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SMC Networks IZT43 Series, Руководство по эксплуатации


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4-5. Alarm function 

·

 

When a problem occurs, an output signal or LED notification is generated.   

·

 

Depending on the content of abnormality, this product either continues or stops operation.   

 

4-5-1. Alarms for IZT43 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Note32) All CH LEDs in the CH table are ON (green). 
Note33) LED for all connected high voltage power supply modules CH flash (green). 
Note34) LED for CHs selected to display flashing (green). 
Note35) Displays the frequency setting status of the selected CH.   
Note36) Ion balance of the high voltage power supply module with problem turns off. 
Note37) All ION/ HV LEDs for CH1 to 4 flash (red). 
Note38) LED for all connected high voltage power supply modules ION/HV flash (green). 
Note39) LED for high voltage power supply module ION/HV with problem flashes (red). 
Note40) LED for high voltage power supply module ION/HV with problem turns on (red). 
Note41) LED for all connected high voltage power supply modules ION/HV flash (green). 
Note42) Displays the type of connected high voltage power supply module.

 

IZT43: DAC/AC LED (green) is ON, IZT41: DAC/AC LED (green) is ON, IZT42: DAC/AC LED (blue) is ON 

Note43) LED for high voltage power supply module DAC/AC with problem turns off. 
Note44) LED for high voltage power supply module NDL with problem turns off. 
Note45) The screen at the time of the problem holds the status before the problem. 

Table6. Alarm function

CH

Frequency

ION

BALANCE

ION/HV

DAC/AC

NDL

SNSR

KEY

CPU failure
(controller)

Error signal

OFF (B contact)

Stop

Green

(ON)

Note32)

Green
(flash)

error code

E0

OFF

Red

(flash)

Note37)

OFF

OFF

OFF

OFF

or  

Note45)

 Green

(ON)

・

When CPU operates abnormally

due to noise etc.

・

When the CH is switched during

operation.

・

Turn the power off and

on again.

Power supply failure

Error signal

OFF (B contact)

Stop

Green

(ON)

Note33)

Green
(flash)

error code

E1

OFF

Red

(flash)

Note38)

Green

(ON)

or  

Note42)

Blue

(ON)

OFF

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

When the connected power supply

voltage is outside of the
specification.

・

To be reset

automatically.

CPU failure
(High voltage power
supply module)

Error signal

OFF (B contact)

Stop

Green

(flash)

Note34)

Green
(flash)

error code

E2

OFF

Note36)

Red

(flash)

Note39)

Green

(ON)

or  

Note42)

Blue

(ON)

OFF

Note44)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

When CPU operates abnormally

due to noise etc.

・

High voltage cable to be connected

to the high voltage power supply
module is not connected.

・

Turn the power off and

on again.

Incorrect high voltage

Error signal

OFF (B contact)

Stop

Green

(flash)

Note34)

Green
(flash)

error code

E3

OFF

Note36)

Red

(ON)

Note40)

Green

(ON)

or  

Note42)

Blue

(ON)

OFF

Note44)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

When abnormal high voltage is

discharged.

・

Ion generation stop

signal OFF and ON again.

・

Turn the power off and

on again.

Communication error

Error signal

OFF (B contact)

Stop

Green

(flash)

Note 34)

Green
(flash)

error code

E4

OFF

Note36)

Red

(flash)

Note39)

Green

(ON)

or  

Note42)

Blue

(ON)

OFF

Note44)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

When communication failure

occurs due to noise, etc.

・

Ion generation stop

signal OFF and ON again.

・

Turn the power off and

on again.

Fan motor failure

Error signal

OFF (B contact)

Stop

Green

(flash)

Note34)

Green
(flash)

error code

E5

OFF

Note36)

Red

(flash)

Note39)

Green

(ON)

or  

Note42)

Blue

(ON)

OFF

Note44)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

When ionizer does not operate

properly due to foreign matter caught
in the fan motor.

・

Ion generation stop

signal OFF and ON again.

・

Turn the power off and

on again.

Inconsistent module

Error signal

OFF (B contact)

Stop

Green

(flash)

Note 34)

Green
(flash)

error code

E6

OFF

Note36)

Red

(flash)

Note39)

OFF

Note43)

OFF

Note44)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

High voltage power supply module

which is not correct combination
was connected to the controller.

・

Turn the power off and

on again.

Duplication of CH

Error signal

OFF (B contact)

Stop

Green

(flash)

Note34)

Green
(flash)

error code

E7

OFF

Note36

Red

(flash)

Note39)

OFF

Note43)

OFF

Note44)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

Duplication of the CH setting of the

high voltage power supply module
connected to the controller exists.

・

To be reset

automatically.

Output signal over
current

Maintenance

detection

signal OFF

(A contact)

Error signal

OFF (B  contact)

Continue

Green

(flash)

Note34)

Green
(flash)

error code

E8
E9

Green

(ON)

Green

(flash)

Note41)

Green

(ON)

or 

 Note42)

Blue
(ON)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

When over current is applied to the

output circuit and protective circuit is
activated.

・

To be reset

automatically.

Maintenance warning

Maintenance

detection

signal ON

(A contact)

Continue

Green

(flash)

Note34)

Green

(ON)

frequency

Note35)

Green

(ON)

Green

(ON)

Green (ON)

or  

Note42)

Blue
(ON)

Green

(ON)

OFF

or  

Note45)

 Green

(ON)

OFF

or  

Note45)

 Green

(ON)

・

When static neutralization

performance is reduced due to
contamination, wearing or breakage
of emitters.

・

Ion generation stop

signal OFF and ON again.

・

Turn the power off and

on again.

High voltage power
supply module
not connected

Error signal

OFF (B contact)

Stop

OFF

Green

(flash)

Error code

--

OFF

OFF

OFF

OFF

OFF

OFF

or  

Note45)

 Green

(ON)

・

High voltage power supply module

to be connected to the controller is
not connected.

・

Turn the power off and

on again.

Alarm name

Output signal

Ionizer

operation after

generating

alarm

LED

Description

How to release error after

recovery

Содержание IZT43 Series

Страница 1: ...Document No IZ OMX0087 PRODUCT NAME Ionizer MODEL Series IZT43 series...

Страница 2: ...ing chart 4 Function 4 1 Name of Parts 4 1 1 Controller 4 1 2 High voltage power supply module 4 2 Operation modes 4 3 High voltage power supply module CH number setting 4 4 Controller setting 4 4 1 O...

Страница 3: ...failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assemb...

Страница 4: ...of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from th...

Страница 5: ...nable stress applied to the connector and one touch fitting mounting parts bending of the cable or air tubing should be more than the minimum bending radius If the cable is bent in an acute angle or l...

Страница 6: ...controller high voltage power supply module or nozzle If the tape or label contains any conductive adhesive or reflective paint a dielectric phenomenon may occur due to ions arising from such substan...

Страница 7: ...ponents If there are electrically conductive objects such as walls or structures close to the nozzle generated ions may not reach the target object effectively or product failure or electric shock can...

Страница 8: ...may change suddenly even if the ambient temperature range is within the specified limits resulting in condensation 2 Do not use this product in an enclosed space This product utilizes the corona disch...

Страница 9: ...itter contamination level is different depending on the installation environment and supply pressure Refer to section 9 Maintenance for details If the performance is not recovered after cleaning it is...

Страница 10: ...ected by hand Open and close too much may damage the drain cock Hold the connector by hand and straightly pull it out If the connector has lock mechanism release the lock and then pull out the connect...

Страница 11: ...supply module can be directly connected or installed separately When multiple products are installed up to 4 high voltage power supply modules can be connected to one controller Controller High voltag...

Страница 12: ...Direct connection Example of connecting IZTC41 IZTP43 and IZTN43 Example of connecting IZTC41 IZTP43 and IZTN43 4pcs Example of connecting IZTC41 IZTP43 and IZTN43 2pcs IZTP41 and IZTB40 2pcs...

Страница 13: ...Separate connection Example of connecting IZTC41 IZTP43 and IZTN43 4pcs Example of connecting IZTC41 IZTP43 and IZTN43 2pcs IZTP41 and IZTB40 2pcs Example of connecting IZTC41 IZTP43 andIZTN43 IZT43...

Страница 14: ...To use AC adapter specify N and select AC adapter with the option number 10 10 15 15 N None 6 Power Supply Cable Length Symbol Length m 7 Bracket for nozzle Symbol Nil B F Type Without Bracket With L...

Страница 15: ...th Table below Symbol IZT43 Straight Elbow 1 1 2 2 3 3 3 3 1 1 1 1 2 2 1 Symbol Type Nil Without Bracket B With L type bracket 5 Bracket for nozzle F With angle adjustment bracket 1 Model Symbol Model...

Страница 16: ...pe Material D High speed static neutralization cartridge Tungsten L Energy saving static neutralization cartridge Tungsten IZT43 B L1 B With L type bracket F With angle adjustment bracket Bracket for...

Страница 17: ...High voltage cable holder elbow AC adapter AC cord IZT40 B 1 For controller Type DIN rail mounting bracket 2 High voltage power supply module Symbol 1 IZT40 E 1 High voltage cable holder 2 Elbow Symb...

Страница 18: ...ne IZT40 1 CF 2 3 3 Separate cable length Length m 1 2 Symbol 1 IZT43 M2 IZT43 A003 IZT43 A004 43 A002 1 IZT 2 2 3 3 High voltage cable length Symbol High voltage cable length m 1 1 43 A001 D 6H IZT T...

Страница 19: ...o 4 4 2 Channel selection mode for channel setting Do not disconnect the power supply during setting Initial setting is completed within 60 seconds Initial setting is necessary in following cases When...

Страница 20: ...e decreasing the neutralizing performance Check the pressure around the nozzle air supply port A pressure difference may be generated between the regulator pressure and the pressure at the nozzle air...

Страница 21: ...le Remove the protection film on the controller before use The product is used by connecting the controller and high voltage power supply module They can be connected either directly or separately For...

Страница 22: ...ate cable tightening torque 0 25 to 0 35 Nm 3 Connecting multiple units Up to 4 controllers and high voltage power supply modules can be connected together Controller IZTC41 can be connected when IZTP...

Страница 23: ...screws necessary for fixing a module When the controller and high voltage power supply module are directly connected Install the directly connected controller and high voltage power supply module at l...

Страница 24: ...ge power supply module CH number setting If duplicated it will be verified as an error Refer to 4 5 Alarms for further details 2 Installation of DIN rail Use an optional DIN rail mounting bracket DIN...

Страница 25: ...crews Tightening Torque 1 30 to 1 50 Nm c Connection of separate cable Mount the spacers included to fix the separate cable to the high voltage power supply module Fix the spacers 2pcs to the plug mal...

Страница 26: ...he controller and high voltage power supply module Connect the D sub connector in location C and fix the controller and high voltage module together using M4x30 screws 2 pcs included as an accessory T...

Страница 27: ...supply module CH number setting Set the CH number setting switch for all connected high voltage power supply modules Set the CH number so that it does not duplicate the set number of other channels Re...

Страница 28: ...Separate cable optional Cable for connecting the controller and high voltage power supply module and connecting extension modules separately This cable is not necessary when the modules are directly...

Страница 29: ...After connecting the high voltage cable to the high voltage power supply module fix the cable using 2 cross recessed round head screws M4x10 included with the product Tightening Torque 0 49 to 0 53 Nm...

Страница 30: ...onsidering the thickness of the high voltage cable holder 14 8 mm holder When holding the high voltage cable to the cable holder align the cable in the holding position and mount it by pressing the ca...

Страница 31: ...Table10 Wiring Cable color Signal name Signal direction Description Green F G Make sure to ground with a resistance of 100 or less to use it as a reference electric potential for Ionizer Pink Ion dis...

Страница 32: ...damaged Controller IZTC41 Internal circuit PLC OUTPUT INPUT OUTPUT 24V 24V DC DC 0V 0V 24V 24V 24V 24V 24V or or or or Be sure to ground Be sure to ground 24 VDC F G Power supply 24VDC Shield Green F...

Страница 33: ...is used as a reference electric potential for static neutralization If the ground terminal is not grounded the Ionizer will not be able to achieve the optimal offset voltage ion balance When an AC ada...

Страница 34: ...green DAC AC Power ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 1Hz Ion generation stop input External input signal Press and hold ON OFF ON OFF Power OFF Power ON ON OFF...

Страница 35: ...nput Operation button input button Ion generation stop release Operation button input S button Release ON Ion generation stop input Operation button input button Ion generation stop release Operation...

Страница 36: ...on button input S button Operation button input S button CH selection Operation button input or button Maintenance detection level selection Operation button input or button Setting change Setting cha...

Страница 37: ...ror code E3 Display Status CPU failure controller Error code E0 Power supply failure Error code E1 CPU failure High voltage power supply module Error code E2 Input Power supply 24 VDC Ion generation s...

Страница 38: ...en high voltage abnormality exists LED flashes red when CPU abnormality controller high voltage power supply module power supply abnormality communication error cooling fan motor failure module incons...

Страница 39: ...Refer to 4 4 3 Frequency set mode for frequency setting and 4 4 4 Offset voltage adjustment mode for the adjustment of the offset voltage ion balance 1 2 4 3 No Name Panel indication Type Description...

Страница 40: ...ntify the information and set time The CH number can be assigned from 1 to 4 Up to 4 modules can be connected Set the CH number using the rotary switch on the high voltage power supply module The CH n...

Страница 41: ...ency set mode Set the ion generation frequency of the nozzle selected by Channel selection mode Refer to 4 4 3 Frequency set mode for details Note 31 Key lock setting mode Perform a key lock setting R...

Страница 42: ...ected CH will flash Press the or button while the CH LED flashes to select the nozzle high voltage power supply module to display or set When the number of nozzles is zero the CH LED does not change e...

Страница 43: ...r is supplied the saved setting will be displayed The selected nozzle high voltage power supply module moves on to the ion generation stop mode by pressing and button simultaneously for 2 s or longer...

Страница 44: ...At the negative ion adjustment limit the LED at the end of the negative side left end of the display flashes orange For highly precise offset voltage adjustment adjust the ions generated by the ionize...

Страница 45: ...LED is OFF Change to the next mode Press the S button once to change to the next mode and store the balance control selection setting When power is supplied the saved setting will be displayed The sel...

Страница 46: ...set by pressing the or button Lo Low Static neutralization time is slower than the initial state Mi Middle Before the static neutralization time becomes slow Xi High No influence to the static neutral...

Страница 47: ...k condition is indicated by Lc in the frequency display and by the key lock LED green Key lock function ON Frequency display Lc flashes KEY LED is ON Key lock function OFF Frequency display VL flashes...

Страница 48: ...de will not be stored It is necessary to change the setting again Ion generating stop setting In Channel selection mode frequency set mode offset voltage adjustment mode balance control selection mode...

Страница 49: ...Note44 OFF or Note45 Green ON OFF or Note45 Green ON When abnormal high voltage is discharged Ion generation stop signal OFF and ON again Turn the power off and on again Communication error Error sign...

Страница 50: ...in the frequency display When the problem occurs only the nozzle with a problem high voltage power supply module will stop ion generation To prevent noise perform the following actions and take count...

Страница 51: ...7 is flashing in the frequency display The abnormality is automatically released when the setting of the CH switch on the high voltage power supply module is not duplicated 9 Output over current When...

Страница 52: ...ow Securely mount or remove the emitter cartridges with hands and do not use tools Tightening torque 0 1 to 0 2 Nm 4 6 2 Replacement of the high voltage cable assembly or the body assembly Securely mo...

Страница 53: ...scharge time of 1000V 100V 1 Without air purge 2 High speed static neutralization cartridge with air purge 3 Energy saving static neutralization cartridge with air purge 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7...

Страница 54: ...c neutralization cartridge Supply pressure 0 5 MPa 3 With Energy saving static neutralization cartridge Supply pressure 0 5 MPa Installation distance from ionizer to workpiece mm Installation distance...

Страница 55: ...50 25 0 25 50 75 mm 20m s 10m s 2m s 5m s 75 50 25 0 25 50 75 Installation distance from ionizer to workpiece mm 0 200 400 600 800 1000 75 50 25 0 25 50 75 mm 20m s 10m s 2m s 5m s 75 50 25 0 25 50 75...

Страница 56: ...10mm 2 With Energy saving Static neutralization cartridge 0 100 200 300 400 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 L min ANR MPa Flow tate L min ANR Pressure MPa 0 100 200 300 400 0 0 1 0 2 0 3 0 4 0 5 0 6 0...

Страница 57: ...3 3000 High voltage cable length L2 Space for removal mounting the connector Elbow Power supply cable entry One touch fitting Straight mm A Metric 6 7 Inch 1 4 10 Elbow mm B C D Metric 6 14 23 105 Inc...

Страница 58: ...ype bracket IZT43 BL1 Angle adjustment bracket IZT43 BL2 Hexagon socket head cap screw M3x4 Included Hexagon socket head cap screw M3x4 Included Angle adjustment Angle adjustment When adjusting the an...

Страница 59: ...Controller IZTC41 IZTC41 P When DIN rail mounting bracket IZT40 B1 is used When power supply cable is inserted...

Страница 60: ...High voltage power supply module IZTP43 When DIN rail mounting bracket IZT40 B2 is used...

Страница 61: ...al cross section O D O D Material O D Lead free PVC 6 2mm 0 7mm white green pink purple gray yellow orange black 12 cables AWG20 4pcs AWG 8pcs 0 54mm2 4pcs 0 09mm2 8 pcs 0 96mm 4pcs 0 38mm 8pcs 1 4mm...

Страница 62: ...t AC cord Section A A 1 1 Recommended screw Cross recessed pan head screw M4 x 5 Section A A 1 1 Recommended screw Cross recessed pan head screw M4 x 8 Recommended screw Cross recessed pan head screw...

Страница 63: ...d voltage Auto balance maintenance detection high voltage abnormality detection ion generation stops when abnormality is detected ion generation stop input Effective static neutralizing distance Funct...

Страница 64: ...troller When multiple high voltage power supply modules are connected the number of them and the number of the controller display are not consistent High voltage power supply modules are not connected...

Страница 65: ...re cleaning the emitters shutoff the power and air supply b The emitters may be cleaned with the emitter cartridges mounted to the body or with the cartridges removed from the body Refer to Removal pr...

Страница 66: ...ormance is maintained after cleaning and remounting of the cartridges are completed Replacement of the felt or rubber bonded whetstone tips of the emitter cleaning kit The felt or rubber bonded whetst...

Страница 67: ...JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corpo...

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