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Contents

PDM 3600 Instruction Manual

Thermo Fisher Scientific

Viewing Errors After A Sample Run............................................... 2-23

Status Codes...................................................................................... 2-23

Errors When Sampling................................................................... 2-24

Status Codes (Errors) List............................................................... 2-24

Downloading Data............................................................................ 2-25

Using the WinPDM Software..........................................................................3-1

Installing WinPDM ............................................................................ 3-1

Starting WinPDM .............................................................................. 3-3

Exiting the WinPDM Software Application ..................................... 3-5

Starting a Programmed Sample Run ................................................... 3-6

Stopping a Programmed Run .............................................................. 3-9

PDM Display.................................................................................... 3-10

During Programmed Sample............................................................. 3-10

Programmed Start Time Screen ..................................................... 3-10

Starting a Second Sample .................................................................. 3-10

Configuring a Program Shift ............................................................. 3-11

Setting Up Programmed Sample Parameters ..................................... 3-14

Program Shift Setup Problems .......................................................... 3-16

Correcting Shift Setup Problems ....................................................... 3-17

Viewing and Saving Data ................................................................................4-1

Configuring Data Downloading.......................................................... 4-2

Downloading Data.............................................................................. 4-3

Download Graph Screen ..................................................................... 4-7

Dust Data Card Screen ....................................................................... 4-8

Viewing Data Files .............................................................................. 4-9

Viewing an Error File ........................................................................ 4-10

Viewing Status Codes........................................................................ 4-11

Maintenance and Calibration.........................................................................5-1

Removing the Mass Transducer .......................................................... 5-2

Cleaning the Grit Pot.......................................................................... 5-3

Cleaning the Mass Transducer and Sample Lines ................................ 5-5

Performing a Flow Audit..................................................................... 5-9

Cleaning the Cyclone and Inlet Tubing ............................................ 5-11

Auditing the K0 Number .................................................................. 5-15

Auditing the Tilt Sensor.................................................................... 5-17

Periodic Maintenance........................................................................ 5-20

Opening the PDM Case.................................................................... 5-20

Installing the PDM Cover Panel ....................................................... 5-22

Performing Sample Path and Case Leak Checks................................ 5-24

Replacing the Battery Packs............................................................... 5-28

Lubricating the Mass Transducer O-rings ......................................... 5-30

Replacing the Cap Lamp................................................................... 5-31

Chapter 3

Chapter 4

Chapter 5

Содержание 3600 PDM

Страница 1: ...Model 3600 PDM Personal Dust Monitor Part Number 42 009904 8Oct2013...

Страница 2: ...available in all countries Please consult your local sales representative for details TEOM is a registered trademark of Thermo Fisher Scientific Other trademarks are the property of their respective...

Страница 3: ...h all costs prepaid by Buyer Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or replacement P...

Страница 4: ...Y OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCT...

Страница 5: ...her Scientific has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher...

Страница 6: ...al safety hazards that the general operator and service technician must be aware of when operating and servicing the TEOM 3600 PDM The hazards include burn hazards moving parts and pinch hazards and v...

Страница 7: ...s in compliance with EN61326 1 2005 and FCC Part 15 subpart B in reference to electrical emissions and immunity Specifically the equipment meets the requirements shown in the following table Basic Sta...

Страница 8: ...Safety and Equipment Damage Alerts iv PDM 3600 Instruction Manual Thermo Fisher Scientific Sub Test Test Parameter Voltage Dips and Dropouts EN 61000 4 11 2004 100 for 0 5 cycles 100 for 1 cycle 30 f...

Страница 9: ...ientific PDM 3600 Instruction Manual v Equipment Rating The following information can be used to determine the power service requirements of this product Line Voltage 120 V 60 Hz 20 Amp 240 V 50 Hz 10...

Страница 10: ...ent Damage The hazard or unsafe practice could result in property damage if the warning is ignored Safety and Equipment Damage Alerts in this Manual Alert Description DANGER Misusing or mishandling th...

Страница 11: ...scription Equipment Damage DO NOT use acetone to clean any parts of the PDM Equipment Damage When moving the battery pack to access the wire connections be sure to minimize stress on the wires and con...

Страница 12: ...d Equipment Damage Alerts viii PDM 3600 Instruction Manual Thermo Fisher Scientific NIOSH Certification Label This label is affixed to the back of the instrument Only the parts listed should be used i...

Страница 13: ...Sample Run 2 12 Start Sampling Screen 2 13 Exit Screen 2 13 Start Sample Screen 2 14 Starting a Manual Sample 2 14 Starting a Second Sample Run 2 15 Second Sample Screen 2 15 Dynamic Warm Up 2 16 Sto...

Страница 14: ...ms 3 16 Correcting Shift Setup Problems 3 17 Viewing and Saving Data 4 1 Configuring Data Downloading 4 2 Downloading Data 4 3 Download Graph Screen 4 7 Dust Data Card Screen 4 8 Viewing Data Files 4...

Страница 15: ...ring Rebuilding the Cap Lamp 5 36 Performing a Flow Calibration 5 38 Troubleshooting 6 1 Start Up Diagnostics 6 1 Instrument Diagnostics 6 2 Leak Testing 6 4 Sample Path Instrument Plumbing 6 4 Case B...

Страница 16: ......

Страница 17: ...sonal and area monitoring in underground mines or other occupational environments with elevated particulate concentrations The PDM is a wearable device that sets up quickly delivers accurate results r...

Страница 18: ...TEOM 3600 PDM Specifications Flow Rate 2 2 l min 2 5 when calibrated at set point Run Time PDM Minimum of 12 hours Run Time Cap Lamp Minimum of 12 hours while powering with auxiliary connector at 200...

Страница 19: ...3 The PDM battery charger Figure 1 2 is a separate unit that connects to the PDM and provides a charging station as well as communication functions A separate external power cord and communication ch...

Страница 20: ...ading of 5 mg User definable manual and programmed sample collection options based on worker shift lengths Capable of indoor and outdoor use Two independent internal lithium ion battery packs for PDM...

Страница 21: ...well as providing information about internal flows sample inlets and the flow control calculations Chapter 2 Basic Operation describes how to set up the hardware and software for the PDM and provides...

Страница 22: ...onnect the PDM unit to a charger and perform the sample run in a fresh air non explosive environment The system flow schematic provides an overview of the TEOM 3600 PDM s flow connections Figure 1 3 T...

Страница 23: ...ests and Criteria Part III sub section 38 3 T1 T2 T3 T4 T5 T7 Various safety features have been included in the design of the lithium ion battery packs However misusing or mishandling the battery pack...

Страница 24: ...not strike drop or throw the battery packs Do not disassemble or modify the battery packs or the lithium ion batteries located inside the battery packs Do not install the battery packs into the PDM if...

Страница 25: ...ample runs Upon receiving the PDM unit ensure that a TEOM filter is installed in the mass transducer and connect the unit to the charger Figure 2 1 To fully charge the internal lithium ion batteries a...

Страница 26: ...Start Guide Laminated CD ROM containing operating manual WinPDM software Quick Start Guide and Adobe reader Instructional Video While the PDM may be used as a stand alone device many of its features r...

Страница 27: ...ming the first sample run Charging must be completed in a fresh air environment 1 Locate the PDM charger and its power cord attach the power cord to the back of the charger and then install the charge...

Страница 28: ...nector Figure 2 4 and Figure 2 5 Figure 2 4 Setting the charger connector onto the unit Figure 2 5 Locking in the PDM charger connection 4 Install the 15 pin connector of the communications power cabl...

Страница 29: ...Flashing red Indicates a problem with the charger or the connection Figure 2 6 Charger LEDs 7 Allow the PDM unit to remain connected to a charger for approximately 6 hours to fully charge the internal...

Страница 30: ...the tapered element TE but the filter must be changed after each shift 1 Locate the TE handle on the left side of the PDM and slide the handle all the way to the right to unlock the mass transducer a...

Страница 31: ...b of the filter exchange tool The tines of the lower fork should straddle the hub of the filter base Figure 2 9 and Figure 2 10 Figure 2 9 Filter tool Figure 2 10 Removing the TEOM filter with the fil...

Страница 32: ...filters so that the filter disk lies between the fork and the upper tab of the tool and the hub of the filter lies between the tines of the fork Figure 2 12 Do not touch the filter with your fingers F...

Страница 33: ...e function However during the warmup time and sampling cycle the PDM will continue to activate its LED display until the sample run ends At the end of the sample run after 30 seconds of inactivity the...

Страница 34: ...Basic Operation PDM Display 2 10 PDM 3600 Instruction Manual Thermo Fisher Scientific Figure 2 17 PDM display...

Страница 35: ...n Start Sample screen Warming screen Sampling Complete Screen 1 Start Sample screen First Sample Screen 1 First Sample Screen 3 Reset Sample 2 screen First Sample Screen 2 Stop Sampling screen View Er...

Страница 36: ...PDM Personal Dust Monitor and the unit s serial number 0104 Ver X XX This field contains the version number X XX of the system firmware A B action menu Press the A and the B button at the same time to...

Страница 37: ...ay Press the A button to reactivate the LED display and to bring up the Idle screen or the Sampling Complete Screen 1 if the sample run is complete Figure 2 21 Start sampling screen The Start Sampling...

Страница 38: ...tion of the manual sample run From the Start Sample screen users can begin a manual sample run when a PC is not available or when a manual sample is desired If the conditions change or the employees m...

Страница 39: ...26 Figure 2 26 Reset Sample 2 screen 2 In the Reset Sample 2 screen press the A button to begin a second manual sample run The second manual sample run will begin immediately after pressing the A butt...

Страница 40: ...for the second sample run During the sampling run the PDM will run automatically until the sample cycle ends At the end of the sample run after 30 seconds of inactivity the PDM will turn off its LED d...

Страница 41: ...Second Sample Screen 1 Sampling Complete Screen 2 View Errors Screen 2 Error Screen 2 Figure 2 28 Screen hierarchy during a two sample run The user can stop a manual sample run using the Stop Samplin...

Страница 42: ...ing screen press the A button Stop Sampling option to stop the manual sample run and display the Idle screen Users can stop the unit either during the warm up time or during a manual sample run 1 In t...

Страница 43: ...e application Chapter 4 Warming 028 07 This field contains the time countdown minutes seconds of the PDM unit s warmup time duration before the unit starts a first primary sample run At the end of the...

Страница 44: ...ercnt of exposure limit is the percentage of exposure limit for the first primary sample run Figure 2 32 First Sample Screen 2 The First Sample Screen 3 Figure 2 33 displays a bar graph of the mass co...

Страница 45: ...y at the end of the sample run the PDM will turn off its LED display Press the A button to reactivate the LED display and to bring up the Sampling Complete Screen 1 Figure 2 35 The Second Sample Scree...

Страница 46: ...on on errors After 30 seconds of inactivity in the Sampling Complete Screen 1 the PDM will turn off its LED display Press the A button to reactivate the LED display The TEOM 3600 PDM monitors its perf...

Страница 47: ...e Stop Sampling screen 3 In the Stop Sampling screen press the B button to display the View Errors screen Figure 2 37 4 In the View Errors screen press the A button to display the Errors screen Figure...

Страница 48: ...screen The E will remain for the duration of the sample run If a new status error is flagged the E will start blinking again until the new error is viewed Below is a list of the status codes that can...

Страница 49: ...It is designed to indicate that an event has occurred that may invalidate the current sample run CPU fault The PDM unit has detected a problem with its internal CPU board Power low The PDM unit has de...

Страница 50: ...it s serial number 0104 the word ERRORS and the date of the sample run 07 12 08 7 The Download Graph screen will display 8 When in the Download Graph screen you can view various graphs of the logging...

Страница 51: ...e with the PDM unit s serial number 0104 and the date of the sample run 08 13 08 Note If two samples are run in a 24 hour period both files will have the same name Rename one before saving 12 If you d...

Страница 52: ......

Страница 53: ...starting a primary sample run using the keys on the TEOM 3600 PDM This section explains how to locate and load the WinPDM communication software onto your personal computer PC System requirements for...

Страница 54: ...age 5 The InstallShield Wizard screen with a License Agreement message will display Accept the terms of the license agreement then select the Next button 6 The InstallShield Wizard screen with a Custo...

Страница 55: ...the charger and establishing communications 1 Connect the PDM unit to its charger and the charger to your PC Chapter 2 Make sure both are on 2 Ensure that the charger and PDM are connected Chapter 2...

Страница 56: ...en the PDM and the PC is successful the unit s serial number will display in the top right hand corner of the screen Figure 3 3 Connect screen 6 If the connection is not successful or if there is no i...

Страница 57: ...complete users can disconnect the PDM and exit the WinPDM software 1 When in the PDM COM1 screen select the Done button located in the bottom right hand corner of the screen The WinPDM Main screen wi...

Страница 58: ...he PDM are both functioning correctly 2 Start the WinPDM software application 3 When in the PDM COM1 screen select the Program Shift button located on the left hand side of the screen under the Progra...

Страница 59: ...nPDM software application and disconnect the PDM unit from its charger If you leave the PDM connected to the charger the PDM COM1 screen will display the Start Time date and time on the screen Figure...

Страница 60: ...Using the WinPDM Software Starting a Programmed Sample Run 3 8 PDM 3600 Instruction Manual Thermo Fisher Scientific Figure 3 7 Warming Figure 3 8 Running...

Страница 61: ...the sample run using the WinPDM software 1 Connect the PDM unit to its charger and the PC and ensure that the charger and the PDM are both functioning correctly 2 Start the WinPDM software application...

Страница 62: ...will not be able to display a different firmware screen when the Programmed Start Time screen is visible on the PDM unit Figure 3 10 Programmed start time PDM screen The Programmed Start Time screen c...

Страница 63: ...le screen will display Note After 30 seconds of inactivity in the Reset Sample 2 screen the PDM will automatically display the First Sample Screen 1 When in the Program Shift screen Figure 3 12 you ca...

Страница 64: ...st have an entry Figure 3 13 For example N A can be used if a field is not required Figure 3 13 Field Entry Error screen The instrument stores the field information from the last programmed shift This...

Страница 65: ...djusts when the sample time is set 8 Sample Duration This field contains the time duration hh mm of the sample run 9 Type of Sample select one This field contains the sampling type of the sampling run...

Страница 66: ...ntractor code 3 Contractor Code the name of the mine where the PDM unit will be sampling 4 Mine Name and the company name 5 Company Name 3 Enter the start date and time that you want the PDM unit to b...

Страница 67: ...menu Figure 3 16 to select the average expected ambient temperature range that will occur at the site where the PDM unit will run its programmed sample The average expected temperature range should no...

Страница 68: ...M unit will begin its sample run and the PDM COM1 screen will display a Running message on the screen When the sample run has completed the WinPDM PDM COM1 screen will display a STOP message on the sc...

Страница 69: ...ample during warm up a sample could be redesignated from one wearer ID to another wearer ID on a different MMU and a different occupation 3 Change the sampling parameters in that section or sections a...

Страница 70: ......

Страница 71: ...ning a primary sample run the PDM unit will log data points based on a pre programmed logging template After you have performed a primary or programmed sample run you must use the WinPDM software and...

Страница 72: ...me and date hh mm ss weekday mm dd yyyy ending time and date hh mm ss weekday mm dd yyyy and size of the data file Bytes Each time that you perform a sample run the PDM unit logs the sample data and d...

Страница 73: ...harger and the charger to the PC Ensure that the charger and the PDM are both functioning correctly 2 Start the WinPDM software application and select the Download Sample button 3 When in the Download...

Страница 74: ...600 Instruction Manual Thermo Fisher Scientific Figure 4 4 Download Data screen with progress bar 5 If the PDM unit encountered any status conditions errors during the sample run the Error List screen...

Страница 75: ...Download Graph screen will display Figure 4 6 Figure 4 6 Download Graph screen 8 When in the Download Graph screen you can view various graphs of the logging parameters that were recorded during the s...

Страница 76: ...utton to print a paper record of the sample run This hard copy record will display the data entered when the sample run was first programmed and the data results that were recorded Figure 4 7 Dust Dat...

Страница 77: ...o samples are run in a 24 hour period both files will have the same name Rename one before saving 12 Select the Save button to save the data file 13 The PDM COM1 screen will display When in the PDM CO...

Страница 78: ...electing those logging parameters from the Downloaded Logging Parameters drop down menu When in the Download Graph screen you also can display and print the Dust Data Card save the information or exit...

Страница 79: ...the desired folder Using a spreadsheet program such as Microsoft Excel open the data file Figure 4 11 At the top of the data file will be the data entered into the Program Shift screen when you first...

Страница 80: ...The error file format is a comma separated value csv text file format Using a spreadsheet program such as Microsoft Excel open the error file Figure 4 12 The error file will contain the time that the...

Страница 81: ...wnloaded in the WinPDM folder The error file format is a comma separated value csv text file format Using a spreadsheet program such as Microsoft Excel open the data file Figure 4 13 You can locate th...

Страница 82: ...Viewing and Saving Data Viewing Status Codes 4 12 PDM 3600 Instruction Manual Thermo Fisher Scientific Figure 4 13 Data file with status codes...

Страница 83: ...h use or as necessary Clean the grit pot Clean the grit pot after each use or as necessary Clean the mass transducer and sample lines Replace the TEOM filter Section 2 and clean the mass transducer ar...

Страница 84: ...lines require the mass transducer to be removed from the unit 1 Locate the TE handle on the left side of the PDM and slide it all the way to the right to unlock the mass transducer Figure 5 1 Figure...

Страница 85: ...t side of the transducer toward the center of the PDM and pushing it in until it seats firmly in place Figure 5 3 and Figure 5 4 Figure 5 3 Mass transducer Figure 5 4 Mass transducer top view 4 Pull t...

Страница 86: ...er 2 Locate the grit pot on the right hand side of the PDM unit Figure 5 5 Figure 5 5 Remove the grit pot retaining ring 3 Gently remove the grit pot from the nozzle 4 Use canned air to clean the insi...

Страница 87: ...nozzle Use an alcohol swab to clean the inside and outside surfaces of the plastic nozzle Figure 5 7 Figure 5 7 Plastic nozzle 6 Reinstall the grit pot and mass transducer The mass transducer and sam...

Страница 88: ...ne 2 Remove the mass transducer from the PDM unit and remove the TEOM filter from the mass transducer 3 Use canned air then an alcohol swab to clean all surfaces of the mass transducer 4 Use canned ai...

Страница 89: ...Sample Lines Thermo Fisher Scientific PDM 3600 Instruction Manual 5 7 Figure 5 9 Clean the bell shaped inlet with a swab and air Figure 5 10 Clean the bell shaped inlet with air Do Not blow air into t...

Страница 90: ...o Fisher Scientific 5 Direct a stream of air through the end of the sample line removed from the cap lamp and through the sample nozzle on the cap lamp Figure 5 11 and Figure 5 12 Figure 5 11 Direct a...

Страница 91: ...orm a flow audit on the unit once per month or as necessary Tool and materials needed for this procedure Flow meter Flow audit tubing adapter 1 Disconnect the sample line from the cap lamp 2 Install o...

Страница 92: ...imary sample run on the PDM unit see Chapter 2 6 Wait 10 minutes to allow the flow rate to stabilize then check the flow rate reading on the flow meter 7 Ensure that this value matches the 2 2 lpm flo...

Страница 93: ...the sample line from the cap lamp 3 Remove the grit pot from the PDM unit and ensure that the grit pot and its plastic outlet are clean Refer to Cleaning the Grit Pot earlier in this chapter 4 Locate...

Страница 94: ...ual Thermo Fisher Scientific 5 Remove the top cyclone plate Figure 5 17 from the cyclone inlet assembly Figure 5 18 Clean the cyclone inlet with an alcohol swab then direct a stream of air into the in...

Страница 95: ...heck the cyclone inlet assembly plate gasket for signs of wear or damage and replace the gasket if necessary Seal Replacement Kit 59 009961 8 Using the small flat head screwdriver remove the four scre...

Страница 96: ...ir up through the inlet tubing Figure 5 21 Figure 5 21 Cleaning inlet tubing 11 Using an alcohol swab clean the end of the inlet tubing 12 Install the inlet tubing gasket onto the end of the inlet tub...

Страница 97: ...ould be placed upright while the frequency is stabilizing and after each weight is added See Figure 5 27 for position 1 Connect the PDM unit to its charger and start the WinPDM software 2 When in the...

Страница 98: ...n Manual Thermo Fisher Scientific Figure 5 23 Prompt to add weight 5 The computer will prompt to add four more weights Add each weight consecutively as shown in Figure 5 24 Figure 5 24 Add filters 6 A...

Страница 99: ...Figure 5 25 K0 audit passed prompt The tilt sensor should be audited once a year 1 Connect the PDM unit to its charger and start the WinPDM software 2 When in the PDM COM1 screen select the Tilt Audi...

Страница 100: ...nual Thermo Fisher Scientific Figure 5 26 Tilt Audit screen 3 The instrument could take up to 45 minutes to stabilize the TE frequency 4 When stable the computer will prompt to position the instrument...

Страница 101: ...trument on the right side mass transducer as shown in Figure 5 28 Figure 5 28 Position the instrument on the right side 6 When prompted position the instrument on its battery connector as shown in Fig...

Страница 102: ...Performing a flow calibration WARNING Do not operate the TEOM 3600 PDM if its case is damaged or otherwise compromised CAUTION TEOM 3600 PDM maintenance should only be performed by trained authorized...

Страница 103: ...ble 2 Using the Phillips screwdriver remove the screw from location 12 first Figure 5 31 Next in order remove screws from locations 14 13 11 and 10 Finally remove the remaining screws in any order of...

Страница 104: ...must perform a case leak check after reassembling the case 1 Inspect the gasket and sealing surface to ensure they are clean and free of defects Replace the gasket if necessary Seal Replacement Kit 59...

Страница 105: ...screw into either location 3 or 4 and tighten lightly Then torque the screws to 6 in lbs respectively on location 1 and 2 5 Install the remaining screws into the front panel to get them started in a c...

Страница 106: ...check suction cup and sample line plug WARNING Whenever the PDM case is opened for maintenance you must perform a case leak check after reassembling the case 1 Disconnect the sample line from the cap...

Страница 107: ...f the leak check fails refer to the Troubleshooting section for information about leak failures 5 After the sample path leak check passes select the Leak Check Case button A Warning Confirmation scree...

Страница 108: ...her Scientific Figure 5 39 Battery compartment vent Figure 5 40 Leak check suction cup installed on battery vent 7 The Calibrate Audit screen will display with a Performing case check message The PDM...

Страница 109: ...ith a passed message 8 If the leak check passes remove the case leak check suction cup from the battery compartment vent and remove the case leak check suction cup from the sample line Return to norma...

Страница 110: ...1 for a comprehensive list of cautions and warnings for the battery pack assemblies Note This procedure requires removal of the front panel of the unit While the case is disassembled you should check...

Страница 111: ...re 5 44 Removing the battery connector 4 Carefully remove the other battery pack B from the case and remove the connector 5 Inspect the battery packs and the PDM unit s case for damage 6 Install two n...

Страница 112: ...fic for further information Do not dispose of the battery packs in fire or heat 13 Perform a sample line leak check and a case leak check If it becomes difficult to install the mass transducer lubrica...

Страница 113: ...m a leak check If the camp lamp assembly malfunctions the entire cap lamp assembly should be replaced Tool materials needed for this procedure Phillips screwdriver Small flat head screwdriver 7 64 inc...

Страница 114: ...7 Removing screws from top cyclone plate Figure 5 48 Cyclone inlet screws 4 2 Remove the top cyclone plate from the cyclone inlet assembly 3 Using the 7 64 inch hex wrench remove the three remaining h...

Страница 115: ...Figure 5 50 Figure 5 50 Red power supply wire 6 Remove the small blue connector that is attached to the red power line on the cap lamp assembly side of the wire Figure 5 51 Note There is a small plas...

Страница 116: ...ap Lamp 5 34 PDM 3600 Instruction Manual Thermo Fisher Scientific Figure 5 52 Insulation removed to expose wiring 8 Locate the cap lamp assembly s black return wire that is connected to the terminal b...

Страница 117: ...lone plate to the PDM unit using the three screws that were removed earlier 13 Reinstall the top cyclone plate to the bottom cyclone plate using the four screws that were removed earlier 14 Insert the...

Страница 118: ...clone area to cover the wiring underneath 19 Install the PDM cover plate refer to the instructions earlier in this chapter for information on opening the case 20 Turn on the cap lamp to ensure that it...

Страница 119: ...Allen head screws that are securing the bezel ring to the housing 2 Remove and replace headpiece lens and or headpiece gasket as required 3 To remove LED assembly unplug and replace as required 4 To r...

Страница 120: ...k 0 028 inch orifice or red with black stripe o Yellow 0 033 inch orifice or red 1 Install a new TEOM filter 2 Disconnect the sample line from the cap lamp 3 Perform a leak check of the sample line 4...

Страница 121: ...e Connect flow meter to cap lamp tube inlet message when the flow calibration can begin 7 Install the tubing adapter into the sample line Figure 5 57 8 Install the other end of the tubing adapter into...

Страница 122: ...flow rate reading from the flow meter into the No Restriction lpm white box Wait 2 3 minutes to ensure the flow meter is stable 12 Select the Apply button The PDM unit will begin the flow calibration...

Страница 123: ...r the Orifice 1 flow rate from the flow meter typically 2 0 lpm 18 Select the Apply button The PDM unit will continue the flow calibration routine and will display a Please wait gathering data message...

Страница 124: ...will continue the flow calibration routine and will display a Please wait gathering data message on the Flow Calibration screen 25 The PDM unit will perform the remainder of the flow calibration routi...

Страница 125: ...ance TE Not Present is most likely caused by a missing mass transducer Installing a mass transducer will clear this error condition A Programmed Shift or Primary Sample Run WILL NOT start if a DIAGNOS...

Страница 126: ...Diagnostics AIR TEMP FAILURE AIR TEMP AMBIENT PRES FAILURE AMBIENT PRES AMBIENT TEMP FAILURE AMBIENT TEMP CLOCK FAILURE CLOCK DIFFERENTIAL PRESSURE DIFFERENTIAL PRESSURE FREQUENCY FAILURE FREQUENCY NO...

Страница 127: ...nstall Mass Transducer RH SENSOR Defective Sensor Contact TFS service RH TEMP Defective Sensor Contact TFS service TE TEMP Defective Disconnected Sensor Confirm Mass Transducer installed FLOW RATE VOL...

Страница 128: ...mp Contact TFS service TILT Z Defective Component Contact TFS service BATTERY VOLTS Charger Off Battery Low Charger Defective Battery Defective Turn Charger On Charge Battery Change Charger Change Bat...

Страница 129: ...ing Leak Testing Thermo Fisher Scientific PDM 3600 Instruction Manual 6 5 Mass transducer o rings need grease torn or damaged Cyclone gasket screws not tight gasket damaged metal plates damaged Top cy...

Страница 130: ...es of a leaking battery compartment in order of most likely to cause a leak Case screws screws missing not tightened to 6 in lbs per the sequence shown in the following illustration Front Cover cracke...

Страница 131: ...Kit 113326 00 Charger Parts Interface assembly charger PDM 55 010924 0001 Cable RS232 m f 10 ft 07 000587 Fuse 2A time delay 04 003268 Cord power detachable for charger input power 07 000593 Charger a...

Страница 132: ...tion Part Number PDM 3600 Training Videos 59 011567 Tools Filter tool assembly PDM 55 009885 Tool hex key 7 64 ball end 30 009908 Tool hex key 2 5 mm ball end 30 009907 K0 audit kit 59 010020 Flow cal...

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