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Maintenance

Rhino

43/54

TROUBlESHOOTING

Unit lacks power

Engine not properly warmed up.

Idle before operating to achieve operating
temperature.

Restricted fuel hose.

Clean or replace fuel hose.

Low hydraulic oil level.

Add hydraulic oil.

Plugged hydraulic filter.

Replace.

Leaking exhaust manifold gasket.

See your authorized service dealer or engine
distributor.

Engine RPM too low.

Check throttle linkage for proper actuation.
Check full speed.

Defective Aneroid control line.

See your authorized service dealer or engine
distributor.

Dirty fuel filter.

Replace.

Dirty fuel injectors. (Diesel only)

Service or replace.

Injection pump drawing in air.
(Diesel only)

Check fuel lines or replace.

Too much oil in crankcase.

Drain, fill to proper level.

Air filter dirty.

Clean and/or replace.

Injection pump out of time.

See your authorized service dealer or engine
distributor.

Faulty hydraulic pump or drive
motor.

Test hydrualic pressure for 500psi at full load
on drive motor with engine at full RPM.

Check charge pressure 220-260 psi with
engine at full RPM.

Replace pump if pressure is not in specified
range in hydraulic motor circuit.

Check drive motors case, drain flow .5GPM
max. drum, tires blocked, engine running.

Improper type of fuel.

Use proper fuel.

Excessive mud or debris build-
up.

Clean/pressure wash.

Below normal engine temperature

Remove and check thermostat.

Improper valve clearance.

See your authorized service dealer or engine
distributor.

Unit won’t steer.

Cylinder leaking.

Replace hydraulic cylinder.

Piston rod bent.

Replace hydraulic cylinder.

Missing hydraulic cylinder pin.

Replace.

Kinked or broken hoses.

Replace.

Low hydraulic fluid.

Add fluid.

Faulty hydraulic pump.

Check hydraulic steering circuit for maximum
pressure of 2,300 psi at full RPM. Replace or
repair by authorized service center.

Содержание Rhino 43 Series

Страница 1: ...Rhino TM Vibratory Dirt Roller Operator Manual Rhino 43 54 REVISION A 10 2011 P N 56957 Models SD 43 SD 54 PD 43 PD 54 PDB 43 PDB 54 ...

Страница 2: ...ight Built Products From A Right Built Company Right Built means tough reliable easy to use machines that lower lifetime costs They re designed to be reliable productive operator friendly and serviceable always with the end user in mind ...

Страница 3: ...um Scrapers 29 Cleaning 29 Eccentrics 29 Visual Inspection 30 Mounting Dismounting the Machine 30 Starting the Machine 30 Cold Weather Starting 30 To Operate 31 Operation on Slopes 31 Forward Reverse Neutral 31 Shutting the Machine Off 31 Parking the Machine 32 Safety Features 32 Seat 33 Steering Controls 33 Operator Controls 34 Gauges 35 Lights 35 Air Cleaner 35 Compaction Tips 36 Locking Bar 36 ...

Страница 4: ...mission Regulation Engine RPM 51 Fuel Injectors 51 Test Fuel Injection Nozzles 52 Fuel Tank Fuel Lines 52 Hydraulic Hoses Connections 53 Forward Reverse Neutral Adjustment 53 Neutral Interlock 53 Control Cables Forward Reverse Throttle Blade 54 Eccentrics Eccentric Housing Oil 54 Charge System 55 Panel Fuse 20 Amp 55 Engine Installation Guidelines 55 Engine Mounting 55 Hardware 55 Loctite Scrapers...

Страница 5: ...paid return thereof to location designated specifically by the Manufacturer Product returns not shipped prepaid or on an economical transportation basis will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer to repair defective units with reimbursement for expenses except labor and be reviewed with the Manufacturer prior to repair A Warranty Evaluation F...

Страница 6: ...Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 1 585 229 5141 Fax 1 585 229 2363 Foreword Please enter the following data This will help expedite any service or warranty work 1 Machine Type ________________________________________________________ Machine S N _________________________________________________________ 2 Engine Type _____________________________...

Страница 7: ... Stone Construction Equipment Inc 1 Introduction ...

Страница 8: ...es infinitely variable speed control from 0 to 4 mph The eccentric delivers a centrifugal force sufficient to compact all types of soil Superior vibration isolation to the operator is achieved by mounting heavy duty shock mounts between the eccentric and support frames The following instructions were compiled to provide you information on how to obtain long and trouble free use of the roller Perio...

Страница 9: ... Stone Construction Equipment Inc 2 Technical Data ...

Страница 10: ... Kubota 49 8 66 8 hp Kubota 49 8 66 8 hp Kubota 49 8 Operating Speed RPM Hz 2200 36 7 2200 36 7 2200 36 7 Fuel Capacity gal l 20 gal 75 7 20 gal 75 7 20 gal 75 7 Steering Power Power Power Frame Articulating Oscillating Articulating Oscillating Articulating Oscillating Drive System Positraction Positraction Positraction Eccentric Drive Hydrostatic Hydrostatic Hydrostatic Cooling Water Water Water ...

Страница 11: ...hp Kubota 49 8 66 8 hp Kubota 49 8 66 8 hp Kubota 49 8 Operating Speed RPM Hz 2400 40 2400 40 2400 40 Fuel Capacity gal l 20 gal 75 7 20 gal 75 7 20 gal 75 7 Steering Power Power Power Frame Articulating Oscillating Articulating Oscillating Articulating Oscillating Drive System Positraction Positraction Positraction Eccentric Drive Hydrostatic Hydrostatic Hydrostatic Cooling Water Water Water Park...

Страница 12: ...es Service Parking Hydrostatic Automatic spring applied Recommended Fuel Diesel fuel blend meeting ASTM D975 or EN 590 Premium diesel fuel conditioner is also recommended Electric 12 Volt system battery BCI group 34 770 CCA 90 amp charge system Hydraulic Oil Mobilfluid 424 Capacity 20 gallons 76 liters Engine Oil SAE 15W 40 API CG 4 or API CF 4 3 5 gallons 13 2 liters Engine Coolant 50 50 Mixture ...

Страница 13: ...F 8 4 08 1 2 8 9 10 3 12 13 14 15 4 5 6 7 1 Keyswitch 2 Throttle 3 Horn 4 E Stop Button 5 Vibe Button 6 Control Lever 7 Blade Lever Option 8 Panel Fuse 9 Hourmeter 10 Engine Pre Heat Lamp 11 Engine Temperature Gauge 12 Engine Oil Pressure Gauge 13 Engine Warning Light 14 Voltmeter 15 Parking Brake Light ...

Страница 14: ...d Level Meter Calibration Date August 6 1997 Meter Type Simpson Model 886 2 Type 2 Test Date August 6 1997 Test Conditions Temperature 70 Fahrenheit 20 Celsius Ambient Sound 60 dba Slow Mode Soil Condition Silts and Clays Moisture Limit N A Engine Speed 2 500 RPM 41 Hz Frequency 2 100 VPM 34 Hz Test Site Honeoye New York USA Sound Level at Operator Position 93 dba Without Vibe 93 dba With Vibe ...

Страница 15: ...15 Technical Data RhinoTM 43 54 MACHINE DIMENSIONS RHINO 43 Dimensions indicated in inches 124 97 124 97 136 97 76 76 76 ...

Страница 16: ...16 Technical Data RhinoTM 43 54 MACHINE DIMENSIONS RHINO 54 Dimensions indicated in inches 124 97 124 97 136 97 76 76 76 ...

Страница 17: ...17 Stone Construction Equipment Inc 3 Health Safety ...

Страница 18: ...llowing rules are observed Failure to do so may result in serious injury or death 1 2 3 4 5 6 7 8 9 10 11 12 13 Safety Decals 1 55128 Decal Danger Fuel Flammable 8 55212 Decal Tie Down Only 2 55149 Decal Wear Ear Protection 9 55416 Decal Warning Hydraulic Breather Cap 3 55215 Decal Caution Pinch Point 10 55371 Decal Caution Hot Surfaces 4 55565 Decal Safety Instructions 11 55422 Decal Caution Mobi...

Страница 19: ...on to safety messages in this manual This notation appears before warnings in the text It means that the step that follows must be carried out to avoid the possibility of personal injury or death These warnings are intended to help the technician avoid any potential hazards encountered in the normal service procedures We strongly recommend that the reader takes advantage of the information provide...

Страница 20: ...pass seat interlock or neutral interlock or engine will start with safety interlocks bypassed Start engine only from operator s station with control lever in neutral WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or ea...

Страница 21: ...ment can cause serious personal injury When performing service refer to Operator s Manual for hose identification and connections Pressurized release of fluids from hydraulic system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands Slowly loosen cap to first stop to relieve pressure before removing com pletely Escaping hydraulic fluid under pr...

Страница 22: ... the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks exist repair immediately Never operate this equipment in an explosive atmosphere Starting fluid ether is highly flammable do not use or an explosion or fire may result PREPARE FOR EMERGENCIES Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbe...

Страница 23: ...ting in loss of water and creation of hydrogen gas Rising battery temperature and vigorous gassing are clear indications of excessive charging which may reduce battery life So called FAST also known as High Rate or Boost chargers should be used with caution Do not use a fast charger for more than 30 minutes on any battery In very cold weather a discharged battery may freeze Never charge a frozen b...

Страница 24: ...ies If used correctly they will provide an effective and safe means of compaction and meet the appropriate performance standards It is essential that the driver operator of the machine is adequately trained in its safe operation be authorized to drive it and have sufficient knowledge of the machine to ensure that it is in full working order before being put to use ...

Страница 25: ...25 Stone Construction Equipment Inc 4 Operation ...

Страница 26: ...ion However extra care during the first 50 hours of operation will result in more satisfactory long term machine performance and cost of ownership Do not exceed 50 hours of operation before conducting the break in first service See First Service 50 Hours in the Maintenance Section Run engine at full throttle Run engine under load DO NOT overload the engine Idle engine 3 minutes before stopping DO ...

Страница 27: ...at normal operating temperature of 105 C 221 F 2 Watch coolant temperature gauge Do not place engine under full load until it is properly warmed up The normal engine coolant temperature range is 82 94 C 180 202 F NOTE It is good practice to operate the engine under a lighter load and at lower speeds than normal for the first few minutes after start up FUEL Be sure to use a strainer when filling th...

Страница 28: ...her cap when cool enough to touch with bare hands Slowly loosen cap to relieve pressure before removing completely Check the hydraulic oil level Use the sight gauge located on the hydraulic tank A 1 4 1 2 air bubble will be seen at the top of the gauge showing the fluid level For satisfactory operation the following oil conditions apply 1 Accurate level readings can be checked only when the fluid ...

Страница 29: ...y 1 Tires are properly inflated 2 Lug nuts are in place and tight 190 ft lbs 140 Nm DRUM SCRAPERS Clean and inspect daily to prevent excess mud and debris from building up Replace if missing or worn Pad drum scrapers are adjustable see Maintenance section CLEANING Dirt and mud built up will reduce machine performance and or cause failures Use pressurized water to remove dirt and mud Clean and insp...

Страница 30: ...acing the operator s seat DO NOT jump from machine or personal injury may occur STARTING THE MACHINE Operator must always be seated and seat belt must be worn Forward reverse must be in NEUTRAL position Throttle should be set at idle Turn key clockwise to preheat position until preheat lamp turns off Turn key clockwise until the engine cranks over Release the key when the en gine starts DO NOT cra...

Страница 31: ...ater than 15 degrees or tip ping may occur resulting in personal injury FORWARD REVERSE NEUTRAL The forward reverse lever should be aligned with NEUTRAL on the console when the roller is not moving forward or backward and the engine is running The neutral interlock switch should not allow the engine to start unless forward reverse lever is in neutral SHUTTING THE MACHINE OFF Always obey the follow...

Страница 32: ...roller is moving neither forward nor backward with the engine running Seat Interlock Seat interlock is controlled by a switch operated by the weight of the operator on the seat The engine cannot be started unless operator is firmly seated facing forward Seat belts MUST ALWAYS be worn ROPS FOPS The roller is equipped with a roll over protection structure ROPS and a falling object protection structu...

Страница 33: ...ment The seat backrest is adjustable for angle sitting in the seat turn the backrest adjustment knob clockwise to recline or counter clockwise to straighten backrest angle Seat Movement The operator is able to adjust the seat in the fore aft direction by actuating lever and sliding seat to desired position then releaseing lever to lock the seat into position Seat Belt The seat is fitted with a sea...

Страница 34: ...engine and machine immedi ately Vibe Button Item 5 Technical Data Use to turn vibe ON OFF Machine vibration is accomplished by directing the pump flow to the hydraulic motor on the eccentric shaft To start vibration Push button to initiate vibration ON To stop vibration Push button Control Lever Item 6 Technical Data Controls forward or reverse direction and speed Once the engine is at run speed m...

Страница 35: ...l operating range Voltmeter Item 14 Technical Data Displays machine operating voltage Normal range is 12 14 volts Parking Brake Light Item 15 Technical Data Light illuminates when parking brake is applied Gauges IMPORTANT Any time an electric gauge or meter does not register correctly replace it with a new one Do not attempt to repair it Lights Check warning light and parking brake light before st...

Страница 36: ...eights Use properly rated ramps chains transportation equipment etc When loading roller use proper loading equipment and procedures Failure to do so may result in personal injury and or machine damage It is recommended to chock drum and also use locking bar to prevent articulation during transport To protect paint at tie down points use plastic covering on tow cables chains or other means of prote...

Страница 37: ...the following 1 Control Lever is in the Neutral Position 2 Ignition Key has been Removed 3 Locking bar is in position to prevent the front and rear frames from articulating randomly Suggested method for securing roller to trailer bed truck Tie downs are not intended for lifting purposes Equipment is equipped with front and rear tie down points for shipping purposes Use only these tie downs to secu...

Страница 38: ...de of this washer Thread the bolt finger tight into the wheel motor to the bottom of the hole Now tighten the nut against the washer until the brake is compressed and released This should require about 44 ft lbs torque Do not torque the bolt Be careful not to over torque beyond releasing the brake The bypass valve is located on the transmission pump The seat and battery plate should be removed for...

Страница 39: ...39 Stone Construction Equipment Inc 5 Maintenance ...

Страница 40: ...D CHANGE EVERY 800 HRS YEARLY SAE 20W 50 CHECK DAILY FOR PROPER OPERATION IMPORTANT READ ENGINE OWNER S MANUAL FOR BREAK IN PERIOD DO NOT FILLABOVE THE CROSSHATCHEDAREAON THE DIPSTICK SEE BREAK INABOVE THEN REPLACE OILAND FILTERAT 50 HRS THEN EVERY 500 HRS USE 15W 40 API CG 4 OR API CF 4 E2 OIL FILTER E3 IN LINE FUEL FILTER E5 AIR CLEANER E6 COOLANT 50 50 MIX E7 FAN BELT E8 ENGINE SPEED E9 VALVE C...

Страница 41: ...W 40 API CG 4 or API CF 4 1 Run engine approximately 5 minutes to warm up oil Shut engine off 2 Remove oil pan drain plug drain into suitable container 3 Drain crankcase oil from engine while warm 4 Remove and discard oil filter using a filter wrench 5 Clean filter mounting pad IMPORTANT Filtration of oils is critical to proper lubrication Always change filter regu larly Use filter meeting Kubota ...

Страница 42: ...not followed partial or complete failure of the pump may result Change hydraulic oil filter at 50 hours then every 250 hours 1 Remove and discard hydraulic oil filter using a filter wrench 2 Oil new filter seal and install new filter element tighten approximately 1 turn after packing contacts filter housing DO NOT overtighten filter element IMPORTANT Immediately after completing filter change cran...

Страница 43: ... when system is refilled Loosen temperature sending unit fitting at rear of cylinder head to allow air to escape when fill ing system Retighten fitting when all the air has been expelled 3 Test the coolant solution at 600 hours or 12 month intervals and whenever excessive coolant is lost through leaks or overheating to ensure the necessary protection ALWAYS maintain coolant at correct level and co...

Страница 44: ...ntil coolant level touches bottom of radiator filler neck 3 Tighten fitting when air has been expelled from system Disposing of Coolant Improperly disposing of engine coolant can threaten the environment and ecology Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead some one into drinking from them Do not pour waste onto the ground down a drain or...

Страница 45: ...ditional dirt 9 Inspect element for damage after cleaning Replace element if any damage is found Service air cleaner more frequently in dusty conditions Air Cleaner Replacement Replace primary outer element every year or six cleanings 1 Remove air cleaner cover 2 Remove primary outer element only 3 Thoroughly clean all dirt from inside filter housing 4 Air cleaner has a rubber dust unloader valve ...

Страница 46: ... piece of cardboard or paper to search for leaks Do not use your hand If any fluid is injected into the skin a doctor familiar with this type injury must surgically remove it within a few hours or gangrene may result Doc tors unfamiliar with this type of injury may call the Deere Company Medi cal Department in Moline Illinois or other knowledgeable medical source Clean fuel filter every 250 hours ...

Страница 47: ...pe injury must surgically remove it within a few hours or gangrene may result Replace fuel filter every 600 hours or 12 months 1 Thoroughly clean fuel filter assembly and surrounding area 2 Loosen drain plug and drain fuel into a suitable container NOTE Lifting up on retaining ring as it is rotated helps to get it past raised locators 3 Firmly grasp the retaining ring and rotate it counterclockwis...

Страница 48: ...Using tension gauge and straightedge check tension of warm belts For standard V belt an 89 N 20 lb force applied halfway between pulleys should deflect belt by 19 mm 3 4 in 3 If adjustment is necessary loosen alternator bracket cap screw and nut on mounting bolt Pull alternator frame outward until belts are correctly tensioned IMPORTANT Do not pry against the alternator rear frame Do not tighten o...

Страница 49: ...ttery charger is used turn charger off before connecting charger to battery ies Attach POSITIVE battery charger lead to POSITIVE battery post Then at tach NEGATIVE battery charger lead to a good ground Once a month check the battery for proper charge of 12 5 volts Check for proper fluid level Use distilled water when adding and run 30 minutes to mix Clean battery posts and terminals Disconnect bat...

Страница 50: ...urn charger off Make last connection and first disconnection at a point away from bat tery Always connect negative cable last and disconnect this cable first IMPORTANT Be sure polarity is correct before making connections Reversed po larity will damage electrical system Always connect positive to positive and nega tive to ground Always use 12 volt booster battery for 12 volt electrical systems 1 C...

Страница 51: ... is ILLEGAL except to reset to pub lished specifications and reseal by authorized engine dealer Engine Timing Fuel Delivery Aneroid Settings Rated Speed FUEL INJECTORS Escaping fluid under pressure can penetrate the skin causing serious in jury Relieve pressure before disconnecting fuel or other lines Tight en all connections before applying pressure Keep hands and body away from pinholes and nozz...

Страница 52: ...ay s operation to prevent condensation in tank as moist air cools and to help prevent freezing during cold weather Avoid storing fuel over long periods of time If fuel is stored for more than a month prior to use or there is a slow turnover in fuel tank or supply tank add a fuel condition er to stabilize the fuel and prevent water condensation Premium diesel fuel conditioner is available in winter...

Страница 53: ...ons FORWARD REVERSE NEUTRAL ADJUSTMENT The forward reverse lever should be aligned with NEUTRAL on the console when the roller is moving neither forward nor backward with the engine running If the lever is not aligned adjust it as described below 1 Shut off the engine with the forward reverse lever left in operating neutral posi tion the position when the roller moves neither forward nor reverse A...

Страница 54: ...l rpm to obtain vibe spec check per below See Technical Data section for vibe speed To check vibration with a vibrotach place the vibrotach on the vibrating member surface record reading when the wire reaches maximum movement Vibrotach P N 37891 When checking vibration with strobe light place horizontal line on vibrating member surface Check with strobe light and record reading when the line reach...

Страница 55: ...trictly adhered to Following these guidelines should prevent damage to the electrical system of diesel engines A Always disconnect the negative cable from the battery before performing any work on the machine that involves welding or working on the electrical system B Avoid jump starting a diesel engine Either change the battery or remove the negative cable and charge the battery C Do not alter or...

Страница 56: ...n Scheduled frequent visual checks of mounting hardware by operator or service personnel are recommended Inspection with regular service intervals is suggested The inspection should check for Worn damaged or missing resilient mounts Excessive motion or rattling during operation are indications of a problem Loose missing or damaged mounting hardware bolts nuts washers etc Bolts should be checked fo...

Страница 57: ...esults should be recorded in the vehicle s maintenance file If mud dirt or other debris is forced into alarm clean and test to ensure proper operation Back Up Alarm Switch 1 Remove control panel wrap 2 To check for proper switch operation connect ohmmeter leads to the wire con nections The back up switch should be normally open in the neutral position and normally closed when shifted into reverse ...

Страница 58: ...pair station for repair or replacement Fuel lines plugged Clean or replace Engine hard to start or will not start or starts but does not keep running Air in fuel line Bleed fuel line Cold weather Use cold weather starting aid Crankcase oil too heavy Use oil of proper viscosity Improper type of fuel Consutl fuel supplier use proper type of fuel for operating conditions Water dirt or air in fuel sys...

Страница 59: ...to proper level Loose oil filter or sending unit Tighten Loose bolts Tighten Engine in break in period See Engine Owner s Manual Low oil pressure Low oil level Add oil Improper type of oil Drain fill crankcase with oil of proper viscosity and quality Engine emits smoke Too much oil in crankcase Drain fill to proper level Engine in break in period See Engine Owner s Manual Engine emits white smoke ...

Страница 60: ...of time See your authorized service dealer or engine distributor Faulty hydraulic pump or drive motor Test hydrualic pressure for 500psi at full load on drive motor with engine at full RPM Check charge pressure 220 260 psi with engine at full RPM Replace pump if pressure is not in specified range in hydraulic motor circuit Check drive motors case drain flow 5GPM max drum tires blocked engine runni...

Страница 61: ...nd replace as neccesary Defective battery Test battery Battery charging rate too high Test charging system Battery will not charge Loose or corroded connections Clean and tighten connections Sulfated or worn out battery Replace battery Loose or defective alternator belt Adjust belt tension or raplace belts Starter will not crank Loose or corroded connections Clean and tighten loose connections Low...

Страница 62: ...e Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Date Hours Engine Oil Filter Hydraulic Oil Filter Breather Engine Coolant Air Cleaner In Line Fuel Filter Engine Fuel Filter Fan Alternator Belt Grease Fittings Battery Valve Clearance Engine RPMs Fuel Injectors Fuel Tank Fuel Lines Hydraulic Hoses Connections Forward Reverse Neutral Interlock Control Cables Eccentrics Eccentric H...

Страница 63: ...chnical Services A Parker representative will contact the end user to explain the Warranty and close the loop In the event of a claim the end user should contact thier Parker representive or Stone dealer for assistance A Parker representative or Application Engineer will determine cause of the Claim and recommend a solution Parts returned to Parker which are determined to have leaked due to defect...

Страница 64: ..._______________ _____________________________________________________________ ______________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ______________________________________________________________ __________...

Страница 65: ...FORNIA PROPOSITION 65 WARNING Operation of this quipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

Страница 66: ...ox 150 Honeoye New York 14471 Phone 1 800 888 9926 1 585 229 5141 Fax 1 585 229 2363 e mail sceny stone equip com www stone equip com A 100 employee owned American manufacturer 2009 Stone Construction Equipment Inc Printed in U S A GPC 2 98 ...

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