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3.

Installation and wiring

·

The performance of the product varies depending on the surrounding installation and operating conditions. It
is recommended to investigate in advance any processes and parts where static electricity disturbances occur.
Verify that the required conditions have been met in order to effectively remove static electricity before
installation.

·

After installation, verify the performance of this product.

3-1. Installation of Ionizer

3-1-1. Precautions for Installation

·

Be sure to stop power supply and air supply to the product before starting the product installation.

·

Do not affix any tape or labels to the nozzle. Dielectric phenomenon may occur due to ions arising from such
substances, resulting in electrostatic charging or electric leakage.

3-1-2. Adjustment of Pressure (Flow adjustment)

·

When air is supplied to the nozzle, adjust the flow using a regulator which should be connected immediately
before the nozzle. If a flow adjustment valve is used between the nozzle and regulator, the speed of the flow
from the nozzle decreases due to the pressure decrease, decreasing the neutralizing performance.

·

Check the pressure around the nozzle air supply port. A pressure difference may be generated between the
regulator pressure and the pressure at the nozzle air supply port due to the supply piping length and piping
diameter. If a pressure gauge with regulator is used for checking the pressure, use a large capacity regulator,
keep the piping as short as possible or make the piping diameter larger.

·

When installing a flow meter to the air circuit, refer to “5-4. Flow - Pressure characteristics” to choose the
product type so that the flow of the nozzle does not exceed the flow meter rated flow range. If the nozzle's
flow consumption is larger than the rated flow of the selected flow meter, the flow supplied to the nozzle is
limited, thus deteriorating neutralization performance.

3-1-3. Installation of bracket for nozzle

·

Use specifies bracket.

1) L-type bracket

·

For mounting, fix the bracket using M3x4 screws with the specified tightening torque.

Tightening torque: 0.61 to 0.65 Nm

2) Angle adjustment bracket

·

For mounting, fix the bracket using M3x4 screws with the specified tightening torque.

Tightening torque: 0.61 to 0.65 Nm

Flow adjustment valve

Pressure regulator

IZT43-BL1 /

L-type bracket

M3 screw

IZT43-BL2 /

Angle adjustment bracket

M3screw

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Содержание IZT43 Series

Страница 1: ...Document No IZ OMX0087 PRODUCT NAME Ionizer MODEL Series IZT43 series...

Страница 2: ...ing chart 4 Function 4 1 Name of Parts 4 1 1 Controller 4 1 2 High voltage power supply module 4 2 Operation modes 4 3 High voltage power supply module CH number setting 4 4 Controller setting 4 4 1 O...

Страница 3: ...failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assemb...

Страница 4: ...of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from th...

Страница 5: ...nable stress applied to the connector and one touch fitting mounting parts bending of the cable or air tubing should be more than the minimum bending radius If the cable is bent in an acute angle or l...

Страница 6: ...controller high voltage power supply module or nozzle If the tape or label contains any conductive adhesive or reflective paint a dielectric phenomenon may occur due to ions arising from such substan...

Страница 7: ...ponents If there are electrically conductive objects such as walls or structures close to the nozzle generated ions may not reach the target object effectively or product failure or electric shock can...

Страница 8: ...may change suddenly even if the ambient temperature range is within the specified limits resulting in condensation 2 Do not use this product in an enclosed space This product utilizes the corona disch...

Страница 9: ...itter contamination level is different depending on the installation environment and supply pressure Refer to section 9 Maintenance for details If the performance is not recovered after cleaning it is...

Страница 10: ...ected by hand Open and close too much may damage the drain cock Hold the connector by hand and straightly pull it out If the connector has lock mechanism release the lock and then pull out the connect...

Страница 11: ...supply module can be directly connected or installed separately When multiple products are installed up to 4 high voltage power supply modules can be connected to one controller Controller High voltag...

Страница 12: ...Direct connection Example of connecting IZTC41 IZTP43 and IZTN43 Example of connecting IZTC41 IZTP43 and IZTN43 4pcs Example of connecting IZTC41 IZTP43 and IZTN43 2pcs IZTP41 and IZTB40 2pcs...

Страница 13: ...Separate connection Example of connecting IZTC41 IZTP43 and IZTN43 4pcs Example of connecting IZTC41 IZTP43 and IZTN43 2pcs IZTP41 and IZTB40 2pcs Example of connecting IZTC41 IZTP43 andIZTN43 IZT43...

Страница 14: ...To use AC adapter specify N and select AC adapter with the option number 10 10 15 15 N None 6 Power Supply Cable Length Symbol Length m 7 Bracket for nozzle Symbol Nil B F Type Without Bracket With L...

Страница 15: ...th Table below Symbol IZT43 Straight Elbow 1 1 2 2 3 3 3 3 1 1 1 1 2 2 1 Symbol Type Nil Without Bracket B With L type bracket 5 Bracket for nozzle F With angle adjustment bracket 1 Model Symbol Model...

Страница 16: ...pe Material D High speed static neutralization cartridge Tungsten L Energy saving static neutralization cartridge Tungsten IZT43 B L1 B With L type bracket F With angle adjustment bracket Bracket for...

Страница 17: ...High voltage cable holder elbow AC adapter AC cord IZT40 B 1 For controller Type DIN rail mounting bracket 2 High voltage power supply module Symbol 1 IZT40 E 1 High voltage cable holder 2 Elbow Symb...

Страница 18: ...ne IZT40 1 CF 2 3 3 Separate cable length Length m 1 2 Symbol 1 IZT43 M2 IZT43 A003 IZT43 A004 43 A002 1 IZT 2 2 3 3 High voltage cable length Symbol High voltage cable length m 1 1 43 A001 D 6H IZT T...

Страница 19: ...o 4 4 2 Channel selection mode for channel setting Do not disconnect the power supply during setting Initial setting is completed within 60 seconds Initial setting is necessary in following cases When...

Страница 20: ...e decreasing the neutralizing performance Check the pressure around the nozzle air supply port A pressure difference may be generated between the regulator pressure and the pressure at the nozzle air...

Страница 21: ...le Remove the protection film on the controller before use The product is used by connecting the controller and high voltage power supply module They can be connected either directly or separately For...

Страница 22: ...ate cable tightening torque 0 25 to 0 35 Nm 3 Connecting multiple units Up to 4 controllers and high voltage power supply modules can be connected together Controller IZTC41 can be connected when IZTP...

Страница 23: ...screws necessary for fixing a module When the controller and high voltage power supply module are directly connected Install the directly connected controller and high voltage power supply module at l...

Страница 24: ...ge power supply module CH number setting If duplicated it will be verified as an error Refer to 4 5 Alarms for further details 2 Installation of DIN rail Use an optional DIN rail mounting bracket DIN...

Страница 25: ...crews Tightening Torque 1 30 to 1 50 Nm c Connection of separate cable Mount the spacers included to fix the separate cable to the high voltage power supply module Fix the spacers 2pcs to the plug mal...

Страница 26: ...he controller and high voltage power supply module Connect the D sub connector in location C and fix the controller and high voltage module together using M4x30 screws 2 pcs included as an accessory T...

Страница 27: ...supply module CH number setting Set the CH number setting switch for all connected high voltage power supply modules Set the CH number so that it does not duplicate the set number of other channels Re...

Страница 28: ...Separate cable optional Cable for connecting the controller and high voltage power supply module and connecting extension modules separately This cable is not necessary when the modules are directly...

Страница 29: ...After connecting the high voltage cable to the high voltage power supply module fix the cable using 2 cross recessed round head screws M4x10 included with the product Tightening Torque 0 49 to 0 53 Nm...

Страница 30: ...onsidering the thickness of the high voltage cable holder 14 8 mm holder When holding the high voltage cable to the cable holder align the cable in the holding position and mount it by pressing the ca...

Страница 31: ...Table10 Wiring Cable color Signal name Signal direction Description Green F G Make sure to ground with a resistance of 100 or less to use it as a reference electric potential for Ionizer Pink Ion dis...

Страница 32: ...damaged Controller IZTC41 Internal circuit PLC OUTPUT INPUT OUTPUT 24V 24V DC DC 0V 0V 24V 24V 24V 24V 24V or or or or Be sure to ground Be sure to ground 24 VDC F G Power supply 24VDC Shield Green F...

Страница 33: ...is used as a reference electric potential for static neutralization If the ground terminal is not grounded the Ionizer will not be able to achieve the optimal offset voltage ion balance When an AC ada...

Страница 34: ...green DAC AC Power ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 1Hz Ion generation stop input External input signal Press and hold ON OFF ON OFF Power OFF Power ON ON OFF...

Страница 35: ...nput Operation button input button Ion generation stop release Operation button input S button Release ON Ion generation stop input Operation button input button Ion generation stop release Operation...

Страница 36: ...on button input S button Operation button input S button CH selection Operation button input or button Maintenance detection level selection Operation button input or button Setting change Setting cha...

Страница 37: ...ror code E3 Display Status CPU failure controller Error code E0 Power supply failure Error code E1 CPU failure High voltage power supply module Error code E2 Input Power supply 24 VDC Ion generation s...

Страница 38: ...en high voltage abnormality exists LED flashes red when CPU abnormality controller high voltage power supply module power supply abnormality communication error cooling fan motor failure module incons...

Страница 39: ...Refer to 4 4 3 Frequency set mode for frequency setting and 4 4 4 Offset voltage adjustment mode for the adjustment of the offset voltage ion balance 1 2 4 3 No Name Panel indication Type Description...

Страница 40: ...ntify the information and set time The CH number can be assigned from 1 to 4 Up to 4 modules can be connected Set the CH number using the rotary switch on the high voltage power supply module The CH n...

Страница 41: ...ency set mode Set the ion generation frequency of the nozzle selected by Channel selection mode Refer to 4 4 3 Frequency set mode for details Note 31 Key lock setting mode Perform a key lock setting R...

Страница 42: ...ected CH will flash Press the or button while the CH LED flashes to select the nozzle high voltage power supply module to display or set When the number of nozzles is zero the CH LED does not change e...

Страница 43: ...r is supplied the saved setting will be displayed The selected nozzle high voltage power supply module moves on to the ion generation stop mode by pressing and button simultaneously for 2 s or longer...

Страница 44: ...At the negative ion adjustment limit the LED at the end of the negative side left end of the display flashes orange For highly precise offset voltage adjustment adjust the ions generated by the ionize...

Страница 45: ...LED is OFF Change to the next mode Press the S button once to change to the next mode and store the balance control selection setting When power is supplied the saved setting will be displayed The sel...

Страница 46: ...set by pressing the or button Lo Low Static neutralization time is slower than the initial state Mi Middle Before the static neutralization time becomes slow Xi High No influence to the static neutral...

Страница 47: ...k condition is indicated by Lc in the frequency display and by the key lock LED green Key lock function ON Frequency display Lc flashes KEY LED is ON Key lock function OFF Frequency display VL flashes...

Страница 48: ...de will not be stored It is necessary to change the setting again Ion generating stop setting In Channel selection mode frequency set mode offset voltage adjustment mode balance control selection mode...

Страница 49: ...Note44 OFF or Note45 Green ON OFF or Note45 Green ON When abnormal high voltage is discharged Ion generation stop signal OFF and ON again Turn the power off and on again Communication error Error sign...

Страница 50: ...in the frequency display When the problem occurs only the nozzle with a problem high voltage power supply module will stop ion generation To prevent noise perform the following actions and take count...

Страница 51: ...7 is flashing in the frequency display The abnormality is automatically released when the setting of the CH switch on the high voltage power supply module is not duplicated 9 Output over current When...

Страница 52: ...ow Securely mount or remove the emitter cartridges with hands and do not use tools Tightening torque 0 1 to 0 2 Nm 4 6 2 Replacement of the high voltage cable assembly or the body assembly Securely mo...

Страница 53: ...scharge time of 1000V 100V 1 Without air purge 2 High speed static neutralization cartridge with air purge 3 Energy saving static neutralization cartridge with air purge 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7...

Страница 54: ...c neutralization cartridge Supply pressure 0 5 MPa 3 With Energy saving static neutralization cartridge Supply pressure 0 5 MPa Installation distance from ionizer to workpiece mm Installation distance...

Страница 55: ...50 25 0 25 50 75 mm 20m s 10m s 2m s 5m s 75 50 25 0 25 50 75 Installation distance from ionizer to workpiece mm 0 200 400 600 800 1000 75 50 25 0 25 50 75 mm 20m s 10m s 2m s 5m s 75 50 25 0 25 50 75...

Страница 56: ...10mm 2 With Energy saving Static neutralization cartridge 0 100 200 300 400 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 L min ANR MPa Flow tate L min ANR Pressure MPa 0 100 200 300 400 0 0 1 0 2 0 3 0 4 0 5 0 6 0...

Страница 57: ...3 3000 High voltage cable length L2 Space for removal mounting the connector Elbow Power supply cable entry One touch fitting Straight mm A Metric 6 7 Inch 1 4 10 Elbow mm B C D Metric 6 14 23 105 Inc...

Страница 58: ...ype bracket IZT43 BL1 Angle adjustment bracket IZT43 BL2 Hexagon socket head cap screw M3x4 Included Hexagon socket head cap screw M3x4 Included Angle adjustment Angle adjustment When adjusting the an...

Страница 59: ...Controller IZTC41 IZTC41 P When DIN rail mounting bracket IZT40 B1 is used When power supply cable is inserted...

Страница 60: ...High voltage power supply module IZTP43 When DIN rail mounting bracket IZT40 B2 is used...

Страница 61: ...al cross section O D O D Material O D Lead free PVC 6 2mm 0 7mm white green pink purple gray yellow orange black 12 cables AWG20 4pcs AWG 8pcs 0 54mm2 4pcs 0 09mm2 8 pcs 0 96mm 4pcs 0 38mm 8pcs 1 4mm...

Страница 62: ...t AC cord Section A A 1 1 Recommended screw Cross recessed pan head screw M4 x 5 Section A A 1 1 Recommended screw Cross recessed pan head screw M4 x 8 Recommended screw Cross recessed pan head screw...

Страница 63: ...d voltage Auto balance maintenance detection high voltage abnormality detection ion generation stops when abnormality is detected ion generation stop input Effective static neutralizing distance Funct...

Страница 64: ...troller When multiple high voltage power supply modules are connected the number of them and the number of the controller display are not consistent High voltage power supply modules are not connected...

Страница 65: ...re cleaning the emitters shutoff the power and air supply b The emitters may be cleaned with the emitter cartridges mounted to the body or with the cartridges removed from the body Refer to Removal pr...

Страница 66: ...ormance is maintained after cleaning and remounting of the cartridges are completed Replacement of the felt or rubber bonded whetstone tips of the emitter cleaning kit The felt or rubber bonded whetst...

Страница 67: ...JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corpo...

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