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3 

R

ECIRCULATION

 ......................................................................................................................................................................... 41

 

S

ETTING THE 

R

ECIRCULATION 

F

LOW FOR THE 

S

YSTEM

 ........................................................................................................................ 42

 

SPECIFICATIONS ......................................................................................................................................................................... 43

 

S

TANDARD 

E

NVIRONMENTAL 

S

PECIFICATIONS

: ................................................................................................................................. 43

 

C

ONSTRUCTION 

D

ETAILS

: ............................................................................................................................................................. 43

 

S

YSTEM 

S

PECIFICATIONS

: ............................................................................................................................................................. 43

 

PUMP SPECIFICATIONS .............................................................................................................................................................. 45

 

EXTERNAL INPUT OFFERINGS .................................................................................................................................................... 46

 

TRIGGER CABLE OFFERING......................................................................................................................................................... 47

 

R

EQUIRED 

I

NPUT

: ....................................................................................................................................................................... 47

 

A

SSEMBLY 

S

PECIFICATIONS

: .......................................................................................................................................................... 47

 

OPTIONAL TRIGGERING OFFERINGS .......................................................................................................................................... 49

 

P

HOTOELECTRIC 

O

BJECT SENSOR

 ................................................................................................................................................... 49

 

T

HRU 

B

EAM 

S

ENSOR

 ................................................................................................................................................................... 50

 

P

ROXIMITY 

S

ENSOR 

K

IT

 ............................................................................................................................................................... 50

 

L

ASER 

S

ENSOR 

(

SHORT DISTANCES

)

 

S

ENSOR 

K

IT

 ............................................................................................................................... 51

 

L

ASER 

S

ENSOR 

(

LONG DISTANCES

)

 

S

ENSOR 

K

IT

 ................................................................................................................................. 51

 

H

AND 

H

ELD 

P

ENDANT

 ................................................................................................................................................................. 51

 

F

OOT 

S

WITCH

 ............................................................................................................................................................................ 51

 

OPTIONAL INPUT SIGNAL OFFERING ......................................................................................................................................... 52

 

A

SSEMBLY 

S

PECIFICATIONS

: .......................................................................................................................................................... 52

 

OPTIONAL ELECTRIC NOZZLE CORD SET OFFERING ................................................................................................................... 53

 

F

AULT 

O

UTPUT 

S

IGNAL

 ............................................................................................................................................................... 54

 

A

SSEMBLY 

S

PECIFICATIONS

: .......................................................................................................................................................... 55

 

E

XTENSION 

C

ABLE

 ...................................................................................................................................................................... 56

 

L

EVEL 

S

WITCH 

C

ABLE 

K

IT

 ............................................................................................................................................................. 56

 

A

SSEMBLY 

S

PECIFICATIONS

: .......................................................................................................................................................... 57

 

TROUBLESHOOTING................................................................................................................................................................... 60

 

FAULTS ....................................................................................................................................................................................... 63

 

HMI

 

C

OMMUNICATION 

F

AULT

 ..................................................................................................................................................... 64

 

R

E

-

CALIBRATING THE 

HMI ........................................................................................................................................................... 65

 

RECOMMENDED SYSTEM MAINTENANCE ................................................................................................................................. 67

 

P

NEUMATIC 

C

ONTROLS

 ............................................................................................................................................................... 67

 

L

IQUID 

C

ONTROLS

 ...................................................................................................................................................................... 67

 

S

PRAY 

N

OZZLES

 ......................................................................................................................................................................... 67

 

SPARE PARTS LIST ...................................................................................................................................................................... 68

 

R

ECOMMENDED 

&

 

O

PTIONAL 

S

PARE 

P

ARTS

 .................................................................................................................................... 68

 

Содержание 1550+ AutoJet

Страница 1: ...ions which are not part of your System Configuration Pictures in this manual may represent components which are different than those in your System Configuration Statements in this manual may describe...

Страница 2: ...1 UNPACK THE COMPONENTS 11 POSITION OR MOUNT THE SYSTEM 12 ELECTRICAL CONNECTIONS 14 AIR AND LIQUID CONNECTIONS 18 MOUNTING SPRAY NOZZLES 20 NOTES ON NOZZLE LOCATION 20 SYSTEM OPERATION 21 START UP 21...

Страница 3: ...ENSOR KIT 50 LASER SENSOR SHORT DISTANCES SENSOR KIT 51 LASER SENSOR LONG DISTANCES SENSOR KIT 51 HAND HELD PENDANT 51 FOOT SWITCH 51 OPTIONAL INPUT SIGNAL OFFERING 52 ASSEMBLY SPECIFICATIONS 52 OPTIO...

Страница 4: ...80 CONTROL PANEL ONLY VERSION 84 NOTES 85 Manual Version No Description of Change Date 1 Original release of second generation system 2010 2 Update HMI release 2012 3 Update minor functionality impro...

Страница 5: ...d warning denotes a critical note regarding safety The User can be injured seriously or his health can be damaged Or the Machine can be seriously damaged Yellow warning denotes an issue to be heeded I...

Страница 6: ...d spray nozzles Can drive Spraying Systems Co electric spray nozzles 3 amps max with Pulse Width Modulation PWM Specifically the PulsaJet spray nozzle line and the AA250AUH Electric spray nozzles can...

Страница 7: ...ications where the customer will supply the liquid delivery portion of the system The full system versions are equipped with electric valves manual pressure regulators and gauges to control Pneumatic...

Страница 8: ...spray nozzles One 1 o AA250AUH Electric spray nozzles Eight 8 Digital output for air atomizing solenoids Offers dual digital inputs for conveyor interlock type trigger Independent timing ranges for sp...

Страница 9: ...operated pump 2 gpm liquid 40 psi 7 57 l min 2 75 bar rating based on water o Less with higher viscosities Pressure Pot Optional for Pump Less Pressure Pot Versions Stainless steel pot with stainless...

Страница 10: ...ing spraying on the unit externally if possible The control panel is not washdown rated Servicing For servicing of valves and pumps please refer to the appropriate manuals Do not attempt to service th...

Страница 11: ...s include the following accessories o Electrical power cord installed on unit o Air supply lockout valve filter unit not with Panel Only version o Liquid strainer not with Panel Only version o Liquid...

Страница 12: ...will be free standing or wall mounted The unit may be wall mounted by using the keyholes near the top of the enclosure back plate If the unit is to be wall mounted install wall anchors that are design...

Страница 13: ...r screw heads Secure the Model 1550 to its selected location Mount the Air Supply Lockout Valve Filter Unit o The included air supply lockout valve filter unit must be connected to the 1550 AutoJet Mo...

Страница 14: ...ectrical connection location Direction of flow If your inlet filter assembly looks like this you can set the maximum pressure to the system by using the built in regulator and gauge Set to a recommend...

Страница 15: ...ction T int o M8 M 4 pin connection o Used when a secondary run signal is required Control Panel Only Versions All the connections are the same as the full system Located on the bottom of the panel th...

Страница 16: ...s typically used by the customer to an easily accessible point The Aux connection is not on the external panel If you need to access it for trouble shooting or maintenance it is accessible through eit...

Страница 17: ...ntrol panel If the Hand Trigger is included Kit P N SW001550M12HT connect the cable to the trigger input Trig M12 M connection of the control panel If PulsaJet or other automatic electric actuated spr...

Страница 18: ...psi max air supply line to the input fitting of the lockout valve Make sure that the lockout valve and the ball valve on the pump inlet are both in the closed position prior to connecting the unit to...

Страница 19: ...to the spray nozzles o Connect suitable 1 2 O D tubing from the Liquid Inlet fitting to the liquid source Metric systems use 12 mm O D tubing o Tubing to be supplied by the customer o Connect suitabl...

Страница 20: ...ms design to use electric nozzles comes with the required cables IF your system did not come with these cables please contact your local sales engineer For a single electric nozzle system the cable le...

Страница 21: ...p by actuating the power switch on the bottom of the control panel o Red LED will illuminate when power is on Wait for unit to boot up It will look like this after it boots up o The Home screen will a...

Страница 22: ...tor to lock it in place o Note Your system is equipped with cylinder air for air actuated spray nozzles Cylinder air pressure is equal to the inlet air pressure to the system It is not regulated there...

Страница 23: ...eatures an HMI Human Machine Interface that is a 4 3 touch screen Review the following screen explanations thoroughly to understand your 1550 Spray Controller Home screen On the home screen you enter...

Страница 24: ...to the Setup screen press the Setup button on the home screen The Setup Screen is used to select the timing mode the Anticipator and Follower times the Maximum Frequency in cycles per minute the Duty...

Страница 25: ...help minimize the spitting that can occur at the beginning or end of a spray cycle Anticipator is the time the atomizing air will spray prior to the spray period or liquid being spray from the nozzle...

Страница 26: ...is value should be set as low as possible to save wear and tear on the electric nozzle Depending on how values are set by the user the 1550 controller automatically calculates the correct duty cycles...

Страница 27: ...0mA signal to the controller to set the duty cycle Local selected Remote selected Trigger This selection allows you to set where the trigger signal will be received Select local if you want to manuall...

Страница 28: ...onal trigger cable which is used for customer supplied sensor NPN only or trigger signal dry contact Select DI1 DI2 when your application calls for a trigger interlock When this selection is made the...

Страница 29: ...is password protected password is 60189 About takes you to an information screen detailing the hardware and software versions Reset to factory defaults clears all of your current inputs and settings...

Страница 30: ...Language Screen Select the button to change the language used on the HMI screen English is the default Screen Saver When the screen saver is running simply touch the screen to get to the last screen y...

Страница 31: ...password required The user on this level can change all settings Out of the box this password is 111 Pick the level you require If you pick Passwords required level 0 you can set your own password on...

Страница 32: ...or for a simplified explanation of the Fixed Variable and Repeat Timing Modes Timing Modes Determine the spray mode required for your process There are three 3 timing modes you may utilize in the 1550...

Страница 33: ...then stops until next trigger event So for every trigger there is a single spray event For this timing mode you enter Start Delay and Spray Period To enter your applications time touch the time displ...

Страница 34: ...e application the sensor or trigger signal is activated the spray delay time is activated Once the Start Delay time is finished the system starts the Spray Period time which actuates the spray nozzle...

Страница 35: ...35 Graphic Representation of Fixed Spray Time Using PWM Variable Spray Time...

Страница 36: ...th of time spraying or Spray Period varies as the sensor reads the object Start Delay is defined as the time the system waits before starting the Spray Period Start Delay time can be set from 0 000 to...

Страница 37: ...vents For this timing mode you enter Start Delay Interval Off Interval On and Stop Delay To enter your applications delays and intervals touch the time display box and a new window will open to allow...

Страница 38: ...sor or trigger signal is activated the spray delay time is activated Once the Start Delay time is finished the system starts the Spray Period time which actuates the spray nozzle then sprays for the v...

Страница 39: ...other trigger signal This feature is provided for setup and troubleshooting ease It is not recommended that this be used in a production application as it requires the door to be opened to trigger the...

Страница 40: ...he system is activated the start delay time is activated Once the delay time is finished the spray period starts the system then sprays for the set amount of time During the spray period the controlle...

Страница 41: ...ray period time 33 PWM or Duty Cycle Set to Fixed Spray Time timing mode This works in the application by the system receiving the sensor or trigger signal the system is activated the start delay time...

Страница 42: ...eedle valve on the back side of the manifold Setting the Recirculation Flow for the System A flow control valve is included in every system To adjust the amount of fluid that is circulating turn the k...

Страница 43: ...mm O D push to connect tube fitting o Liquid line outlet and return 10 mm O D push to connect tube fitting o Liquid return to tank 10 mm O D push to connect tube fitting o Cylinder Air outlet 6 mm O...

Страница 44: ...avity 1 5 Operating Liquid Parameters Spraying water Pressure Minimum 5 psi 0 4 bar Maximum 80 psi 5 5 bar 100 psi 7 bar maximum capable Flow Maximum 2 GPM 40 psi 7 6 l min 2 8 bar Operating Cylinder...

Страница 45: ...Note The following specifications are based on water Viscosity 1cP Temp 68 F Specific Gravity 1 0 Maximum fluid working pressure 100 psi 0 7 MPa 7 bar Maximum minimum air pressure 100 psi 20psi 0 7 MP...

Страница 46: ...4000135W0 Extension Cable Connector 16 4 5m length M12FxM12F 4 pole Trig Main LEXXSD4FD4F0050 Input Signal Cable Flying lead 16 4 5m length M8 x bare leads 4 pole 4 20mA LE00M8M5M Trigger Interlock Ca...

Страница 47: ...ttom of the panel Assembly Specifications o Panel connection Trig Software trigger choice DI2 o Cable 16 4 ft 5 m cord length o Flying Leads o Connector end M12 4 pin female Note Connect pins 3 4 with...

Страница 48: ...ot want the nozzle to spray unless the conveyor is running and there is a part present to spray For the level switch option this feature allows you to wire in a NO Normally Open level switch from a li...

Страница 49: ...ector Kit Number 040TS04000014W0 Sensor Specifications Photoelectric sensor Infrared direct reflection sensor with cable connector and bracket o NPN NO NC o 35 inch 900 mm sensing range o Setting dist...

Страница 50: ...length o Note To set this up you need to use all three cables and the splitter The thru beam has a transmitter and a receiver Each gets a cable connecting it to the splitter Then the splitter has a c...

Страница 51: ...of objects shiny dark clear multi faceted Kit number 040TS04000087W0 Sensor Specifications Laser sensor with cable connector and bracket o NPN NO NC o 1 38 19 69 35mm 500mm sensing range 9mm 50mm dev...

Страница 52: ...e on the controller display adjusts according to the input signal 4mA corresponds to 0 PWM and 20 mA corresponds to 100 when Duty Cycle is set to Remote This will display value when the nozzle is trig...

Страница 53: ...onnect the spray nozzle to the 1550 Control Panel All of the electric nozzle cord sets are wired as shown in the diagram AA10000 Series PulsaJet Nozzle Cable o Panel connection Main o Part number LEXX...

Страница 54: ...ozzle connections The cable that connects the junction block to the controller will be preassembled In the event that this becomes disconnected from the junction block follow the wiring diagram above...

Страница 55: ...res o Open connector on splitter Connect PulsaJet cable AA250 cable or Extension cable to this connection Assembly Specifications o Panel connection Main o Part Number LE00M12M5M o Cable 16 4 ft 5 m c...

Страница 56: ...Cable 16 4 ft 5 m cord length o Connector M12 4 pin female o Connector M12 4 pin male Level Switch Cable Kit The 1550 offers a feature to signal your system when a fault has occurred in the operation...

Страница 57: ...M 4 Black 24 VDC Please note if you are using the DI1 DI2 dual trigger option the level sensor option can t be used because they utilize the same electrical port on the controller You may only use one...

Страница 58: ...witch hooked up an error will be shown on the HMI Note spraying does not stop when the tank level error is active Fault output The 1550 has an NPN output 24V 1A max that can be used to indicate a faul...

Страница 59: ...below Kit 040TS04000054W0 includes both parts This end goes in the Main connector on the 1550 panel The black and the white wires from the flying leads cable get wired to your PLC or light or buzzer s...

Страница 60: ...up contact your local Sales Engineer by calling 1 800 95 SPRAY 1 800 957 7729 or call 1 866 321 2250 to order a replacement control panel 2 Controller will not power up yet main power indictor light...

Страница 61: ...the system 3 Trigger the system to see if air comes out of the port a Take caution to keep your face away from the port to avoid debris entering your eyes 4 If air comes out they there is an issue wit...

Страница 62: ...the other allowing the pump to start cycling again Please have them shut the air supply valve off prior to pushing in the reset button and then turn the air back on This should start the cycling proc...

Страница 63: ...ccur see table below The 1550 will recover from faults without intervention and will indicate the fault on the fault screen You can access the fault screen by touching the red exclamation box You will...

Страница 64: ...s and wiring on AI1 If not being used set duty cycle option to local 4 Sink current too high 1 s The sink current on PWM is higher than 6A Check all connections distribute guns over multiple 2008 modu...

Страница 65: ...assemble the unit and restart the system If this does not repair the issue then it is likely that the control board has failed Consult with the factory if error does not go away Re calibrating the HMI...

Страница 66: ...ts you to touch For greater accuracy use a small stylus type object 5 Once done touch home then reboot the controller and the screen will now be recalibrated Note you can also change touch force sensi...

Страница 67: ...ents for leaks and repair or replace as required Check liquid in line filters and replace with recommended filter mesh size for system Clean air filter screen Clean liquid strainer screen Spray Nozzle...

Страница 68: ...100 Knob FA00P651AT50496 Body clamp kit PU00DP10BPT_AC01 Pump 1 2 ports assembly with fittings non food contact PU00DP10BPTAKIT Pump air valve repair kit PU00DP10BPTLKIT Pump liquid diaphragm repair k...

Страница 69: ...e 60 PSI 4 bar includes tube fitting 040TS04000009W0 Gauge 30 PSI 2 bar includes tube fitting 040TS04000010W0 Gauge 100 PSI 7 bar includes tube fitting VC00INP139C Needle valve for recirculation Food...

Страница 70: ...r either version VC00L23 Atomizing Fan air solenoid Same for either version 3 8TWD SS100 Liquid strainer Stainless steel 3 8 NPT F 100 mesh screen CP5594 7 304SS Liquid strainer element 100 mesh CP559...

Страница 71: ...12F5M Trigger Cable M12 4 pole f Bare 5 m LEXXSD4FD4F0050 Sensor Cable M12 4 pole f M12 4 pole f 5 m SW001550M12HT Hand Held Trigger M12 4 pole f trigger box 5 m VC00GH0639382 Needle valve for recirc...

Страница 72: ...020P LEXXSD3M83F030P LEXXSD3M83F050P PulsaJet nozzle Cable 3m standard M12 3 pole m M8 3 pole f 1m 2m 3m 5m LE00M12MMDIN3MU AA250 Cable M12 4 pole m mini din 3 m LE00M12M5M Junction Block Cable M12 4...

Страница 73: ...on non wear parts from ship date Wear items are covered for manufacturing defect only for a period of one 1 year Wear items include but may not be limited to Liquid pump and Liquid regulator Seller wa...

Страница 74: ...74 Data Sheets Pump Versions...

Страница 75: ...75...

Страница 76: ...76...

Страница 77: ...77 Data Sheets Pump Less Versions...

Страница 78: ...78...

Страница 79: ...79...

Страница 80: ...80 Data Sheets Pressure Pot versions...

Страница 81: ...81...

Страница 82: ...82...

Страница 83: ...83...

Страница 84: ...84 Control Panel Only Version...

Страница 85: ...85 Notes...

Страница 86: ...venue and Schmale Road P O Box 7900 Wheaton IL 60187 7901 Tel 1 800 95 SPRAY Intl Tel 1 630 665 5000 Fax 1 888 95 SPRAY Intl Fax 1 630 260 0842 www spray com ML001550PLUS v5 dtd 3 16 20 Spraying Syste...

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