
ENGINE
4-13
Front engine mount
Rear engine mount
ENGINE INSTALLATION
NOTES
After the engine is installed in the frame, review this checklist
and perform all steps that apply.
General Items
◎
Install previously removed components using new gaskets,
seals, and fasteners where applicable.
◎
Perform regular checks on fluid levels, controls, and all
important areas on the vehicle as outlined in the daily pre-ride
inspection checklist (refer to Chapter 2).
CVT System
◎
Clean clutch sheaves thoroughly and inspect inlet and
outlet ducts for proper routing and sealing.
◎
Inspect clutch rollers, shoes and springs before reassembly.
Transmission
◎
Inspect transmission operation and adjust linkage if
necessary.
Exhaust
◎
Replace exhaust gaskets. Seal connections if desired with
high temp sealant.
◎
After running the engine, verify all bolted exhaust
connections are tight and in good condition.
Engine Mount Torque
◎
Front Mount – 80Nm
◎
Rear Mounts –80Nm
Engine Break In Period
4 Cycle Engine Break-In Period is defined as the first
10 hours of engine operation or 2 full tanks of fuel.
◎
Use only All Season Synthetic Oil, or API certified
“SH” oil.
◎
Use fuel with a minimum octane of 87 (R+M)/2 method.
◎
Change break-in oil and filter at 20 hours or 100 miles,
whichever comes first.
Radiator System
◎
Fill 50% coolant water (50% Ethylene Glycol and 50%
water) to radiator, not only water.
ENGINE LUBRICATION
Oil Type 0--40W Synthetic oil
Capacity Approximately 1800 cc
Drain Plug/ Screen Fitting 20 Nm
Oil Pressure Specification: Continuous oil-flow out of stator
housing plug hole at Idle RPM. 0W--40 Synthetic.
Summary of Contents for AT56-69E
Page 35: ...MAINTENANCE 2 25 ...
Page 45: ...CVT SYSTEM 3 4 CVT EXPLODED VIEW ...
Page 56: ...ENGINE 4 3 ENGINE ILLUSTRATION ENGINE EXPLODED VIEW ...
Page 57: ...ENGINE 4 4 ...
Page 58: ...ENGINE 4 5 COOLING SYSTEM EXPLODED VIEW ...
Page 59: ...ENGINE 4 6 OIL FLOW DIAGRAM ...
Page 125: ...FUEL AND CARBURETOR 6 15 FUEL TANK SYSTEM ...
Page 135: ...BODY SUSPENSION STEERING 7 6 SUSPENSION ...
Page 142: ...BODY SUSPENSION STEERING 7 13 STEERING ...
Page 151: ...BRAKES 8 6 FRONT BRAKE EXPLODED VIEW MASTER CYLINDER ...
Page 196: ...ELECTRICAL 9 31 WIRE DIAGRAM ...