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SAFETY

Condor-UM-2011-21-R0-en-us-20210108

15

1

SAFETY

1.1

Introduction

Read and understand this manual before using the machine. Obey the instructions to avoid injury
or property damage. Contact your dealer if you have any questions.

BE ALERT.
THIS CONCERNS YOUR SAFETY AND THE SAFETY OF OTHERS.

Also refer to



55

: Driving safely on the road.

Also refer to



56

: Spraying safely on the field.

Also refer to



145

: Safe maintenance.

1.2

Symbols and signal words

Safety alert symbol

This is the safety alert symbol. It is used to alert you to potential physical injury
hazards. Obey all safety messages that follow this symbol to avoid possible inju-
ry or death.

The signal word DANGER, WARNING or CAUTION indicates the severity of the hazard:

DANGER

DANGER

indicates a hazardous situation which, if not avoided,

will

result in death or serious injury.

WARNING

WARNING

indicates a hazardous situation which, if not avoided,

could

result in death or serious injury.

CAUTION

CAUTION

indicates a hazardous situation which, if not avoided,

could

result in minor or moderate injury.

NOTICE

NOTICE

indicates a situation which, if not avoided, could result in property

damage.

NOTICE

is used to address practices not related to physical injury.

This symbol indicates additional information and tips.

Meaning of safety alert symbol and signal words according to ANSI Z535.4.

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Summary of Contents for Condor C03

Page 1: ...C02 2011 2013 CONDOR 3 C03 2013 2015 CONDOR 4 C04 2015 2020 CONDOR 4 CR04 2017 2019 CONDOR 5 C05 2020 2021 USER MANUAL Agrifac Machinery B V Condor UM 2011 21 R0 en us 20210108 No XXXXXXX READ AND UNDERSTAND THIS MANUAL BEFORE USING THE MACHINE US units Publ 20210108 ...

Page 2: ...0 521 517328 E mail info agrifac com Internet www agrifac com Copyright No part of this manual may be reproduced or made public without the written permission of Agrifac Machinery B V Changes This manual is subject to change without notice Contact your dealer or go to www agrifac com for the latest publication Units of measurement Metric units US units Language Original manual Translation of the o...

Page 3: ...ne identification Fill in the identification details of the machine You can find these details on the identification plate Also fill in the delivery date Machines made in 2019 and in 2020 with an EPA Tier 4f EU stage IV engine have an additional iden tification plate Type Serial number Year of manufacture Delivery date ...

Page 4: ...Obey the instructions to avoid injury or property damage Contact your dealer if you have any questions Read this manual again after the winter at the start of the season Intended use The crop sprayer is intended for the transportation and application of plant protection products and fertilizers in agriculture and horticulture Do not use the sprayer for anything else Intended audience This manual i...

Page 5: ...e foam marker option The manual of the BoomSupportPlus system option The manual of the AddFlow system option Availability This manual must always be present with the sprayer or in the cab If you lose this manual order a new one from your dealer Terminology Machine the crop sprayer Sprayer the crop sprayer Spray product agricultural chemical Plant protection product or fertilizer in commercial pack...

Page 6: ... countries HTA HighTechAirPlus ISO International Organization for Standardization PPE Personal Protective Equipment PPP Plant Protection Product ROPS Roll over Protective Structure SHP StrictHeightPlus SDS Safety Data Sheet SSP StrictSprayPlus US EPA United States Environmental Protection Agency WPS Worker Protection Standard for Agricultural Pesticides USA Units of measurement C degree Celsius km...

Page 7: ...tification http www hc sc gc ca cps spc pest part fpt educ cert eng php CertificationManuals Provincial and Territorial Pesticide Certification Programs Each province has its own certification program for pesticide applicators and vendors These programs are regulated by the provincial pesticide regulatory agencies but may be delivered via educational institutions The territories do not have their ...

Page 8: ...fac parts Non genuine parts can damage the machine and make it unsafe Agrifac is not liable for damage or injury caused by non genuine parts Warranty You are entitled to a warranty if despite correct operation and proper maintenance a defect oc curs You have no right to a warranty if the defect is caused by Normal wear Failure to obey instructions on the machine Failure to obey instructions in thi...

Page 9: ...pray tank 39 2 9 Agitation system 39 2 10 Induction hopper 39 2 11 Clean water tank 40 2 12 Tank screen 40 2 13 Handwash tank 40 2 14 Spray boom 41 2 15 Spray nozzle holders 42 2 16 Border nozzle holders 42 2 17 End nozzle holders 43 2 18 HTA unit and HTA spray nozzles 43 2 19 Foam marker 43 2 20 Liquid system with electric section valves 44 2 21 Liquid system with pneumatic section valves 45 2 22...

Page 10: ...9 5 21 Main screen FIELD MODE 95 5 21 1 Acres time working width correction 107 5 21 2 Operating hours 109 5 21 3 Fuel consumption Condor 5 110 5 21 4 Fuel consumption Condor 3 and 4 111 5 21 5 Fuel consumption Condor 2 112 5 21 6 Track width setting 113 5 21 7 Liquid application rate setting 114 5 22 Main screen Menu 115 5 22 1 User settings Part 1 117 5 22 2 User settings Part 2 Headland managem...

Page 11: ...Air conditioning 165 6 16 Seat belts 166 6 17 Windshield washer fluid 167 6 18 Windshield wiper 167 6 19 DEF filters 168 6 19 1 Condor 5 168 6 19 2 Condor 3 and 4 170 6 20 Crankcase breather filter Condor 3 and 4 172 6 21 Alternator belt Condor 2 172 6 22 Cooling unit 172 6 23 Coolant 173 6 23 1 Condor 5 173 6 23 2 Condor 2 3 and 4 174 6 24 Air filter for the diesel engine 175 6 24 1 Condor 5 175 ...

Page 12: ...Messages on the main screen 216 7 4 Towing the machine 217 8 ENVIRONMENT 219 8 1 Introduction 219 8 2 Measures for protecting the environment 219 9 DISPOSAL PHASE 221 9 1 Introduction 221 9 2 Exchange 221 9 3 Disposal procedure 221 10 SPECIFICATIONS 223 10 1 Introduction 223 10 2 Dimensions and weights 223 10 3 Speeds 223 10 4 Electrical specifications 224 10 5 Undercarriage 224 10 6 Diesel engine...

Page 13: ... torques 234 11 2 HTA spray nozzles 236 11 2 1 HTA D3 21 TKSS 5 15 inch 236 11 2 2 HTA D3 21 TKSS 5 18 inch 238 11 2 3 HTA D3 21 TKSS 5 20 inch 240 11 2 4 HTA D4 21 TKSS 7 5 15 inch 242 11 2 5 HTA D4 21 TKSS 7 5 18 inch 244 11 2 6 HTA D4 21 TKSS 7 5 20 inch 246 12 INDEX 249 ...

Page 14: ...14 Condor UM 2011 21 R0 en us 20210108 ...

Page 15: ...all safety messages that follow this symbol to avoid possible inju ry or death The signal word DANGER WARNING or CAUTION indicates the severity of the hazard DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a...

Page 16: ...ency stop button 1 4 Emergency exit The right cab door is the emergency exit Opening the door 1 Pull the lever 1 up 2 Pull the lever forward 3 Push the door 2 open 4 Leave the cab 1 5 Emergency hammer The emergency hammer 1 is located next to the driver s seat The emergency hammer is supplied since 11 2019 Shatter and remove the glass 2 of the left or right cab door if necessary Cut the seat belt ...

Page 17: ... 2 The triangle on the label contains an exclamation mark or a hazard symbol A hazard avoidance symbol accident prevention is placed below or next to the triangle Read understand and obey the instructions The labels comply with ANSI ASABE AD11684 1995 APR2011 Blue safety labels On some parts you will find blue safety labels A blue safety label indicates a mandatory action for example the use of pe...

Page 18: ...SAFETY 18 Condor UM 2011 21 R0 en us 20210108 ...

Page 19: ...SAFETY Condor UM 2011 21 R0 en us 20210108 19 ...

Page 20: ... only Label order number 8461250 Label in the pressurized cab option Label order number 8461251 ALARM MUST SOUND When operating this vehicle in reverse Label in the cab until 2019 part of the back up alarm Replaced by label 8461263 Label in the cab since 2019 Label order number 8461263 WARNING ...

Page 21: ...nd cause serious burns Before you disconnect alternator cables Turn the engine off Remove the ignition key Wait 10 minutes refer to the label near the battery switch Turn the key of the battery switch counterclockwise and re move the key Disconnect the battery cable from the main batteries Disconnect the battery cable from the SSP batteries 8461262 The label is supplied since 03 2019 SKIN INJECTIO...

Page 22: ...e the ladder when climbing on and off Keep 3 points of contact with the ladder and the handrails 2 hands and 1 foot 1 hand and 2 feet Clean the ladder steps and the handrails if necessary Move the ladder up before driving off 8461225 Working near power lines ELECTROCUTION HAZARD Prevent death or serious injury Know the height and vertical reach of the machine Determine a safe working procedure Con...

Page 23: ...nk lid 5 Wait 4 hours to let the vapors escape 6 Use a respirator appropriate for the latest spray product used 7 Let an assistant near the spray tank monitor your condition 8461209 CHEMICAL HAZARD Chemicals can cause death or serious injury Fill the handwash tank with clean water Wash hands after handling chemicals Water can be contaminated Do not drink 8461211 Label near the suction filter and p...

Page 24: ...61214 Label on the spray boom IMPACT HAZARD Prevent death or serious injury Keep a safe distance from the spray boom during unfolding and folding 8461210 Label on the chassis behind the wheels Crush hazard by wheels steering movement CRUSH HAZARD Prevent death or serious injury Keep a safe distance when the engine is running 8461239 Label on the chassis behind the wheels RUNOVER HAZARD Prevent dea...

Page 25: ...struction Order number ROTATING FAN Prevent death or serious injury Keep your hands away 8461220 FALL HAZARD Prevent death or serious injury Do not ride on machine 8461242 Label on the AirFlowPlus boom option Label near the HTA unit option LOUD NOISE Prevent hearing loss Use ear protection 8461219 1 Use Personal Protective Equipment Chemical resistant gloves Chemical resistant overall Respiratory ...

Page 26: ...nces Read and obey the instructions for the cab air filter 8461258 The label is supplied since Condor 5 CHEMICAL HAZARD Chemicals can cause death or serious injury Use Personal Protective Equipment specified by the chemical manufacturer refer to the label and the Safety Data Sheet For example Chemical resistant gloves Chemical resistant boots Chemical resistant overall Chemical resistant apron Saf...

Page 27: ...r UM 2011 21 R0 en us 20210108 27 1 8 Information labels Do not remove the labels Order new labels from your dealer to replace damaged labels If a part that bears a label is replaced order and replace the label too ...

Page 28: ... 8461272 Condor 3 and 4 Label near the battery switch Refer to 86 8461234 Condor 2 Label near the battery switch Refer to 86 8461215 Condor 5 Condor 3 and 4 Label on the fuel tank Refer to 58 8461264 Replaces 8461254 since Condor 5 Condor 5 Condor 3 and 4 Label on the DEF tank Refer to 58 8461259 Replaces 8461254 since Condor 5 ...

Page 29: ... V 24 Volt 8461218 Jack support point Use jack at this support point Refer to 186 8461233 Tie down point Use this point to tie down the machine for transport Refer to 47 8461240 Tow point Use this point to tow the machine Refer to 217 8461241 Air conditioning refrigerant The refrigerant filling quantity is written on the label Air conditioning compressor oil Refer to 165 8461244 The label is suppl...

Page 30: ...bel near the engine Pressurized cab option Label in the cab The cab complies with ISO standard EN 15695 1 2009 category 4 7910704 0 5 Replaces XX since 2017 QR code For mobile phones with a QR code reader Take a picture of the code to go to the Agrifac website 90000141 0 14 Until Condor 5 ...

Page 31: ... transportation and application of plant protection products and fertilizers in agriculture and horticulture 2 2 Main components 1 Cab 2 Undercarriage 3 Diesel engine and hydraulic pumps 4 Induction hopper option 5 Spray pump unit 6 Platform 7 Spray tank 8 Clean water tank 9 Lifting frame 10 Center frame 11 Spray boom ...

Page 32: ...r dust 1 for aerosols mists and 1 carbon filter ele ment for vapors The cleaned air is blown into the cab A warning light in the cab comes on when the pressure becomes less than 20 Pascal Seats The cab has a driver s seat 1 and an instructor seat 2 Both seats have a seat belt Seat belts are supplied since 03 2014 Do not let anyone but an instructor ride along on the machine The instructor must sit...

Page 33: ... Cup holder 2 Cigarette lighter 3 Emergency hammer 4 Sunblind 5 Ignition switch 6 Emergency exit 7 Ashtray 8 Storage compartment 9 Phone holder 10 Seat belt 11 Condor 4 direction of rotation of the radiator fan option Power sockets 1 Power socket 24 Volt when the igni tion is turned on 2 Power sockets 12 Volt Steering column 1 Steering wheel 2 Display 3 Switches 70 4 Accelerator pedal 5 Brake peda...

Page 34: ...The screen shows the current content of the spray tank and the clean water tank An extra tank screen on the platform is optional An extra tank screen near the spray pump unit is op tional Observation system The observation system is optional The system consists of one or more cameras and a screen 1 BoomSupportPlus system BoomSupportPlus spray boom balancing and height control is optional The contr...

Page 35: ...artments Storage compartments on the machine 1 Drawer for manuals and other docu mentation 2 Coolbox 3 Storage compartment 4 Cooling compartment 5 Tools compartment Condor 5 in case of SSP this com partment is used for the SSP batteries 6 Compartment for spray products ...

Page 36: ... angle sensor 8 Wheel motor and gearbox 9 Brake cylinder 10 Drum brake Track width The track width is stepless adjustable Steering modes Front wheel steering 1 the front wheels are steered by the steering wheel Four wheel steering 2 all wheels are steered by the steering wheel Rear wheel steering 3 the rear wheels are steered by pushbuttons on the control lever The front wheels are steered by the ...

Page 37: ...compressed air is for example used for the spring struts and the brakes 1 Engine 2 Drive pump 3 Pump for the hydraulic motor on the spray pump 4 Pump for cylinders steering constant pressure Condor 5 Cummins engine DEF Diesel Exhaust Fluid is used to decrease the emission of nitrogen oxides NOx in the exhaust fumes 1 Fuel tank 2 DEF tank 3 Hydraulic oil tank Condor 3 and 4 Iveco engine DEF Diesel ...

Page 38: ...flows are con trolled with electric valves A pressure regulator 7 controls the operating pressure of the sprayer 1 Suction hose 2 Non return valve 3 Filling valve 4 Suction filter 5 Hydraulic motor 6 Spray pump 7 Pressure regulator 8 Pressure filter 9 Tank selection valve clean water tank spray tank 10 Agitation valve 11 To the clean water tank 12 To the spray tank 13 To the spray boom 14 Inductio...

Page 39: ... out empty bags 1 Rinsing nozzle 2 Rinsing nozzle valve 3 Bag support 2 9 Agitation system The hydraulic agitation system is standard Agitation nozzles 1 in the bottom of the spray tank agitate the spray liquid The mechanical agitation system is optional Pad dles in the bottom of the spray tank agitate the spray liquid 2 10 Induction hopper The induction hopper is optional With the induction hoppe...

Page 40: ...1 is used to start and stop the filling of the tanks The screen shows the current content of the spray tank 2 and the clean water tank 3 The content can also be read from the main screen in the cab An extra tank screen on the platform is optional An extra tank screen near the spray pump unit is op tional 2 13 Handwash tank The handwash tank 1 must be filled with clean tap water The soap dispenser ...

Page 41: ...r shocks when driving across bumps AirFlowPlus boom The AirFlowPlus boom for spraying with air assis tance is optional Fans blow the spray liquid into the crop Advantages less drift better crop penetration and decreased usage of spray product BalancePlus system Agrifac s BalancePlus system is standard Due to the spray boom balancing the spray boom hardly moves when driving over bumps StrictSprayPl...

Page 42: ...er Spray nozzles 2 are optional The nozzle holder 1 can be closed by turning the head until it clicks into an intermediate position 2 16 Border nozzle holders Manually operated four way border nozzle holders 2 are standard The border nozzle holder 2 is used instead of the last spray nozzle holder 1 to spray the parcel boundaries Electrically operated border nozzle holders are op tional Border nozz...

Page 43: ...Plus sys tem is optional The HTA compressor supplies air through the hose 1 In the HTA spray nozzle 2 the air is mixed with the spray liquid Advantages less drift better crop penetration and decreased usage of spray product 2 19 Foam marker The foam marker is optional The foam marker is intended for fields where rows of crops cannot be used for orientation For orientation the foam mark er drops fo...

Page 44: ...re grouped into sections The sections can be opened and closed with electric section valves 18 1 Spray tank 2 Clean water tank 3 Tank selection valve 4 Suction hose 5 Non return valve 6 Filling valve 7 Suction filter 8 Spray pump 9 Agitation valve 10 Agitation system 11 Pressure regulator 12 Pressure filter 13 Tank cleaning valve 14 Tank cleaning nozzle 15 Spray flowmeter 16 Selection valve sprayi...

Page 45: ...ed into sections The sections can be opened and closed with pneu matic section valves 18 1 Spray tank 2 Clean water tank 3 Tank selection valve 4 Suction hose 5 Non return valve 6 Filling valve 7 Suction filter 8 Spray pump 9 Agitation valve 10 Agitation system 11 Pressure regulator 12 Pressure filter 13 Tank cleaning valve 14 Tank cleaning nozzle 15 Spray flowmeter 16 Selection valve spraying cir...

Page 46: ... installed on the spray pipe Each nozzle holder can be opened and closed with its own pneumatic valve 18 1 Spray tank 2 Clean water tank 3 Tank selection valve 4 Suction hose 5 Non return valve 6 Filling valve 7 Suction filter 8 Spray pump 9 Agitation valve 10 Agitation system 11 Pressure regulator 12 Pressure filter 13 Tank cleaning valve 14 Tank cleaning nozzle 15 Spray flowmeter 16 Selection va...

Page 47: ...mediately report transport damage to the transporter and your dealer 3 2 Transportation on a trailer If the machine is not transported to a dealer or to Agrifac tell the truck driver how to drive the machine off the trailer If the machine is transported to a dealer or to Agrifac the dealer or an Agrifac employee must drive the machine off the trailer Contact a transporter Specify the dimensions we...

Page 48: ...easure the overall dimensions of the truck and the machine 13 If necessary deflate the tires to decrease the transport height 14 Secure the machine to the trailer By blocking the wheels 3 With 4 chains Attach the chains 4 to the tie down points 6 on the machine Tension the chains with chain tensioners 5 Upon arrival 1 Let the truck driver park the trailer on a firm even surface 2 Remove the chains...

Page 49: ...scribes the first start up of the sprayer and the start up after winter storage 4 2 Supplied parts One key for the battery switch Two ignition keys for the ignition switch and the cab door Condor 5 two keys for the fuel filler cap Two keys for the hood between the left wheels One suction hose ...

Page 50: ...easuring jug One hook wrench for the suction filter and the pres sure filter Two wheel chocks option Four brake caging bolts 4 3 Tires NOTICE Check the tire pressure inflate the tires 188 Possibly the tires were deflat ed to decrease the transport height ...

Page 51: ... Install the filters 1 Remove the packaging 2 Open the cover 2 3 Remove the plates 3 4 Install the filters 1 5 Install the plates 3 6 Close the cover 2 4 5 Language Agrifac has selected your language on the main screen Refer to 127 if you want to make a different selec tion By selecting English United States Unit us you also activate US units instead of metric units 4 6 Air conditioning Agrifac ha...

Page 52: ... 7 Spray nozzles Install spray nozzles 2 on the spray nozzle holders 1 In case of HTA spray nozzles 2 add conventional spray nozzles on the spray nozzle holders 1 if de sired 4 8 Border nozzles Install border nozzles 3 on the border nozzle hold ers 2 ...

Page 53: ...tions 4 10 Start up after winter storage 1 Do the points under After winter storage in the Maintenance schedule 152 2 Install the spray pump if it was removed from the machine for winter storage 3 Secure all pipes 4 If the batteries were removed from the ma chine for winter storage install the batteries and connect the cables 5 Put the key in the battery switch Turn the key clockwise 6 Start the e...

Page 54: ...START UP 54 Condor UM 2011 21 R0 en us 20210108 ...

Page 55: ...sition Selector switch 16 on the armrest 71 On the road the track width must be at least 80 inch 200 cm Refer to 113 for changing the track width While driving WARNING Do not let anyone but an instructor ride along on the machine The instructor must sit on the instructor seat and must fasten his seat belt The instructor seat is certainly not a child seat Check the operation of the brakes immediate...

Page 56: ...e chemical manu facturer refer to the label and the Safety Data Sheet Walk around the machine and check for damage and leaks Secure loose parts and close all covers Close the hood between the left wheels Lock the hood if you put spray products in the storage compartment Send everyone away Other people can distract you or obstruct the view Use the ladder for climbing on and off the machine Sit down...

Page 57: ...nge of the spray boom Stop driving before you adjust the driver s seat the armrest or the steering column Stop driving before you operate the air conditioning the radio or the turning knobs in the cab roof Stop driving before you change any settings on the main screen Stop driving before you change any settings on the GPS screen Stop spraying at first indication of chemical odor taste or irritatio...

Page 58: ...the fuel tank WARNING If any fuel or DEF gets in your eyes Immediately rinse your eyes with plenty of water Get medical aid if eye irritation occurs NOTICE Use suitable fuel and suitable DEF Refer to section 10 6 1 225 The use of other products can cause irreparable damage The use of other products voids your warranty Use winter diesel when there is frost NOTICE DEF storage Store DEF between 23 F ...

Page 59: ...itable DEF ISO 22241 DIN 70070 Do not put water or antifreeze in the DEF tank If you do not use suitable DEF the engine torque and the engine speed will be decreased and you can no longer work with the machine In this case you need a service engineer of the engine manufacturer to reset the system NOTICE When the fuel tank is almost empty a message will appear on the main screen Fill the fuel tank ...

Page 60: ...ny fuel or DEF gets in your eyes Immediately rinse your eyes with plenty of water Get medical aid if eye irritation occurs NOTICE Use suitable fuel and suitable DEF Condor 3 refer to section 10 6 3 226 Condor 4 refer to section 10 6 2 225 The use of other products can cause irreparable damage The use of other products voids your warranty Use winter diesel when there is frost NOTICE DEF storage Sto...

Page 61: ...itable DEF ISO 22241 DIN 70070 Do not put water or antifreeze in the DEF tank If you do not use suitable DEF the engine torque and the engine speed will be decreased and you can no longer work with the machine In this case you need a service engineer of the engine manufacturer to reset the system NOTICE When the fuel tank is almost empty a message will appear on the main screen Fill the fuel tank ...

Page 62: ...ly rinse your eyes with plenty of water Get medical aid if eye irritation occurs NOTICE Use suitable fuel Refer to section 10 6 4 226 The use of other products can cause irreparable damage The use of other products voids your warranty Use winter diesel when there is frost NOTICE Prevent serious engine problems Keep the fuel filler cap and the fuel tank clean Keep equipment for fuel clean NOTICE Wh...

Page 63: ...n the seat has reached the desired height Look at the weight and height indicator 2 The indicator must be fully green If the indicator is yellow or yellow green change the seat height with the lever 1 until the indicator 2 is fully green Pull the lever 3 up and move the seat for ward or rearward Pull the lever 4 up and move the seat cush ion forward or rearward Pull the lever 5 up and adjust the a...

Page 64: ...ver when the seat has reached the desired height Possibly the height is changed a little automatically so the seat suspension can move up and down suf ficiently Pull the lever 2 up and move the seat for ward or rearward Pull the lever 3 up and move the seat cush ion forward or rearward Pull the lever 4 up and adjust the angle of the seat cushion Pull the lever 5 up and adjust the angle of the back...

Page 65: ...e lever 2 up and move the armrest forward or rearward Adjusting the handrest 1 Sit down on the driver s seat 2 Push or pull the handrest 1 to the position A B or C Adjusting the steering column 1 Sit down on the driver s seat 2 Push the pedal 1 down and adjust the an gle 3 Pull the lever 2 up and adjust the angle 4 Loosen the knob 3 and adjust the height Tighten the knob ...

Page 66: ...conditioning 69 2 Rear view mirror adjustment 3 Sidelights parking lights low beam work lights 4 Work lights 5 Rotating beacons 6 Cooling compartment 7 Ventilation grill 8 Sunblind 9 Radio At the right 1 Reading light 2 Hazard lights 3 Warning light cab pressure pressur ized cab 4 Fan speed pressurized cab 5 Back up light option 6 Rear fog light 7 LEDs below the rear roof edge op tional position f...

Page 67: ... warning light 1 comes on Select the average speed 2 2 the warning light must go off At a certain moment the average speed 2 2 will be too low to reach the required pressure the warning light 1 comes on Select the maximum speed 2 3 the warning light must go off Replace the filter elements according to the interval in the Maintenance schedule 151 Replace the dust filter element sooner if the warnin...

Page 68: ...val in this manual whichever comes first Refer to 151 Before spraying 1 Turn the ignition on 2 The warning light cab pressure must come on 3 Close the doors 4 The warning light cab pressure must go off after maximum 30 seconds While spraying 1 Keep the doors closed 2 Increase the fan speed when the warning light cab pressure comes on Replace the filter elements if the warning light stays on fan at...

Page 69: ...is not started Select C or F Press the buttons 3 5 simultaneously for 3 seconds Select the external temperature or the internal temperature Press the button 3 LED 4 on external temperature Press the button 3 LED 4 off internal temperature Set the internal temperature Press the button 3 LED 4 off internal temperature Press the button 5 or the button 7 repeatedly to set the temperature Windshield de...

Page 70: ...gh beam 5 9 Steering column display Warning lights and indicator lights 1 Warning light STOP engine failure Refer to section 5 14 2 Indicator light direction indicator 3 Indicator light direction indicator for a trailer 4 Indicator light high beam 5 Warning light battery Refer to sec tion 5 14 5 10 Pedals The accelerator pedal is used for driving on the road 1 Accelerator pedal 2 Brake pedal ...

Page 71: ...OPERATION Condor UM 2011 21 R0 en us 20210108 71 5 11 Control panel on the armrest The main screen shows some settings you make on the armrest ...

Page 72: ...le You can also use the pushbuttons etc on the main screen to open or close the sections of the spray boom Border nozzle Press the knob 1x ON Press again OFF The main screen shows the status OFF 95 ON End nozzle Press the knob 2x ON Press again OFF The main screen shows the status OFF 95 ON 3 Center section Pushbutton Open or close the section The main screen shows the status The section is RED or...

Page 73: ...Functions such as Spray boom left 5 6 ROAD MODE FIELD MODE Low speed high speed in FIELD MODE Pushbutton Press the button for 2 seconds to change be tween ROAD MODE and FIELD MODE Road mode 89 Field mode 95 In FIELD MODE briefly press the button to change between low and high field speed Low speed High speed ...

Page 74: ...ol selected GRAY manual control selected Automatic control 95 Manual control Automatic control Use the turning knob if you temporarily want to change the liquid application rate GPA You can decrease or increase the liquid application rate in steps of 5 The setting flashes Do not forget to switch the setting off Automatic control Example 10 Automatic control Example 5 Manual control Use the turning...

Page 75: ...n screen to change between automatic and manual control The symbol is GREEN or GRAY GREEN automatic control selected GRAY manual control selected Automatic control 95 Manual control Automatic control Select a droplet size with the selection symbol Use the turning knob to move the selection symbol Automatic control Example Manual control Use the turning knob if you temporarily want to manually cont...

Page 76: ...revent death or serious injury Do not unfold or fold the spray boom near power lines Prevent damage to the spray boom stop driving before you unfold or fold the spray boom Joystick functions Spray boom up down Unfolding and folding the spray boom Start the movement by tilting the joystick If desired press the button I after 2 seconds to finish the movement automati cally Release the joystick If ne...

Page 77: ...h ON OFF 14 Airflow direction AirFlowPlus boom Angle setting Forward Rearward 15 Foam marker Selector switch Right side ON OFF Left side ON 16 Machine height ClearancePlus Selector switch 3 positions bottom center top Briefly press UP or DOWN do not keep the switch pressed Height setting Stop driving From bottom to center press UP From center to top press UP From top to center press DOWN From cent...

Page 78: ...side UP Left side DOWN 20 Spray boom variable geometry Selector switch Right side UP Right side DOWN 21 Spray boom balancing Selector switch Locked Automatic Unlocked 22 Fold the boom parts 1 2 separately with the joy stick 11 Selector switch The possibility to fold boom parts 3 and or 4 sep arately is optional Right side Left side 23 Anti slip regulation Selector switch ON OFF 24 Parking brake Se...

Page 79: ...OPERATION Condor UM 2011 21 R0 en us 20210108 79 No Description 27 28 Extra spray boom height UP DOWN Option ...

Page 80: ...lever to select the driving direction and to control the speed Use the brake pedal to apply extra braking action 1 Control lever in the neutral center posi tion 2 Forward 3 Reverse 5 13 Control lever Pushbuttons No Description 1 Spray boom DOWN Press the button halfway Slow Press the button all the way Fast 2 Spray boom UP Press the button halfway Slow Press the button all the way Fast 3 Spray boo...

Page 81: ...gain The right side goes DOWN Press again To the center position Press again The left side goes DOWN 9 Spraying of spray liquid START STOP Including headland management Pushbutton 29 on the main screen 95 User settings Part 2 Headland management option 119 10 Rear wheel steering Rear to LEFT Select the rear wheel steering with the selector switch 18 on the armrest 71 11 Rear wheel steering Rear to...

Page 82: ...t and the machine has to be towed Procedure 1 Put the key in the battery switch Turn the key clockwise 2 Send everyone away 3 Sit down on the driver s seat Put the control lever in the neutral center position 4 Put the key in the ignition switch 5 Turn the key to position I The warning light 5 comes on The warning light 1 comes on briefly 6 Sound the horn 2x and wait 10 seconds so anyone you did n...

Page 83: ...feet 5 meters Condor 5 1 Switch electrical components off 2 Remove the ignition key from the ignition switch Take the ignition key with you 3 Turn the key of the battery switch counterclock wise 1 4 Place the auxiliary batteries 2 next to the ma chine as shown 5 Connect the and terminal of the auxiliary batteries with the jumper cable 4 These batter ies are now connected in series and produce 24 V...

Page 84: ...produce 24 Volts 6 Remove the cover 5 7 Put the clamp 6 on the terminal of the bat tery 3 in the machine 8 Put the clamp 7 on the terminal of the auxil iary battery 9 Put the clamp 8 on the terminal of the auxil iary battery 10 Put the clamp 9 on a bolt on the engine Do not put the clamp 9 on a battery terminal sparks could ignite an explosive gas escaping from the battery 11 Check that the jumper...

Page 85: ...e come very hot The high temperature shortens the turbo s life Let the engine run idle for 5 minutes before you turn it off Procedure 1 Sit down on the driver s seat Turn the key to position 0 the engine stops 2 The warning light 1 and the indicator light 2 come on for 15 25 seconds 3 Remove the ignition key from the ignition switch Take the ignition key with you ...

Page 86: ...ase you need a service engineer of the engine manu facturer to reset the system Condor 3 and 4 1 Turn the engine off and take the ignition key with you 2 Wait 2 minutes While you wait Data is stored in the engine control unit The DEF lines are emptied to prevent frost damage 3 Turn the key of the battery switch counterclockwise and remove the key NOTICE If you turn the key too soon a system error ...

Page 87: ...ndor 4 and 5 Press the button 1 to switch the screen 2 on or off Refer to the manual of the GPS system Condor 2 and 3 Press the button 1 to switch the screen 4 on or off Use the pushbuttons 2 3 if you want to change the brightness Refer to the manual of the GPS system ...

Page 88: ... off when the engine is turned off Do not use the pushbutton 1 Use the pushbuttons 2 3 if you want to change the brightness temporar ily Go to the user settings if you want to change the brightness 127 permanently Symbols on the main screen Symbols identify parts systems and pushbuttons Examples Colors identify the status Symbol for the diesel engine No pushbutton Engine OFF A pushbutton not press...

Page 89: ...E Condor 5 3 2 1 9 4 5 8 7 6 10 11 14 13 12 15 16 17 18 20 WARNING Stop driving before you change any settings on the main screen To select FIELD MODE 1 Stop driving 2 Put the control lever in the neutral center position 80 3 Press the button 6 on the armrest for 2 seconds 71 ...

Page 90: ... 4 3 2 1 9 4 5 8 7 6 10 11 13 12 17 18 14 15 16 WARNING Stop driving before you change any settings on the main screen To select FIELD MODE 1 Stop driving 2 Put the control lever in the neutral center position 80 3 Press the button 6 on the armrest for 2 seconds 71 ...

Page 91: ...king brake applied 5 Speed control In preparation 6 Field speed Low and high field speed Pushbutton 6 on the armrest Field speed can also be selected in ROAD MODE The selected field speed will become ac tive in FIELD MODE 0 7 5 mph 71 0 15 5 mph 7 Steering mode Selector switch 18 on the armrest To select ROAD MODE you must first select the front wheel steering 95 Front wheels 71 8 Anti slip regula...

Page 92: ... Spray pump Selector switch 13 on the armrest OFF 71 ON 11 Menu Pushbutton Press the button to go to the related screen page 115 12 Tachometer engine speed rpm 13 Speedometer mph 14 Fuel gauge DEF gauge Condor 5 The white pointer shows the fuel level The blue pointer shows the DEF level NOTICE When the fuel tank is almost empty a message will appear on the main screen Fill the fuel tank before the...

Page 93: ... empty a message will appear on the main screen Fill the fuel tank before the pointer goes into the orange red area 62 15 Coolant temperature NOTICE If the engine overheats the message Coolant temperature is too high appears on the main screen Turn the engine off if the pointer goes into the orange red area 16 Hydraulic oil temperature NOTICE If the hydraulic oil overheats the message Hydraulic oi...

Page 94: ...dth must be at least 80 inch 200 cm If the track width is too narrow the warning light 18 comes on Increase the track width to at least 80 inch 200 cm the warning light goes off 113 19 20 Condor 5 Area for warning lights When a warning light comes on in most cases a related message will appear on the main screen Option ...

Page 95: ... 31 34 21 22 23 35 36 37 38 39 40 41 42 43 45 44 46 47 4A 8B 50 WARNING Stop driving before you change any settings on the main screen To select ROAD MODE 1 Stop driving 2 Put the control lever in the neutral center position 80 3 Select the front wheel steering with the selector switch 18 on the armrest 71 4 Press the button 6 on the armrest for 2 seconds 71 ...

Page 96: ... 21 22 23 35 36 37 38 39 40 41 42 43 45 44 46 47 WARNING Stop driving before you change any settings on the main screen To select ROAD MODE 1 Stop driving 2 Put the control lever in the neutral center position 80 3 Select the front wheel steering with the selector switch 18 on the armrest 71 4 Press the button 6 on the armrest for 2 seconds 71 ...

Page 97: ...een page Operating hours 109 4A Fuel gauge Condor 5 Pushbutton Press the button to go to the related screen page Fuel consumption Condor 5 110 4B DEF gauge Condor 5 Press the button 4A to go to the related screen page Fuel consumption Condor 5 110 4 Fuel gauge DEF gauge Condor 3 and 4 Pushbutton Press the button to go to the related screen page Fuel consumption Condor 3 and 4 111 4 Fuel gauge Cond...

Page 98: ...ation 8 Engine Condor 2 3 and 4 OFF ON Immediately turn the engine off Failure 9 Driving direction Position of the control lever Forward 80 Neutral Reverse 10 Parking brake Selector switch 24 on the armrest Parking brake released 71 Parking brake applied 11 Speed control the set speed mph Pushbuttons 6 7 on the control lever 80 12 Field speed Low and high field speed Pushbutton 6 on the armrest 0 ...

Page 99: ...cation system Every 30 minutes the grease pump is activated briefly the parts connected are lubricated Press the button for 2 seconds for an extra lubri cation cycle for example after cleaning the ma chine with a pressure washer Grease pump OFF Grease pump ON Fill the grease reservoir error 16 Spray pump Selector switch 13 on the armrest OFF 71 ON 17 Menu Pushbutton Press the button to go to the r...

Page 100: ...1 R0 en us 20210108 No Description Status 20 Mechanical agitation Pushbutton OFF ON 21 GPS section control Pushbutton OFF ON 22 23 Cleaning program 24 Track width inch Pushbutton Press the button to go to the related screen page 113 ...

Page 101: ... the mes sage Liquid application rate setting is not reached appears on the main screen Automatic control Example Example Use the turning knob 7 on the armrest if you temporarily want to change the liquid application rate GPA You can decrease or increase the liquid application rate in steps of 5 The setting flashes Do not forget to switch the setting off Automatic control Example 10 Automatic cont...

Page 102: ...c control Select a droplet size with the selection symbol Use the turning knob 8 on the armrest to move the selection symbol When you use the automatic control then You select a droplet size You can change the droplet size during spray ing The droplet size is kept the same if you change the spray speed or the liquid applica tion rate within the working range of the ma chine Automatic control Examp...

Page 103: ...let size indication Use the turning knob 8 on the armrest to control the air pressure and the related droplet size Example Example 71 29 Headland management Pushbutton OFF ON Pushbutton 9 on the control lever 80 User settings Part 2 Headland management option 119 The main screen shows the active step Not active Step 1 Step 2 Step 3 Step 4 30 Machine dependent for example Current working width ft W...

Page 104: ...to the related screen page 135 35 Filling valve Pushbutton Failure 36 Tank selection valve Pushbutton Failure 37 Agitation valve Pushbutton Failure 38 Induction hopper valve Pushbutton Failure 39 Tank cleaning valve Pushbutton Failure 40 Electric drain valve Pushbutton Failure 41 Spray flowmeter The spray flowmeter measures the spray liquid GPM during the spraying and the circulation Pushbutton Pr...

Page 105: ... to the related screen page Briefly press the section to open or close it Press to go to the next boom part Press to go to the previous boom part Press to confirm the selection One closed and one opened section Possibly the current working width is shown at position 30 of the main screen machine de pendent Example You can also use the turning knobs 2 4 and the pushbutton 3 on the armrest to open o...

Page 106: ...RATION 106 Condor UM 2011 21 R0 en us 20210108 No Description Status 50 Condor 5 Area for warning lights When a warning light comes on in most cases a related message will appear on the main screen Option ...

Page 107: ...er hour ac h Measured over the spray time 3 Sprayed surface in acre per hour ac h Measured over the elapsed time 4 Sprayed liquid in gallons gal Measured since the start up of the machine 5 Sprayed surface in acre ac 6 Sprayed surface in acre per hour ac h Measured over the spray time 7 Sprayed surface in acre per hour ac h Measured over the elapsed time Measured since the last reset 8 The spray t...

Page 108: ...orrection The liquid application rate GPA increases a bit The indicated values ac and ac h are a bit too high By entering 2 50 The liquid application rate GPA is kept the same The indicated values ac and ac h are correct Example 2 If one optional end nozzle is used which increases the working width by 30 inch 2 5 ft Without working width correction The liquid application rate GPA decreases a bit T...

Page 109: ...2011 21 R0 en us 20210108 109 5 21 2 Operating hours 1 2 1 In FIELD MODE press the button pushbutton 3 95 2 The screen page above appears 1 Total number of operating hours h 3 Press the button 2 to go back to the main page ...

Page 110: ...rs 1 Current fuel consumption GPH 2 Current DEF consumption GPH 3 Average fuel consumption GPH Measured since the last reset 4 Average DEF consumption GPH Measured since the last reset 5 Average fuel consumption GPH Measured since the start up of the machine 6 Average DEF consumption GPH Measured since the start up of the machine 3 By pressing reset 7 you start new measurements 3 and 4 4 Press the...

Page 111: ...pears 1 Current fuel consumption GPH 2 Current DEF consumption GPH 3 Average fuel consumption GPH Measured since the last reset 4 Average DEF consumption GPH Measured since the last reset 5 Average fuel consumption GPH Measured since the start up of the machine 6 Average DEF consumption GPH Measured since the start up of the machine 3 By pressing reset 7 you start new measurements 3 and 4 4 Press ...

Page 112: ...es 1 In FIELD MODE press the button pushbutton 4 95 2 The screen page above appears 1 Current fuel consumption GPH 2 Average fuel consumption GPH Measured since the last reset 3 Average fuel consumption GPH Measured since the start up of the machine 3 By pressing reset 4 you start a new measurement 2 4 Press the button 5 to go back to the main page ...

Page 113: ...4 Press the button 8 to confirm the selection 5 The wheels go to the set track width as soon as you start driving Possibility B use the numeric keypad 9 1 In FIELD MODE press the button pushbutton 24 95 2 The screen page above appears 3 Press the button 7 The numeric keypad 9 appears 4 Enter the desired track width If necessary press the button 10 for corrections By press ing cancel 12 the numeric...

Page 114: ...rs 3 Press the button 2 3 4 or 5 The selected liquid application rate appears 6 4 Press the button 8 to confirm the selection Possibility B use the numeric keypad 9 1 In FIELD MODE press the button for 2 seconds pushbutton 25 95 2 The screen page above appears 3 Press the button 7 The numeric keypad 9 appears 4 Enter the desired liquid application rate If necessary press the button 10 for correcti...

Page 115: ...E press the button pushbutton 17 95 The screen page appears 6 7 8 9 10 1 2 3 5 4 No Description User settings This button is pressed when the screen page appears 1 User settings Part 1 This button is pressed when the screen page appears The user settings are shown 117 2 User settings Part 2 Headland management option Pushbutton 119 ...

Page 116: ...nment Pushbutton 128 6 Diagnostics Pushbutton For maintenance personnel only 7 Calibration Pushbutton For maintenance personnel only You need a password to access this menu 8 Configuration Pushbutton For Agrifac s maintenance personnel only You need a password to ac cess this menu 9 System diagnostics Pushbutton For maintenance personnel only 10 Press this button to go back to the main page ...

Page 117: ... UM 2011 21 R0 en us 20210108 117 5 22 1 User settings Part 1 4 1 2 3 Minimum Maximum Current 6 5 7 8 No Description User settings Part 1 This button is pressed when the screen page appears The user settings are shown ...

Page 118: ...y pressing cancel 8 the numeric keypad disappears without making any changes 3 Press the button 7 to confirm the value NOTICE At spray speeds below the entered simulation speed the liquid applica tion rate GPA will be too high Work as little as possible below the simu lation speed to prevent crop damage 2 Message on the main screen Spray tank Level is too low 1 Press the button 2 The numeric keypa...

Page 119: ...nd STOP spraying With the op tional headland management you can use the same pushbutton To move the spray boom up and down To change between front wheel steering and four wheel steering To switch the fans on the optional AirFlowPlus boom on and off Function Press Spraying of spray liquid START Spraying of spray liquid STOP Spray boom DOWN to the spray height DOWN ...

Page 120: ...tween front wheel steering and four wheel steering with the selector switch 18 on the armrest 71 Front wheels Steering mode Four wheels Fans on the AirFlowPlus boom ON Fans on the AirFlowPlus boom OFF Option Press or to select a function and a sequence Not selected Step 1 Step 2 Step 3 Step 4 Press this button to go back to the main page ...

Page 121: ...ts front wheel steering Step 3 Press the button 9 spraying stops four wheel steering spray boom up 60 Turn at the headland and repeat the steps Spray boom up height setting a percentage of the maximum height Press the button 1 The numeric keypad 2 appears Enter the percentage If necessary press the button 3 for corrections By pressing cancel 5 the numeric keypad disappears without mak ing any chan...

Page 122: ...nd repeat the steps Example 4 crop sprayer with an AirFlowPlus boom 9 Main screen Step 1 Press the button 9 spray boom down fans on Step 2 Press the button 9 spraying starts front wheel steering Step 3 Press the button 9 spraying stops four wheel steering fans off Step 4 Press the button 9 spray boom up 50 Turn at the headland and repeat the steps If the spray boom goes down in step 4 you must ent...

Page 123: ... 2011 21 R0 en us 20210108 123 5 22 3 User settings Part 3 Control lever 1 2 No Description Press 1 Select a function for the switch 12 on the control lever 80 2 Select a function for the switch 13 on the control lever 80 ...

Page 124: ... FOLDING the spray boom Left side Part 1 2 OUT Part 1 2 IN UNFOLDING and FOLDING the spray boom Right side Part 1 2 OUT Part 1 2 IN UNFOLDING and FOLDING the spray boom Left side Part 3 OUT Part 3 IN UNFOLDING and FOLDING the spray boom Right side Part 3 OUT Part 3 IN UNFOLDING and FOLDING the spray boom Left side Part 4 OUT Part 4 IN UNFOLDING and FOLDING the spray boom Right side Part 4 OUT Part...

Page 125: ...Angle setting Forward Rearward Reversing the airflow direction AirFlowPlus boom Forward Rearward Liquid application rate GPA Automatic control manual control Automatic control Manual control Field speed Low speed high speed in FIELD MODE 0 7 5 mph 0 15 5 mph Press this button to go back to the main page Option machine dependent ...

Page 126: ...R0 en us 20210108 5 22 4 User settings Part 4 8 5 1 2 3 4 6 7 9 10 No Description Press 1 Time hours Pushbuttons Set the time The change from summer to wintertime and vice versa is not automatic 2 Time minutes Pushbuttons Set the time ...

Page 127: ...mode Pushbuttons Set the brightness The screen switches to day mode when the headlights are turned off 8 Language Pushbuttons Put the key in the ignition switch Turn the key to position I Select English United States Unit us This selection also activates US units instead of metric units Turn the key to position 0 and back to I the language is activated Select 82 Select 9 Touchscreen calibration Co...

Page 128: ... steering wheel clockwise against the stop 4 Keep the steering wheel in this posi tion by pulling on it with your left hand 8 With your right index finger press the button 5 for 2 seconds 9 With your left thumb press the button 6 on the control lever Look in the rear view mirror and wait until the rear wheels have turned against the stop Keep the button pressed 10 With your right index finger pres...

Page 129: ...ff when the engine is turned off 1 Water in the clean water tank gal 2 Spray liquid in the spray tank gal 3 Pushbuttons 4 Not used 5 Not used 6 LED By pressing cancel you go back without making any changes No Description Status A Menu Press the button below the symbol to go to display B B Spray pump Press the button below the symbol to switch the pump on or off OFF ON Failure ...

Page 130: ... not clean or replace the filter elements Clean or re place the filter elements 195 196 Failure C Filling program Display C appears after the filling program op tion is selected on the main screen in the cab Press the button below the symbol to start or interrupt the filing program If the program is not interrupted the spray tank is filled to the desired contents The clean water tank is completely...

Page 131: ...2 Fully submerge the suction basket 3 Press the button 1 Wait until the valve is in the correct position 4 Press the button 2 Wait until the valve is in the correct position 5 Press the button below the symbol Press the button below the symbol The spray pump switches on The symbol becomes green 6 Make sure that the clean water tank does not overflow 7 Switch the spray pump off when the tank is fil...

Page 132: ...button 1 Wait until the valve is in the correct position 5 Press the button 2 Wait until the valve is in the correct position 6 Press the button 3 to switch the agitation on or off on off in case of too much foaming 7 Close the manually operated drain valve below the spray pump unit or close the elec tric drain valve option Press the button 4 Wait until the valve is in the correct position 8 Press...

Page 133: ...ified by the chemical manu facturer refer to the label and the Safety Da ta Sheet 2 Make sure that the spray tank does not over flow 3 Pour the spray product through the basket filter into the spray tank 4 Crop sprayers without an induction hopper have a container cleaner next to the tank opening Place the empty container over the rinsing nozzle 1 Open the valve 2 and rinse out the container Place...

Page 134: ...ress the button below the symbol Wait until the symbol becomes green The induction hopper valve is OPEN 7 Open the valve 5 to supply water through the rinsing ring 8 Pour the spray product into the induction hopper 9 Open the suction valve 2 10 Place the empty container over the rinsing nozzle 6 Open the valve 7 and rinse out the container Place the bag support 8 over the rinsing nozzle to rinse o...

Page 135: ...ou start spraying 1 In FIELD MODE press the button pushbutton 34 95 2 The screen page above appears 1 Current spray tank contents gal 2 Desired increase gal 3 Desired spray tank contents gal 3 Press the button 4 to enter the desired increase or press the button 5 to enter the de sired contents The numeric keypad 6 appears 4 Enter the desired value If necessary press the button 7 for corrections By...

Page 136: ...y liquid prepared in advance This screen page appears Desired contents 11 To start or restart filling Press The button becomes green The main page appears when the tank is full To interrupt filling Press The button becomes gray To stop filling Press The filling stops and the previous screen page appears The same buttons are present on the tank screen These buttons have the same func tions ...

Page 137: ...en page appears Desired contents 13 To start or restart filling Press the button becomes green The main page appears when the tank is full To interrupt filling Press The button becomes gray To stop filling Press The filling stops and the previous screen page appears The same buttons are present on the tank screen These buttons have the same func tions ...

Page 138: ...ified by the chemical manu facturer refer to the label and the Safety Da ta Sheet 2 Make sure that the spray tank does not over flow 3 Pour the spray product through the basket filter into the spray tank 4 Crop sprayers without an induction hopper have a container cleaner next to the tank opening Place the empty container over the rinsing nozzle 1 Open the valve 2 and rinse out the container Place...

Page 139: ...ress the button below the symbol Wait until the symbol becomes green The induction hopper valve is OPEN 7 Open the valve 5 to supply water through the rinsing ring 8 Pour the spray product into the induction hopper 9 Open the suction valve 2 10 Place the empty container over the rinsing nozzle 6 Open the valve 7 and rinse out the container Place the bag support 8 over the rinsing nozzle to rinse o...

Page 140: ...ts belonging to the spray product 3 Put the sheets 1 in the transparent sleeve 2 on the cab door The name of the spray product must be visible from the outside 4 Repeat step 2 and 3 when you fill the spray tank with a different spray product 5 28 Pressure filter The sprayer is supplied with pressure filter elements 50 mesh red suitable for many spray nozzles Use different filter elements if specif...

Page 141: ...ray nozzle 2 by turning the head of the nozzle holder 1 HTA spray nozzle 2 option Select the required spray nozzle for example the HTA spray nozzle 2 by turning the head of the nozzle holder 1 5 30 Border nozzles Select the required border nozzle for example the border nozzle 3 by turning the head of the nozzle holder 2 ...

Page 142: ...cal aid If any foam concentrate gets on your skin immediately wash your skin with soap and water Procedure 1 Bleed the air in the tank with the valve 1 2 Remove the filler cap 2 3 Fill the tank 3 with foam concentrate and water Add antifreeze when there is frost 4 The air pressure is set at 14 5 psi 1 bar with the pressure regulator 4 Do not change the pressure 5 Switch the left 5 or right 6 foam ...

Page 143: ... the spray boom ELECTROCUTION HAZARD Prevent death or serious injury Do not unfold or fold the spray boom near power lines 5 36 After spraying Procedure 1 Clean the inside of the spray tank with the tank cleaning nozzles 2 Rinse the sprayer with clean water 3 Clean the suction basket basket filter suc tion filter element and the pressure filter el ements 4 Rinse your gloves before you take them of...

Page 144: ...OPERATION 144 Condor UM 2011 21 R0 en us 20210108 ...

Page 145: ...onoxide poisoning Do not run the engine in a closed space Before you do any maintenance read and understand the manual Turn the engine off Remove the ignition key Take the ignition key with you Illuminate the work area if necessary Use a close fitting overall safety shoes and safety goggles Use suitable lifting equipment tested for safety Do not go below the sprayer until it has been properly supp...

Page 146: ...ystem Condor 3 and 4 1 Turn the engine off and take the ignition key with you 2 Wait 2 minutes While you wait Data is stored in the engine control unit The DEF lines are emptied to prevent frost damage 3 Turn the key of the battery switch counterclockwise and remove the key NOTICE If you turn the key too soon a system error will occur and the engine will no longer start In this case you need a ser...

Page 147: ...ill occur and the engine will no longer start In this case you need a service engineer of the engine manu facturer to reset the system Condor 3 and 4 1 Turn the engine off and take the ignition key with you 2 Wait 2 minutes While you wait Data is stored in the engine control unit The DEF lines are emptied to prevent frost damage 3 Turn the key of the battery switch counterclockwise and remove the ...

Page 148: ...P Vanellus Max Eco SAE 15W 40 The oil complies with ACEA E9 API CJ 4 15 4 0 8700290 8700291 8700292 5 60 208 1 3 16 55 Engine Condor 2 Deutz TCD 2012 BP Vanellus Max Eco SAE 15W 40 The oil complies with ACEA E9 API CJ 4 14 3 7 8700290 8700291 8700292 5 60 208 1 3 16 55 Spray pump Altek P500 BP Vanellus Max Eco SAE 15W 40 2 9 0 8 8700290 8700291 8700292 5 60 208 1 3 16 55 Spray pump Comet BP280 BP ...

Page 149: ... The use of other products can cause irreparable damage The use of other products voids your warranty 6 5 2 Hydraulic oil Part Product Filling quantity Order number Volume L gal L gal Hydraulic oil tank BP Bartran HV 46 120 32 8700274 60 16 Hydraulic oil tank Biological hydraulic oil Panolin HLP SYNTH 120 32 8700601 8700602 8700600 22 55 208 5 8 14 5 55 Visually check the oil level Replaces BP Bar...

Page 150: ...L gal L gal Engine Cummins Castrol Radicool SF Premix 8700114 8700113 60 208 16 55 Engine Iveco Castrol Radicool SF Premix 42 11 8700114 8700113 60 208 16 55 Engine Deutz Castrol Radicool SF Premix 45 12 8700114 8700113 60 208 16 55 Air conditioning Refrigerant R134a 1700 gram 60 ounce Visually check the coolant level Replaces BP ProCool Premixed since 2017 Contact your dealer or a specialist Refe...

Page 151: ...of a new machine Continue with the regular maintenance of these subjects after the initial maintenance Subject First operating hours User Dealer 10 100 150 150 300 Retighten the wheel nuts with a torque wrench 187 Retighten the bolts of the spray boom with a torque wrench 234 Change the oil in the wheel gearboxes 183 Replace the oil filter cartridge on the hydraulic pumps Standard 1 cartridge In c...

Page 152: ...ck the brakes for leaks 182 Spray pump Altek check the oil level 192 Spray pump Comet check the oil level 194 Clean the suction filter element 195 Clean the pressure filter elements 196 HTA unit check the air filter 200 201 HTA unit check the oil level in the HTA compressor 200 201 Clean the cab interior refer to safety label on cab Clean the lighting and the reflectors Check the lighting Check th...

Page 153: ...boom balancing Check the breakaway protection 198 Check the towing hitch Check the oil level in the wheel gearboxes 183 Change the oil in the wheel gearboxes 183 Foam marker clean the filter 199 Foam marker replace the sponges 199 Retighten the bolts of the spray boom with a torque wrench 234 HTA unit replace both air filter elements 200 201 HTA unit change the oil in the HTA compressor 200 201 Sp...

Page 154: ...rating hours At the start of winter storage After winter storage User Dealer 50 200 500 1000 Replace the air dryer cartridge 162 Replace the windshield wiper blade 167 Check the brake shoes 182 Have the brakes checked and maintained 182 Read this manual again Option If applicable ...

Page 155: ...ace the fuel pre filter cartridge at least 1x per year Replace the fuel filter cartridge at least 1x per year Replace both air filter elements at least 1x per year 175 Check the condition of the belt at least 1x per year Check the belt tensioner at least 1x per year Replace the belt at least 1x per year Check the condition of the air conditioning compressor belt Tension the belt if necessary Repla...

Page 156: ...er 2 years Replace the fuel pre filter cartridge at least 1x per year Replace the fuel filter cartridge at least 1x per year Replace the crankcase breather filter elements 172 Replace both air filter elements at least 1x per year 176 Check the condition of the belt Replace the belt Replace the belt tensioner roller Ø 74 mm Replace the guide roller Ø 65 mm Check the condition of the air conditionin...

Page 157: ...ce the oil filter cartridge Change the coolant at least 1x per 2 years Replace the fuel pre filter cartridge at least 1x per year Replace the fuel filter cartridge at least 1x per year Replace both air filter elements at least 1x per year 177 Check the condition of the belt Replace the belt at least 1x per year 172 Replace the belt tensioner roller Ø 2 75 inch 70 mm at least 1x per year Check the ...

Page 158: ...ridges Replace the oil filter element in the hydraulic oil tank at least 1x per year Change the hydraulic oil Replace the filter element for biological hydraulic oil If biological hydraulic oil is used replace the 12 hydraulic hos es for the wheel motors at least 1x per year 163 Change the biological hydraulic oil Option until 2012 INTERVAL Cab air filter in the cab roof If applicable 3 months 6 m...

Page 159: ... year month day on the label in the cab is the date Agrifac opened the airtight packaging of the carbon filter element Write this date in the schedule on the next page Replace the carbon filter element every 3 months Re place all filter elements carbon aerosol and dust eve ry 6 months Replace the dust filter element sooner if the warning light cab pressure stays on after the left door has been clo...

Page 160: ...MAINTENANCE 160 Condor UM 2011 21 R0 en us 20210108 FILTER ELEMENT REPLACEMENT SCHEDULE Date Filter element Carbon Aerosol Dust ...

Page 161: ... nipple Use a brush for parts without a grease nipple Machine with an automatic lubrication system for grease Lubricate the parts that are not connected to the system 1x per 50 operating hours Lubricate the spray boom 1x per 50 operating hours Use a grease gun for parts with a grease nipple Use a brush for parts without a grease nipple Spray boom The spray boom is not connected to the automatic lu...

Page 162: ...if necessary Draining the water condensate Pull the ring 1 sideways or push the valve 2 IN until the water is removed Air dryer cartridge A replacement kit contains 1 car tridge and 1 O ring Replace the cartridge 1x per year Replacing the cartridge 1 Turn the engine off and take the ignition key with you 2 Exhaust all tanks pull the ring 1 sideways or push the valve 2 IN until the air has es caped...

Page 163: ...nt Use the dust cap when you disconnect a hose 6 10 Hydraulic oil Check the oil level daily Check the oil level when the boom is folded and the oil is cold If the level is too low the message Hydraulic oil level is too low appears on the main screen Checking the oil level 1 Check the oil level 1 X must be approximately 1 2 inch 30 mm 2 If necessary remove the filler cap 2 and add oil 149 6 11 Hydr...

Page 164: ... eyes immediately rinse your eyes with plenty of water and get medical aid If any battery acid gets on your skin immediately wash your skin with soap and water WARNING Charging a battery with a battery charger read and obey the instructions in the manual of the battery charger While charging a battery an explosive gas is formed Do not smoke near the battery Do not use any equipment near the batter...

Page 165: ...ppears 7 Touch the screen anywhere with your finger 8 The main screen appears 9 The calibration is ready 6 15 Air conditioning CAUTION Use safety goggles If any refrigerant gets in your eyes immediately rinse your eyes with plenty of water and get medical aid NOTICE Leave any maintenance to a specialist Refer to the label in the cab The label is supplied since 2015 The label specifies the refriger...

Page 166: ...MAINTENANCE 166 Condor UM 2011 21 R0 en us 20210108 6 16 Seat belts Check the condition and the operation Replace the seat belts if necessary Seat belts are supplied since 03 2014 ...

Page 167: ...en there is frost Read and obey the instruc tions on the label of the windshield washer fluid Condor 5 Fill the tank 1 with windshield washer fluid if nec essary Condor 2 3 and 4 Fill the tank 1 with windshield washer fluid if nec essary 6 18 Windshield wiper WARNING Poor visibility can cause accidents Replace the wiper blade at least 1x per year 1 Check the condition of the wiper blade 1 Replace ...

Page 168: ...s with plenty of water Get medical aid if eye irritation occurs Cleaning the filter in the DEF tank 1 Turn the engine off and take the ignition key with you 2 Remove the filler cap 1 and the DEF filter 2 3 Put the filler cap and the DEF filter in clean water 3 for at least 5 minutes 4 Place the DEF filter and the filler cap back 5 Wash your hands with soap and water ...

Page 169: ...ave to be replaced 7 Remove the old filter bowl 6 8 Remove the old diaphragm 7 9 Remove the old filter element 8 10 Clean the groove 9 the screw thread 10 and the contact surface 11 with a moist cloth 11 Install the new filter element 8 Do not spray BIOLUBE oil on the O ring 12 Spray BIOLUBE oil 12 on the screw thread 10 and on the new diaphragm 7 13 Install the new diaphragm 7 Push the thick part...

Page 170: ...ngine off and take the ignition key with you 2 Remove the filler cap 1 and the DEF filter 2 3 Put the filler cap and the DEF filter in clean water 3 for at least 5 minutes 4 Place the DEF filter and the filler cap back 5 Wash your hands with soap and water Cleaning the filter in the DEF supply line 1 Turn the engine off and take the ignition key with you 2 Remove the filter 1 3 Clean the filter wi...

Page 171: ... Remove the old filter holder 2 4 Remove the old filter element 4 with the filter puller 3 5 Install the new filter element 6 Install the new filter holder 7 Tighten the filter cap with 15 lb ft 20 Nm 8 Wash your hands with soap and water Replacing the filter element in the DEF pump module Condor 3 1 Turn the engine off and take the ignition key with you 2 Remove the filter cap 1 3 Replace the fil...

Page 172: ...er back 6 21 Alternator belt Condor 2 A cam 1 on the belt tensioner 2 indicates if the belt 3 must be replaced Replace the belt when the distance X is less than 3 mm Replace the belt at least 1x per year 6 22 Cooling unit Cleaning the cooling unit 1 Turn the engine off and take the ignition key with you 2 Open the cover 1 3 Unhook the two springs 2 4 Pull the cooling unit screen 3 down 5 Clean the...

Page 173: ... WARNING Do not remove the filler cap when the engine is hot escaping steam and hot coolant can cause serious burns Check the coolant level daily Check the coolant level when the engine is cold If the level is too low the message Coolant level is too low appears on the main screen ...

Page 174: ...ARNING Do not remove the filler cap when the engine is hot escaping steam and hot coolant can cause serious burns Check the coolant level daily Check the coolant level when the engine is cold If the level is too low the message Coolant level is too low appears on the main screen ...

Page 175: ... 2 Squeeze the dust valve 1 To check if the valve is clogged Clean the valve if necessary To check the condition of the rubber Re place the valve if necessary 3 Look at the clogging indicator 2 If the clogging indicator becomes red Remove the filter cover 3 Replace the primary element 4 Replace the safety element 5 every third time that you replace the primary element Clean the inside of the filte...

Page 176: ...ter 1 Turn the engine off and take the ignition key with you 2 Squeeze the dust valve 1 To check if the valve is clogged Clean the valve if necessary To check the condition of the rubber Re place the valve if necessary 3 Look at the clogging indicator 2 If the indi cator becomes red Remove the filter cover 3 Remove the outer element 4 Clean the el ement with a blow gun maximum 70 psi 5 bar Blow ou...

Page 177: ... 1 Turn the engine off and take the ignition key with you 2 Squeeze the dust valve 1 To check if the valve is clogged Clean the valve if necessary To check the condition of the rubber Re place the valve if necessary 3 Look at the clogging indicator 2 If the indi cator becomes red Remove the filter cover 3 Remove the outer element 4 Clean the el ement with a blow gun maximum 70 psi 5 bar Blow out t...

Page 178: ...ents 1 Remove the screws 1 2 Remove the cover 2 3 Clean the filter element 3 4 Replace the filter element if necessary 5 Place the filter element and the cover back 1 Pull the filters 1 2 down 2 Disconnect the temperature sensor 3 3 Clean the filter elements 4 Replace the filter elements if necessary 5 Push the filters back ...

Page 179: ...ckaging Was damaged Was opened at an unknown date Replacing the filter elements The packaging contains 5 or 6 filter elements The total thickness is approximately 3 inch 72 mm 1 Turn the engine off and take the ignition key with you 2 Use Personal Protective Equipment chemical resistant gloves a chemical resistant overall and respiratory protection 3 Open the cover 1 4 Remove the plates 2 5 Remove...

Page 180: ... sooner Do not use a carbon filter element of which the packaging Was damaged Was opened at an unknown date Because the filter elements take up dirt their air resistance will increase The air resistance of the dust filter element increases the most Replacing the filter elements 1 Turn the engine off and take the ignition key with you 2 Use Personal Protective Equipment chemical resistant gloves a ...

Page 181: ... 4 Number 0536 554 0 Order number 7910704 0 2 Install this filter element in the middle The arrow must be pointing up Dust filter element 5 Number 0536 553 0 Order number 7910704 0 1 Install this filter element at the bottom The arrow must be pointing up 12 Close the door 2 13 Connect the cable 1 14 Select the minimum fan speed 2 1 67 15 Write the date in the schedule 160 16 Dispose of used filter...

Page 182: ...re decrease is 1 5 psi 0 1 bar after 10 minutes at 72 5 psi 5 bar pressure in the compressed air tank Brake shoes on new brake shoes the thickness of the lining is 0 4 inch 10 mm The brake shoes must be replaced when the lining has worn down to 0 2 inch 5 mm The thickness can be checked through an inspection hole Checking the thickness of the lining 1 Open the cover 1 2 Use a flashlight 2 3 Check ...

Page 183: ...ulations NOTICE Clean the area around the oil plugs before you remove them NOTICE Contact your dealer if there are metallic parts with unusual dimensions on the magnetic oil plugs NOTICE Contact your dealer in case of problems Do not try to repair a defective gear box yourself WARNING Turn the engine off and take the ignition key with you before leaving the cab Use rubber gloves The air in the gea...

Page 184: ... must reach the hole 2 5 If necessary add oil 148 through the hole 1 6 Place the oil plugs back Changing the oil You need approximately 0 3 gallon 1 2 liter oil 148 per gearbox 1 Drive forward until the oil plugs 1 2 are positioned on a vertical line 2 Remove the oil plugs 1 2 and drain the oil 3 Drive forward until the holes 1 2 are posi tioned at an angle of approximately 15 X approximately 25 3...

Page 185: ...l plug 3 4 The oil 4 must reach the hole 3 5 If necessary add oil 148 through the hole 2 6 Place the oil plugs back Changing the oil You need approximately 0 4 gallon 1 5 liter oil 148 per gearbox 1 Drive forward until the oil plugs 1 2 are positioned on a vertical line 2 Remove the oil plugs 1 2 3 and drain the oil 3 Place the oil plug 1 back 4 Pour new oil through the hole 2 until it 4 flows out...

Page 186: ...eel at the same time Do not leave the machine on the jack use a suitable axle stand for support 1 Check that the clean water tank and the spray tank are empty 2 Park the sprayer on a firm even surface 3 Apply the parking brake 4 Turn the engine off and take the ignition key with you 5 Use wheel chocks 1 6 Use a jack with a lifting capacity of at least 5 5 ton 5000 kg 7 Position the head of the jac...

Page 187: ...Retighten the wheel nuts according to the Maintenance schedule Tighten the wheel nuts in stages refer to the tight ening torques below and in the correct sequence refer to the illustration In case of 8 wheel nuts M20 x 1 5 Stage 1 110 lb ft 150 Nm Stage 2 220 lb ft 300 Nm Stage 3 330 lb ft 450 Nm In case of 10 wheel nuts M22 x 1 5 Stage 1 130 lb ft 180 Nm Stage 2 270 lb ft 360 Nm Stage 3 410 lb ft...

Page 188: ...Alliance 350 320 90 R50 150D 153A8 3 6 52 Alliance 350 320 90 R54 151D 154A8 3 6 52 Alliance AGRIFLEX 354 IF320 90 R54 162D 4 4 64 Alliance AGRIFLEX 354 VF320 105 R46 172D 4 8 70 Alliance AGRIFLEX 354 IF320 105 R54 167D 4 4 64 Alliance 350 380 90 R46 172D 175A8 5 8 84 Alliance AGRIFLEX 354 IF380 90 R46 168D 4 4 64 Alliance AGRIFLEX 354 IF380 90 R50 170D 4 4 64 Alliance 350 380 90 R50 151D 154A8 2 ...

Page 189: ...56 20 8 R42 155A8 152B 1 6 23 Alliance 356 20 8 R42 169A8 166B 3 2 46 BKT AGRIMAX RT 945 955 270 95 R48 144A8 B 4 0 58 BKT AGRIMAX RT 945 955 270 95 R54 146A8 B 4 0 58 BKT AGRIMAX RT 945 955 300 95 R46 148A8 B 4 0 58 BKT AGRIMAX RT 945 955 300 95 R52 151A8 B 4 0 58 BKT AGRIMAX RT 945 320 90 R54 155A8 B 3 6 52 BKT AGRIMAX RT 945 955 340 85 R48 152A8 B 4 0 58 BKT AGRIMAX RT 945 955 380 90 R46 155A8 ...

Page 190: ...elin AGRIBIB RC 320 90 R54 151A8 151B 3 6 52 Michelin AGRIBIB RC 380 90 R46 157A8 157B 3 6 52 Michelin SPRAYBIB VF380 90 R46 173D 4 4 64 Michelin SPRAYBIB VF380 90 R50 175D 4 4 64 Michelin AGRIBIB RC 380 90 R50 151A8 151B 2 4 35 Michelin SPRAYBIB VF380 90 R54 176D 4 4 64 Michelin AGRIBIB 420 80 R46 151A8 148B 2 4 35 Michelin SPRAYBIB VF420 95 R50 177D 3 6 52 Michelin AGRIBIB 480 80 R42 156A8 156B ...

Page 191: ...7B 2 8 41 Pirelli TM600 520 85 R38 155A8 152B 1 6 23 Pirelli TM700 580 70 R38 155A8 155B 1 6 23 Taurus RC 95 230 95 R44 145A2 134A8 3 6 52 Taurus RC 95 230 95 R48 147A2 136A8 3 6 52 Taurus RC 95 270 95 R44 151A2 140A8 3 6 52 Taurus RC 95 270 95 R48 153A2 142A8 3 6 52 Taurus RC 95 300 95 R46 158A2 147A8 3 6 52 Taurus RC 95 340 85 R48 162A2 151A8 3 6 52 Taurus POINT 70 480 70 R38 145A8 145B 1 6 23 T...

Page 192: ...uct the condi tion of the suction filter and by the pump speed Contact your dealer for the replacement of the piston diaphragms Replace the piston diaphragms every 500 operating hours Replace the piston diaphragms at least 1x per year for example at the end of the season To replace the dia phragms the pump must be removed The diaphragm of the pressure accumulator has a life of several years Check ...

Page 193: ...Use your equipment for inflating tires to fill the pressure accumulator with air 1 Remove the valve cap 1 2 Adjust your compressor at 65 psi 4 5 bar 3 Place the filling nipple on the valve 2 and fill the pressure accumulator with air 4 Remove the filling nipple Some air will escape when you remove the filling nipple and the pressure will decrease by approximately 7 psi 0 5 bar The resulting pressu...

Page 194: ...e suction filter and by the pump speed Contact your dealer for the replacement of the diaphragms Replace the dia phragms 1x per year for example at the end of the season To replace the diaphragms the pump must be removed NOTICE The bolt 3 M12 x 1 5 must be tight ened to a torque of 20 lb ft 27 Nm A higher torque can damage the thread ed hole in the aluminum piston 1 Piston 2 Diaphragm 3 Bolt Check...

Page 195: ...otective Equipment specified by the chemical manu facturer refer to the label and the Safety Da ta Sheet 5 Loosen the ring 2 with the hook wrench 1 6 Remove the ring 2 7 Remove the filter cap 3 8 Check the O ring 4 9 Remove and clean the filter element 5 Re place the filter element if necessary 10 Place the parts back into the filter housing 11 Hand tighten the ring 2 12 Press the button below the...

Page 196: ...sonal Protective Equipment specified by the chemical manu facturer refer to the label and the Safety Da ta Sheet 5 Loosen the filter cap 2 with the hook wrench 1 6 Remove the filter cap 2 7 Remove and clean the filter elements 3 Replace the filter elements 4 if necessary 8 Place the parts back into the filter housing 9 Tighten the filter cap with the hook wrench 10 Press the button below the symbo...

Page 197: ...nt near the spray tank monitor your condition 6 38 Spray flowmeter Cleaning the impeller 1 Turn the engine off and take the ignition key with you 2 Take the pressure off the system 3 Use safety goggles and gloves 4 Remove the sensor 1 5 Check that the impeller 2 turns smoothly 6 Remove the impeller if it does not turn smoothly 7 Put the impeller in a cleaning liquid for 1 hour Do not use solvents ...

Page 198: ...n Breakaway part with an extension spring 1 Tension the spring with the nut 1 X 4 inch 10 cm 2 Tighten the nut 2 6 41 Spray nozzle holders Liquid system with electric section valves The spray nozzles are opened by the liquid pressure acting on a diaphragm in the spray nozzle holder When the pressure drops a spring closes the diaphragm If a spray nozzle leaks this is caused by a defective diaphragm...

Page 199: ... centrate gets in your eyes immediately rinse your eyes with plenty of water and get medical aid If any foam concentrate gets on your skin immediately wash your skin with soap and water Replace the sponges at least 1x per year Cleaning the filter 1 Bleed the air in the tank with the valve 1 2 Remove the filler cap 2 3 Clean the filter 3 Replacing the sponges 1 Replace the sponge 1 2 Replace the sp...

Page 200: ... the dust if necessary 2 Squeeze the dust valve 2 To check if the valve is clogged Clean the valve if necessary To check the condition of the rubber Replace the valve if necessary 3 Look at the clogging indicator 3 If the indicator becomes red Remove the filter cover 5 Remove the outer element 6 Clean the element with a blow gun maximum 70 psi 5 bar Blow out the dust from the inside to the outside...

Page 201: ... dust if necessary 2 Squeeze the dust valve 2 To check if the valve is clogged Clean the valve if necessary To check the condition of the rubber Replace the valve if necessary 3 Look at the clogging indicator 3 If the indicator becomes red Remove the filter cover 5 Remove the outer element 6 Clean the element with a blow gun maximum 70 psi 5 bar Blow out the dust from the inside to the outside You...

Page 202: ...om the machine 86 5 Place the sprayer on blocks to take the load off the tires 6 Drain the water condensate from the compressed air tanks 7 Repair paint damage 8 Protect bare metal parts with an anti corrosive 9 Do the points under At the start of winter storage in the Maintenance schedule 152 10 Order all parts that have to be replaced Install the parts when they arrive Extra procedure if the spr...

Page 203: ...he failure and try to fix it before replacing the fuse or the relay NOTICE Use the specified fuses and relays Wrong fuses and relays can damage the electrical system and can cause fire Fuses and relays on the machine 1 In the cab roof 2 In the cabinet next to the driver s seat 3 On the engine Condor 5 ...

Page 204: ...r support SCM 04 F11 15 A Spare F12 15 A F13 15 A F14 10 A Spare F15 10 A Low beam right F16 10 A Low beam left F17 10 A High beam left F18 10 A High beam right F19 10 A Work light F20 10 A Work light F21 20 A Work light Switch position 2 3 F22 15 A Work light F23 20 A Work light F24 20 A Work light F25 10 A Work light F26 10 A Work light F27 10 A Spare F28 30 A Air conditioning fan via contact F2...

Page 205: ...ts on the cab 7764762 K8 Micro 7764796 K9 Micro 7764796 K10 ISO Spare K11 ISO Rotating beacons 7764762 K12 Micro Spare K13 Micro Air conditioning 7764796 K14 ISO Low beam 7764762 K15D ISO Contact cab roof 7764762 K15DD ISO Contact cab roof 7764762 K16 Jumper wire 30 87a A033 2R K17 Micro Work lights on the cab 7764796 K47 K48 Direction indicator 7765101 KWL ISO Extra relay work lights on rear view...

Page 206: ...ontact FC3 30 A Power CAN2 4 2 5 3 1 5 1 contact FC4 15 A Power CAN2 5 3 1 5 1 contact FC5 15 A Power CAN3 1 5 1 constant GPS screen FC6 30 A Power CAN3 1 5 1 constant FC7 5 A Main screen constant FC8 30 A Power converter constant FC9 15 A 12V1 DIN1 cigarette lighter radio constant FC10 15 A 12V1 GPS system constant FC11 15 A 12V2 DIN2 coolbox in the cab GPS contact CAB1 5 KC 16 CAN3 1 1 CAN5 1 1 ...

Page 207: ...rol panel on the armrest contact FC19 5 A Low beam left FC20 5 A Low beam right RELAYS Reference Type Function Order number KC1 Power Main relay 24 V contact 7764795 KC2 Micro 12 V contact 7764796 KC3 Micro High beam 7764796 RELAYS CONDOR 4 Reference Type Function Order number REL1 Micro Exhaust temperature valve 7764796 REL2 Micro Secondary starter relay 7764796 REL3 Micro Fuel pre heater 7764796...

Page 208: ... and EMR engine management FE5 30 A I O modules CAN1 2 and CAN1 3 FE6 30 A I O modules CAN1 1 FE7 15 A I O modules CAN1 1 CAN1 2 CAN1 3 and D SUB CAN con nectors FE8 30 A I O modules CAN2 1 FE9 30 A I O modules CAN2 2 FE10 15 A I O modules CAN2 1 and CAN2 2 FE11 15 A CR0032 outputs group 1 FE12 15 A CR0032 outputs group 2 FE13 15 A Ladder FE14 15 A Optional relay output FE15 25 A Power EMR engine ...

Page 209: ...y 24 V ignition switch CR0032 EMR en gine management coil on the starter motor 7764795 KE4 Micro Lubrication system option 7764796 KE5 Micro Ladder down 7764796 KE6 Micro Relay output option 7764796 KE7 Micro Emergency stop 7764796 KE8 Power EMR engine management 7764795 KE9 Micro Coil on the starter motor 7764796 FUSES PRESSURIZED CAB option Reference Type Function 1 15 A Filter cabinet 2 3 A War...

Page 210: ...treatment system DEF sensor DEF level DEF quality and DEF temperature Temperature sensor exhaust fumes NOx sensor NOx sensor KE3 FE3 15 A 24 V DEF heating supply line KE4 DEF heating return line KE5 DEF heating suction line FE4 5 A 24 V Engine control unit KE6 24 V Spare KE7 FE5 30 A 24 V Starter motor KE8 24 V Air heater Relay Order number 7764765 Relay Order number 7764795 ...

Page 211: ...ps Clean the battery clamps The engine does not start or starts difficult The start procedure is not obeyed Refer to the start procedure 82 The control lever is not in the neutral center position Put the control lever in the neutral center position 82 No connection between the batteries and the machine Put the key in the battery switch Turn the key clock wise 82 Clogged air filter Message on the m...

Page 212: ...Turn the engine off if the pointer goes into the orange red area Other problems Refer to the manual of the engine ELECTRICAL SYSTEM Problem Possible cause Solution The warning light battery on the steer ing column display stays on Message on the main screen Battery not charging Slipping alternator belt Check the belt tension Broken alternator belt Replace the alternator belt Loose alternator cable...

Page 213: ...il cooler Clean the cooling unit 172 Defective fan Check the fan NOTICE Turn the engine off if the pointer goes into the orange red area Message on the main screen Hydraulic oil level is too low Oil leakage Check for leaks Add oil 163 CAB Problem Possible cause Solution Air conditioning F0 F1 or F2 is flashing on the display of the air conditioning Defective sensor Contact your dealer or a spe cia...

Page 214: ... for leaks Clogged pressure filter Clean replace the filter ele ment 196 Loose fittings Tighten the fittings Leaking diaphragms Replace the diaphragms 194 Pressure regulator not working Repair the pressure regulator seals diaphragm Worn inlet or outlet valve Replace the valve Damaged valve seat Replace the cylinder head or replace the pump Driving speed signals not re ceived or too few defective s...

Page 215: ... for leaks Clogged pressure filter Clean replace the filter ele ment 196 Loose fittings Tighten the fittings Leaking diaphragms Replace the diaphragms 194 Pressure regulator not working Repair the pressure regulator seals diaphragm Worn inlet or outlet valve Replace the valve Damaged valve seat Replace the cylinder head or replace the pump Driving speed signals not re ceived or too few defective s...

Page 216: ...ag es on older machines and the messages included in this publication of the manual Press this button to switch the acoustic signal off Press this button for the previous message Press this button for the next message Press this button to make the message disap pear If the problem is not solved the mes sage will appear again after some time You can make messages if present appear on the screen Pre...

Page 217: ...w bar before disengaging the gearboxes and releasing the brakes to prevent the machine can move freely Procedure 1 Connect a tow bar 1 to the tow point 2 Connect the tow bar to the towing vehicle 3 Prevent damage to the bottom of the cab 4 select a low tow point on the towing vehicle 2 Manually disengage the wheel gearboxes 3 Manually release the brakes 4 Sit down on the driver s seat and steer th...

Page 218: ...TROUBLESHOOTING 218 Condor UM 2011 21 R0 en us 20210108 ...

Page 219: ...ical manufacturer refer to the label and the Safety Data Sheet Contact your supplier in case of questions In this manual Contact your dealer in case of questions In Canada Obey instructions Of provincial or territorial pesticide regulatory agency Of chemical manufacturer refer to the label and the Safety Data Sheet Contact your supplier in case of questions In this manual Contact your dealer in ca...

Page 220: ...ENVIRONMENT 220 Condor UM 2011 21 R0 en us 20210108 ...

Page 221: ...table lifting equipment tested for safety 4 Do not go below the sprayer until it has been properly supported 5 Use suitable and well fitting tools 6 Rinse the sprayer with clean water 7 Clean the inside of the spray tank with a pressure washer and drain the water 8 Clean the induction hopper option with a pressure washer 9 Clean the sprayer with a pressure washer 10 Release the pressure in the hyd...

Page 222: ...DISPOSAL PHASE 222 Condor UM 2011 21 R0 en us 20210108 ...

Page 223: ...t ft 13 4 0 m Weight lb ST 23150 27550 10500 12500 kg HD 25350 29750 11500 13500 kg Weight Working width 128 75 39 m lb ST 26150 11860 kg Depending on the spray boom With standard tires Without driver Full fuel tank Empty spray tank and clean water tank Depending on the tires Depending on the spray boom 10 3 Speeds Top speed mph 31 50 km h Field speed low mph 0 7 5 0 12 km h Field speed high mph 0...

Page 224: ...5 Undercarriage System StabiloPlus with air suspension Steering modes Four wheel steering front wheel steering rear wheel steering Drive system Hydrostatic four wheel drive Wheel base inch 122 310 cm Turning circle front wheel steering ft 75 22 5 m Track width Standard inch 59 89 150 225 cm WideTrackPlus inch 89 118 225 300 cm WideTrackPlus Clear ancePlus inch 75 104 or 89 118 190 265 or 225 300 c...

Page 225: ... tank capacity gal 8 30 L Suitable fuel EN 590 ASTM D975 Suitable DEF ISO 22241 DIN 70070 Hydraulic pumps Bosch Rexroth Hydraulic oil tank capacity gal 24 90 L Refer to the manual of the engine for more information 10 6 2 Condor 4 Brand and type Iveco N67 ENT FPT NEF series F4HFE6131 B 6 cylinder in line 4 valves per cylin der common rail turbo Engine displacement cu in 410 6 7 L Engine power at 2...

Page 226: ...0 Hydraulic pumps Linde Hydraulic oil tank capacity gal 24 90 L Refer to the manual of the engine for more information 10 6 4 Condor 2 Brand and type Deutz TCD 2012 L06 2V 6 cylinder in line 2 valves per cylin der common rail turbo Engine displacement cu in 370 6 067 L Engine power ISO 14396 kW hp 147 197 Engine speed maximum rpm 2300 Emission standard EPA Tier 3 EU stage IIIA Fuel tank capacity g...

Page 227: ...peed rpm 550 Maximum pressure psi 290 20 bar Maximum pump capacity GPM 70 265 L min Centrifugal pump to fill tank the tank only in com bination with 2 diaphragm pumps Option Suction hose standard length ft 23 7 m Suction hose option length ft 33 10 m 10 8 Filters Suction basket on the suction hose mm 1 5 perforation diameter Basket filter in tank opening inch 15 7 diameter 40 cm diameter Suction f...

Page 228: ...s Standard Pneumatic section valves Option Individually controlled nozzle holders Option Type of spray nozzle holder Four way nozzle holder Operating pressure psi 14 5 to 116 1 to 8 bar Spray boom height Standard inch 19 7 98 4 50 250 cm Spray boom height ClearancePlus inch 27 6 128 70 325 cm Extra spray boom height inch 29 5 75 cm Spray boom balancing BalancePlus BoomSupportPlus system Norac spra...

Page 229: ...tions options J boom Electric section valves J boom Pneumatically controlled nozzle holders AirFlowPlus boom Pneumatically controlled nozzle holders 24 48 24 9 9 9 16 16 27 54 27 21 9 9 18 27 24 11 18 30 60 30 21 11 11 20 30 24 11 20 33 66 33 21 11 11 22 33 27 21 11 22 33 24 13 22 36 72 36 24 13 13 13 24 24 39 78 39 33 21 13 13 26 42 84 42 33 21 15 15 28 45 90 45 33 21 15 15 30 48 96 48 36 24 17 1...

Page 230: ...38 1 cm J boom Individually controlled nozzles Special spray nozzle holder in center of boom resulting in odd number of spray nozzle holders Boom width ft Number of spray nozzle holders nozzle spacing 15 inch Working width ft total folded boom parts 128 75 103 128 75 98 75 68 75 39 24 30 10 20 96 m ...

Page 231: ...o high crops such as sunflowers VertiPlus system spray nozzles for high crops such as asparagus LiquidPlus system for liquid fertilizer Omex AddFlow system TeeJet AddFlow tank capacity option gal 7 4 excluding agitation system 28 L excluding agitation system capacity option gal 7 4 including agitation system 28 L including agitation system capacity option gal 26 4 including agitation system 100 L ...

Page 232: ...SPECIFICATIONS 232 Condor UM 2011 21 R0 en us 20210108 ...

Page 233: ...APPENDICES Condor UM 2011 21 R0 en us 20210108 233 11 APPENDICES ...

Page 234: ...me size and bolt grade Refer to 187 for the tightening torque of the wheel nuts STAINLESS STEEL The bolt grade is indicated on the bolt head Size Nm lb ft Nm lb ft Nm lb ft M6 4 3 8 6 10 7 M8 9 7 18 13 24 18 M10 17 13 36 27 48 35 M12 29 21 62 46 82 60 M14 46 34 98 72 131 97 M16 70 52 150 111 198 146 M18 100 74 213 157 285 210 M20 142 105 303 223 404 298 M22 191 141 227 167 545 402 M24 243 179 290 ...

Page 235: ...170 340 251 390 288 M18 300 221 430 317 510 376 M18 x 1 5 350 258 490 361 580 428 M20 430 317 620 457 720 531 M20 x 1 5 480 354 690 509 800 590 M22 580 428 830 612 970 715 M22 x 1 5 640 472 920 679 1070 789 M24 740 546 1060 782 1240 915 M24 x 2 810 597 1160 856 1350 996 M24 x 1 5 830 612 1180 870 1380 1018 M27 1100 811 1550 1143 1850 1364 M27 x 2 1190 878 1700 1254 2000 1475 M30 1500 1106 2100 154...

Page 236: ... 18 24 1 20 6 18 0 14 4 12 0 9 0 7 2 6 0 4 8 4 0 23 2 F 0 16 21 3 18 2 16 0 12 8 10 6 8 0 6 4 5 3 4 3 3 5 26 1 VF 0 14 18 1 15 5 13 6 10 9 9 1 6 8 5 4 4 5 3 6 3 0 29 0 VF 0 12 15 3 13 2 11 5 9 2 7 7 5 8 4 6 3 8 3 1 2 6 5 1 XC 0 32 42 2 36 2 31 6 25 3 21 1 15 8 12 7 10 5 8 4 7 0 8 7 XC 0 28 36 6 31 4 27 5 22 0 18 3 13 7 11 0 9 2 7 3 6 1 11 6 VC 0 26 34 5 29 6 25 9 20 7 17 3 12 9 10 4 8 6 6 9 5 8 43...

Page 237: ... 33 0 26 4 22 0 16 5 13 2 11 0 8 8 7 3 23 2 C 0 33 43 2 37 1 32 4 25 9 21 6 16 2 13 0 10 8 8 6 7 2 26 1 M 0 32 41 8 35 9 31 4 25 1 20 9 15 7 12 6 10 5 8 4 7 0 29 0 F 0 31 40 5 34 7 30 3 24 3 20 2 15 2 12 1 10 1 8 1 6 7 8 7 XC 0 43 56 5 48 4 42 4 33 9 28 2 21 2 16 9 14 1 11 3 9 4 11 6 XC 0 42 55 8 47 8 41 8 33 5 27 9 20 9 16 7 13 9 11 2 9 3 14 5 VC 0 41 53 7 46 0 40 3 32 2 26 9 20 1 16 1 13 4 10 7 ...

Page 238: ... 17 2 15 0 12 0 10 0 7 5 6 0 5 0 4 0 3 3 23 2 F 0 16 17 7 15 2 13 3 10 6 8 9 6 6 5 3 4 4 3 5 3 0 26 1 VF 0 14 15 1 13 0 11 3 9 1 7 6 5 7 4 5 3 8 3 0 2 5 29 0 VF 0 12 12 8 11 0 9 6 7 7 6 4 4 8 3 8 3 2 2 6 2 1 5 1 XC 0 32 35 2 30 1 26 4 21 1 17 6 13 2 10 5 8 8 7 0 5 9 8 7 XC 0 28 30 5 26 2 22 9 18 3 15 3 11 4 9 2 7 6 6 1 5 1 11 6 VC 0 26 28 8 24 7 21 6 17 3 14 4 10 8 8 6 7 2 5 8 4 8 43 5 14 5 VC 0 2...

Page 239: ...1 4 27 5 22 0 18 3 13 7 11 0 9 2 7 3 6 1 23 2 C 0 33 36 0 30 9 27 0 21 6 18 0 13 5 10 8 9 0 7 2 6 0 26 1 M 0 32 34 9 29 9 26 2 20 9 17 4 13 1 10 5 8 7 7 0 5 8 29 0 F 0 31 33 7 28 9 25 3 20 2 16 9 12 6 10 1 8 4 6 7 5 6 8 7 XC 0 43 47 1 40 4 35 3 28 2 23 5 17 7 14 1 11 8 9 4 7 8 11 6 XC 0 42 46 5 39 9 34 9 27 9 23 2 17 4 13 9 11 6 9 3 7 7 14 5 VC 0 41 44 8 38 4 33 6 26 9 22 4 16 8 13 4 11 2 9 0 7 5 ...

Page 240: ...18 0 15 5 13 5 10 8 9 0 6 8 5 4 4 5 3 6 3 0 23 2 F 0 16 16 0 13 7 12 0 9 6 8 0 6 0 4 8 4 0 3 2 2 7 26 1 VF 0 14 13 6 11 7 10 2 8 2 6 8 5 1 4 1 3 4 2 7 2 3 29 0 VF 0 12 11 5 9 9 8 6 6 9 5 8 4 3 3 5 2 9 2 3 1 9 5 1 XC 0 32 31 6 27 1 23 7 19 0 15 8 11 9 9 5 7 9 6 3 5 3 8 7 XC 0 28 27 5 23 5 20 6 16 5 13 7 10 3 8 2 6 9 5 5 4 6 11 6 VC 0 26 25 9 22 2 19 4 15 5 12 9 9 7 7 8 6 5 5 2 4 3 43 5 14 5 VC 0 25...

Page 241: ... 28 2 24 7 19 8 16 5 12 4 9 9 8 2 6 6 5 5 23 2 C 0 33 32 4 27 8 24 3 19 5 16 2 12 2 9 7 8 1 6 5 5 4 26 1 M 0 32 31 4 26 9 23 5 18 8 15 7 11 8 9 4 7 8 6 3 5 2 29 0 F 0 31 30 3 26 0 22 8 18 2 15 2 11 4 9 1 7 6 6 1 5 1 8 7 XC 0 43 42 4 36 3 31 8 25 4 21 2 15 9 12 7 10 6 8 5 7 1 11 6 XC 0 42 41 8 35 9 31 4 25 1 20 9 15 7 12 6 10 5 8 4 7 0 14 5 VC 0 41 40 3 34 5 30 2 24 2 20 1 15 1 12 1 10 1 8 1 6 7 79...

Page 242: ... 4 24 5 18 4 14 7 12 3 9 8 8 2 23 2 M 0 34 44 4 38 1 33 3 26 6 22 2 16 6 13 3 11 1 8 9 7 4 26 1 F 0 30 39 2 33 6 29 4 23 5 19 6 14 7 11 7 9 8 7 8 6 5 29 0 VF 0 25 33 1 28 4 24 8 19 9 16 5 12 4 9 9 8 3 6 6 5 5 5 1 XC 0 58 76 2 65 3 57 1 45 7 38 1 28 6 22 9 19 0 15 2 12 7 8 7 XC 0 55 72 5 62 1 54 4 43 5 36 2 27 2 21 7 18 1 14 5 12 1 11 6 XC 0 53 69 4 59 5 52 1 41 6 34 7 26 0 20 8 17 4 13 9 11 6 43 5...

Page 243: ... 3 14 4 26 1 C 0 63 83 7 71 8 62 8 50 2 41 9 31 4 25 1 20 9 16 7 14 0 29 0 M 0 61 81 1 69 5 60 8 48 6 40 5 30 4 24 3 20 3 16 2 13 5 31 9 F 0 59 78 3 67 1 58 7 47 0 39 2 29 4 23 5 19 6 15 7 13 1 8 7 XC 0 78 103 6 88 8 77 7 62 2 51 8 38 8 31 1 25 9 20 7 17 3 11 6 XC 0 77 101 5 87 0 76 1 60 9 50 7 38 0 30 4 25 4 20 3 16 9 14 5 XC 0 75 99 3 85 1 74 5 59 6 49 6 37 2 29 8 24 8 19 9 16 5 79 8 17 4 VC 0 7...

Page 244: ... 5 20 5 15 3 12 3 10 2 8 2 6 8 23 2 M 0 34 37 0 31 7 27 7 22 2 18 5 13 9 11 1 9 2 7 4 6 2 26 1 F 0 30 32 6 28 0 24 5 19 6 16 3 12 2 9 8 8 2 6 5 5 4 29 0 VF 0 25 27 6 23 6 20 7 16 5 13 8 10 3 8 3 6 9 5 5 4 6 5 1 XC 0 58 63 5 54 4 47 6 38 1 31 7 23 8 19 0 15 9 12 7 10 6 8 7 XC 0 55 60 4 51 8 45 3 36 2 30 2 22 7 18 1 15 1 12 1 10 1 11 6 XC 0 53 57 8 49 6 43 4 34 7 28 9 21 7 17 4 14 5 11 6 9 6 43 5 14...

Page 245: ...8 0 14 4 12 0 26 1 C 0 63 69 8 59 8 52 3 41 9 34 9 26 2 20 9 17 4 14 0 11 6 29 0 M 0 61 67 5 57 9 50 7 40 5 33 8 25 3 20 3 16 9 13 5 11 3 31 9 F 0 59 65 3 55 9 48 9 39 2 32 6 24 5 19 6 16 3 13 1 10 9 8 7 XC 0 78 86 3 74 0 64 7 51 8 43 2 32 4 25 9 21 6 17 3 14 4 11 6 XC 0 77 84 5 72 5 63 4 50 7 42 3 31 7 25 4 21 1 16 9 14 1 14 5 XC 0 75 82 7 70 9 62 0 49 6 41 4 31 0 24 8 20 7 16 5 13 8 79 8 17 4 VC...

Page 246: ... 22 1 18 4 13 8 11 0 9 2 7 4 6 1 23 2 M 0 34 33 3 28 5 25 0 20 0 16 6 12 5 10 0 8 3 6 7 5 5 26 1 F 0 30 29 4 25 2 22 0 17 6 14 7 11 0 8 8 7 3 5 9 4 9 29 0 VF 0 25 24 8 21 3 18 6 14 9 12 4 9 3 7 4 6 2 5 0 4 1 5 1 XC 0 58 57 1 49 0 42 9 34 3 28 6 21 4 17 1 14 3 11 4 9 5 8 7 XC 0 55 54 4 46 6 40 8 32 6 27 2 20 4 16 3 13 6 10 9 9 1 11 6 XC 0 53 52 1 44 6 39 0 31 2 26 0 19 5 15 6 13 0 10 4 8 7 43 5 14 ...

Page 247: ... 12 9 10 8 26 1 C 0 63 62 8 53 8 47 1 37 7 31 4 23 5 18 8 15 7 12 6 10 5 29 0 M 0 61 60 8 52 1 45 6 36 5 30 4 22 8 18 2 15 2 12 2 10 1 31 9 F 0 59 58 7 50 3 44 0 35 2 29 4 22 0 17 6 14 7 11 7 9 8 8 7 XC 0 78 77 7 66 6 58 3 46 6 38 8 29 1 23 3 19 4 15 5 12 9 11 6 XC 0 77 76 1 65 2 57 1 45 7 38 0 28 5 22 8 19 0 15 2 12 7 14 5 XC 0 75 74 5 63 8 55 8 44 7 37 2 27 9 22 3 18 6 14 9 12 4 79 8 17 4 VC 0 7...

Page 248: ...APPENDICES 248 Condor UM 2011 21 R0 en us 20210108 ...

Page 249: ... and weights 223 Disposal phase 221 Disposal procedure 221 Driver s seat armrest and steering column 63 Driving safely on the road 55 E Electric welding 147 Electrical cables 164 Electrical specifications 224 Emergency exit 16 Emergency hammer 16 Emergency stop 16 End nozzle holders 43 Environment 219 Exchange 221 F Filling the clean water tank without the optional filling program 131 Filling the ...

Page 250: ... Spray boom Yaw damping 198 Spray boom folding 143 Spray flowmeter 197 Spray nozzle holders 42 198 Spray nozzles 52 141 Spray pump 227 Spray pump Altek 192 Spray pump Comet 194 Spray pump unit 38 Spray tank 39 197 Spray tank and clean water tank 228 Spraying safely on the field 56 Starting the engine 82 Starting the engine with auxiliary batteries 83 Start up 49 Start up after winter storage 53 St...

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