2 1 3 R...

Page 273: ... 25 mm 50 mm 50 mm Power loss typical 4 W 8 W 12 W 15 W 18 W 24 W 24 W 30 W Harmonic frequencies mains voltage THDU 10 Protection rating IP 20 Weight 0 6 kg 1 0 kg 1 3 kg 1 6 kg 1 9 kg 2 6 kg 4 0 kg 4 2 kg BFN 3 1 001 0020 EPCOS B84143A0150R410 LGF FFU 3x295AB SBM Max power supply voltage 3 x 480 VAC 10 50 60 Hz Rated current at TB 40 C 20 A 150 A 295 A Peak current at TB 40 1 5 x IN for 3 min per...

Page 274: ...rs Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 274 of 328 11 4 Figure 118 Dimensions HOWCORE NFI 20 192 max ϭϵϮ ŵĂdž 104 2 70 2 192 max Figure 119 Dimensions LGF FFU 3x295AB SBM ...

Page 275: ...urrent based on the rated voltage uk 2 f L Irated Urated Therefore the frequency the rated current and the rated voltage of the component are also necessary to determine the uk value For the device however it is not this voltage drop but the effect of the inductance on com mutation notches harmonic frequencies and the DC link current that is relevant If the uk value of the inductive component is t...

Page 276: ...ee phase power choke with 4 uk is connected to this mains Thus the transformer has an inductance of Ltransformer uk UN 2 2 f SN 0 05 400 2 V 2 2 50Hz 500kVA 51 H The inductance of the power choke is then calculated at Lchoke uk UN 3 IN 2 f 400V 0 04 3 164A 2 50Hz 179 H Thus the effective inductance for the device is LTotal LTransformer LChoke 230 µH This corresponds to a uk value for the device of...

Page 277: ...n the chokes suggested for operation at the rated power are also sufficient UL approval The chokes are design tested in accordance with UL e g UL1561 and signified by the ú symbol Dimensions BK3 Part No IAC A IDC A a mm b mm c mm d mm e mm f g mm Flat connector Cu terminals mm mm 0025 0030 368377 25 30 155 130 132 130 72 8 12 20 2 for M6 0040 0050 368378 41 50 190 120 158 170 58 8 12 20 2 for M6 0...

Page 278: ...ook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 278 of 328 11 5 Dimensional drawing U V W X Y Z PE Figure 120 Dimensions of choke BM50XX Connection diagram PE U X V Y W Z Figure 121 Connection diagram of choke BM50XX ...

Page 279: ...173 Marking Inductance Part number BL 3 060 000 1 mH 388168 This power chokes are specified for operation at 400 V 50 Hz bzw 480 V 60 Hz Figure 122 Power choke BM5173 A B C D E F G Connection Mounting 260 300 306 110 140 9x13 8 5 Bar with hole M8 M8 m Tramag UL approval This chokes are design tested in accordance with UL e g UL1561 and signified by the ú symbol Name Inductance Part number BL 3 060...

Page 280: ...M5174 Marking Inductance Part number BL 3 100 001 0 6 mH 430926 UL approval The chokes are design tested in accordance with UL e g UL1561 and signified by the ú symbol Figure 123 Power choke BM5174 Connection Cable lugs 10 50 Fixing M8 Connection diagram PE U1 U2 V1 V2 W1 W2 Figure 124 Connection diagram BM5174 ...

Page 281: ...pare parts Instruction handbook b maXX 5000 Document No 5 09021 16 281 of 328 11 BM5192 BM5193 Marking Inductance Part number TRAMAG D400 110 20 D5 01 0 2 mH 463082 8 9 p p p p p p UGXQJ 0 Figure 125 Power choke BM519X ...

Page 282: ...rt No Connector X200 Wago 231 2302 9 10 mm X X X 417197 Connector Ba Ba X101 Phoenix SPC5 2 STCL 7 62 1718481 15 mm X 425794 Connector Ba Ba X101 Phoenix IPC16 2 STF 10 16 12 mm X 424416 Connector RD RD X101 Phoenix GIC 2 5 HCV 2 ST 7 62 8 mm X 428716 Connector DIO X2 Weidmüller Push In 7 mm X 479956 Connector DIO X1 Phoenix FK MCP1 5 6 ST 3 81 1851083 9 mm X X 354874 Ribbon cable bracket Richco F...

Page 283: ...otor X107 Weidmüller 3 pol 7 mm X X 436300 Connector motor X107 108 Phoenix 6 pol 15 mm X X X 433298 Connector motor X108 Weidmüller 3 pol 7 mm X X 436299 Connector DIO X2 Weidmüller Push In 7 mm X X X X X 479956 Connector X206 Weidmüller 1690450000 10 mm X X X X X 424601 Connector motor temp brake X207 Weidmüller 1727560000 7 mm X X X X X 424595 Connector motor temp brake X208 Weidmüller 17276400...

Page 284: ... pol 7 mm X X 436300 Connector motor X108 Weidmüller 3 pol 7 mm X X 436299 Connector motor X107 Weidmüller 3 pol 12 mm X X X 447103 Connector motor X108 Weidmüller 3 pol 12 mm X X X 447101 Connector DIO X2 Weidmüller Push In 7 mm X X X X X 479956 Connector X206 Weidmüller 1690450000 10 mm X X X X X 424601 Connector motor temp brake X207 Weidmüller 1727560000 7 mm X X X X X 424595 Connector motor t...

Page 285: ...m X X X X X X 417197 Connector motor X107 Phoenix 3 pol 15 mm X X X 434867 Connector DIO X2 Weidmüller Push In 7 mm X X X X X X 479956 Connector X206 Weidmüller 1690450000 10 mm X X X X X 424601 Connector X206 Weidmüller 1043850000 7 mm X 451029 Connector motor temp brake X207 Weidmüller 1727560000 Weidmüller 1277470000 7 mm X X X X X X X X X X X 424595 451695 Ribbon cable bracket for X300 Richco ...

Page 286: ...28 75 mm 437739 BM5334 BM5335 75 mm 437741 BM537X connection 2 x 16 mm connection 2 x 25 mm 175 mm 460011 BM537X connection 1 x 50 mm 175 mm 460012 Double axis unit BM5323 BM5325 50 mm 437736 BM5323 A BM5325 A 458913 BM5331 BM5332 BM5333 75 mm 437743 BM5331 A BM5332 A BM5333 A 458842 Cold plate devices Device Width Part No Single axis unit BM5326 BM5327 BM5328 50 mm 437737 BM5334 BM5335 75 mm 4377...

Page 287: ...ink spacer bushing 424129 Screw 420020 m Mounting rail Length Part No 1 m 424187 m Accessories kit PE connection from device to device Accessories Part No Accessories kit PE connection 467439 11 8 Toroidal cores Toroidal cores for power supply cable NOTE Only for active mains rectifier BM517X to ensure an operation in C2 environment Accessories Part No Toroidal core for BM517X 442371 ...

Page 288: ...converter when ordered Please contact Baumüller in case of not listed combinations or motor types Following toroidal cores are recommended for combinations of motors and mono axis units series b maXX 5000 m Without active mains rectifier unit BM41XX BM51XX Type motor Type toroidal core Part No Number of recommended cores DS DA 160 M113 432023 2 cores DA 180 M114 432022 2 cores DS 200 M114 432022 3...

Page 289: ...electrically live parts before taking into account the discharge time of the capacitors m Assure that all electric connections are current free and are safe against switch on m Before working check at the electrical connections with suitable measuring devic es that the connections are off circuit m Remove the connections not until the safe isolation from supply has been checked m If additional cap...

Page 290: ...ing out of operation as follows 1 Put the device off circuit and assure the device against unintentional restart 2 Check the isolation from supply of all connections earliest 10 minutes after switching off 3 Demount the connections and protect the connections according to the safety instructions 4 Document the shut down setting 12 4 Demounting The demounting assumes a completed documented setting ...

Page 291: ...ntal conditions during storage are not kept you should assume that the de vice is damaged after storage NOTICE Property damage because of incorrect storage conditions Incorrect storage can damage destroy the device Therefore Assure that the environmental conditions are kept during the entire period of storage m Climatic category 1K4 m Temperature range 25 C to 55 C NOTICE Recommissioning without f...

Page 292: ...ix months storage period on the capacitors are destroyed during commission ing if they are not formed beforehand m Reform the DC link capacitors n by supplying the device ready to operate for at least one hour with supply voltage n but do not transmit a pulse enable during this time m Consider that it is imperative to connect the accordingly prescribed line commu tating choke for this forming proc...

Page 293: ... device with the longest DC link discharge time in the modular system Refer to ZElectrical data as from page 58 Therefore m Do not touch before taking into account the discharge time of the capacitors and electrically live parts m Heed corresponding notes on the equipment m If additional capacitors are connected to the intermediate circuit the intermediate circuit discharge can take a much longer ...

Page 294: ...ent as a result of improper disposal Therefore m Only dispose in compliance with the health and safety regulations m Take heed of any special local regulations If you are unable to directly ensure safe disposal yourself commission a suitable disposal contractor m In the event of a fire hazardous substances could possibly be generated or re leased m Do not expose electronic components to high tempe...

Page 295: ...nnel Disposal Instruction handbook b maXX 5000 Document No 5 09021 16 295 of 328 13 13 2 Disposal facilities authorities Ensure that the disposal is handled in compliance with the disposal policies of your com pany as well as with all national regulations of the responsible disposal facilities and au thorities In case of doubt consult the bureau of commerce or environmental protection authority re...

Page 296: ...Disposal facilities authorities Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 296 of 328 13 2 ...

Page 297: ... min Minute MSKL Motor protection thermistor n 0 rotational speed 0 nact Rotational speed actual value nmax Maximum rotational speed nmin Minimum rotational speed MSL Height above mean sea level No Number nset Rotational speed set value NTC Negative temperature coefficient thermistor PE Protected ground ground conductor connection PELV Protective extra low voltage with safe isolation grounded ppm ...

Page 298: ...Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 298 of 328 A ...

Page 299: ...299 of 328 Operation Manual b maXX 5000 Document no 5 09021 16 APPENDIX B DECLARATION OF CONFORMITY ...

Page 300: ...ured since 09 Sep 2016 Type Mains Rectifier Unit BM5030 Single Axis Unit Safety BM5376 Manufactured since 30 Sep 2016 are developed designed and manufactured in accordance with the EMC Directive 2014 30 EU and the Low Voltage Di rective 2014 35 EU Applied harmonized standards Attention should be paid to the safety instructions in the instruction handbook Nuremberg 18 Oct 2016 City Date Subject to ...

Page 301: ...s Up to performance level d EN 62061 2005 A1 2013 Safety of machinery Functional safety of safety related electric electronic and programmable electronic systems IEC 61800 5 2 2016 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional safety Additional standards Area of application EN 61800 3 2004 A1 2012 Adjustable speed electrical power drive systems Part 3 EMC ...

Page 302: ...rated in this device disconnecting the DC link voltage UDC of the mains rectifier to the axes units UDC link This is a two channel disconnec tion i e a switch disconnects DC link and another DC link see figure below The STO function is available via connector X2 Electronics Electronics DC link DC link DC link Figure 126 BM5030 with safety function This STO function is available Type of automatic l...

Page 303: ...h the TÜV SÜD certification label and the safety label fulfills a certified safety function within the meaning of PL classification according ISO 13849 or SIL according EN 61508 BM5030 with Safety Function Instruction handbook b maXX 5000 Document No 5 09021 16 303 of 328 B ...

Page 304: ...ink capacitance external Cext 200 µF external connected downstream the STO DC link discharge time Cext 10 80 ms Total maximum connectable capacitance in the DC link 3 15 mF internal external connected upstream the STO 9 Waiting time between 2 charging processes with external connected capacitance t Cint Cext Upower supply 2 2 60 W Connection power at DC link 1 5 5 kW Peak power at DC link 4 6 7 5 ...

Page 305: ...BM504X BM517X BM519X on page 52 4 The actual possible overload time depends on the preloading of the device and the heat sink temperature and is detected by the overload monitoring of the device 5 With the permissible continuous DC link connected power the power supply current is reduced When se lecting the connected axes ensure that the DC link connected power is not exceeded see ZDerating DC lin...

Page 306: ...urns blinking red Power supply failure longer than 10 s restart after Power supply return has to be acknowledged X1 4 Refer to ZError acknowledgment of BM50XX on page 238 LED H2 PHASE FAILURE red Phase failure LED H3 OVERTEMPERATURE red Overtemperature LED H4 DC LINK ERROR red DC link error UDC link overvoltage or UDC link overcurrent or Inhibit input active LED H5 LED H6 STO POWER green UDC is av...

Page 307: ...asymmetric three phase power supply LED lights up H3 red Over temperature Over temperature of heat sink LED lights up Temperature of heat sink 5 C LED lights up H4 red DC link error Overvoltage DC link LED lights up Overcurrent DC link LED lights up Rising edge low high on inhibit input LED lights up H5 STO power UDC is available LED green UDC is not ready LED orange Error LED red H6 STO status Re...

Page 308: ...y open contact is expected on the inhibit input DC link connection to further devices Connection for STO function Power supply M24V Inhibit input 24V nc Reset 24V Error Ready to operate Connection for additional DC link capacitance connected upstream STO NOTICE Pay attention to the max connectable DC link capacitance connected downstream STO see Technical Data e g BM5 CAP Figure 128 Connection dia...

Page 309: ...e max connectable DC link capacitance connected downstream STO see Technical Data Connection for additional DC link capacitance connected upstream STO e g BM5 CAP Figure 129 Connection diagram BM5030 XX21 1C1 1D1 Connections for the DC link PE Power supply PE connection 1U1 1V1 1W1 Power supply connection F1 Fuses cable device Z1 Line filter K1 Main contactor option X200 Connections for 24 V volta...

Page 310: ...n BM5030 XX2X Potential free electronic switch Potential free electronic switch DC link Mounting wall M24V Inhibit input reserved Reset Error Ready to operate 24V GND 24V STO input A GND for STO input A STO input B GND for STO input B Power supply Ready to operate Error Connection for additional DC link capacitance connected upstream STO e g BM5 CAP Figure 130 Electrical connections of BM5030 XX2X...

Page 311: ...5 Nm Refer to ZFuses from page 261 Power supply PE Min 10 mm Cable lug for M5 Min 2 2 Nm Max 3 0 Nm Torque Max load capacity of the bar DC link 1C1 and 1D1 BM5030 with safety function DC link bar Min 2 2 Nm Max 3 0 Nm 130 A Connection cross section Connection method Torque Load capacity X101 Connection for additional DC link capacitance BM5030 with safety function Max 6 mm Plug connector spring cl...

Page 312: ...ion Max 1 5 mm Plug connector spring clamp connection Max 8 0 A X2 SELV PELV STO function inputs outputs Max 1 5 mm Plug connector spring clamp connection Max 8 0 A Electrical connections BM5030 with safety function Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 312 of 328 C 6 ...

Page 313: ...erate Figure 131 Connection X1 front side BM5030 with safety function Pin assignment Pin No Assignment 1 Dig input output GND 24 V 2 Digital input Inhibit input 1 BM5030 XXX0 input is high active expects NO contact BM5030 XXX1 input is low active expects NC contact 3 Digital input Reserved 4 Digital input Reset 5 Digital output Error 6 Digital output Ready to operate Input current per input 7 mA I...

Page 314: ...ent Pin No Pin assignment Description 1 24 V 24V DC power supply 2 GND GND power supply 3 STO A STO input A 0 DC link switch open DC link disconnected 1 DC link switch closed DC link connected 4 GND STO A GND for STO input A 5 STO B STO input B 0 DC link switch open DC link disconnected 1 DC link switch closed DC link connected 6 GND STO B GND for STO input B 7 8 Ready to operate Potential free el...

Page 315: ...witching on the DC link switch Af ter that the loading resistors are bridged Now it is possible to draw power from the DC link by the decentralized drive solutions BM2500 This state is shown by the ready to op erate output X2 7 X2 8 closed NOTICE The decentralized drive solutions BM2500 connected to the DC link of the BM5030 must not be enabled to state operation enabled before the ready to operat...

Page 316: ...s are as follows in case of 24 V DC power supply UHmax 30 V UHmin 11 V ULmax 5 V ULmin 3 V IHmax 15 mA IHmin 2 mA ILmin not determined ILmax 15 mA The maximum length of the cable is 30 m The safe inputs are designed for an operation with sensors providing OSSD outputs The maximum test pulse length of 1 ms must not be exceeded Both inputs STO A and STO B are necessary for the safety function STO an...

Page 317: ...ues are valid during operation at the required environmental conditions see ZRequired environmental conditions on page 47 PFH Probability of dangerous Failure per Hour HFT Hardware Fault Tolerance Characteristics according IEC 61508 BM5030 XX2X Safety Integrity Level SIL2 High demand mode PFH 1 9 10 7 HFT 1 Type A MTTFD Mean Time To Failure Dangerous DCavg Diagnostic Coverage Characteristics accor...

Page 318: ... maximum life cycle time of the device The device must be decommissioned after this time The device must be properly disposed of It is not possible to perform a proof test NOTICE The proper condition of the controller s fan must be checked before commissioning The maintenance and cleaning of the fan must be made at least once a year C 7 2 Reaction time STO The reaction time period starting from th...

Page 319: ...d STO B high until the closing of the DC link switch max 5 ms tS_off Reaction time period of STO A low and or STO B low until the opening of the DC link switch max 5 ms tC_on Time period from STO A high and STO B high to ready to operate high depends on the capacitive load tC_off Time period from STO A low and or STO B low to DC link discharged depends on the capacitive load tBB Ready to operate c...

Page 320: ... switch is checked by the device automatically when changing to the state ready to operate State change from STO Ready to operate closing of the switches is only possible if both switches were open prior to that In case of the failure of one of the switches closed in state STO the device remains in state STO H6 lights red STO timing Figure 134 STO timing BM5030 XX2X t1 maximal 5 ms ...

Page 321: ...3X BM504X BM517X BM519X 55 Derating Output current as function of the DC link voltage axis units 55 Cooling air requirement 56 Derating with a static inverter frequency 15 Hz 74 Typical current time diagram operation with constant load 75 Typical current time diagram intermittent load cycle with peak value 76 Typical current time diagram Intermittent load cycle 77 Part number front 82 Affixing of ...

Page 322: ...ingle axis BM5326 BM5327 BM5328 160 Electrical connections of the single axis BM5334 BM5335 161 Electrical connections of the single axis BM537X 162 Connection motor PE bolt BM537X 163 Electrical connections of the double axis BM5323 BM5325 164 Electrical connections of the double axis BM5331 BM5332 BM5333 165 Laying of the signal bus cable 170 Connections front side BM50XX XX0X without safety fun...

Page 323: ...h b maXX 5000 260 Block diagram 270 Line filter type code 270 Dimensions HOWCORE NFI 20 274 Dimensions LGF FFU 3x295AB SBM 274 Dimensions of choke BM50XX 278 Connection diagram of choke BM50XX 278 Power choke BM5173 279 Power choke BM5174 280 Connection diagram BM5174 280 Power choke BM519X 281 BM5030 with safety function 302 Display operating elements BM5030 XX2X 306 Connection diagram BM5030 XX2...

Page 324: ...Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 324 of 328 Table of Figures ...

Page 325: ...ger 9 Danger situation 24 DC link discharge time 58 125 223 293 DC link rail 287 Declaration of Conformity 299 Demounting 290 Diagnostic Coverage DC 317 Dimensions 29 33 Directives 301 Disposal 12 293 Double axis unit connection diagram 154 E EC directive 299 Edges sharp 109 290 Electrical current dangers of 22 Encoder cables 251 Environmental conditions required 47 Error 228 Error acknowledgment ...

Page 326: ...ility of dangerous Failure per Hour PFH 317 Protective equipment 19 21 Protective eye wear 21 Protective gloves 21 Protective work clothing 21 Pulse enable 204 Q Quick stop 204 R Recommissioning 292 Release signals 204 Repairs 226 Residual energy danger from 22 125 S Safety equipment 24 Safety fuses 261 Safety shoes 21 Semiconductor fuses 262 Shutdown 289 290 Signal bus 233 235 Signs and labels 25...

Page 327: ... rectifier 5 09021 05 23 May 2013 New chapters fieldbus communication EtherCAT and VARAN forming of capacitors SSI encoder added 5 09021 06 09 Sep 2013 New chapter UL notes Error correction monitoring functions error acknowledgment 5 09021 07 10 Jan 2014 New chapter Add on module incremental encoder evaluation IEE 5 09021 08 26 Jun 2014 Error correction chapter signal bus updated 5 09021 09 24 Nov...

Page 328: ...Instruction handbook b maXX 5000 Document No 5 09021 16 Baumüller Nürnberg GmbH 328 of 328 Notes ...

Page 329: ......

Page 330: ... our permanent revision service Please notice that specifications data information are current values according to the printing date These statements are not legally binding according to the measurement computation and calculations Before you make any information given in this manual to the basis of your own calculations and or applications please make sure that you have the latest edition of the ...

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