3-2
MAINTENANCE INTERVALS
INSP
ADJ
Item
Remarks
COOLING SYSTEM
Check coolant level and leakage
●
●
Check radiator cap operation
●
Replace coolant
●
Every two years
Inspect hoses
●
OUTSIDE NUTS AND BOLTS
Refer to “STARTING
Retighten
●
●
AND BREAK-IN” section
in the CHAPTER 1.
AIR FILTER
Clean and lubricate
●
●
Use foam air-filter oil or
Replace
●
equivalent oil
FRAME
Clean and inspect
●
●
FUEL TANK, COCK
Clean and inspect
●
●
BRAKES
Adjust lever position and pedal height
●
●
Lubricate pivot point
●
●
Check brake disc surface
●
●
Check fluid level and leakage
●
●
Retighten brake disc bolts, caliper bolts,
●
●
master cylinder bolts and union bolts
Replace pads
●
Replace brake fluid
●
Every one year
FRONT FORKS
Inspect and adjust
●
●
Replace oil
●
●
Suspension oil “S1”
Replace oil seal
●
FRONT FORK OIL SEAL AND DUST SEAL
Clean and lube
●
●
Lithium base grease
PROTECTOR GUIDE
Replace
●
REAR SHOCK ABSORBER
(After
Inspect and adjust
●
●
rain ride)
Lube
●
●
Molybdenum disulfide grease
Replace spring seat
●
Every one year
Retighten
●
●
CHAIN GUARD AND ROLLERS
Inspect
●
●
SWINGARM
Inspect, lube and retighten
●
●
Molybdenum disulfide grease
RELAY ARM, CONNECTING ROD
Inspect, lube and retighten
●
●
Molybdenum disulfide grease
STEERING HEAD
Inspect free play and retighten
●
●
Clean and lube
●
Lithium base grease
Replace bearing
●
TIRE, WHEELS
Inspect air pressure, wheel run-out,
●
●
tire wear and spoke looseness
Retighten sprocket bolt
●
●
Inspect bearings
●
Replace bearings
●
Lubricate
●
Lithium base grease
After
break-
in
Every
race
Every
third
Every
fifth
As re-
quired
3
1C3-9-32-3A 5/1/06 9:01 AM Page 3
