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ABB PVS800-57-0100kW-A Hardware Manual Download Page 8

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Door devices  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  49
Inverter module (R7i)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   50
Inverter module (R8i)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   50
Connections and interfaces overview   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   52

Connection examples  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54
CDP-312R control panel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   55

Type designation labels  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   56

Inverter label  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   56
Inverter module label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   57

Type designation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58

Types -0100kW-A to -0315kW-B   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58
Types -0500kW-A to -1000kW-C   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   60

4. Mechanical installation

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   63
Checking the installation site  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   63
Required tools  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  64
Checking the delivery   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   64
Moving the unit   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   65
Placing the unit   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  66
Overview of the installation process   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   66
Fastening the cabinet to the floor   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   67

Alternative 1 – Clamping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   67
Alternative 2 – Using the holes inside the cabinet   . . . . . . . . . . . . . . . . . . . . . . . . . .   68

Miscellaneous   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   69

Preventing the recirculation of hot air  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   69
Ventilation duct at the air outlet of the cabinet   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   69

Calculating the required static pressure difference   . . . . . . . . . . . . . . . . . . . . . . .   70

Cable duct in the floor below the cabinet   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   71

5. Planning the electrical installation

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73
Limitation of liability  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  73
Selecting the transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73

Requirements for the transformer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   74

Selecting the grid disconnecting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   75
Selecting the DC input disconnecting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   75
Checking the compatibility of the solar generator and inverter  . . . . . . . . . . . . . . . . . . .   75
Selecting the power cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   75

General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   75
Recommended AC output power cable types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77
Not allowed power cable types  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77

 Selecting the control cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77

General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77

Signals in separate cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   78
Signals allowed to be run in the same cable   . . . . . . . . . . . . . . . . . . . . . . . . . . . .   78
Relay cable type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   78

Installation sites above 2000 metres (6560 feet)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   78
Routing the cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   78

Separate control cable ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   79

Implementing short-circuit and thermal overload protection   . . . . . . . . . . . . . . . . . . . . .   79

Protecting the inverter and AC output cable in short-circuit situations  . . . . . . . . . . .   79

Summary of Contents for PVS800-57-0100kW-A

Page 1: ...ABB solar inverters Hardware manual PVS800 57 central inverters 100 to 1000 kW ...

Page 2: ...Code English PVS800 57 hardware manual 3AUA0000053689 1 Inverter firmware manual PVS800 central inverters firmware manual 3AUA0000058422 1 and adaptive program application guide 3AUA0000091276 Option manuals and quides Manuals and quick guides for I O extension modules fieldbus adapter modules etc ...

Page 3: ...S800 57 central inverters 100 to 1000 kW 3AUA0000053689 Rev H EN EFFECTIVE 2014 07 09 2014 ABB Oy All Rights Reserved 1 Safety instructions 4 Mechanical installation Table of contents 6 Electrical installation 8 Start up ...

Page 4: ......

Page 5: ...a qualified electrician to do installation and service work Do these steps before you do installation or maintenance work on the inverter 1 Clearly identify the work location 2 Disconnect all possible voltage sources Open the AC main switch disconnector Q1 the DC main switch Q2 and the auxiliary supply disconnector Q10 of the inverter Open the disconnector of the transformer as the AC main switch ...

Page 6: ...high fault currents Select appropriate arc proof clothing Never work on the photovoltaic generator or the inverter or its input or output cables when the inverter is connected to electrical power system or to the photovoltaic generator After disconnecting the inverter from the electrical power system and the DC input always wait for 5 min to let the intermediate circuit capacitors discharge before...

Page 7: ...olar generator system 27 Example main circuit diagram of the inverter system R8i 31 Example main circuit diagram of the inverter system 2 R8i 34 External 100 V AC 115 V AC or 200 V AC auxiliary power supply options G396 G397 and G398 35 Auxiliary power supply from the inverter main circuit option G415 35 Descriptions of symbols 36 Example main circuit diagram of the inverter system 3 R8i 38 Extern...

Page 8: ...cabinet 69 Calculating the required static pressure difference 70 Cable duct in the floor below the cabinet 71 5 Planning the electrical installation Contents of this chapter 73 Limitation of liability 73 Selecting the transformer 73 Requirements for the transformer 74 Selecting the grid disconnecting device 75 Selecting the DC input disconnecting device 75 Checking the compatibility of the solar ...

Page 9: ... of the assembly 83 Inverter 83 AC output cable 83 DC input cable s 83 Photovoltaic generator 84 Checking the compatibility with IT ungrounded systems 84 Connecting the power cables 84 Connection diagram of a shielded cable 84 Connection diagram of a four conductor system 85 DC input cable connection procedure 86 AC output cable connection procedure 87 Connecting the external power supply cable fo...

Page 10: ...ages displayed by the CDP 312R control panel 106 Fault Same ID numbers 106 Fault tracing of the insulation monitoring device options Q954 Q976 and Q981 106 10 Maintenance Contents of this chapter 107 Maintenance intervals 107 Descriptions of symbols 107 Recommended annual maintenance actions by the user 108 Recommended maintenance intervals after start up 108 Cleaning the interior of the cabinet 1...

Page 11: ...tion 15H382 129 DC fuses for 16 DC input connections option 16H382 129 DC fuses for 20 DC input connections option 20H382 129 Fuses for inverters delivered without input DC fuses option 0F291 130 Miniature DC circuit breakers option H377 131 Miniature circuit breakers for options G300 and G410 131 Dimensions weights and free space requirements 132 Losses cooling data and noise 133 Terminal and lea...

Page 12: ...opean EMC directive 147 Compliance with EMC standards EN 61000 6 2 2005 and EN 61000 6 4 2007 147 Medium voltage network 148 Low voltage network 148 C tick marking 148 12 Dimension drawings Contents of this chapter 149 Frame R7i 150 Frame R8i 153 Frame 2 R8i 160 Frame 3 R8i 168 Further information ...

Page 13: ...ns which can cause injury or death or damage to the equipment They also tell you how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual uses these warning symbols Electricity warning tells about hazards from electricity which can cause injury or death or damage to the equipment General warning tells about conditions other than t...

Page 14: ... the voltage from the AC busbars of the inverter Open the DC circuit breakers of the solar array junction boxes Make sure that reconnection is not possible Lock the disconnectors to open position and attach a warning notice to them After you have disconnected the inverter always wait for 5 minutes to let the intermediate circuit capacitors discharge before you continue 3 Protect any other energize...

Page 15: ...ical installation work for a permit to work 6 Install temporary grounding as required by the local regulations Connect the AC and DC busbars to the PE using an appropriate temporary grounding tool View of AC busbars grounding Diameter of the connecting knob is 25 mm ...

Page 16: ...r or by other means The grid disconnecting device disconnecting means of the inverter does not isolate the AC output cables and terminals from the electrical power system The DC main switch switches or DC input circuit breakers do not isolate the DC input cables or terminals from the DC voltage supplied by the photovoltaic generator Before working inside the inverter cabinet switch off or isolate ...

Page 17: ...power cables on page 75 Obey the local regulations In a multiple inverter installation connect each inverter separately to protective earth PE busbar of the switch board or the transformer When shielded AC power cables are used make a 360 high frequency grounding of cable entries at the cabinet lead through to suppress electromagnetic disturbances In addition connect the cable shields to protectiv...

Page 18: ...d on the photovoltaic array you must install and use the inverter inside a closed electrical operating area Handle the drive module carefully Use safety shoes with a metal toe cap to avoid foot injury Use extreme caution when manoeuvering an inverter or LCL filter module that runs on wheels Extend the support legs of the module when it is removed from the cabinet Do not tilt the module The modules...

Page 19: ...jury When replacing a module which is equipped with wheels push the module up the ramp into the cubicle Keep your fingers away from the edge of the module front plate to avoid pinching them between the module and the cubicle Also keep a constant pressure with one foot on the base of the module to stabilize the movement Do not use the ramp with plinth heights over 50 mm The ramp supplied with the i...

Page 20: ... return wire is properly connected close to the weld in order not to damage the electronic equipment in the cabinet Also ensure that welding fumes are not inhaled Printed circuit boards WARNING Use a grounding wristband when you handle printed circuit boards Do not touch the boards unnecessarily The boards contain components sensitive to electrostatic discharge Fiber optic cables WARNING Obey thes...

Page 21: ...ng WARNING Obey these instructions If you ignore them injury or death or damage to the equipment can occur Before you adjust the inverter and put it into service make sure that all equipment is suitable for operation The maximum allowed number of power ups by applying power is five in ten minutes Note If an external source for the start command is selected and it is ON the inverter will start imme...

Page 22: ...20 Safety instructions ...

Page 23: ...g electrical components and electrical schematic symbols The manual is written for readers worldwide Both SI and imperial units are shown Contents of the manual The chapters of the manual are briefly described below Safety instructions give safety instructions for the installation commissioning operation and maintenance of the inverter Introduction to the manual introduces the manual Operation pri...

Page 24: ...chnical data The instructions and technical data which concern only certain optional selections are marked with option codes eg Q951 The options included in the inverter can be identified from the option codes visible on the type designation label The option selections are listed in section Type designation key on page 58 Quick installation commissioning and operation flowchart Task See Plan the i...

Page 25: ...e a similar mechanical construction To determine the frame size of a component refer to the rating tables in chapter Technical data IGBT Insulated gate bipolar transistor a voltage controlled semiconductor type widely used in inverters due to its easy controllability and high switching frequency Inverter A cabinet built entity containing all inverter modules together with their control electronics...

Page 26: ...U control unit RUSB USB DDCS adapter for connecting the DriveWindow PC tool to the inverter The adapter is connected to the USB port of the PC and to the fiber optic channel of the RDCO Solar array Group of parallel connected solar strings Solar array junction box Device that connects outputs of multiple solar source circuits strings into a combined output circuit or circuits Solar cell Device tha...

Page 27: ...ion principle and hardware description 25 3 Operation principle and hardware description Contents of this chapter This chapter gives a short description of the inverter s operation principle and construction ...

Page 28: ...ng air is let in through the gratings at the lower part of the cabinet door The air outlet is at the cabinet roof As standard the solar generator is connected to the DC input terminals of the inverter with busbars and fuse links Miniature circuit breakers can be used for connecting solar array junction boxes as option H377 for PVS800 57 0100kW PVS800 57 0100kW PVS800 57 0250kW and PVS800 57 0315kW...

Page 29: ...iagram of a solar generator system where the solar module string arrays are connected to the electrical power system through an inverter is shown below PVS800 57 1 20 1 2 3 5 1 Solar module photovoltaic module 2 Solar string 3 Solar array 4 Solar generator 5 Solar array junction box 6 Inverter 6 4 ...

Page 30: ...ple and hardware description Example main circuit diagram of the inverter system R7i 1 2 4 3 5 Option E216 Grid IT network only Auxiliary power supply Junction box power supply max 6 A Fault current protected Option G410 ...

Page 31: ...tection against for example climatic overvoltages caused by lightning strikes K1 AC contactor The inverter controls the AC contactor according to the operational state K2 DC contactor The inverter controls the DC contactor according to the operational state The solar generator is disconnected from the inverter when needed K19 R1 F19 1 F20 1 Charging circuit The inverter controls the charging conta...

Page 32: ... by switching the IGBTs U3 LCL filter Smooths the current and voltage waveform Z1 1 3 Common mode filter Reduces common mode voltages and currents in the solar generator and inverter main circuit and AC output Z10 EMC filter option E216 EMC filter for low voltage distribution networks Symbol Terminal Component Description Operation ...

Page 33: ...and hardware description 31 Example main circuit diagram of the inverter system R8i 1 2 4 3 5 Grid Option E216 1 Auxiliary power supply Junction box power supply max 6 A Fault current protected Option G410 IT network only ...

Page 34: ... connections F50 F51 F52 Overvoltage protection devices F50 with option F263 only Devices for overvoltage protection against for example climatic overvoltages caused by lightning strikes K1 AC contactor The inverter controls the AC contactor according to the operational state K2 DC contactor The inverter controls the DC contactor according to the operational state The solar generator is disconnect...

Page 35: ...rts the DC voltage to AC voltage The operation is controlled by switching the IGBTs U3 LCL filter Smooths the current and voltage waveform Z1 1 3 Common mode filter Reduces common mode voltages and currents in the solar generator and inverter main circuit and AC output Z10 EMC filter option E216 EMC filter for low voltage distribution networks Symbol Terminal Component Description Operation ...

Page 36: ...34 Operation principle and hardware description Example main circuit diagram of the inverter system 2 R8i 1 2 4 3 5 Option E216 IT network only 1 1 1 1 1 1 1 Grid Auxiliary power supply ...

Page 37: ...ple and hardware description 35 External 100 V AC 115 V AC or 200 V AC auxiliary power supply options G396 G397 and G398 Auxiliary power supply from the inverter main circuit option G415 3 5 300 V AC 350 V AC 400 V AC ...

Page 38: ...gative pole grounding options F282 and F283 on page 42 A50 Varistors For overvoltage protection C11 C16 EMC filter capacitor Reduces electromagnetic interference F1 1 F1 4 AC fuses Protect the inverter module and main circuit components F2 1 F2 3 Inverter DC fuses Protect the inverter module F3 x Input DC fuses Protect the DC input connections The exact number of the fuses depends on the number of...

Page 39: ...s the auxiliary control voltage to the inverter T10 Auxiliary voltage transformer with options G396 G397 G398 and G415 Provides auxiliary voltage for the inverter circuit boards cooling fans and contactor control circuits U1 U3 Inverter module Converts the DC voltage to AC voltage The operation is controlled by switching the IGBTs U2 U4 LCL filter Smooths the current and voltage waveform Z1 1 3 Z2...

Page 40: ...38 Operation principle and hardware description Example main circuit diagram of the inverter system 3 R8i 1 2 3 4 5 Grid Option E216 IT network only 1 1 1 1 1 1 1 Auxiliary power supply ...

Page 41: ...ple and hardware description 39 External 100 V AC 115 V AC or 200 V AC auxiliary power supply options G396 G397 and G398 Auxiliary power supply from the inverter main circuit option G415 3 5 300 V AC 350 V AC 400 V AC ...

Page 42: ...options F282 and F283 Provides fuse protection and current monitoring See section Positive or negative pole grounding options F282 and F283 on page 42 A50 Varistors For overvoltage protection C11 C16 EMC filter capacitor Reduces electromagnetic interference F1 1 F1 4 F1 7 AC fuses Protect the inverter module and main circuit components F2 1 F2 3 F2 5 Inverter DC fuses Protect the inverter module F...

Page 43: ... and F283 on page 42 Q1 AC main switch Hand operated switch which connects the inverter to the electrical power system The AC main switch can be operated at all times If it is operated during operation the inverter will trip as the grid disappears Q2 DC main switch Hand operated switch which connects the inverter to the solar generator Q10 Auxiliary control voltage switch Hand operated switch whic...

Page 44: ...ter module is broken in PVS800 57 1000kW C the inverter output current is reduced to 66 7 of the nominal current Reduced run is not possible with inverters that have only one inverter module To operate the PVS800 with reduced run you must remove the charging circuit fuses specified in the tables below However you do not have to remove the broken inverter module or LCL filter This is possible becau...

Page 45: ...amples of cabinet layout for different frame sizes Depending on the selected options the actual equipment may differ from what is depicted below GROUP 2 Middle U3 and right U5 inverter modules are used 66 7 F20 1 2 GROUPS 1 and 2 default Left U1 middle U3 and right U5 inverter modules are used 100 None Inverter control unit parameter 16 05 USED MODULES Description Reduced output current Charging c...

Page 46: ...d Q976 5 Grid monitoring relay options Q969 and Q974 6 DC contactor 7 Inverter DC fuses 8 Inverter module 9 Inverter module cooling fan 10 LCL filter 11 LCL filter cooling fan 12 AC contactor 13 AC main switch disconnector with fuses Q1 14 AC output grid connection terminals 15 AC output cable lead throughs 16 Heating resistor option G300 17 Junction box power supply option G410 11 1 2 13 14 15 12...

Page 47: ...tput grid connection terminals with connecting knobs for temporary grounding for work 16 Cabinet fans on the cubicle doors 17 AC output cable lead throughs 18 Grid monitoring relay options Q969 Q974 and Q980 19 115 230 V auxiliary control voltage connection terminals and switch 20 Heating resistor option G300 21 Junction box power supply option G410 22 Roof fan External control interfaces 23 RDCU ...

Page 48: ...y option G410 24 115 230 V auxiliary control voltage connection terminals and switch Q10 25 RDCU control unit A41 inverter control unit Optional fieldbus adapter modules K454 K458 K466 K479 26 RDCU control unit A43 master control unit 27 APBU branching unit 28 NETA 01 Intelligent Ethernet adapter module option K464 29 NETA 21 remote monitoring tool option K484 and VSN700 05 data logger options K48...

Page 49: ...DC contactor 8 Inverter DC fuses 9 Inverter module 10 Inverter module cooling fan 11 LCL filter 12 LCL filter cooling fan 13 AC contactor 14 AC fuses 15 AC main switch disconnector Q1 16 AC output grid connection terminals with connecting knobs for temporary grounding for work 17 Cabinet fans on the cubicle doors 18 AC output cable lead throughs 19 Grid monitoring relay options Q969 Q974 Q975 and ...

Page 50: ...ion box power supply option G410 24 115 230 V auxiliary control voltage connection terminals and switch Q10 25 RDCU control unit A41 inverter control unit Optional fieldbus adapter modules K454 K458 K466 K479 26 RDCU control unit A43 master control unit 27 APBU branching unit 28 NETA 01 Intelligent Ethernet adapter module option K464 29 NETA 21 remote monitoring tool option K484 and VSN700 05 data...

Page 51: ...tops modulating and opens the AC and DC contactors Description 1 DC cable lead throughs 2 DC input terminals fuse protected 3 Input DC fuses 4 Connecting knobs for temporary grounding of the DC busbars for work 5 DC main switch 6 Ground fault monitoring device options Q954 Q976 and Q981 7 DC contactor 8 Inverter DC fuses 9 Inverter module 10 Inverter module cooling fan 11 LCL filter 12 LCL filter ...

Page 52: ...The inverter module is equipped with a speed controlled cooling fan involving a power supply board and a fan inverter board that outputs a frequency in the range of 15 to 55 Hz to the fan The fan is regulated according to the temperature of the output stage of the module The power to the fan is supplied from the intermediate DC circuit Description 1 DC input connections 2 Output busbars 3 Cooling ...

Page 53: ...xplanation 1 DC input connections 2 AC output busbars They match the quick connector socket mounted in the cubicle 3 Fiber optic connectors of the AINT board Connected to the RDCU control unit 4 Retractable support legs 5 Handle 6 Cooling fan 2 4 3 4 1 5 6 ...

Page 54: ...ings 6 APBU branching unit and connection to AINT boards through APBU only in frames 2 R8i and 3 R8i In frames 1 R7i and 1 R8i the fiber optic cables from A41 are connected directly to AINT 2 R8i uses channels CH1 and CH2 for the connection L L L L SLOT 1 DDCS X20 X21 X22 X23 X25 X26 X27 SLOT 2 RDCO 24 V DC ExtPower RDCU Control panel Rxxx SLOT 1 SLOT 2 Rxxx 24 V DC ExtPower PLC DDCS RDCO X20 X21 ...

Page 55: ...us adapter module RETA 01 RETA 02 RPBA 01 or RMBA 01 Slot 2 Rxxx 0x Fieldbus adapter module RMBA 01 DDCS RDCO 0x DDCS communication adapter module PC For using the inverter PC tools NETA 0x Ethernet adapter module for Internet browser based remote monitoring of the inverter RDCU A41 Inverter control unit equipped with the RMIO board containing the PVS800 solar inverter control program Terminal blo...

Page 56: ...iption Connection examples The diagram below shows a connection example for SCADA PLC or data logger when a Modbus RTU connection is used SCADA Data logger PLC SLOT 1 SLOT 2 RDCU A43 RMBA 01 SLOT 1 SLOT 2 RMBA 01 RDCU A43 Inverter 1 Inverter n ...

Page 57: ...er interface of the inverter unit providing the essential controls such as Start Stop Reset Reference and the parameter settings for the inverter control programs The control panel is connected to the RDCU units For information on using the control panel refer to the firmware manual SCADA Data logger PLC SLOT 1 SLOT 2 RDCU A43 RETA 0x SLOT 1 SLOT 2 RETA 0x RDCU A43 Ethernet switch Inverter 1 Inver...

Page 58: ...label is located on the front cover of the inverter cabinet An example label is shown below No Description 1 Serial number The first digit of the serial number refers to the manufacturing plant The next four digits refer to the unit s manufacturing year and week respectively The remaining digits complete the serial number so that there are no two units with the same number 2 Type designation see s...

Page 59: ...the front panel of the inverter module Example labels are shown below No Description 1 Serial number The first digit of the serial number refers to the manufacturing plant The next four digits refer to the unit s manufacturing year and week respectively The remaining digits complete the serial number so that there are no two modules with the same number 2 Type designation 3 Valid markings 4 Rating...

Page 60: ...elected with a plus code DC contactor and main switch DC grounding terminals on input busbars electrical power network supervision function electrical power network support functions a set of manuals warranty 12 24 months Nominal AC power xxxkW Refer to the rating tables page 123 Voltage A 300 V AC operational MPPT DC voltage range 450 825 V DC B 350 V AC operational MPPT DC voltage range 525 825 ...

Page 61: ...P adapter module Specialities P902 Customized described in Technical appendix P926 Extended warranty 24 30 months P927 Extended warranty 36 42 months P928 Extended warranty 60 66 months Safety options Q951 Emergency stop Q954 Ground fault monitoring in IT ungrounded systems Q976 Ground fault monitoring in IT ungrounded systems ABB CM IWN 5 Q980 Grid monitoring relay BDEW approved for 500 kW and 63...

Page 62: ...ormer on TN grounded low voltage networks Cabinet and construction options C175 Container option for PVS800 IS Must be selected for PVS800 IS PVS1 and PVS2 C176 Doors with hinges on the left side C178 VDE approved G300 Cabinet heater G396 Auxiliary power supply 100 V Only one of options G396 G397 G398 can be selected If option G415 is selected options G396 G397 G398 cannot be selected G397 Auxilia...

Page 63: ...pendix P926 Extended warranty 24 30 months P927 Extended warranty 36 42 months P928 Extended warranty 60 66 months Safety options Q954 Ground fault monitoring in IT ungrounded systems BENDER Iso PV Q976 Ground fault monitoring in IT ungrounded systems ABB CM IWN 5 Q981 Ground fault monitoring in IT ungrounded systems ABB CM IWN 6S Q969 Grid monitoring relay ENEL approved Q974 Grid monitoring relay...

Page 64: ...62 Operation principle and hardware description ...

Page 65: ...ments on page 132 for requirements for free space around the unit The floor that the unit is installed on must be of non flammable material as smooth as possible and strong enough to support the weight of the unit The floor flatness must be checked with a spirit level before the installation of the cabinets into their final position The maximum allowed deviation from the surface level is 5 mm in e...

Page 66: ...drive and Torx 2 5 6 mm screwdrivers for the tightening of the frame screws torque wrench set of wrenches and sockets Checking the delivery The inverter delivery contains inverter cabinet line up optional modules if ordered installed onto the RDCU control units ramp for the inverter module replacement frame R8i appropriate inverter manuals and optional module manuals delivery documents Check that ...

Page 67: ...ctory Use the steel lifting bars attached to the top of the cabinet Insert the lifting ropes or slings into the holes of the lifting bars The lifting bars can be removed not mandatory once the cabinet is in its final position If the lifting bars are removed the bolts must be refastened to retain the degree of protection of the cabinet The unit is to be moved only in the upright position The centre...

Page 68: ... the installation process The unit must be installed in an upright vertical position It can be installed with its back against a wall or back to back with another unit and side by side Fasten the cabinet to the floor and roof as described under Fastening the cabinet to the floor page 67 Note 1 Leave required free space around the unit See page 132 Note 2 Height adjustment can be done by using meta...

Page 69: ...recommended maximum distance between the clamps is 800 mm 31 5 If there is not enough working space behind the cabinet for mounting fasten the top of the cabinet to the wall with L brackets not included in the delivery Use the lifting bar fastening holes and bolts M16 Cubicle width Distance between slots 400 mm 250 mm 9 85 600 mm 450 mm 17 7 800 mm 650 mm 25 6 Clamp dimensions in millimetres The d...

Page 70: ...inet to the wall with L brackets not included in the delivery Use the lifting bar fastening holes and bolts M16 0 5 IP42 Added width Side panels of the cabinet 15 mm 0 6 Back panel of the cabinet 10 mm 0 4 Gap between cubicles mm Fastening holes inside the cabinet a Cubicle width b Distance between fastening holes Outer hole diameter 31 mm 1 22 Bolt size M10 or M12 a mm 400 250 mm 9 85 600 450 mm ...

Page 71: ...ion duct can be constructed at the air outlet of the inverter cabinet If an exhaust fan is used ensure that the capacity is sufficient See Losses cooling data and noise on page 133 Note The ventilation system must keep the static pressure in the air outlet duct sufficiently below the pressure of the room where the inverter is located in order that the cabinet fans can produce the required air flow...

Page 72: ...ocity in the exit duct s m s q rated air flow of the inverter m3 s Ac cross sectional area of the exit duct s m2 Example The cabinet has 3 exit openings of 315 mm diameter The rated air flow of the cabinet is 3760 m3 h 1 0 m3 s Ac 3 0 3152 4 0 234 m2 vm q Ac 1 0 0 234 4 3 m s pd 0 5 vm 2 0 5 1 1 4 32 10 Pa The required pressure in the exit air duct is then 1 5 2 10 Pa 15 20 Pa below the pressure i...

Page 73: ...ng air flow from the cable duct to the cabinet by bottom plates To ensure the degree of protection for the cabinet use the original bottom plates delivered with the unit With user defined cable entries take care of the degree of protection fire protection and EMC compliance 50 mm 100 mm Minimum widths for the floor support side view a Cabinet front Allowed area for cable duct view from above a Cab...

Page 74: ...72 Mechanical installation ...

Page 75: ...the recommendations given by ABB are not followed the inverter may experience problems that the warranty does not cover Selecting the transformer Transformers designed for photovoltaic applications are available from ABB Each inverter must be galvanically isolated from other inverters and medium and low voltage network by a dedicated transformer or winding If you intend to connect inverters in par...

Page 76: ...Xk for each inverter is approximately 6 1 withstands low voltage side current DC components of at least 0 5 of the nominal rated current preferably without using an air gap withstands the 3 total harmonic distortion generated by the inverter However we recommend dimensioning the transformer for at least 5 total harmonic distortion to withstand possible outside interference from the network ABB rec...

Page 77: ...atibility of the solar generator and inverter Check that generator current and voltage match the rated values of the inverter generator open circuit voltage does not exceed the maximum allowed DC voltage of the inverter generator operating range lies between the limits of the maximum power point tracking MPPT function of the inverter control program generator grounding requirements match with the ...

Page 78: ...onductor is made of the same metal as the phase conductors To effectively suppress radiated and conducted radio frequency emissions the cable shield conductivity must be at least 1 10 of the phase conductor conductivity The requirements are easily met with a copper or aluminum shield The minimum requirement of the cable shield is shown below It consists of a concentric layer of copper wires with a...

Page 79: ...ocal state country electrical codes for allowance Symmetrical shielded cable with three phase conductors and a concentric PE conductor as shield A separate PE conductor is required if the shield does not meet the requirements of IEC 61439 1 see above Symmetrical shielded cable with three phase conductors and symmetrically constructed PE conductor and a shield The PE conductor must meet the require...

Page 80: ... board The Protective Extra Low Voltage PELV requirements stated in EN 50178 are not fulfilled at altitudes above 2000 m 6560 ft Routing the cables It is recommended that the input DC power cable output AC power cable and control cables be installed on separate trays Where control cables must cross power cables ensure they are arranged at an angle as near to 90 degrees as possible Do not run extra...

Page 81: ...mensioned according to inverter nominal DC current and fuse and breaker ratings See section Fuses on page 127 for the fuse and breaker ratings To protect inverters delivered without input DC fuses option 0F291 follow the instructions in section Instructions for inverters delivered without input DC fuses option 0F291 on page 82 Note The inverter does not protect the photovoltaic generator Install a...

Page 82: ...mware manual 3AUA0000058422 English If a low voltage ride through function is used with the PVS800 57 100kW A PVS800 57 250kW A or PVS800 57 315kW B inverters the auxiliary power supply must be uninterruptible that is the auxiliary voltage is not allowed to have voltage dips Use of an external UPS device uninterruptible power supply is recommended in that case Supplying circuits from the AC output...

Page 83: ...onse values the state of the alarm relay in the insulation monitoring device is changed and in R7i and R8i the indication LED on the cabinet door lights up The inverter is tripped or an alarm is generated depending on the parameter settings The measured insulation resistance value can be read from the inverter parameters in 3 R8i frames equipped with option Q954 When auxiliary power to the insulat...

Page 84: ...ansformer to limit the conducted disturbances to other equipment connected to the network The filter has capacitors connected to ground and is not suitable for IT ungrounded networks Ensure that the network owner and operator allows the installation of this kind of a filter The filter must always be installed according to local regulations Instructions for inverters delivered without input DC fuse...

Page 85: ...occur Checking the insulation of the assembly Inverter Every inverter module has been tested for insulation between the main circuit and the chassis 2700 V rms 50 Hz for 1 second at the factory Therefore do not make any voltage tolerance or insulation resistance tests eg hi pot or megger on any part of the inverter AC output cable Check the insulation of the AC output cable according to local regu...

Page 86: ...ounded power system or a high resistance grounded over 30 ohm power system the system will be connected to earth potential through the EMC filter capacitors This may cause danger or damage the equipment in the network Connecting the power cables Connection diagram of a shielded cable 1 Solar array junction box 2 360 degrees grounding is recommended at the cabinet entry if shielded cable is used Gr...

Page 87: ...gle core cables without concentric protective shield armor as shown below WARNING Ground all conductive cable supports cable clamps and individual conductive items close to cables such as cable trays A dangerous voltage can become present on the non conductive outer sheath of the cable This can cause injury or death L2 L3 L1 L3 L1 L2 L1 L2 L3 PE PE L1 L2 L3 L1 L2 L3 PE ...

Page 88: ...onnections the location of the and terminals varies depending on the number of the DC input connections See chapter Dimension drawings 4 If a separate PE conductor is used connect it to the cabinet grounding terminal 5 Refit the shroud onto the input power terminals DC input terminals of frame R7i with option H377 four miniature circuit breakers for four DC input connections a Cable lead throughs ...

Page 89: ...ements at the cabinet entry as shown on the next page Connect the twisted shield of the AC output cable s to the cabinet PE ground busbar with a cable lug 3 Connect the phase conductors to terminals L1 L2 and L3 Connect the separate PE grounding conductor if present to the cabinet PE ground busbar 4 Refit the shroud onto the output power terminals AC output terminals of PVS800 57 1000kW a 360 degr...

Page 90: ...88 Electrical installation PE PE PE ...

Page 91: ...s Equip the power supply for the auxiliary circuit with fault current circuit breakers for ground fault indication and tripping If the overvoltage protection device of the auxiliary control voltage input causes unnecessary ground fault trippings the type of the device must be changed Checking the wiring of the auxiliary voltage transformer options G396 G397 G398 and G415 The connections of the aux...

Page 92: ...coming cubicle DCU1 For the other DC input options the terminal block is located in the second incoming cubicle DCU2 Lead the control cables to the applicable incoming cubicle through the bottom lead through Number of DC input DC input fuse Current measurement output terminal 1 F3 1 X50 11 2 F3 2 X50 12 3 F3 3 X50 13 4 F3 4 X50 14 5 F3 5 X50 15 6 F3 6 X50 16 7 F3 7 X50 17 8 F3 8 X50 18 9 F3 9 X50 ...

Page 93: ...the EMC filter option E216 Connect the EMC filter on the network side of the low voltage transformer Connecting the control cables External control cable connections to the RMIO board terminals of the inverter are shown below For more information see the firmware manual 230 V N PVS800 57 1 2 3 X21 F21 Junction box Junction box L1 L2 L3 PVS800 57 EMC filter 400 V 300 V ...

Page 94: ... of the emergency stop circuit 7 24VD 24 V DC max 100 mA 8 24VD 9 DGND1 Digital ground 10 DGND2 Digital ground 11 DIIL DC grounding acknowledgement 4 X23 1 24V Auxiliary voltage output and input non isolated 24 V DC 250 mA 2 2 GND X25 1 RO1 Relay output 1 By default not in use With option Q951 reserved 3 2 RO1 3 RO1 X26 1 RO2 Relay output 2 Fault indication 6 1 No fault 0 Fault 2 RO2 3 RO2 X27 1 R...

Page 95: ...ledgement and LCL filter temperature supervision 2 DI2 Run enable 0 Inverter run is disabled 1 Inverter run is enabled 3 DI3 Status of the AC contactor K1 1 0 Open 1 Closed 4 DI4 Ground fault supervision options Q954 Q976 and Q981 5 DI5 By default not in use 6 DI6 Status of the 24 V auxiliary power buffer 0 Buffer is not full 1 Buffer is full 7 24VD 24 V DC max 100 mA 8 24VD 9 DGND1 Digital ground...

Page 96: ...Q969 Q974 Q975 and Q980 0 Grid is not OK 1 Grid is OK Status of the grid monitoring relay options Q969 Q974 Q975 and Q980 0 Grid is not OK 1 Grid is OK Status of the grid monitoring relay options Q969 Q974 Q975 and Q980 0 Grid is not OK 1 Grid is OK Relay output 1 X21 RO1 Control of the DC contactor K2 Control of the DC contactor K2 1 Control of the DC contactor K2 1 Relay output 2 X22 RO2 Control...

Page 97: ...e cabinet 3 Strip off the cable plastic sheath above the lead through plate just enough to ensure proper connection of the bare shield and the EMI conductive cushions 4 Tighten the EMI conductive cushions around the bare shield a 2 3 Side view of the cable lead through a Grommet b EMI conductive cushion c Lead through plate c Control cable routing Auxiliary control cubicle of PVS800 57 0250kW and ...

Page 98: ...s if they are in the same ground line with no significant voltage drop between the end points Tighten the screws to secure the connection Note Keep any signal wire pairs twisted as close to the terminals as possible Twisting the wire with its return wire reduces disturbances caused by inductive coupling Connecting a PC For connecting a PC to the inverter during the start up procedure see chapter S...

Page 99: ...ere is sufficient free space around the unit See page 132 The ambient operating conditions are allowed See page 144 The unit is properly fastened to the floor and wall See Mechanical installation The cooling air is able to flow freely and cooling air volume is sufficient ELECTRICAL INSTALLATION See Electrical installation The capacitors are reformed if stored over one year refer to Capacitor refor...

Page 100: ...ables are routed away from other cables See section Routing the cables page 78 The auxiliary power supply cable connections at Q10 and their tightening torques are OK In units with option G396 G397 or G398 the auxiliary voltage level matches the option code and wiring of the transformer The external control connections to the inverter are OK including emergency stop fieldbus etc The cable connecti...

Page 101: ...d electricians are allowed to install and start up the inverter PRIMARY AND AMBIENT CONDITION CHECKS Check that the mechanical and electrical installation of the inverter is OK See chapter Installation checklist Check that the insulation of the assembly is OK See section Checking the insulation of the assembly page 83 Note If the insulation is not OK the optional insulation resistance monitoring o...

Page 102: ... tested without input power from the photovoltaic arrays Check that the polarity and voltage of each connected DC solar string is correct Remove the inverter DC fuses Measure that the plus pole is connected to the plus terminal and the minus pole to the minus terminal and the voltage is correct Put the DC fuses back into their place Note There should be a record document stating that the polarity ...

Page 103: ... breakers Close the AC and DC main switches Switch on the auxiliary power The control boards and the CDP312R control panel should wake up The inverter is in the stand by mode if no faults are active This is indicated by the STAND BY text on the control panel For descriptions of the inverter modes refer to the firmware manual Note There may be fault and warning indications flashing on the display T...

Page 104: ...fter a delay defined by parameter group 31 It may be useful to shorten the delays during the start up temporarily Wake up and sleep levels should match the available DC voltage Check that the inverter operates properly from the following actual value parameters in the master control program 01 34 PV MODULE DC MEAS 01 10 AC POWER 01 07 AC CURRENT L1 The DC voltage should have dropped from the open ...

Page 105: ...bus adapter module manual Check that the inverter can be seen from the PLC Check that you can read the signals from the inverter Check that you can start and stop the inverter Test control and actual values REGISTERING THE INVERTER Fill a commissioning report for registering the inverter You can find the report on the InstalledBase web page http www180 abb com 8010 logistics InstalledBase Pages In...

Page 106: ... below Start the DriveWindow program and connect to the inverter by choosing ABB SMP OPC server Note If all connected control units are not seen through the optical ring check that the node address of each RMIO board is set properly Connect optical fibers to channel CH3 in each RMIO board and change parameter 70 15 CH3 NODE ADDR accordingly Note The new node address becomes valid only after the ne...

Page 107: ...fault state Green The power supply on the board is OK RMIO board A43 Red Inverter in fault state Green The power supply on the board is OK Control panel mounting platform Red Inverter in fault state Green The main 24 V power supply for the control panel and the RMIO board is OK AINT board V204 green 5 V voltage of the board is OK V309 red Not in use V310 green IGBT control signal transmission to t...

Page 108: ...criptions causes and remedies of the warning and fault messages Fault Same ID numbers If the ID numbers of the two control units are set equal the control panel stops functioning To clear the situation Disconnect the panel cable from the master control unit RMIO board A43 Set the ID number of the inverter control unit RMIO board A41 to 2 For the setting procedure see the PVS800 central inverters f...

Page 109: ...erm operation near the specified maximum ratings or environmental conditions may require shorter maintenance intervals for certain components The tables below contain user tasks For tasks to be performed by ABB and more details on the maintenance consult your local ABB Service representative On the Internet go to http www abb com searchchannels Descriptions of symbols Action Description I Visual i...

Page 110: ... above 40 C replacement after 9 years Contact ABB for replacement Action Target I Air inlet and outlet meshes on the cabinet doors R Air filters on the cabinet doors P Quality of supply voltage I Spare parts P Capacitor reforming spare modules and spare capacitors I Tightness of terminals I Dustiness corrosion or temperature I Heat sink Component Years from start up 3 6 9 12 15 18 20 21 Cooling1 M...

Page 111: ...age 12 before you start the work 2 When necessary clean the interior of the cabinet with a soft brush and a vacuum cleaner 3 Clean the air inlets and outlets of the fans 4 Check the air inlet filters of the cabinet Replace when necessary see section Replacing the air filters below Replacing the air filters Check the air filters and replace if necessary see section Losses cooling data and noise on ...

Page 112: ...damage to the equipment can occur 1 Stop the inverter and do the steps in section Precautions before electrical work on page 12 before you start the work 2 Open the inverter cubicle door 3 Extract the inverter module from the cabinet as described in section Replacing the inverter module frames R8i 2 R8i 3 R8i 4 Remove the module cooling fan as described in section Fans below 5 Blow clean dry compr...

Page 113: ...rk 2 Open the inverter cubicle door 3 Extract one inverter module from the cabinet as described in section Replacing the inverter module frames R8i 2 R8i 3 R8i 4 Check the tightness of the busbar connections at the quick connector Use the tightening torque tables in chapter Technical data 5 Clean all contact surfaces of the quick connector and apply a layer of suitable joint compound eg Isoflex To...

Page 114: ...ent is recommended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts Replacing the LCL filter cooling fan R7i WARNING Obey the safety instructions page 11 If you ignore the instructions physical injury or death or damage to the equipment can occur 1 Stop the inverter and do the steps in section Precautions before electrical ...

Page 115: ...ical injury or death or damage to the equipment can occur 1 Stop the inverter and do the steps in section Precautions before electrical work on page 12 before you start the work 2 Open the LCL filter cubicle door 3 Disconnect the fan wiring plug 4 Undo the screw of the fan fastening clip 5 Pull the fan out 6 Install a new fan in reverse order 4 3 5 ...

Page 116: ...s physical injury or death or damage to the equipment can occur 1 Stop the inverter and do the steps in section Precautions before electrical work on page 12 before you start the work 2 Open the cubicle door 3 Disconnect the fan supply wires 4 Undo the fan fastening screws 5 Install a new fan in reverse order 3 4 4 ...

Page 117: ...to the equipment can occur 1 Stop the inverter and do the steps in section Precautions before electrical work on page 12 before you start the work 2 Undo the four fastening screws of the fan assembly plate 3 Disconnect the fan wiring plug 4 Undo the fan fastening screws 5 Disconnect power supply and PE wires 6 Install a new fan in reverse order 2 2 2 2 3 4 4 4 4 ...

Page 118: ...h or damage to the equipment can occur 1 Stop the inverter and do the steps in section Precautions before electrical work on page 12 before you start the work 2 Open the inverter cubicle door 3 Disconnect the wire plug a 4 Remove the two screws holding the fan unit b 5 To free the fan pull it slightly outwards then downwards c 6 Install new fan in reverse order c b a ...

Page 119: ...sical injury or death or damage to the equipment can occur 1 Stop the inverter and do the steps in section Precautions before electrical work on page 12 before you start the work 2 Open the inverter cubicle door 3 Disconnect the fan wiring plug a 4 Remove the locking screws b 5 Pull the fan out along its sliding rails c 6 Install new fan in reverse order c b a ...

Page 120: ...mm The ramp supplied with the inverter is designed for a plinth height of 50 mm the standard plinth height of ABB cabinets Tighten the four fastening bolts of the ramp carefully Extracting the module from the cubicle 1 Stop the inverter and do the steps in section Precautions before electrical work on page 12 before you start the work 2 Open the cubicle door 3 Remove any shrouds that protect the b...

Page 121: ...ure the wires do not catch While pulling on the handle keep a constant pressure with one foot on the base of the module to prevent the module from tipping over Use safety shoes with metal toe cap to avoid foot injury 10 Extend the support legs of the module Keep the legs extended until the module is about to be inserted back into the cubicle 5 5 7a 7a 6 4 8 8 7c 7c 7b 7b 7c max 50 mm 9 10 a b c ...

Page 122: ...the cubicle Also keep a constant pressure with one foot on the base of the module to stabilize the movement 3 Refasten the module fixing screws at the top and reconnect the DC busbars The tightening torque is 70 N m for M12 screws 4 Reconnect the cables X50 fiber optic cables 5 Loosen the module fastening bolts at the base of the module and remove the pull out ramp Flip the module fastening bracke...

Page 123: ...hortens in high ambient temperatures and under heavy loading It is not possible to predict a capacitor failure Capacitor failure is usually followed by a mains fuse failure or a fault trip Contact ABB if capacitor failure is suspected Replacements are available from ABB Do not use other than ABB specified spare parts Reforming the capacitors Reform re age spare part capacitors once a year accordin...

Page 124: ...122 Maintenance ...

Page 125: ...600 2061 550 800 200 0630kW B 2 R8i 45 C 1040 1230 350 630 760 2214 550 800 200 0875kW B 3 R8i 50 C 1445 1710 350 875 1050 3078 440 800 200 1000kW C 3 R8i 50 C 1445 1710 400 1000 1200 3078 440 800 200 The values depend on the fuse ratings 00592517 IN AC Continuous AC output current PN AC Continuous AC output power Imax DC Maximum input current at nominal output power and ambient temperature UN AC ...

Page 126: ... see section Ambient conditions on page 144 Temperature rating curves The load capacity current and power decreases if the ambient temperature exceeds the nominal ambient temperature Temperature rating of types 0100kW A and 0250kW A In the temperature range 40 C 104 F to 50 C 122 F the rated output current is decreased as shown below 30 C 86 F 100 90 80 40 C 104 F 50 C 122 F T 55 C 131 F 15 C 5 F ...

Page 127: ...ve shows the load capacity of inverter types 0315kW B and 0630kW B as a function of ambient temperature The curve is applicable at altitudes below 1000 m 3300 ft T 100 90 40 C 104 F 60 C 140 F 80 50 C 122 F 30 C 86 F 110 15 C 5 F 5 C 41 F 20 C 68 F 0 Nominal ambient temperature ...

Page 128: ...xample1 For inverter types PVS800 57 0100kW A and PVS800 57 0250kW A installed at 1800 m 5900 ft if the maximum ambient temperature is limited to 35 C 95 F the compensated altitude derating factor is 100 8 1 40 35 1 97 or 0 97 Example 2 For inverter types PVS800 57 0315kW B PVS800 57 0630kW B installed at 2100 m 6890 ft if the maximum ambient temperature is limited to 35 C 95 F the compensated alt...

Page 129: ...VS800 57 0500kW A 2 R8i 2 PVS800 104 0250kW A 2 SLCL 16 PVS800 57 0630kW B 2 R8i 2 PVS800 104 0315kW B 2 SLCL 16 PVS800 57 0875kW B 3 R8i 3xPVS800 104 0315kW B 3xSLCL 17 PVS800 57 1000kW C 3 R8i 3xPVS800 104 0315kW B 3xSLCL 17 Inverter type Fuse information Qty Rated current A Bussmann Mersen PVS800 57 0100kW A 3 400 170M5808D PVS800 57 0250kW A 3 1000 170M6814D 6 9URD3PV1000 PVS800 57 0315kW B 3 ...

Page 130: ...0 57 1000kW C 6 800 170M5398 11URD73PA0800 Inverter type Fuse information Qty Rated current A Bussmann PVS800 57 0250kW A 4 400 PV 400AF3 PVS800 57 0315kW B 4 400 PV 400AF3 Inverter type Fuse information Qty Rated current A Bussmann PVS800 57 0250kW A 8 250 PV 250AF2 PVS800 57 0315kW B 8 315 PV 315AF3 PVS800 57 0500kW A 8 400 PV 400AF3 PVS800 57 0630kW B 8 400 PV 400AF3 Inverter type Fuse informat...

Page 131: ...AF3 Inverter type Fuse information Qty Rated current A Bussmann PVS800 57 0500kW A 24 200 PV 200AF2 PVS800 57 0630kW B 24 200 PV 200AF2 PVS800 57 0875kW B 24 250 PV 250AF2 PVS800 57 1000kW C 24 250 PV 250AF2 Inverter type Fuse information Qty Rated current A Bussmann PVS800 57 0500kW A 30 160 PV 160AF2 PVS800 57 0630kW B 30 160 PV 160AF2 PVS800 57 0875kW B 30 200 PV 200AF2 PVS800 57 1000kW C 30 20...

Page 132: ...W A 0630kW B 0875kW A 1000kW A 2 400 A 400 A 3 315 A 355 A 4 250 A 250 A 400 A 400 A 5 200 A 200 A 400 A 400 A 6 160 A 200 A 355 A 355 A 7 160 A 160 A 315 A 315 A 8 160 A 160 A 250 A 250 A 400 A 400 A 9 250 A 250 A 355 A 355 A 10 200 A 200 A 315 A 315 A 11 200 A 200 A 315 A 315 A 12 200 A 200 A 250 A 250 A 13 160 A 160 A 250 A 250 A 14 160 A 160 A 250 A 250 A 15 160 A 160 A 200 A 200 A 16 200 A 20...

Page 133: ...or options G300 and G410 Dimensions of the recommended fuses mm 1 mm 0 0394 in Size Type code A B D E F G H 2 PV AF2 81 91 77 61 M10 9 5 24 3 PV AF3 82 91 92 76 M12 9 5 30 Inverter type Breaker information Qty ABB PVS800 57 0100kW A 4 S804PV S80 Option Breaker G300 S 202 K6 G410 DS201 C6A30 ...

Page 134: ...08 27 87 Inverter type PVS800 57 Width mm H377 H382 2H382 4H382 5H382 8H382 10H382 12H382 15H382 16H382 20H382 0100kW A 1030 1030 0250kW A 1830 1830 2230 0315kW B 1830 1830 2230 0500kW A 2630 2630 3030 3030 3430 3430 0630kW B 2630 2630 3030 3030 3430 3430 0875kW B 3630 3630 4030 4030 4430 4430 1000kW C 3630 3630 4030 4030 4430 4430 Inverter type PVS800 57 Weight kg H377 H382 2H382 4H382 5H382 8H38...

Page 135: ...opening see chapter Dimension drawings Inverter type Heat dissipation 1 Cooling air flow Noise Inverter module cubicles Total air flow 2 kW m3 h ft3 h m3 h ft3 h dB PVS800 57 0100kW A 4 1300 46000 75 PVS800 57 0250kW A 10 2500 88300 3250 115000 753 PVS800 57 0315kW B 10 2500 88300 3250 115000 753 PVS800 57 0500kW A 20 5000 177000 6000 212000 753 PVS800 57 0630kW B 20 5000 177000 6000 212000 753 PV...

Page 136: ...3 8 30 44 N m 2 32 lb ft 0250kW A 4 8 16 0315kW B 4 8 16 0500kW A 8 10 16 20 24 30 0630kW B 8 10 16 20 24 30 0875kW B 16 20 24 30 32 40 1000kW C 16 20 24 30 32 40 Units with MCB protected DC input connections option H377 Inverter type PVS800 57 Photovoltaic switches PE busbar Pcs Max wire size mm2 6 50 stranded cable 6 70 solid cable Tightening torque 3 4 N m 2 2 3 0 lb ft Bolt size Tightening tor...

Page 137: ...315kW B 2 3 PVS800 57 0500kW A 3 4 PVS800 57 0630kW B 3 4 PVS800 57 0875kW B 3 4 PVS800 57 1000kW C 3 4 Inverter type PVS800 57 AC busbars PE busbar Pcs Bolt size Tightening torque Screw Tightening torque 0100kW A 3 M12 or 70 N m 50 lb ft M10 3 8 30 44 N m 2 32 lb ft 0250kW A 3 0315kW B 3 0500kW A 3 0630kW B 3 0875kW B 6 1000kW C 6 Terminals of PVS800 57 0250kW A and 0315kW B Terminals of PVS800 5...

Page 138: ...d by fuses given in fuse tables Types 0250kW A 1000kW C Maximum allowable prospective short circuit current is 50 kA when protected by fuses given in fuse tables When temporary grounding for work is applied the grounding cables are connected to the connecting knobs of the AC and DC busbars and PE of the inverter the maximum allowable prospective short circuit current is decreased to 25 kA 1 s If t...

Page 139: ...Umax DC Types 0100kW A 0250kW A and 0315kW B 1000 V DC Types 0500kW A 0630kW B 0875kW B and 1000kW C 1100 V DC Operational DC voltage range Umppt DC Types 0100kW A 0250kW A and 0500kW A 450 825 V DC Types 0315kW B 0630kW B and 0875kW B 525 825 V DC Type 1000kW C 600 850 V DC Voltage ripple 3 Overvoltage category IEC 62109 IEC 60664 1 2 P PN 90 80 70 60 50 40 30 20 10 0 10 20 30 40 50 60 70 80 10 2...

Page 140: ...00 ppm C 56 ppm F max Constant voltage output Voltage 10 V DC 0 10 V DC 0 5 Full Scale Range at 25 C 77 F Temperature coefficient 100 ppm C 56 ppm F max Maximum load 10 mA Applicable potentiometer 1 kohm to 10 kohm Auxiliary power output Voltage 24 V DC 10 short circuit proof Maximum current 250 mA shared between this output and optional modules installed on the RMIO Analog outputs Two programmabl...

Page 141: ...mum continuous current 2 A rms Insulation test voltage 4 kV AC 1 minute DDCS fiber optic link With optional communication adapter module RDCO Protocol DDCS ABB Distributed drives communication system 24 V DC power input Voltage 24 V DC 10 Typical current consumption without optional modules 250 mA Maximum current consumption 1200 mA with optional modules inserted The terminals on the RMIO board as...

Page 142: ... 6 DI6 7 24VD 8 24VD 11 DIIL 10 DGND2 X23 1 24 V 2 GND X25 1 RO1 2 RO1 3 RO1 X26 1 RO2 2 RO2 3 RO2 X27 1 RO3 2 RO3 3 RO3 Common mode voltage between channels 15 V J1 Test voltage 500 V AC or Jumper J1 settings All digital inputs share a common ground This is the default setting Grounds of input groups DI1 DI4 and DI5 DI6 DIIL are separate insulation voltage 50 V Ground Test voltage 4 kV AC ...

Page 143: ...00 V PVS800 57 0100kW A 97 5 96 5 95 3 PVS800 57 0250kW A 97 6 96 7 95 7 PVS800 57 0500kW A 98 2 97 5 96 5 PVS800 57 0100kW A efficiency PVS800 57 0250kW A efficiency PVS800 57 0500kW A efficiency 96 00 98 00 100 00 88 00 90 00 92 00 94 00 96 00 K 80 00 82 00 84 00 86 00 88 00 450V 600V 800V 80 00 0 25 50 75 100 P Pnom 92 00 94 00 96 00 98 00 100 00 82 00 84 00 86 00 88 00 90 00 92 00 K 450V 600V ...

Page 144: ...630kW B 98 4 97 8 97 3 PVS800 57 0875kW B 98 5 97 8 97 1 PVS800 57 0315kW B efficiency PVS800 57 0630kW B efficiency PVS800 57 0875kW B efficiency 80 00 82 00 84 00 86 00 88 00 90 00 92 00 94 00 96 00 98 00 100 00 0 25 50 75 100 η P Pnom 525 V 675 V 825 V 80 00 82 00 84 00 86 00 88 00 90 00 92 00 94 00 96 00 98 00 100 00 0 25 50 75 100 η P Pnom 525 V 675 V 825 V 90 00 92 00 94 00 96 00 98 00 100 0...

Page 145: ...uropean EURO eta efficiency DC voltage 600 V 750 V 850 V PVS800 57 1000kW C 98 6 97 8 97 4 PVS800 57 1000kW C efficiency Degrees of protection IP42 UL type 2 Protective class Class I IEC 62109 1 90 00 92 00 94 00 96 00 98 00 100 00 Ș 80 00 82 00 84 00 86 00 88 00 0 25 50 75 100 P Pnom 600 V 750 V 850 V ...

Page 146: ...e operating temperature falls below 0 C 32 F cabinet heater option G300 has to be used No frost allowed See section Temperature rating curves 40 to 70 C 40 to 158 F 40 to 70 C 40 to 158 F Relative humidity 5 to 95 Max 95 Max 95 No condensation allowed Maximum allowed relative humidity is 60 in the presence of corrosive gases If the inverter is installed on a site where the relative humidity limits...

Page 147: ...m ABB code 646665324 Busbars Tin plated copper or aluminium Fire safety of materials IEC 60332 1 Insulating materials and non metallic items mostly self extinctive Package Frame Wood or plywood Plastic wrapping PE LD Bands PP or steel Disposal The inverter contains raw materials that should be recycled to preserve energy and natural resources The package materials are environmentally compatible an...

Page 148: ...50 65 450 PVS800 57 1000kW C 650 65 450 Notes The values above do not include the cooling fans of the inverter modules Their power is taken from the solar generator Every additional incoming cubicle increases the auxiliary power consumption by 50 W in PVS800 57 0100kW A PVS800 57 0630kW B and by 25 W in PVS800 57 0875kW B PVS800 57 1000kW C The actual consumption depends on the options installed O...

Page 149: ...Safety of power converters for use in photovoltaic power systems Part 2 Particular requirements for inverters The inverter complies with the standard when the inverter and the photovoltaic array are installed and used inside a closed electrical operating area Then the inverter does not need to comply with subclauses 4 8 2 1 4 8 2 2 4 8 3 2 4 8 3 4 and 4 8 3 5 1b However the inverter complies with ...

Page 150: ...ing low voltage networks 2 The low voltage network is of the TN type grounded 3 The EMC filter option E216 is installed on network side of the low voltage transformer 4 The inverter is installed according to the instructions given in the hardware manual C tick marking C tick marking is required in Australia and New Zealand A C tick mark is attached to the inverter to verify compliance with the rel...

Page 151: ...Dimension drawings 149 12 Dimension drawings Contents of this chapter This chapter contains example dimension drawings of the inverter ...

Page 152: ...150 Dimension drawings Frame R7i 3AUA0000083128 ...

Page 153: ...Dimension drawings 151 AC output 3AUA0000083128 ...

Page 154: ...152 Dimension drawings 3AUA0000083128 One DC input Four DC inputs ...

Page 155: ...Dimension drawings 153 Frame R8i R8i 2 DC inputs option 2H382 or 4 DC inputs option 4H382 3AXD50000016935 ...

Page 156: ...154 Dimension drawings R8i 8 DC inputs option 8H382 3AXD50000016935 ...

Page 157: ...Dimension drawings 155 R8i AC output terminals 3AXD50000016935 ...

Page 158: ...156 Dimension drawings R8i DC terminals of units with 2 DC inputs option 2H382 3AXD50000016935 ...

Page 159: ...Dimension drawings 157 R8i DC terminals of units with 4 DC inputs option 4H382 3AXD50000016935 ...

Page 160: ...158 Dimension drawings R8i DC terminals of units with 8 DC inputs option 8H382 3AXD50000016935 ...

Page 161: ...Dimension drawings 159 R8i Top view of fastening points 1 Two DC inputs option 2H382 four DC inputs option 4H382 2 Eight DC inputs option 8H382 1 2 3AXD50000016935 ...

Page 162: ...160 Dimension drawings Frame 2 R8i 2 R8i 4 DC inputs option 4H382 or 5 DC inputs option 5H382 3AXD50000015007 ...

Page 163: ...Dimension drawings 161 2 R8i 8 DC inputs option 8H382 or 10 DC inputs option 10H382 3AXD50000015007 ...

Page 164: ...162 Dimension drawings 2 R8i 12 DC inputs option 12H382 or 15 DC inputs option 15H382 3AXD50000015007 ...

Page 165: ...Dimension drawings 163 2 R8i AC output terminals 3AXD50000015007 ...

Page 166: ...164 Dimension drawings 2 R8i DC terminals of units with 4 DC input terminals option 4H382 or 5 DC input terminals option 5H382 3AXD50000015007 ...

Page 167: ...Dimension drawings 165 2 R8i DC terminals of units with 8 DC input terminals 8H382 or 10 DC input terminals 10H382 3AXD50000015007 ...

Page 168: ...166 Dimension drawings 2 R8i DC terminals of units with 12 DC input terminals 12H382 or 15 DC input terminals 15H382 3AXD50000015007 ...

Page 169: ...Dimension drawings 167 2 R8i Top view of fastening points 4 DC inputs 4H382 or 5 DC inputs 5H382 8 DC inputs 8H382 or 10 DC inputs 10H382 12 DC inputs 12H382 or 15 DC inputs 15H382 3AXD50000015007 ...

Page 170: ...168 Dimension drawings Frame 3 R8i 3 R8i 8 DC inputs option 8H382 or 10 DC inputs option 10H382 3AXD50000015006 ...

Page 171: ...Dimension drawings 169 3 R8i 12 DC inputs option 12H382 or 15 DC inputs option 15H382 3AXD50000015006 ...

Page 172: ...170 Dimension drawings 3 R8i 16 DC inputs option 16H382 or 20 DC inputs option 20H382 3AXD50000015006 ...

Page 173: ...Dimension drawings 171 3 R8i AC input terminals 3AXD50000015006 ...

Page 174: ...172 Dimension drawings 3 R8i DC terminals of units with 8 DC input terminals option 8H382 or 10 DC input terminals option 10H382 3AXD50000015006 ...

Page 175: ...Dimension drawings 173 3 R8i DC terminals of units with 12 DC input terminals option 12H382 or 15 DC input terminals option 15H382 3AXD50000015006 ...

Page 176: ...174 Dimension drawings 3 R8i DC terminals of units with 16 DC input terminals option 16H382 or 20 DC input terminals option 20H382 3AXD50000015006 ...

Page 177: ...Dimension drawings 175 3 R8i Top view of fastening points 8 DC inputs 8H382 or 10 DC inputs 10H382 12 DC inputs 12H382 or 15 DC inputs 15H382 16 DC inputs 16H382 or 20 DC inputs 20H382 3AXD50000015006 ...

Page 178: ...176 Dimension drawings ...

Page 179: ...Further information More information about ABB products for solar applications on the Internet www abb com solar ...

Page 180: ...Contact us www abb com solar 3AUA0000053689 Rev H EN EFFECTIVE 2014 07 09 ...

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