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S–4

LOCATION INDEX

EXTERIOR

A6E770001086W01

Front

LOCATION INDEX

A6E7700W001

Shroud panel
(See

S–119 SHROUD PANEL REMOVAL/

INSTALLATION

)

Radiator grille
(See

S–50 RADIATOR GRILLE REMOVAL/

INSTALLATION

)

Front bumper

(See

S–47 FRONT BUMPER REMOVAL/

INSTALLATION

)

(See

S–48 FRONT BUMPER DISASSEMBLY/

ASSEMBLY

)

Bumper reinforcement

(See

S–48 BUMPER REINFORCEMENT

REMOVAL/INSTALLATION

)

Bonnet
(See

S–10 BONNET REMOVAL/INSTALLATION

)

(See

S–10 BONNET ADJUSTMENT

)

Cowl panel
(See

S–119 COWL PANEL REMOVAL/

INSTALLATION

)

Cowl grille
(See

S–50 COWL GRILLE REMOVAL/

INSTALLATION

)

Windshield
(See

S–64 WINDSHIELD REMOVAL

)

(See

S–65 WINDSHIELD INSTALLATION

)

Sunroof motor and relay
(See

S–79 SUNROOF MOTOR REMOVAL

)

(See

S–79 SUNROOF MOTOR INSTALLATION

)

(See

S–79 SUNROOF MOTOR INSPECTION

)

(See

S–80 SUNROOF RELAY INSPECTION

)

Deflector
(See

S–74 DEFLECTOR REMOVAL/

INSTALLATION

)

Glass panel
(See

S–74 GLASS PANEL REMOVAL/

INSTALLATION

)

(See

S–75 GLASS PANEL ADJUSTMENT

)

Sunroof unit
(See

S–76 SUNROOF UNIT REMOVAL/

INSTALLATION

)

(See

S–77 SUNROOF UNIT DISASSEMBLY/

ASSEMBLY

)

Front fender panel
(See

S–12 FRONT FENDER PANEL REMOVAL/

INSTALLATION

)

Front flap
(See

S–50 FRONT FLAP REMOVAL/

INSTALLATION

)

Front drain hose
(See

S–75 FRONT DRAIN HOSE REMOVAL

)

(See

S–75 FRONT DRAIN HOSE INSTALLATION

)

Power outside mirror
(See

S–58 POWER OUTSIDE MIRROR REMOVAL/

INSTALLATION

)

(See

S–58 POWER OUTSIDE MIRROR

DISASSEMBLY/ASSEMBLY [TYPE A]

)

(See

S–59 POWER OUTSIDE MIRROR

DISASSEMBLY/ASSEMBLY [TYPE B]

)

(See

S–60–1 POWER OUTSIDE MIRROR

INSPECTION

)

Fuel-filler lid and opener
(See

S–46 FUEL-FILLER LID AND OPENER

REMOVAL/INSTALLATION

)

(See

S–46 FUEL-FILLER LID ADJUSTMENT

)

Extractor chamber
(See

S–53 EXTRACTOR CHAMBER REMOVAL/

INSTALLATION

)

Содержание 6 2002

Страница 1: ...notice All rights reserved No part of this book may be reproduced or used in any form or by any means electronic or mechanical including photocopying and recording and the use of any kind of informati...

Страница 2: ...00001 JM7 GG34F 100001 JM7 GG42F 100001 JM7 GG44F 100001 RELATED MATERIALS Mazda6 Training Manual European L H D GCC Specs 3359 1 02C Engine Workshop Manual L8 LF L3 1731 1 02C Manual Transaxle Worksh...

Страница 3: ...effective methods of performing service and repair Some require tools specifically designed for a specific purpose Persons using procedures and tools which are not recommended by Mazda Motor Corporat...

Страница 4: ...E CLAMPS GI 16 TORQUE FORMULAS GI 16 VISE GI 16 DYNAMOMETER GI 17 SST GI 17 INSTALLATION OF RADIO SYSTEM GI 17 INSTALLATION OF RADIO SYSTEM GI 17 ELECTRICAL SYSTEM GI 18 ELECTRICAL PARTS GI 18 CONNECT...

Страница 5: ...Simple operations which can be performed easily just by looking at the vehicle i e removal installation of parts jacking vehicle lifting cleaning of parts and visual inspection have been omitted End...

Страница 6: ...le parts tightening torques and symbols for oil grease and sealant are shown in the overview illustration In addition symbols indicating parts requiring the use of special service tools or equivalent...

Страница 7: ...if the caution is ignored Note A Note provides added information that will help you to complete a particular procedure Specification The values indicate the allowable range when performing inspection...

Страница 8: ...DTC is shown specifying the cause of a malfunction continue the diagnostic inspection according to the items indicated by the on board diagnostic function Diagnostic index The diagnostic index lists...

Страница 9: ...rm each step in the order shown The reference column lists the location of the detailed procedure for each basic inspection Although inspections and adjustments are performed according to the referenc...

Страница 10: ...HOW TO USE THIS MANUAL GI 7 GI Using the DTC troubleshooting flow DTC troubleshooting flow shows diagnostic procedures inspection methods and proper action to take for each DTC XME2010004...

Страница 11: ...THIS MANUAL Using the diagnosis index The symptoms of the malfunctions are listed in the diagnostic index for symptom troubleshooting The exact malfunction symptoms can be selected by following the i...

Страница 12: ...tive in quickly narrowing down the relation between symptom and cause of the malfunction It also specifies the area of the common cause when multiple malfunction symptoms occur The appropriate diagnos...

Страница 13: ...10 HOW TO USE THIS MANUAL Using the symptom troubleshooting Symptom troubleshooting shows diagnostic procedures inspection methods and proper action to take for each trouble symptom End Of Sie XME2010...

Страница 14: ...ions 210 260 kPa 2 1 2 7 kgf cm2 30 38 psi 270 310 kPa 2 7 3 2 kgf cm2 39 45 psi The actual converted values for 2 7 kgf cm2 are 264 kPa and 38 4 psi In the first specification 2 7 is used as an upper...

Страница 15: ...equired End Of Sie OIL LEAKAGE INSPECTION A6E201400004W04 Use either of the following procedures to identify the type of oil that is leaking Using UV Light Black Light 1 Remove on the engine or transa...

Страница 16: ...disconnect the negative battery cable and wait for more than 1 minute to allow the backup power supply of the SAS unit to deplete its stored power Disconnecting the battery cable will delete the memo...

Страница 17: ...the parts to be replaced from those that will be reused End Of Sie CLEANING OF PARTS A6E201400004W10 All parts to be reused should be carefully and thoroughly cleaned in the appropriate method Warnin...

Страница 18: ...d be installed before sealant hardens to prevent leakage Oil should be applied to the moving components of parts Specified oil or grease should be applied at the prescribed locations such as oil seals...

Страница 19: ...ated due to the extra length that the SST or equivalent adds to the torque wrench Recalculate the torque using the following formulas Choose the formula that applies to you A The length of the SST pas...

Страница 20: ...sition run the vehicle at 10km h and check that the ABS warning light goes off In this case a DTC will be stored in the memory To delete this data from the memory follow the procedure for deleting DTC...

Страница 21: ...p the hook of the clip using a flathead screwdriver End Of Sie CONNECTORS A6E201700006W02 Data link connector Insert the probe into the terminal when connecting a jumper wire to the data link connecto...

Страница 22: ...n When a tester is used to inspect for continuity or measuring voltage insert the tester probe from the wiring harness side Inspect the terminals of waterproof connectors from the connector side since...

Страница 23: ...locking tab pressed down pull the terminal out from the connector Sensors Switches and Relays Handle sensors switches and relays carefully Do not drop them or strike them against other objects Wiring...

Страница 24: ...ort and the wiring should be inspected Be sure the negative battery terminal is disconnected before replacing a main fuse When replacing a pullout fuse use the fuse puller Direction of View for Connec...

Страница 25: ...rminal side the direction of view is from the terminal side End Of Sie ELECTRICAL TROUBLESHOOTING TOOLS A6E201700006W03 Jumper wire A jumper wire is used to create a temporary circuit Connect the jump...

Страница 26: ...circuits Caution Do not connect the ohmmeter to any circuit where voltage is applied This will damage the ohmmeter End Of Sie PRECAUTIONS BEFORE WELDING A6E201700006W04 Vehicles have various electric...

Страница 27: ...vehicle after it has been lifted Front At the jacking plate of the engine support member Rear At the center of torsion beam axle Vehicle Lift Positions Front and rear Warning Unstably lifting a vehicl...

Страница 28: ...GI 25 GI JACKING POSITIONS VEHICLE LIFT 2 SUPPORTS SAFETY STANDS RIGID RACK POSITIONS Jacking positions vehicle lift 2 supports and safety stand rigid rack positions view End Of Sie A6E2021W001...

Страница 29: ...age to the transaxle Caution Do not tow with sling type equipment This could damage your vehicle Use wheel lift or flatbed equipment Caution Do not use the hook loops under the front and rear for towi...

Страница 30: ...be completely removed Do not use excessive force as it may damage the cap or scratch the painted bumper surface 3 Securely install the towing eyelet using the lug wrench 4 Hook the towing rope to the...

Страница 31: ...IDENTIFICATION NUMBER LOCATIONS VEHICLE IDENTIFICATION NUMBER VIN A6E202600010W01 End Of Sie ENGINE IDENTIFICATION NUMBER A6E202600010W02 End Of Sie IDENTIFICATION NUMBER LOCATIONS A6E2026W004 A6E202...

Страница 32: ...rvice Code s DI Distributor Ignition Spark Ignition DLI Distributorless Ignition Direct Ignition EI Electronic Ignition Electronic Spark Ignition 2 ECT Engine Coolant Temperature Water Thermo EM Engin...

Страница 33: ...tion System Injection with air pump SAPV Secondary Air Pulse Valve Reed Valve SFI Sequential Multipoint Fuel Injection Sequential Fuel Injection Shift Solenoid A 12 Shift Solenoid Valve Shift A Soleno...

Страница 34: ...eft front LH Left hand L H D Left hand drive LO Low LR Left rear M Motor MAX Maximum MTX Manual transaxle O D Overdrive OCV Oil control valve OFF Switch off ON Switch on P S Power steering P W CM Powe...

Страница 35: ...lights Cigarette lighter and clock Ignition switch and steering lock Transaxle range switch ATX only Warning buzzers Seat belts warning system Ignition key reminder alarm Seat controls sliding and rec...

Страница 36: ...cle is operated in very dusty or sandy areas clean and if necessary replace the air cleaner element more often than the recommended intervals 4 If the brakes are used extensively for example continuou...

Страница 37: ...drive belts if installed 2 If the vehicle is operated under any of the following conditions change the engine oil and oil filter every 10 000 km 6 000 miles or shorter a Driving in dusty conditions b...

Страница 38: ...Months 12 24 36 48 60 72 84 96 108 120 132 144 1000 km 15 30 45 60 75 90 105 120 135 150 165 180 1000 miles 9 18 27 36 45 54 63 72 81 90 99 108 To ensure efficient operation of the engine and all syst...

Страница 39: ...d I I I I I I I I E G R system if installed I I I I I I I I ELECTRICAL SYSTEM Battery electrolyte level specific gravity I I I I I I I I All electrical system 4 I I I I I I I I CHASSIS BODY Brake clut...

Страница 40: ...k of electrical systems such as lights wiper and washer systems including wiper blades and power windows 6 If the vehicle is operated under any of the following conditions change the rear differential...

Страница 41: ...or 4WD 7 Front and rear suspension and ball joints I I I I Drive shaft dust boots I I I I Bolts and nuts on chassis and body T T T T T T T T Exhaust system and heat shields Inspect every 80 000 km 50...

Страница 42: ...rottle positioner system Check the diaphragm and system operation vacuum fitting hoses and connection Dash pot for carburetor Check system operation E G R system Check system operation see W M vacuum...

Страница 43: ...Check oil level and inspect for leakage Replace transfer oil Upper arm shafts for B Series Lubricate the upper arm shafts for looseness or damage Front rear wheel bearing grease Remove wheel bearing...

Страница 44: ...IMING CHAIN REMOVAL INSTALLATION B 10 CYLINDER HEAD GASKET B 18 CYLINDER HEAD GASKET REPLACEMENT B 18 FRONT OIL SEAL B 21 FRONT OIL SEAL REPLACEMENT B 21 REAR OIL SEAL B 25 REAR OIL SEAL REPLACEMENT B...

Страница 45: ...MBLY 4 Timing Chain See B 10 TIMING CHAIN REMOVAL INSTALLATION 5 Cylinder head gasket See B 18 CYLINDER HEAD GASKET REPLACEMENT 6 Front oil seal See B 21 FRONT OIL SEAL REPLACEMENT 7 Rear oil seal See...

Страница 46: ...lace the drive belt SeeB 3 DRIVE BELT REPLACEMENT End Of Sie DRIVE BELT REPLACEMENT A6E221015800W03 1 Remove the splash shield RH 2 Turn the center of the tensioner pulley clockwise to release tension...

Страница 47: ...in the figure If the valve clearance exceeds the space the tappet See B 5 VALVE CLEARANCE ADJUSTMENT Note Make sure to note the measured values for choosing the suitable replacement tappets Standard E...

Страница 48: ...connector 7 Remove the ventilation hose 8 Remove the cylinder head cover 9 Remove the drive belt See B 3 DRIVE BELT REPLACEMENT 10 Remove the joint shaft from the front drive shaft RH See M 17 DRIVE...

Страница 49: ...at the position where the tension is released 17 Hold the exhaust camshaft using a suitable wrench on the cast hexagon as shown 18 Remove the exhaust camshaft sprocket 19 Loosen the camshaft cap bolt...

Страница 50: ...steps 1 Tighten to 5 0 9 0 N m 51 0 91 7 kgf cm 44 3 79 5 in lbf 2 Tighten to 14 0 17 0 N m 1 5 1 7 kgf m 10 4 12 5 ft lbf 25 Install the exhaust camshaft sprocket Note Do not tighten the bolt for the...

Страница 51: ...2 N m 1 9 2 2 kgf m 13 3 16 2 ft lbf 37 Install the new engine front cover lower blind plug Tightening torque 12 N m 1 2 kgf m 8 9 ft lbf 38 Connect the front drive shaft RH and the joint shaft See M...

Страница 52: ...auge into the spark plug hole 8 Fully depress the accelerator pedal and crank the engine 9 Note the maximum gauge reading 10 Inspect each cylinder as above If the measured value is less than the limit...

Страница 53: ...e tire RH 4 Remove the under cover 5 Loosen the water pump pulley bolt and removal the drive belt See B 3 DRIVE BELT REPLACEMENT 6 Remove the CKP sensor See F 54 CRANKSHAFT POSITION CKP SENSOR REMOVAL...

Страница 54: ...acket Removal Note See B 16 No 3 Engine Mount Rubber and No 3 Engine Joint Bracket Installation Note 7 Engine front cover See B 14 Engine Front Cover Installation Note 8 Front oil seal See B 13 Engine...

Страница 55: ...shaft pully by using the SSTs Chain Tensioner Removal Note 1 Using a thin screwdriver hold the chain tensioner ratchet lock mechanism away from the ratchet stem 2 Slowly compress the tensioner piston...

Страница 56: ...e 1 Hold the oil pump sprocket by using the SST Engine Front Cover Removal Note 1 Remove the oil seal using a screwdriver as shown Oil Pump Sprocket Installation Note 1 Hold the oil pump sprocket by u...

Страница 57: ...o tensioner to apply tension to the timing chain Engine Front Cover Installation Note 1 Apply silicone sealant to the engine front cover as shown Caution Install the cylinder head cover within 10 minu...

Страница 58: ...tion Note 1 Apply clean engine oil to the oil seal 2 Push the oil seal slightly in by hand 3 Compress the oil seal using the SST and a hammer Bolt No Tightening torque 1 18 8 0 11 5 N m 81 6 117 2 kgf...

Страница 59: ...7 0 13 N m 71 4 132 5 kgf cm 62 0 115 0 in lbf 2 Install the No 3 engine mount rubber hand tighten 3 Tighten the No 3 engine joint bracket is attached and bolts nuts in the order shown Crankshaft Pull...

Страница 60: ...from the cylinder block lower blind plug 9 Rotate the crankshaft clockwise two turns until the TDC position If not aligned loosen the crankshaft pulley lock bolt and repeat from Step 1 10 Install the...

Страница 61: ...STALLATION 2 Remove the ignition coil See G 8 IGNITION COIL REMOVAL INSTALLATION 3 Remove the high tension lead See G 10 1 HIGH TENSION LEAD REMOVAL INSTALLATION 4 Disconnect the generator but do not...

Страница 62: ...eir original position When removed keep the caps with the cylinder head they were removed from Do not mix the caps AME2218W002 1 Camshaft See B 19 Camshaft Removal Note See B 21 Camshaft Installation...

Страница 63: ...th of each cylinder head bolt Replace any that exceed maximum length Length L 149 0 150 0 mm 5 867 5 905 in Maximum 150 5 mm 5 965 in 2 Tighten the cylinder head bolts in the order shown using the fol...

Страница 64: ...he spark plugs See G 10 SPARK PLUG REMOVAL INSTALLATION 3 Remove the Cylinder head cover See B 17 Cylinder Head Cover Installation Note 4 Remove the drive belt See B 3 DRIVE BELT REPLACEMENT 5 Remove...

Страница 65: ...all the SST 3 Turn the crankshaft clockwise the crankshaft is in the No 1 cylinder TDC position 4 Hold the crankshaft pulley by using the SSTs Front Oil Seal Removal Note 1 Cut the oil seal lip using...

Страница 66: ...l seal lip 2 Push the oil seal slightly in by hand 3 Tap the oil seal in evenly using the SST and a hammer Crankshaft Pulley Lock Bolt Installation Note 1 Install the SST to the camshaft as shown Euro...

Страница 67: ...ghten to 96 104 N m 9 8 10 6 kgf m 70 9 76 7 ft lbf 2 Tighten 87 93 6 Remove the M6 x 1 0 bolt 7 Remove the SST from the camshaft 8 Remove the SST from the cylinder block lower blind plug 9 Rotate the...

Страница 68: ...Rear Oil Seal Installation Note 1 Apply silicone sealant to the mating faces as shown Dot diameter 4 0 6 0 mm 0 16 0 23 in 2 Apply clean engine oil to the new oil seal lip 3 Install the rear oil seal...

Страница 69: ...o that it is out of the way Use wire or rope to secure 7 Remove the joint shaft from the front drive shaft See M 17 DRIVE SHAFT REMOVAL INSTALLATION 8 Remove the air cleaner intake air duct accelerato...

Страница 70: ...e B 31 No 1 Engine Mount Bracket Installation Note 3 No 4 Engine mount bracket and No 4 Engine mount rubber See B 28 No 4 Engine Mount Bracket and No 4 Engine Mount Rubber Removal Note See B 30 No 4 E...

Страница 71: ...oosen the through bolt B on the chassis side until approximately three pitches are showing Note Do not remove the No 1 engine mount rubber from the vehicle No 4 Engine Mount Bracket and No 4 Engine Mo...

Страница 72: ...4 No 4 engine mount bracket and engine mount rubber together in one piece No 3 Engine Joint Bracket Installation Note 1 Tighten the No 3 engine mount bracket stud bolt Tightening torque 7 0 13 N m 71...

Страница 73: ...unt Rubber Installation Note 1 Tighten the No 4 engine mount bracket and No 4 engine mount rubber bolt and nut in the order as shown 2 Secure the engine and the transaxle using an engine jack and atta...

Страница 74: ...116 6 N m 9 50 11 88 kgf m 68 72 85 92 ft lbf End Of Sie ENGINE DISASSEMBLY ASSEMBLY A6E222401001W02 1 Disconnect the engine and automatic transaxle ATX See K 29 AUTOMATIC TRANSAXLE REMOVAL INSTALLATI...

Страница 75: ...t secured Replace the actuator 8 Install the cylinder head cover See B 17 Cylinder Head Cover Installation Note 9 Install the ventilation hose 10 Install the oil control valve connector 11 Install the...

Страница 76: ...ve battery cable 2 Remove the plug hole plate 3 Remove the high tension lead See G 10 1 HIGH TENSION LEAD REMOVAL INSTALLATION 4 Remove the oil control valve OCV connector 5 Remove the ventilation hos...

Страница 77: ...valve terminals and verify that the spool valve operates and moves to the maximum valve timing advance position If not as specified replace the oil control valve Note When applying battery positive v...

Страница 78: ...D 3 OIL PRESSURE INSPECTION D 3 ENGINE OIL D 4 ENGINE OIL INSPECTION D 4 ENGINE OIL REPLACEMENT D 4 OIL FILTER D 6 OIL FILTER REPLACEMENT D 6 OIL COOLER D 7 OIL COOLER REMOVAL INSTALLATION D 7 OIL PA...

Страница 79: ...Of Sie LOCATION INDEX AME3300W001 1 Oil filter See D 6 OIL FILTER REPLACEMENT 2 Oil cooler LF and L3 engine models See D 7 OIL COOLER REMOVAL INSTALLATION 3 Oil pan See D 8 OIL PAN REMOVAL INSTALLATI...

Страница 80: ...nd repair or replace as necessary Note The oil pressure can vary with oil viscosity and temperature Oil pressure Oil temperature 100 C 212 F L8 LF 234 521 kPa 2 39 5 31 kgf cm2 33 9 75 5 psi min 3 000...

Страница 81: ...ehicle on level ground 2 Remove the oil filler cap 3 Remove the under cover 4 Remove the oil pan drain plug 5 Drain the engine oil into a container 6 Install the oil pan drain plug With washer 1 Insta...

Страница 82: ...If the oil leaks specify the faulty part and repair or replace it 10 Inspect the oil level If necessary add oil See D 4 ENGINE OIL INSPECTION 11 Install the under cover End Of Sie A6E0110W001 DIPSTIC...

Страница 83: ...the filter 5 Loosen the oil filter cover for another 1 turn 6 Remove the oil filter cover and the oil filter 7 Use a clean rag to wipe off the mounting surface on the oil filter adapter and the oil f...

Страница 84: ...l to the gasket of a new oil filter 5 Tighten the oil filter with specified tightening torque Tightening torque 15 20 N m 1 6 2 0 kgf m 11 24 ft lbf 6 Remove the dipstick and verify that the oil level...

Страница 85: ...ntainer See D 6 OIL FILTER REPLACEMENT 4 Remove in the order indicated in the table 5 Use a clean rag to wipe off the mounting surface on the oil cooler 6 Install in the reverse order of removal 7 Ins...

Страница 86: ...engine oil See D 4 ENGINE OIL REPLACEMENT 4 Remove the engine front cover See B 10 TIMING CHAIN REMOVAL INSTALLATION 5 Remove in the order indicated in the table 6 Install in the reverse order of rem...

Страница 87: ...re ruler to unite the oil pan and the cylinder block junction side on the engine front cover side 2 Apply silicone sealant to the oil pressure switch threads as shown 3 Tighten the bolts in the order...

Страница 88: ...verse order of removal 6 Inspect the engine oil level See D 4 ENGINE OIL INSPECTION 7 Start the engine and inspect for oil leakage If the oil leaks specify the faulty part and repair or replace it 8 I...

Страница 89: ...OIL PUMP D 11 D Oil Pump Sprocket Removal Installation Note 1 Install the SST to the oil pump sprocket to stop the oil pump from turn in End Of Sie AME3322W002...

Страница 90: ...E 3 ENGINE COOLANT REPLACEMENT E 4 ENGINE COOLANT LEAKAGE INSPECTION E 4 RADIATOR CAP E 5 RADIATOR CAP INSPECTION E 5 RADIATOR E 6 RADIATOR REMOVAL INSTALLATION E 6 THERMOSTAT E 7 THERMOSTAT REMOVAL...

Страница 91: ...adiator cap See E 5 RADIATOR CAP INSPECTION 3 Thermostat See E 7 THERMOSTAT REMOVAL INSTALLATION See E 8 THERMOSTAT INSPECTION 4 Water pump See E 8 WATER PUMP REMOVAL INSTALLATION 5 Cooling fan See E...

Страница 92: ...F and L marks If the engine coolant level is below L remove the radiator cap and add coolant See E 3 COOLING SYSTEM SERVICE WARNINGS End Of Sie ENGINE COOLANT PROTECTION INSPECTION A6A361215001W04 1...

Страница 93: ...ngine warms up perform the following steps 1 Run the engine at 2 500 rpm for 5 min 2 Run the engine at 3 000 rpm for 5 s then return to idling 3 Repeat Step 2 several times 4 Run the engine at idle fo...

Страница 94: ...d radiator are hot Scalding coolant and steam may shoot out and cause serious injury It may also damage the engine and cooling system Turn off the engine and wait until it is cool Even then be very ca...

Страница 95: ...Remove the cooling fan See E 9 COOLING FAN REMOVAL INSTALLATION 4 Remove the oil hose ATX 5 Remove in the order indicated in the table 6 Install in the reverse order of removal 7 Refill the engine coo...

Страница 96: ...REPLACEMENT 5 Remove the washer tank 6 Remove the P S oil pump Note Remove the P S oil pump with hoses and pipe still connected 7 Remove in the order indicated in the table 8 Install in the reverse or...

Страница 97: ...TEM SERVICE WARNINGS See E 4 ENGINE COOLANT REPLACEMENT 3 Loosen the water pump pulley bolt to remove the drive belt See B 3 DRIVE BELT REPLACEMENT 4 Remove in the order indicated in the table 5 Insta...

Страница 98: ...shroud panel See S 119 SHROUD PANEL REMOVAL INSTALLATION 3 Remove the A C pipe stay 4 Remove the ATX pipe stay ATX 5 Remove in the order indicated in the table 6 Install in the reverse order of remov...

Страница 99: ...2 1 Remove the cooling fan See E 9 COOLING FAN REMOVAL INSTALLATION 2 Remove in the order indicated in the table 3 Install in the reverse order of removal 4 End Of Sie AME3621W002 1 Cooling fan No 2 2...

Страница 100: ...es smoothly at the standard current draw If not as spcifid replace the fan motor End Of Sie TERMINAL No B A COOLING FAN HARNESS CONNECTOR LF COOLING FAN MOTOR No 1 2 L3 COOLING FAN MOTOR No 1 No 2 A B...

Страница 101: ...N F 34 PULSATION DAMPER INSPECTION F 34 EXHAUST SYSTEM F 35 EXHAUST SYSTEM INSPECTION F 35 EXHAUST SYSTEM REMOVAL INSTALLATION F 35 EMISSION SYSTEM F 38 CHARCOAL CANISTER INSPECTION F 38 EVAPORATIVE G...

Страница 102: ...G F 181 ENGINE SYMPTOM TROUBLESHOOTING F 181 QUICK DIAGNOSTIC CHART F 182 NO 1 MELTING OF MAIN OR OTHER FUSES F 186 NO 2 MIL ILLUMINATES F 186 NO 3 WILL NOT CRANK F 187 NO 4 HARD TO START LONG CRANK E...

Страница 103: ...trol solenoid valve L3 See F 13 VARIABLE AIR DUCT VAD CONTROL SOLENOID VALVE INSPECTION L3 7 VIS shutter valve actuator L3 See F 14 VARIABLE INTAKE AIR SYSTEM VIS SHUTTER VALVE ACTUATOR INSPECTION L3...

Страница 104: ...F 4 LOCATION INDEX End Of Sie FUEL SYSTEM A6E390001006W01 Engine Room Side A6E3912W015...

Страница 105: ...uel pump unit See F 22 FUEL PUMP UNIT REMOVAL INSTALLATION See F 24 FUEL PUMP UNIT DISASSEMBLY ASSEMBLY See F 25 FUEL PUMP UNIT INSPECTION 4 Fuel injector See F 28 FUEL INJECTOR REMOVAL INSTALLATION S...

Страница 106: ...LENOID VALVE REMOVAL INSTALLATION See F 39 PURGE SOLENOID VALVE INSPECTION 3 Evaporative gas check valve one way L H D See F 38 EVAPORATIVE GAS CHECK VALVE ONE WAY INSPECTION L H D 4 PCV valve See F 4...

Страница 107: ...F 54 CRANKSHAFT POSITION CKP SENSOR REMOVAL INSTALLATION 6 CMP sensor See F 55 CAMSHAFT POSITION CMP SENSOR INSPECTION 7 Knock sensor See F 56 KNOCK SENSOR INSPECTION See F 56 KNOCK SENSOR REMOVAL INS...

Страница 108: ...iming is not adjustable Ignition timing verification requires WDS or equivalent 1 Turn off the electrical loads 2 Warm up the engine as follows 1 Start the engine 2 Maintain the engine speed at approx...

Страница 109: ...e accelerator pedal 4 Wait until the cooling fans stop 3 Verify that the idle speed and ignition timing are within the specification See F 8 IDLE SPEED INSPECTION See F 8 IGNITION TIMING INSPECTION 4...

Страница 110: ...hazardous It can easily ignite causing serious injury and damage Always keep sparks and flames away from fuel Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injuries or...

Страница 111: ...Air cleaner cover 2 Air cleaner element 3 Air cleaner case See F 12 Air Cleaner Case Installation Note 4 Resonance chamber See F 12 Resonance Chamber Removal Note 5 VAD control solenoid valve L3 6 VAD...

Страница 112: ...ounts are set in the air cleaner bracket 3 locations 2 Install the projections on the frame side 2 locations 3 Verify that the projections on the frame side are installed securely 4 Install the projec...

Страница 113: ...l C harness side Short circuit If there is continuity the circuit is shorted Repair or replace the harness VAD control solenoid valve terminal B harness side and body GND VAD control solenoid valve te...

Страница 114: ...ess side and GND IAC valve terminal B harness side and power supply IAC valve terminal B harness side and GND End Of Sie VARIABLE INTAKE AIR SYSTEM VIS SHUTTER VALVE ACTUATOR INSPECTION L3 A6E39101300...

Страница 115: ...INSPECTION A6E391013000W07 1 Remove the air hose See F 10 INTAKE AIR SYSTEM REMOVAL INSTALLATION 2 Disconnect the vacuum hose from the VTCS shutter valve actuator 3 Connect a vacuum pump to the VTCS s...

Страница 116: ...ply End Of Sie ACCELERATOR PEDAL REMOVAL INSTALLATION A6E391041600W01 1 Remove in the order indicated in the table 2 Install in the reverse order of removal Accelerator Cable Installation Note 1 Carry...

Страница 117: ...PROCEDURE A6E391201006W02 Warning Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injuries or death and damage When installing the fuel hose observe Fuel Leakage Inspectio...

Страница 118: ...release connector Always clean the quick release connector joint area before disconnecting connecting using a cloth or soft brush and make sure that it is free of foreign material 1 Level the vehicle...

Страница 119: ...at it is free of foreign material Note This inspection is for two rollover valves integrated in the fuel tank 1 Disconnect the plastic fuel hose and the fuel pump unit connector See F 22 FUEL PUMP UNI...

Страница 120: ...age are dangerous Fuel can ignite and cause serious injuries or death Fuel can also irritate skin and eyes To prevent this always complete the BEFORE REPAIR PROCEDURE See F 17 BEFORE REPAIR PROCEDURE...

Страница 121: ...he fuel line pressure If not as specified inspect the following Zero or low FP circuit FP Fuel line clogged Fuel leakage inside pressure regulator High Pressure regulator for high pressure cause Fuel...

Страница 122: ...ER REPAIR PROCEDURE End Of Sie FUEL PUMP UNIT REMOVAL INSTALLATION A6E391213350W01 Warning Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injuries or death and damage Fue...

Страница 123: ...ke care not to lose it Reinstall it to the quick release connector before reconnecting the fuel line The locking coupler has two internal locking tabs which retain the fuel pipe Be sure that the tab o...

Страница 124: ...or so that the tabs of the retainer are correctly fitted into the quick release connector Push the quick release connector straight into the retainer until a click is heard 4 Lightly pull and push the...

Страница 125: ...erials penetrate the part Otherwise it may cause a fuel pump unit operation malfunction Protect any removed parts using rubber matting to prevent damage Furthermore if a part has been dropped do not r...

Страница 126: ...r replaced separately Type A With nylon tube replaced as a single unit 2WD NYLON TUBE FUEL PUMP FUEL FILTER HIGH PRESSURE C6E114ZL4026 Specification With nylon tube Without nylon tube Single Separatel...

Страница 127: ...CUP RESERVE CUP FUEL GAUGE SENDER UNIT FUEL GAUGE SENDER UNIT DISASSEMBLY ASSEMBLY FUEL PUMP FUEL PUMP SEAL RUBBER SPACER C6E114ZL4016 A A A A R OIL OIL R OIL OIL OIL OIL R B B B B SET PLATE HOLDING...

Страница 128: ...ERVE CUP FUEL GAUGE SENDER UNIT DISASSEMBLY ASSEMBLY HOLDING COVER DISASSEMBLY ASSEMBLY FUEL PUMP SEAL RUBBER SPACER C6E114ZL4017 A A R OIL OIL R OIL OIL OIL OIL R B B HOLDING COVER FUEL FILTER HIGH P...

Страница 129: ...ve the fuel gauge sender unit 2 Disconnect the fuel pump connector 3 Remove the arm part of the set plate FUEL PUMP UNIT FUEL GAUGE SENDER UNIT C6E114ZL4002 FUEL PUMP CONNECTOR C6E114ZL4014 SET PLATE...

Страница 130: ...damage 4 Cut the center part of the nylon tube located between the fuel filter high pressure and set plate Type A B C Note Perform Step 5 4WD Go to Step 6 2WD 5 Disconnect the quick release connector...

Страница 131: ...e Note Perform Step 9 4WD Go to Step 10 2WD Note After removing the fuel filter high pressure from the reserve cup remove the transfer jet pump completely 4WD 9 Remove the transfer jet pump from the r...

Страница 132: ...Perform Step 15 type B Go to Step 23 type A Go to Step 19 type C Type B Caution Cut the nylon tube in the center If it is cut at the both ends it may cause pipe damage 15 Cut apart the nylon tube in t...

Страница 133: ...mp discharge pipe or pull the fuel filter low pressure or it may damage the discharge pipe or dislocate tear the fuel filter low pressure 20 Remove the fuel pump from the fuel filter high pressure 21...

Страница 134: ...discharge pipe Verify that the lower case is not split chipped or bent Caution Hold the fuel pump in the upright position and insert it from the bottom side being careful not to apply load to the fuel...

Страница 135: ...el hose is buckled and fuel flow distortion occurs it may cause jet pump performance deterioration 8 Install a new O ring to the pressure regulator Note Perform Step 9 4WD Go to Step 11 2WD 9 Install...

Страница 136: ...me time 4WD 16 Install the pressure regulator holding cover and verify that the snap fit tab is properly engaged Note Perform Step 17 4WD Go to Step 18 2WD 17 Connect the quick release connector to th...

Страница 137: ...erve cup outward 2 Rotate the set plate 90 counter clockwise viewing the set plate from above Caution Be careful not to break the set plate arm by applying excessive pressure If it is broken it may ca...

Страница 138: ...nnector side wiring harness is routed underside 3 Route the wiring harness under projection 2 4 Connect the connector 22 Perform the following procedure to connect the fuel pump connector routing the...

Страница 139: ...ction The fuel gauge sender unit connector wiring harness is not pulled The fuel pump connector wiring harness is not pinched into the pressure regulator holding cover 24 Inspect the following and ver...

Страница 140: ...TION 3 Disconnect the fuel pump unit connector 4 Inspect for continuity between fuel pump unit connector terminals B and D If there is no continuity replace the fuel pump body If as specified carry ou...

Страница 141: ...1 Complete the BEFORE REPAIR PROCEDURE See F 17 BEFORE REPAIR PROCEDURE 2 Disconnect the negative battery cable 3 Remove the air cleaner Caution The quick release connector may be damaged if the tab i...

Страница 142: ...l pump hold pressure More than 200 kPa 2 0 kgf cm2 29 psi 14 Disconnect the jumper wire 15 Disconnect the SST Note A checker tab is integrated with the quick release connector for new plastic fuel hos...

Страница 143: ...ER REPAIR PROCEDURE See F 17 AFTER REPAIR PROCEDURE Plastic Fuel Hose Removal Note Caution The quick release connector may be damaged if the tab is bent excessively Do not expand the tab over the stop...

Страница 144: ...l cause the injector to not engage correctly Always use a new clip when reattaching the injector otherwise it may cause the injector to rotate 1 Insert a screwdriver between the injector cup and the c...

Страница 145: ...ith the clip locked onto the injector cup notch Plastic Fuel Hose Installation Note Note A checker tab is integrated with quick release connector for new plastic fuel hoses The checker tab will be rel...

Страница 146: ...43 PCM REMOVAL INSTALLATION 2 Inspect the following wiring harness for open or short continuity check Open circuit If there is no continuity the circuit is open Repair or replace the harness No 1 cyl...

Страница 147: ...tor with the fuel hose connected See F 28 FUEL INJECTOR REMOVAL INSTALLATION 4 Fasten the fuel injectors firmly to the fuel distributor with wire 5 Connect the negative battery cable Caution Connectin...

Страница 148: ...AIR PROCEDURE 2 Disconnect the negative battery cable 3 Remove the fuel injectors See F 28 FUEL INJECTOR REMOVAL INSTALLATION 4 Connect the fuel injector to the fuel injector tester 5 Measure the inje...

Страница 149: ...stall the pressure regulator See F 28 FUEL INJECTOR REMOVAL INSTALLATION End Of Sie PULSATION DAMPER INSPECTION A6E391220180W02 1 Complete the BEFORE REPAIR PROCEDURE See F 17 BEFORE REPAIR PROCEDURE...

Страница 150: ...eplace as necessary End Of Sie EXHAUST SYSTEM REMOVAL INSTALLATION A6E391440000W02 Warning When the engine and exhaust system are hot they can badly burn Turn off the engine and wait until they are co...

Страница 151: ...F 36 EXHAUST SYSTEM A6E3914W002...

Страница 152: ...manifold installation nuts in the order shown End Of Sie 1 Main silencer 2 Middle pipe 3 TWC 4 Exhaust manifold insulator upper 5 Bracket 6 Exhaust manifold See F 37 Exhaust Manifold Installation Note...

Страница 153: ...ply negative pressure to port A and verify that there is air flow If there is no airflow replace the evaporative gas check valve one way End Of Sie PURGE SOLENOID VALVE REMOVAL INSTALLATION A6E3916187...

Страница 154: ...ss side and PCM terminal 4U Purge solenoid valve terminal B harness side and main relay terminal C harness side Short circuit If there is continuity the circuit is shorted Repair or replace the harnes...

Страница 155: ...inuity the circuit is open Repair or replace the harness EGR valve terminal E harness side and PCM terminal 4E EGR valve terminal A harness side and PCM terminal 4H EGR valve terminal B harness side a...

Страница 156: ...min at 65 96 km h 40 60 mph to allow the front catalytic converter to reach operating temperature 4 Stop the vehicle and leave it in a safe place 5 Let the engine idle 6 Record PIDs for 1 min 7 Selec...

Страница 157: ...tream HO2S inversions 5 inversions downstream HO2S inversions 6 0 good WU TWC Downstream HO2S graph line example 2 Downstream HO2S graph line example 3 Equation RATIO 30 inversions upstream HO2S inver...

Страница 158: ...tery cable 2 For R H D perform the following procedures 1 Remove the front side trim left side 2 Partially peel back the flower covering 3 Remove in the order indicated in the table 4 Install in the r...

Страница 159: ...ead of the set nut bolt so that a screwdriver can be inserted 2 Loose the set nut bolt using an impact screwdriver or pliers Set Nut bolt Installation Note 1 Install a new set nut bolt and tighten it...

Страница 160: ...voltmeter to measure the PCM terminal voltage The simulation items that are used in the ENGINE CONTROL SYSTEM OPERATION INSPECTION are as follows ACCS ALTF EVAPCP FAN1 FAN2 FAN3 FP HTR11 HTR12 IAC IAS...

Страница 161: ...edal depressed ON Clutch pedal released OFF Inspect clutch switch See F 59 CLUTCH SWITCH INSPECTION 1R CPP PNP Shift lever position ON OFF Neutral position ON Others OFF Inspect neutral switch See F 5...

Страница 162: ...ON 0 Idle Approx 60 ECT 90 C 194 F and E L not operating Inspect following PIDs IAT RPM MAP ECT MAF TP INGEAR TR PSP ACSW Inspect IAC valve See F 13 IDLE AIR CONTROL IAC VALVE INSPECTION 4G 4J IASV Va...

Страница 163: ...gnition switch ON 0 1 0 V Idle After warm up 0 1 0 V Acceleration After warm up 0 5 1 0 V Deceleration After warm up 0 0 5 V Inspect HO2S front See F 56 HEATED OXYGEN SENSOR HO2S INSPECTION 1AB O2S12...

Страница 164: ...T1 Short term fuel trim Idle after warm up approx 30 25 Perform applicable DTC troubleshooting See F 67 DTC TABLE SPARKADV Ignition timing BTC Ignition switch ON BTDC 0 Idle BTDC approx 10 Inspect fol...

Страница 165: ...See G 9 IGNITION COIL INSPECTION Inspect related harness 1C GND GND Under any condition Below 1 0 Inspect related harness 1D GND GND Under any condition Below 1 0 Inspect related harness 1E 1F 1G Atmo...

Страница 166: ...R 1 Clutch operation Clutch switch Clutch pedal depressed Below 1 0 Inspect clutch switch See F 59 CLUTCH SWITCH INSPECTION Inspect related harness Clutch pedal released B 1S 1T 1U 1V 1W Neutral posit...

Страница 167: ...coil control Generator terminal D Inspect using the wave profile See F 48 10 Inspection Using An Oscilloscope Reference Inspect following PIDs IAT ECT RPM VPWR ALTT V Inspect generator Inspect related...

Страница 168: ...POSITION CMP SENSOR INSPECTION Inspect related harness 2N 2O 2P Knocking Knock sensor Ignition switch ON Use digital type voltmeter because measurement voltage will be detected less than true voltage...

Страница 169: ...profile See F 48 10 Inspection Using An Oscilloscope Reference Inspect VSS Inspect related harness 3D 2 ATF temperature TFT sensor Ignition switch ON TFT 20 C 68 F Approx 3 3 Inspect TFT sensor Inspe...

Страница 170: ...valve Inspect using the wave profile See F 48 10 Inspection Using An Oscilloscope Reference Inspect pressure control solenoid valve Inspect related harness 3Z 3AA 4A HO2S Front heater control HO2S Fr...

Страница 171: ...harness 4K EGR valve 3 coil control EGR valve terminal B Ignition switch ON B Inspect EGR valve See F 40 EGR VALVE INSPECTION Inspect related harness Idle B 4L Cooling fan control Cooling fan relay I...

Страница 172: ...ference Inspect fuel injector No 2 See F 31 FUEL INJECTOR INSPECTION Inspect related harness 4X GND GND Under any condition Below 1 0 Inspect related harness 4Y 2 Shift solenoid C control Shift soleno...

Страница 173: ...al PCM terminals 1AA 2AC Oscilloscope setting 2 V DIV Y 2 ms DIV X DC range Vehicle condition Idle after warm up engine speed approx 650 rpm MTX or 700 rpm ATX no load P S off A C off HO2S front signa...

Страница 174: ...s DIV X DC range Vehicle condition Idle after warm up engine speed approx 650 rpm MTX or 700 rpm ATX no load P S off A C off PCM terminals 2G 2H Oscilloscope setting 2 V DIV Y 4 ms DIV X DC range Vehi...

Страница 175: ...dle after warm up engine speed approx 650 rpm MTX or 700 rpm ATX no load P S off A C off L3 engine PCM terminals 2M 2H Oscilloscope setting 1 V DIV Y 10 ms DIV X DC range Vehicle condition Idle after...

Страница 176: ...ondition Idle after warm up engine speed approx 650 rpm MTX or 700 rpm ATX no load P S off A C off PCM terminals 3Y 1C Oscilloscope setting 5 V DIV Y 1 ms DIV X DC range Vehicle condition Idle after w...

Страница 177: ...d approx 650 rpm MTX or 700 rpm ATX no load P S off A C off OCV control signal PCM terminals 4J 1C Oscilloscope setting 2 V DIV Y 0 8 ms DIV X DC range Vehicle condition Idle after warm up engine spee...

Страница 178: ...V Y 5 ms DIV X DC range Vehicle condition Idle after warm up engine speed approx 650 rpm MTX or 700 rpm ATX no load P S off A C off Shift solenoid A control PCM terminals 4AB 1C Oscilloscope setting 5...

Страница 179: ...n the MAF IAT sensor terminals D and E using an ohmmeter If not as specified replace the MAF IAT sensor If the MAF IAT sensor is okay but the IAT PID are out of specification perform the Circuit Open...

Страница 180: ...ty the circuit is shorted Repair or replace the harness MAF sensor terminal A harness side and body GND MAF sensor terminal C harness side and power supply MAF sensor terminal C harness side and body...

Страница 181: ...OFF 3 Select MAP PID on the SSTs WDS or equivalent 4 Verify that the MAP PID pressure and barometric pressure are practically equal If not as verified perform the Circuit Open Short Inspection If ther...

Страница 182: ...CT sensor in water with a thermometer and heat the water gradually 4 Measure the resistance between the ECT sensor terminals A and B using an ohmmeter If not as specified replace the ECT sensor If the...

Страница 183: ...B harness side and PCM terminal 2G harness side Short circuit If there is continuity the circuit is shorted Repair or replace the harness CKP sensor terminal A harness side and power supply CKP senso...

Страница 184: ...is no foreign material on the CMP sensor when replacing Note Perform the following inspection only when directed Resistance Inspection 1 Disconnect the CMP sensor connector 2 Measure the resistance b...

Страница 185: ...rness side and PCM terminal 2S harness side Knock sensor terminal B harness side and PCM terminal 2P harness side Short circuit If there is continuity the circuit is shorted Repair or replace the harn...

Страница 186: ...is open Repair or replace the harness Front HO2S terminal A harness side and PCM terminal 1AB harness side HO2S terminal B harness side and PCM terminal 2H harness side Rear HO2S terminal A harness s...

Страница 187: ...orm the following inspection only when directed Continuity Inspection 1 Inspect the following if the power steering is inoperative See N 4 POWER STEERING FLUID INSPECTION Power steering fluid level Po...

Страница 188: ...llowing harness for open or short Continuity check Open circuit Clutch switch terminal B harness side and PCM terminal 1R Clutch switch terminal D and body GND Short circuit Clutch switch terminal B h...

Страница 189: ...ext step 5 Apply vacuum of 25 0 kPa 187 mmHg 7 38 inHg to the barometric pressure sensor and verify that the BARO variation from that of Step 4 is approx 25 0 kPa 187 mmHg 7 38 inHg If not as verified...

Страница 190: ...iagnose the malfunction according to following flowchart If a DTC exists diagnose the applicable DTC inspection See F 67 DTC TABLE If no DTC exists and the MIL does not illuminate or flash diagnose th...

Страница 191: ...ws OBD system operating status If any monitor function is incomplete WDS or equivalent will identify which monitor function has not been completed Misfires Fuel System and Comprehensive Components CCM...

Страница 192: ...FRAME DATA by WDS or equivalent On Board System Readiness Tests Access Procedure 1 Perform the necessary vehicle preparation and visual inspection 2 Connect WDS or equivalent to the vehicle DLC 2 16 p...

Страница 193: ...S menu PCM Adaptive Memory Procedure Drive Mode Note The PCM adaptive memory condition can be confirmed with RFCFLAG PID If RFCFLAG PID is ON PCM Adaptive Memory Procedure Drive Mode is not necessary...

Страница 194: ...pleted initial value is displayed End Of Sie Zone Shift Position Vehicle Speed km h mph Time Sec O Neutral 0 0 T1 Above 455 A 2nd 40 50 25 32 T2 Above 30 B 3rd 65 75 41 47 C 2nd 60 75 38 46 T3 Above 2...

Страница 195: ...order then go to next step No Go to next step 2 VERIFY RELATED REPAIR INFORMATION Check for related Service information availability Is any related repair information available Yes Perform repair or d...

Страница 196: ...TP circuit low input ON 1 CCM See F 100 DTC P0122 P0123 TP circuit high input ON 1 CCM See F 102 DTC P0123 P0125 Excessive time to enter closed loop fuel control ON 2 CCM See F 104 DTC P0125 P0131 Fro...

Страница 197: ...706 Transaxle range TR switch circuit range performance See K 53 DTC TABLE P0707 Transaxle range TR switch circuit low input See K 53 DTC TABLE P0708 Transaxle range TR switch circuit high input See K...

Страница 198: ...162 DTC P1410 P1562 PCM BB voltage low ON 1 CCM See F 164 DTC P1562 P2006 Variable tumble control system shutter valve stuck closed ON 2 CCM See F 166 DTC P2006 P2009 Variable tumble control solenoid...

Страница 199: ...CM terminal 4M Short to power between OCV terminal A and PCM terminal 4M Open circuit between OCV terminal A and PCM terminal 4M Poor connection of OCV connector or PCM connector PCM malfunction STEP...

Страница 200: ...NECTOR FOR POOR CONNECTION Turn ignition key to OFF Disconnect PCM connector Inspect for poor connection at terminal 4M damaged pulled out terminals corrosion etc Are there any malfunctions Yes Repair...

Страница 201: ...gine Increase engine speed Stop engine Remove the OCV Inspect the position of spool valve in OCV Is spool valve located at valve retard position Yes Go to next step No Replace OCV then go to Step 5 3...

Страница 202: ...G procedure See F 227 INTERMITTENT CONCERN TROUBLESHOOTING 2 VERIFY RELATED PENDING CODE OR STORED DTCS Is DTC P0010 present Yes Go to DTC P0010 troubleshooting procedure See F 70 DTC P0010 No Go to n...

Страница 203: ...nal at PCM terminal 4A If PCM turns front HO2S heater off but front HO2S heater circuit has low voltage PCM determines that front HO2S heater circuit has malfunction Note Front HO2S heater is controll...

Страница 204: ...then go to Step 8 No Go to next step 3 INSPECT FRONT HO2S HEATER Inspect front HO2S heater See F 56 HEATED OXYGEN SENSOR HO2S INSPECTION Is front HO2S heater okay Yes Go to next step No Replace front...

Страница 205: ...9 VERIFY AFTER REPAIR PROCEDURE Perform After Repair Procedure See F 66 AFTER REPAIR PROCEDURE Is there any DTC present Yes Go to applicable DTC troubleshooting See F 67 DTC TABLE No Troubleshooting...

Страница 206: ...go to Step 6 No Go to next step 3 INSPECT FRONT HO2S HEATER Inspect front HO2S heater See F 56 HEATED OXYGEN SENSOR HO2S INSPECTION Is front HO2S heater okay Yes Go to next step No Replace the front...

Страница 207: ...HO2S heater control signal at PCM terminal 4D If PCM turns rear HO2S heater off but rear HO2S heater circuit has low voltage PCM determines that rear HO2S heater circuit has malfunction Diagnostic su...

Страница 208: ...CONNECTION OF PCM CONNECTOR Turn ignition key to OFF Disconnect PCM connector Inspect for poor connection damaged pulled out pins corrosion etc Are there any malfunctions Yes Repair terminal then go t...

Страница 209: ...ATA is available DTC is stored in PCM memory POSSIBLE CAUSE Short to power circuit between rear HO2S terminal D and PCM terminal 4D Rear HO2S or PCM terminal is shorted Rear HO2S heater malfunction PC...

Страница 210: ...m throttle position sensor or engine speed If mass intake air flow amount is below 5 0 g sec 0 66 lb min for 5 s and throttle opening angle is above 50 with engine running the PCM determines that dete...

Страница 211: ...nals corrosion etc Is there any malfunction Yes Repair or replace suspected terminal or MAF IAT sensor then go to Step 7 No Go to next step 6 INSPECT POOR CONNECTION OF PCM CONNECTOR Disconnect PCM co...

Страница 212: ...completed STEP INSPECTION ACTION DTC P0102 MAF circuit low input DETECTION CONDITION PCM monitors input voltage from MAF sensor when engine running If input voltage at PCM terminal 1P is below 0 21 V...

Страница 213: ...damaged pulled out terminals corrosion etc Is there any malfunction Yes Repair terminal then go to Step 7 No Go to next step 5 INSPECT MAF SENSOR SIGNAL CIRCUIT FOR OPEN CIRCUIT Remove PCM with PCM co...

Страница 214: ...IBLE CAUSE MAF sensor malfunction Connector or terminal malfunction Short to power in wiring between MAF IAT sensor terminal C and PCM terminal 1P Open circuit in MAF IAT sensor ground circuit STEP IN...

Страница 215: ...OER self test See F 66 KOEO KOER SELF TEST Is same DTC present Yes Replace PCM then go to next step See F 43 PCM REMOVAL INSTALLATION No Go to next step 7 VERIFY AFTER REPAIR PROCEDURE Perform After R...

Страница 216: ...07 go to CONSTANT VOLTAGE troubleshooting procedure Turn ignition key to ON Engine OFF Measure voltage between MAP sensor terminal C harness side and body ground Is voltage within 4 5 5 5 V Yes Check...

Страница 217: ...resent Yes Go to applicable DTC troubleshooting See F 67 DTC TABLE No Troubleshooting completed STEP INSPECTION ACTION DTC P0108 MAP sensor circuit high input DETECTION CONDITION PCM monitors input vo...

Страница 218: ...SOR CONNECTOR Disconnect the MAP sensor connector Inspect for poor connection damaged pulled out pins corrosion etc Is there any malfunction Yes Repair or replace suspected terminal then go to Step 8...

Страница 219: ...ignition key on the PCM determines that there is a IAT sensor performance problem Diagnostic support note This is a continuous monitor CCM MIL illuminates if PCM detects the above malfunction conditio...

Страница 220: ...Y AFTER REPAIR PROCEDURE Is there any DTC present Yes Go to applicable DTC troubleshooting See F 67 DTC TABLE No Troubleshooting completed STEP INSPECTION ACTION DTC P0112 IAT circuit low input DETECT...

Страница 221: ...nsor terminals D and E harness side Is there continuity Yes Repair or replace harness for short then go to Step 6 No Go to next step 6 VERIFY TROUBLESHOOTING OF DTC P0112 COMPLETED Make sure to reconn...

Страница 222: ...ulled out pins corrosion etc Are there any malfunctions Yes Repair or replace terminal then go to Step 8 No Go to next step 3 CLASSIFY IAT SENSOR MALFUNCTION OR HARNESS MALFUNCTION Connect WDS or equi...

Страница 223: ...DS or equivalent Perform KOEO KOER self test See F 66 KOEO KOER SELF TEST Is same DTC present Yes Replace PCM then go to next step See F 43 PCM REMOVAL INSTALLATION No Go to next step 9 VERIFY AFTER R...

Страница 224: ...to next step 3 CLASSIFY ECT SENSOR MALFUNCTION OR HARNESS MALFUNCTION Connect WDS or equivalent to DLC 2 Access ECT PID Verify ECT value when disconnecting ECT sensor connector Does ECT value change...

Страница 225: ...TION ACTION DTC P0118 ECT circuit high input DETECTION CONDITION PCM monitors ECT sensor signal at PCM terminal 1M If PCM detects ECT sensor voltage above 4 6 V PCM determines that ECT sensor circuit...

Страница 226: ...place harness for short to power then go to Step 8 No Go to next step 5 INSPECT POOR CONNECTION OF PCM CONNECTOR Disconnect PCM connector Inspect for poor connection damaged pulled out pins corrosion...

Страница 227: ...voltage supply circuit Voltage drops in ground circuit MAF sensor malfunction PCM malfunction STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED Has FREEZE FRAME DATA been recorded Ye...

Страница 228: ...terminal 2K TP sensor connector terminal B harness side and PCM terminal 2A Is voltage approx 0 V Yes Go to next step No Inspect for rust or corrosion on PCM terminals 2A and 2K harness side Repair o...

Страница 229: ...NSTALLATION No Go to next step 17 VERIFY AFTER REPAIR PROCEDURE Is there any DTC present Yes Go to applicable DTC troubleshooting See F 67 DTC TABLE No Troubleshooting completed STEP INSPECTION ACTION...

Страница 230: ...xt step No Go to step 4 3 INSPECT TP SENSOR Perform TP sensor inspection See F 51 THROTTLE POSITION TP SENSOR INSPECTION Is TP sensor okay Yes Inspect for poor TP sensor connector terminal C connectio...

Страница 231: ...t step See F 43 PCM REMOVAL INSTALLATION No Go to next step 8 VERIFY AFTER REPAIR PROCEDURE Perform After Repair Procedure See F 66 AFTER REPAIR PROCEDURE Is there any DTC present Yes Go to applicable...

Страница 232: ...minals corrosion etc Is there any malfunction Yes Repair or replace suspected terminal then go to Step 9 No Go to next step 4 INSPECT TP SENSOR Perform TP sensor inspection See F 51 THROTTLE POSITION...

Страница 233: ...to reach the temperature necessary to start closed loop fuel control Diagnostic support note This is a continuous monitor CCM MIL illuminates if PCM detects the above malfunction condition in two con...

Страница 234: ...ow Front HO2S stuck high DETECTION CONDITION PCM monitors input voltage from front HO2S when the following monitoring conditions are met If input voltage from sensor remains below or above 0 45 V for...

Страница 235: ...decreased Yes Engine is driven under rich condition Go to next step No Engine is driven under lean condition Go to step 9 7 INSPECT FUEL LINE PRESSURE EXCESSIVE FUEL LINE PRESSURE Turn ignition key t...

Страница 236: ...or replace wiring harness then go to Step 19 15 INSPECT IGNITION COIL RESISTANCE Check ignition coil resistance See G 9 IGNITION COIL INSPECTION Is coil resistance okay Yes Go to next step No Replace...

Страница 237: ...4 at 2 000 rpm Engine speed 1 410 4 000 rpm MTX Engine speed 1 190 4 000 rpm ATX Vehicle speed is above 3 76 km h Engine coolant temperature is above 10 C 14 F Front HO2S signal inversion cycle is ab...

Страница 238: ...FREEZE FRAME DATA recorded at Step 1 Is it below FFD value Yes Engine is driven under rich condition Go to next step No Engine is driven under lean condition Go to step 10 9 INSPECT FUEL LINE PRESSURE...

Страница 239: ...o next step 14 VERIFY AFTER REPAIR PROCEDURE Perform After Repair Procedure See F 66 AFTER REPAIR PROCEDURE Is there any DTC present Yes Go to applicable DTC troubleshooting See F 67 DTC TABLE No Trou...

Страница 240: ...opriate DTC troubleshooting procedures No Go to next step 3 IDENTIFY TRIGGER DTC FOR FREEZE FRAME DATA Is DTC P0134 on FREEZE FRAME DATA Yes Go to next step No Go to troubleshooting procedures for DTC...

Страница 241: ...RESSION Inspect engine compression See B 9 COMPRESSION INSPECTION Is it okay Yes Go to next step No Implement engine overhaul for repairs then go to next step 9 VERIFY TROUBLESHOOTING OF DTC P0134 COM...

Страница 242: ...iate DTC troubleshooting procedures See F 67 DTC TABLE No Go to next step 4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME DATA Is DTC P0138 on FREEZE FRAME DATA Yes Go to next step No Go to troubleshooting pr...

Страница 243: ...ION PCM monitors input voltage from rear HO2S when the following conditions are met If input voltage from sensor never exceed 0 55 V for 30 4 s PCM determines that sensor circuit is not activated MONI...

Страница 244: ...Yes Go to appropriate DTC troubleshooting procedures See F 67 DTC TABLE No Go to next step 3 IDENTIFY TRIGGER DTC FOR FREEZE FRAME DATA Is DTC P0140 on FREEZE FRAME DATA Yes Go to next step No Go to t...

Страница 245: ...9 No Go to next step 8 INSPECT ENGINE COMPRESSION Inspect engine compression See B 9 COMPRESSION INSPECTION Is it okay Yes Go to next step No Implement engine overhaul for repairs then go to next step...

Страница 246: ...NAL STATUS IGNITION KEY TO ON IDLE Access ECT MAF TP and VSS PIDs using WDS or equivalent See F 45 PCM INSPECTION Is there any signal that is far out of specification when ignition key is ON and engin...

Страница 247: ...ter high pressure side replace fuel pump unit If foreign materials or stain is found inside fuel filter low pressure side clean of fuel tank and filter If all items above are okay replace fuel pump un...

Страница 248: ...e F 66 AFTER REPAIR PROCEDURE Is there any DTC present Yes Go to applicable DTC troubleshooting See F 67 DTC TABLE No Troubleshooting completed STEP INSPECTION ACTION DTC P0172 Fuel trim system too ri...

Страница 249: ...TX or NEUTRAL MTX Is PID reading okay Above 0 55 V when accelerator pedal is suddenly depress rich condition Below 0 55 V just after release of accelerator pedal lean condition Yes Go to next step No...

Страница 250: ...contamination Excess air suction in intake air system between MAF sensor and intake manifold Fuel pump malfunction Fuel pressure regulator malfunction Fuel line clogged Fuel filter clogged Fuel leaka...

Страница 251: ...to next step No Replace faulty high tension lead then go to Step 22 10 INSPECT POWER SUPPLY TERMINAL AT IGNITION COIL CONNECTOR Disconnect ignition coil connector Turn ignition key to ON Engine OFF Me...

Страница 252: ...ng control system Inspect variable valve timing control system operation Does variable valve timing control system Yes Go to next step No Repair or replace malfunctioning part according to variable va...

Страница 253: ...Cylinder No 1 misfire detection Cylinder No 2 misfire detection Cylinder No 3 misfire detection Cylinder No 4 misfire detection DETECTION CONDITION PCM monitors CKP sensor input signal interval time...

Страница 254: ...s there any signal which causes drastic changes Yes Inspect suspected circuit and or part according to inspection results Then go to Step 12 See F 45 PCM INSPECTION No Go to next step 6 INSPECT SPARK...

Страница 255: ...IFY TROUBLESHOOTING OF MISFIRE DTC COMPLETED Make sure to reconnect all disconnected connectors Start engine Clear DTC from PCM memory using WDS or equivalent Run PCM adaptive memory procedure drive m...

Страница 256: ...e F 56 KNOCK SENSOR INSPECTION Is knock sensor okay Yes Go to next step No Replace knock sensor then go to next step 4 INSPECT KNOCK SENSOR CIRCUITS FOR OPEN CIRCUIT Disconnect knock sensor connector...

Страница 257: ...o next step 9 VERIFY AFTER REPAIR PROCEDURE Perform After Repair Procedure See F 66 AFTER REPAIR PROCEDURE Is there any DTC present Yes Go to applicable DTC troubleshooting See F 67 DTC TABLE No Troub...

Страница 258: ...then go to step 6 No Go to next step 3 INSPECT KNOCK SENSOR Perform knock sensor inspection See F 56 KNOCK SENSOR INSPECTION Is knock sensor okay Yes Go to next step No Replace knock sensor then go t...

Страница 259: ...while MAF is 2 0 g s 0 26 lb min or above PCM determines that CKP sensor circuit has malfunction Diagnostic support note This is a continuous monitor CCM MIL illuminates if PCM detects the above malf...

Страница 260: ...age reading Yes Repair or replace suspected harness then go to Step 11 No Go to next step 6 INSPECT CKP CIRCUIT FOR SHORT TO GROUND Inspect continuity between following terminal and body ground CKP se...

Страница 261: ...s input signal from CKP sensor PCM determines that CMP circuit has malfunction Diagnostic support note This is a continuous monitor CCM MIL illuminates if PCM detects the above malfunction condition d...

Страница 262: ...on If vehicle is not repaired go to next step No Go to next step 3 VERIFY CMP SENSOR VOLTAGE Disconnect CMP sensor connector Connect voltmeter between CMP sensor connector terminals A and B sensor sid...

Страница 263: ...form CMP sensor inspection See F 55 CAMSHAFT POSITION CMP SENSOR INSPECTION Is CMP sensor okay Yes Go to Step 15 No Replace CMP sensor and go to step 15 11 VERIFY CKP SENSOR INSTALLATION Verify CKP se...

Страница 264: ...Is there any DTC present Yes Go to applicable DTC troubleshooting See F 67 DTC TABLE No Troubleshooting completed STEP INSPECTION ACTION DTC P0403 EGR valve stepper motor circuit malfunction DETECTIO...

Страница 265: ...CM terminal 4E Open circuit in wiring between EGR valve terminal A and PCM terminal 4H Open circuit in wiring between EGR valve terminal B and PCM terminal 4K Open circuit in wiring between EGR valve...

Страница 266: ...go to Step 9 No Go to next step 7 INSPECT POOR CONNECTION OF PCM Turn ignition key to OFF Disconnect PCM connector Inspect for poor connection damaged pulled out terminals corrosion etc Is there any...

Страница 267: ...of front HO2S Looseness of rear HO2S Front HO2S malfunction STEP INSPECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED Has FREEZE FRAME DATA been recorded Yes Go to next step No Record FREEZE...

Страница 268: ...e circuit malfunction DETECTION CONDITION PCM monitors input voltages from purge solenoid valve If voltage at PCM terminal 4U remains low or high PCM determines that purge solenoid valve circuit has m...

Страница 269: ...o next step No Replace purge solenoid valve then go to Step 9 6 INSPECT PURGE SOLENOID VALVE POWER SUPPLY CIRCUIT FOR OPEN CIRCUIT Turn ignition key to ON Engine OFF Measure voltage between purge sole...

Страница 270: ...al A and PCM terminal 4L Short to ground in wiring between cooling fan relay No 2 terminal A and PCM terminal 4L Short to power circuit between cooling fan relay No 2 terminal A and PCM terminal 4L PC...

Страница 271: ...Yes Repair or replace harness for open then go to Step 9 No Go to next step 7 INSPECT PCM CONNECTOR FOR POOR CONNECTION Turn ignition key to OFF Disconnect PCM connector Inspect for poor connection da...

Страница 272: ...POSSIBLE CAUSE VSS malfunction ABS TCS DCS malfunction Connector or terminal malfunction Open circuit between PCM terminal 2I and VSS terminal A Open circuit between PCM terminal 2L and VSS terminal...

Страница 273: ...VSS terminal A VSS terminal B Is any voltage reading Yes Repair or replace suspected harness then go to Step 11 No Go to next step 7 INSPECT VSS CIRCUIT FOR SHORT TO GROUND Inspect continuity between...

Страница 274: ...ge clogged A C relay control circuit malfunction Generator control circuit malfunction Low engine compression Over capacity of blow by gas PCM malfunction STEP INSPECTION ACTION 1 VERIFY RELATED SERVI...

Страница 275: ...control system RPM lower than expected DETECTION CONDITION Actual idle speed is lower than expected by 100 rpm for 14 s when brake pedal is depressed brake switch is on and steering wheel is held stra...

Страница 276: ...e air cleaner element with engine running Is engine speed increased Yes Replace air cleaner element then go to Step 11 No Go to next step 8 INSPECT THROTTLE BODY PASSAGE Is throttle body clogged Yes C...

Страница 277: ...RELATED SERVICE INFORMATION AVAILABILITY Check for related Service Information availability Is any related Service Information available Yes Perform repair or diagnosis according to available Service...

Страница 278: ...s malfunction Detected threshold value depends on battery voltage and IAC control signal duty value Diagnostic support note This is a continuous monitor CCM MIL illuminates if PCM detects the above ma...

Страница 279: ...NTROL CIRCUIT FOR SHORT TO GROUND Turn ignition key to OFF Inspect continuity between following terminals and body ground IAC valve terminal A IAC valve terminal B Is there any continuity Yes Repair o...

Страница 280: ...BLE CAUSE PSP switch malfunction Connector or terminal malfunction Short to ground in wiring between PSP switch terminal and PCM terminal 1Z Open circuit in wiring between PSP switch terminal and PCM...

Страница 281: ...minal then go to Step 8 No Go to next step 7 INSPECT SIGNAL CIRCUIT MALFUNCTION FOR OPEN CIRCUIT Inspect continuity between PSP terminal A harness side and PCM terminal 1Z Is there any continuity Yes...

Страница 282: ...hen go to next step See F 43 PCM REMOVAL INSTALLATION No Go to next step 3 VERIFY AFTER REPAIR PROCEDURE Perform After Repair Procedure See F 66 AFTER REPAIR PROCEDURE Is there any DTC present Yes Go...

Страница 283: ...PROCEDURE See F 66 DTC CONFIRMATION PROCEDURE Is same DTC present Yes Go to next step No Intermittent concern exists Go to INTERMITTENT CONCERN TROUBLESHOOTING procedure See F 227 INTERMITTENT CONCER...

Страница 284: ...Make sure to reconnect all disconnected connectors Turn ignition key to ON Engine OFF Clear DTC from PCM memory using WDS or equivalent Perform KOEO KOER self test See F 66 KOEO KOER SELF TEST Is sam...

Страница 285: ...hen go to Step 6 4 INSPECT PCM CONNECTOR FOR POOR CONNECTION Turn ignition key to OFF Disconnect PCM connector Inspect for poor connection at terminal 4R damaged pulled out pins corrosion etc Is there...

Страница 286: ...witch malfunction Poor connection of brake switch connector or PCM connector Short to power between brake switch terminal D and PCM connector terminal 1K Open harness between brake switch terminal D a...

Страница 287: ...on etc Is there malfunction Yes Repair or replace terminal then go to Step 14 No Go to next step 9 INSPECT BRAKE SWITCH SIGNAL CIRCUIT FOR OPEN CIRCUIT Inspect continuity between brake switch terminal...

Страница 288: ...anges in input voltage from clutch switch If PCM does not detect PCM terminal 1R voltage changes while running vehicle with vehicle speed below 30 km h 19mph 8 times alternately PCM determines that cl...

Страница 289: ...okay Yes Go to Step 14 No Replace clutch switch then go to Step 14 7 INSPECT CLUTCH SWITCH GROUND CIRCUIT FOR OPEN CIRCUIT Inspect continuity between clutch switch terminal D and ground Is there any...

Страница 290: ...TC P0850 Neutral switch circuit malfunction DETECTION CONDITION PCM monitors changes in input voltage from neutral switch If PCM does not detect PCM terminal 1W voltage changes while running vehicle w...

Страница 291: ...CPP PNP PID when gear is neutral position Is CPP PNP PID always OFF Yes Go to Next step No Go to Step 10 4 INSPECT NEUTRAL SWITCH CONNECTOR FOR POOR CONNECTION Turn ignition switch to OFF Disconnect n...

Страница 292: ...nected Does CPP PNP PID change from ON to OFF Yes Go to next step No Go to Step 13 12 INSPECT NEUTRAL SWITCH Perform neutral switch inspection See F 59 NEUTRAL SWITCH INSPECTION Is neutral switch okay...

Страница 293: ...go to Step 5 3 INSPECT POOR CONNECTION OF VAD SOLENOID VALVE CONNECTOR Disconnect VAD solenoid valve connector Inspect for poor connection damaged pulled out terminals corrosion etc Are there any mal...

Страница 294: ...PLETED Make sure to reconnect all disconnected connectors Clear DTC from PCM memory using WDS or equivalent Perform KOEO KOER self test See F 66 KOEO KOER SELF TEST Is same DTC present Yes Replace PCM...

Страница 295: ...uity Yes Repair or replace harness for short to ground and install new fuse then go to Step 6 No Go to step 6 4 INSPECT POOR CONNECTION OF PCM CONNECTOR Disconnect PCM connector Inspect for poor conne...

Страница 296: ...malfunction condition in two consecutive drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM PENDING CODE is available if PCM detects the above malfunc...

Страница 297: ...CONTROL SOLENOID VALVE Carry out Variable tumble control solenoid valve airflow inspection See F 15 VARIABLE TUMBLE CONTROL SOLENOID VALVE INSPECTION Is variable tumble control solenoid valve okay Yes...

Страница 298: ...control solenoid valve terminal B and PCM terminal 4T Open circuit in wiring between main relay and variable tumble control solenoid valve terminal A Open circuit in wiring between variable tumble con...

Страница 299: ...s side and body ground Is there continuity Yes Repair or replace harness for short to ground then go to Step 8 No Go to next step 7 INSPECT VARIABLE TUMBLE CONTROL SOLENOID VALVE CONTROL CIRCUIT FOR O...

Страница 300: ...and or variable tumble control solenoid valve Short to power circuit in wiring between variable tumble control solenoid valve terminal B and PCM terminal 4T Variable tumble control solenoid valve malf...

Страница 301: ...between PCM terminal 4T and body ground Is voltage B Yes Repair or replace harness for short to power circuit then go to next step No Go to next step 6 VERIFY TROUBLESHOOTING OF DTC P2010 COMPLETED Ma...

Страница 302: ...minal A and PCM terminal 1G Open circuit in wiring between BARO sensor terminal C and PCM terminal 2K PCM malfunction STEP INSPECTION ACTION 1 PERFORM DTC CONFIRMATION PROCEDURE Perform DTC CONFIRMATI...

Страница 303: ...ct for continuity between BARO sensor terminal B harness side and body ground Is there continuity Yes Repair or replace suspected harness then go to Step 8 No Go to next step 7 INSPECT PCM CONNECTOR F...

Страница 304: ...wiring between BARO sensor terminal B and PCM terminal 2H Short to power circuit in wiring between BARO sensor terminal A and PCM terminal 1G PCM malfunction STEP INSPECTION ACTION 1 PERFORM DTC CONF...

Страница 305: ...ext step 7 VERIFY BARO SENSOR GROUND CIRCUIT FOR OPEN CIRCUIT Inspect for continuity following terminals Between BARO sensor terminal A and PCM terminal 1G Between BARO sensor terminal B and PCM termi...

Страница 306: ...ESHOOTING procedure See F 227 INTERMITTENT CONCERN TROUBLESHOOTING 2 INSPECT BATTERY Turn ignition key to OFF Inspect battery Is battery okay Yes Replace battery then go to Step 6 No Go to next step 3...

Страница 307: ...more than 20 A from generator and judges generator output voltage to be below 8 5 V during engine running POSSIBLE CAUSE Generator malfunction PCM and or generator are poorly connected Open and or sh...

Страница 308: ...erator terminal D harness side and PCM terminal 1AD harness side Is there continuity Yes Go to next step No Repair or replace harness for open circuit then go to Step 9 8 INSPECT GENERATOR OUTPUT VOLT...

Страница 309: ...7 No Go to next step 3 CLASSIFY GENERATOR MALFUNCTION OR OTHER MALFUNCTION Turn ignition key to ON Engine OFF Measure voltage between generator terminal D harness side and body ground Is voltage B Yes...

Страница 310: ...MPLETED Make sure to reconnect all connectors Clear DTC from PCM memory using WDS or equivalent Perform KOER self test See F 66 KOEO KOER SELF TEST Is same DTC present Yes Replace PCM then go to next...

Страница 311: ...uck jerk Acceleration cruise deceleration Vehicle bucks jerks during acceleration cruising or deceleration Hesitation stumble Acceleration Momentary pause at beginning of acceleration or during accele...

Страница 312: ...F 182 TROUBLESHOOTING QUICK DIAGNOSTIC CHART A6E398018881W02 A6E3980W001...

Страница 313: ...TROUBLESHOOTING F 183 F A6E3980W002...

Страница 314: ...F 184 TROUBLESHOOTING A6E3980W003...

Страница 315: ...TROUBLESHOOTING F 185 F End Of Sie A6E3980W004...

Страница 316: ...ing fan relay L8 DE LF DE except G C C specs Cooling fan motor ENGINE IG Main relay PCM Ignition coil Condenser METER IG Cooling fan relay PCM ENG BAR VSS ATX OCV VIS solenoid valve VAD control soleno...

Страница 317: ...Engine is not completely started DTC B1681 is displayed Yes Both conditions appear Go to Step 4 No Either or other condition appears Go to next step 2 Is coil connector securely connected to coil Yes...

Страница 318: ...PID indicated P N when selecting P or N position Yes Go to next step No Inspect adjustment of TR switch If TR switch is adjusted properly inspect for open circuit between TR switch and PCM terminal 1...

Страница 319: ...s complete BEFORE REPAIR PROCEDURE and AFTER REPAIR PROCEDURE described in this manual See F 17 BEFORE REPAIR PROCEDURE See F 17 AFTER REPAIR PROCEDURE Caution Disconnecting connecting quick release c...

Страница 320: ...itch is turned off See F 20 FUEL LINE PRESSURE INSPECTION Yes Go to next step No Inspect fuel injector If fuel injector is okay replace fuel pump unit 11 Disconnect a vacuum hose from purge solenoid v...

Страница 321: ...s Read the following warnings before performing the fuel system services Fuel vapor is hazardous It can easily ignite causing serious injury and damage Always keep sparks and flames away from fuel Fue...

Страница 322: ...eaner element No air leakage from intake air system No restriction of intake air system Proper sealing of intake manifold and components attached to intake manifold EGR valve IAC valve Ignition wiring...

Страница 323: ...terminal and body GND Open circuit between ignition switch and ignition coil Open circuit between ignition coil and PCM terminal 1A or 1B 19 Inspect spark plug condition Is spark plug wet covered with...

Страница 324: ...evaporative emission control system No Go to next step 26 Is air leakage felt or heard at intake air system components while racing engine to higher speed Yes Repair or replace No Go to next step 27...

Страница 325: ...ystem PATS and or circuit malfunction if equipped Pressure regulator malfunction Warning The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures Read the foll...

Страница 326: ...eplace wiring harness between coil connector terminal D and fuse panel 10 Verify following Vacuum connection External fuel shut off or accessory kill switch alarm etc Fuel quality proper octane contam...

Страница 327: ...l 1A or 1B 20 Inspect spark plug conditions Is spark plug wet covered with carbon or grayish white Yes Spark plug is wet or covered with carbon Inspect for fuel leakage from injector Spark plug is gra...

Страница 328: ...es more time than normal to return to idle speed POSSIBLE CAUSE ECT sensor malfunction Thermostat is stuck open Throttle body malfunction Air leakage from intake air system STEP INSPECTION RESULTS ACT...

Страница 329: ...lowing troubleshooting flow chart contains fuel system diagnosis and repair procedures Read following warnings before performing the fuel system services Fuel vapor is hazardous It can easily ignite c...

Страница 330: ...f crankshaft pulley Are CKP sensor and teeth of crankshaft pulley okay Yes Go to next step No Replace malfunctioning parts 7 Measure gap between CKP sensor and teeth of crankshaft pulley Specification...

Страница 331: ...xt step 19 Note The following test should be performed for vehicles with variable valve timing control system Go to next step for vehicles witout variable valve timing control system Inspect variable...

Страница 332: ...eration POSSIBLE CAUSE Vacuum leakage IAC valve malfunction Air leakage from intake air system Improper air fuel mixture ratio control Evaporative emission control system malfunction TP sensor misadju...

Страница 333: ...PP CPP PNP and TR PIDs Monitor each PID while driving vehicle See F 45 PCM INSPECTION Are PIDs okay Yes Intermittent concern exists See INTERMITTENT CONCERN TROUBLESHOOTING No TP PID Inspect TP sensor...

Страница 334: ...rk leakage from high tension leads Air cleaner restriction PCV valve malfunction Improper valve timing due to jumping out timing belt Restriction in exhaust system Intermittent open or short in fuel b...

Страница 335: ...r such as vibration intermittent open short circuit VPWR PID Inspect for open circuit intermittently MAF PID Inspect for open circuit of MAF sensor and related wire harness intermittently TP PID Inspe...

Страница 336: ...ollowing Refrigerant charging amount Condenser fan operation 14 Note The following test should be performed for symptom with cruise control ON If other symptoms exist go to next step Inspect cruise co...

Страница 337: ...X malfunction ATX Clutch slippage MTX Warning The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures Read the following warnings before performing the fuel s...

Страница 338: ...Yes Go to next step No Adjust CKP sensor 7 Inspect spark plug condition Is spark plug wet covered with carbon or grayish white Yes Spark plug is wet or covered with carbon Inspect for fuel leakage fr...

Страница 339: ...d valve is sticks open mechanically Inspect evaporative emission control system No Go to next step 16 Visually inspect CMP sensor and projections of camshaft pulley Are CMP sensor and projections of c...

Страница 340: ...ssibly cause damage to fuel pipe and quick release connector Always clean quick release connector joint area before disconnecting connecting and make sure that it is free of foreign material STEP INSP...

Страница 341: ...angerous Fuel can ignite and cause serious injuries or death and damage Fuel can also irritate skin and eyes To prevent this always complete BEFORE REPAIR PROCEDURE and AFTER REPAIR PROCEDURE describe...

Страница 342: ...valve timing control system Go to next step for vehicles without variable valve timing control system Inspect for variable valve timing control system operation See F 239 Variable Valve Timing Contro...

Страница 343: ...r death and damage Fuel can also irritate skin and eyes To prevent this always complete BEFORE REPAIR PROCEDURE and AFTER REPAIR PROCEDURE described in this manual See F 17 BEFORE REPAIR PROCEDURE See...

Страница 344: ...ce charcoal canister No Inspect fuel tank vent system Then go to next step 9 Is there restriction in exhaust system Yes Inspect exhaust system No Inspect EGR system See F 233 EGR Control System Inspec...

Страница 345: ...No DTC is displayed Go to next step 3 Start engine and run it at idle speed Turn A C switch on Does A C compressor engage Yes Go to Step 5 No Inspect for following and repair or replace as necessary...

Страница 346: ...CAUSE Thermostat malfunction Condenser fan system malfunction Cooling fan system malfunction STEP INSPECTION RESULTS ACTION 1 Is customer complaint Lack of passenger compartment heat only Yes Inspect...

Страница 347: ...ng it may possibly cause damage to fuel pipe and quick release connector Always clean quick release connector joint area before disconnecting connecting and make sure that it is free of foreign materi...

Страница 348: ...rdous It can easily ignite causing serious injury and damage Always keep sparks and flames away from fuel Fuel line spills and leakage are dangerous Fuel can ignite and cause serious injuries or death...

Страница 349: ...mproper drive belt tension Rap or roar sound noise Exhaust system looseness Other noise Camshaft friction gear noise or MLA noise Timing chain noise STEP INSPECTION RESULTS ACTION 1 Is squeal click or...

Страница 350: ...there any DTCs displayed Yes DTC is displayed Go to appropriate DTC test No No DTC is displayed Go to next step 2 Disconnect A C compressor connector Start engine and turn A C switch on Is there corr...

Страница 351: ...ent or clearance 3 Connect WDS or equivalent to DLC 2 Access ACSW PID Start engine and turn A C switch on Read ACSW PID while disconnecting refrigerant pressure switch connector Note ACSW PID should r...

Страница 352: ...OCEDURE Caution Disconnecting connecting quick release connector without cleaning it may possibly cause damage to fuel pipe and quick release connector Always clean quick release connector joint area...

Страница 353: ...with PCM Turn ignition switch to ON position Attempt to access ECT PID Can ECT PID be accessed Yes Go to Step 7 No Go to next step 5 Turn ignition switch off Disconnect TP sensor and PCM connectors Tu...

Страница 354: ...ance between battery negative terminal and PCM terminals 4X 2AB and 2AC Is each resistance less than 5 0 ohms Yes Go to next step No Repair open GND circuit 12 Turn ignition switch off Measure resista...

Страница 355: ...lete BEFORE REPAIR PROCEDURE and AFTER REPAIR PROCEDURE described in this manual See F 17 BEFORE REPAIR PROCEDURE See F 17 AFTER REPAIR PROCEDURE Caution Disconnecting connecting quick release connect...

Страница 356: ...line pressure correct See F 20 FUEL LINE PRESSURE INSPECTION Yes Go to next step No Zero or low Inspect for clogged fuel line If okay replace fuel pump unit High Replace fuel pump unit 12 Inspect fol...

Страница 357: ...wall body panels etc are the major areas to be checked Inspection Method for Switch Connectors or Wires 1 Connect WDS or equivalent to DLC 2 2 Turn ignition key to ON position Engine OFF Note If engin...

Страница 358: ...eck for poor connection and or poorly mounted actuator or relay Note Vibrating relays too strongly may result in open relays Water Sprinkling Method Caution Indirectly change the temperature and humid...

Страница 359: ...able free play Fuel injector insulator Engine compression See B 9 COMPRESSION INSPECTION Idle Air Control System Inspection Engine coolant temperature compensation inspection 1 Connect WDS or equivale...

Страница 360: ...displayed If DTC P0661 or P0662 is shown carry out DTC inspection See F 67 DTC TABLE 4 Turn ignition switch to ON 5 Turn the VIS control solenoid valve from on to off using the IVC PID and verify that...

Страница 361: ...s the accelerator pedal and increase the engine speed to 4 000 rpm 2 Release the accelerator pedal brake pedal is not depressed and verify that the fuel injector duration time is 0 msec and 2 5 msec w...

Страница 362: ...he following procedure Warning High voltage in the ignition system can cause strong electrical shock which can result in serious injury Avoid direct contact to the vehicle body during the following sp...

Страница 363: ...NSPECTION 10 Stop the vehicle and verify that the SEGRP value is returned 0 Purge Control System Inspection 1 Start the engine 2 Disconnect the vacuum hose between the purge solenoid valve and the cha...

Страница 364: ...ivalent to DLC 2 2 Verify that ECT PID is below cooling fan operating temperature 3 Verify that A C switch and fan switch are off 4 Turn the ignition switch to ON position 5 Verify that the cooling fa...

Страница 365: ...No 2 and PCM terminal 4B Open circuit between cooling fan relay No 2 and cooling fan motor No 2 or fan motor GND Cooling fan relay No 2 is stuck open Cooling fan motor No 2 If both cooling fan No 2 an...

Страница 366: ...PCM 1AC related harnesses and connectors 10 Access the COLP PID 11 Verify that the cooling fan is operating high speed an condenser fan is operating low speed while the COLP PID is ON If the cooling f...

Страница 367: ...operation sound is not heard inspect cooling fan relay No 2 and open circuit between PCM terminal 4L and cooling fan relay No 2 wiring harness and connectors Inspect the cooling fan is operating high...

Страница 368: ...operation sound is not heard inspect cooling fan relay No 3 and open circuit wiring harnesses and connectors between PCM terminal 4B and cooling fan relay No 3 Variable Air Duct VAD Control System Ope...

Страница 369: ...DUTY1 PID 5 Set the oil control valve OCV duty valve to 100 and verify that the engine idles roughly or stalls If as specified inspect the timing belt component valve timing deviation If not as specif...

Страница 370: ...RECHARGING G 5 GENERATOR REMOVAL INSTALLATION G 6 GENERATOR INSPECTION G 7 IGNITION SYSTEM G 8 IGNITION COIL REMOVAL INSTALLATION G 8 IGNITION COIL INSPECTION G 9 SPARK PLUG REMOVAL INSTALLATION G 10...

Страница 371: ...RY RECHARGING 2 Generator See G 6 GENERATOR REMOVAL INSTALLATION See G 7 GENERATOR INSPECTION 3 Starter See G 11 STARTER REMOVAL INSTALLATION See G 12 STARTER INSPECTION 4 Ignition coil See G 9 IGNITI...

Страница 372: ...INSTALLATION A6E471018520W01 1 Remove in the order indicated in the table 2 Install in the reverse order of removal End Of Sie CHARGING SYSTEM 1 Negative battery cable 2 Battery cable 3 Battery clamp...

Страница 373: ...rent decreases Back up current 20 mA max Caution Operating electrical loads while measuring the back up current can damage the circuit tester End Of Sie Step Inspection Result Action 1 Measure open ci...

Страница 374: ...ent it from overheating 2 The water level should come up about halfway on the battery 3 Remove the battery plugs while charging the battery 4 Keep water off the top of the battery Caution To prevent d...

Страница 375: ...he generator duct and the generator heat insulator are installed securely 1 Disconnect the negative battery cable 2 Remove the under cover 3 Disconnect the joint shaft from the drive shaft RH R H D Se...

Страница 376: ...the terminals shown in the table If not as specified repair or replace the generator as necessary Standard voltage Turn the following electrical loads on and verify that the voltage reading increases...

Страница 377: ...t be 0 A End Of Sie IGNITION COIL REMOVAL INSTALLATION A6E471218110W01 1 Disconnect the negative battery cable 2 Remove the plug hole plate End Of Sie Engine speed rpm Terminal B current A L8 LF L3 1...

Страница 378: ...nce between the following lead holes using an ohmmeter A and B B and C If not specified replace the ignition coil Specification 0 49 0 57 ohms 20 C 68 F Secondary Coil Winding 1 Remove the ignition co...

Страница 379: ...tion coil Specification Above 10 Megohm End Of Sie SPARK PLUG REMOVAL INSTALLATION A6E471218110W03 1 Disconnect the negative battery cable 2 Remove the plug hoie plate Lift off and remove the plug hol...

Страница 380: ...nnect the negative battery cable End Of Sie SPARK PLUG INSPECTION A6E471218110W04 Caution Do not inspect adjust or clean the plug gap with a wire brush Doing so can damage the platinum tip When cleani...

Страница 381: ...disconnect the battery negative cables before performing the following operation 1 Disconnect the negative battery cable 2 Remove the under cover 3 Remove the air cleaner assembly See F 10 INTAKE AIR...

Страница 382: ...inspect the magnetic switch and the starter Inspect the related wiring harness and the ignition switch No Load Test 1 Verify that the battery is fully charged 2 Connect the starter battery voltmeter a...

Страница 383: ...LATION H 6 CLUTCH MASTER CYLINDER H 7 CLUTCH MASTER CYLINDER REMOVAL INSTALLATION H 7 CLUTCH MASTER CYLINDER DISASSEMBLY ASSEMBLY H 8 CLUTCH RELEASE CYLINDER H 9 CLUTCH RELEASE CYLINDER REMOVAL INSTAL...

Страница 384: ...ION 2 Clutch master cylinder See H 7 CLUTCH MASTER CYLINDER REMOVAL INSTALLATION See H 8 CLUTCH MASTER CYLINDER DISASSEMBLY ASSEMBLY 3 Clutch release cylinder See H 9 CLUTCH RELEASE CYLINDER REMOVAL I...

Страница 385: ...fluid bleed the air and inspect for leakage after the procedure has been completed 2 Remove the clutch pipe using the SST 49 0259 770B Install the clutch pipe using torque wrench SST combination See G...

Страница 386: ...under cover 2 Draw the fluid from the reservoir with a suction pump 3 Remove the bleeder cap from the clutch release cylinder and attach a vinyl hose to the bleeder plug 4 Place the other end of the...

Страница 387: ...nce is felt and measure the pedal free play If not as specified adjust the pedal free play by loosening locknut C and turning push rod D as necessary Pedal free play 1 0 3 0 mm 0 04 0 11 in Push rod f...

Страница 388: ...free play to specification Clutch pedal disengagement stroke Minimum 20 mm 0 79 in Reference value Pedal stroke 140 0 mm 5 51 in Reference value End Of Sie CLUTCH PEDAL REMOVAL INSTALLATION A6E491441...

Страница 389: ...STALLATION A6E491641990W01 1 Remove the battery and battry tray European L H D GCC specs 2 Remove in the order indicated in the table 3 Plug the clutch pipe after removing it to avoid leakage 4 Instal...

Страница 390: ...Snap Ring Disassembly Assembly Note 1 Hold the piston down using a cloth wrapped pin punch If disassembling remove the snap ring if assembling install it End Of Sie A6E4916W002 1 Clip 2 Hose 3 Joint 4...

Страница 391: ...INDER REMOVAL INSTALLATION A6E491841920W01 1 Remove the under cover 2 Remove in the order indicated in the table 3 Install in the reverse order of removal End Of Sie CLUTCH RELEASE CYLINDER A6E4918W00...

Страница 392: ...SSEMBLY ASSEMBLY A6E491841920W02 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly End Of Sie A6E4918W002 1 Boot 2 Push rod 3 Piston and cap 4 Return spr...

Страница 393: ...inder 2 Manual transaxle See J 5 MANUAL TRANSAXLE REMOVAL INSTALLATION 3 Boot 4 Clutch release collar 5 Clutch release fork 6 Clutch cover See H 12 Clutch Cover and Disc Removal Note See H 13 Clutch C...

Страница 394: ...n a crisscross pattern 3 Remove the flywheel Flywheel Installation Note 1 Install the flywheel to the crankshaft 2 When reusing the bolts clean threads and hole then apply locking compound to the thre...

Страница 395: ...Of Sie CLUTCH COVER INSPECTION A6E492016410W01 1 Measure the wear of the diaphragm spring fingers If not as specified replace the clutch cover Depth 0 6 mm 0 024 in max 2 Measure the flatness of the...

Страница 396: ...minimum Thickness 0 3 mm 0 012 in min 2 Measure the clutch disc runout using a dial indicator If the runout is excessive replace the clutch disc Runout 0 7 mm 0 028 in max End Of Sie CLUTCH RELEASE C...

Страница 397: ...PECTION A6E492211500W01 1 Install a dial gauge on the cylinder block 2 Measure the flywheel runout using a dial indicator If the runout is excessive replace the flywheel Runout 0 1 mm 0 004 in max End...

Страница 398: ...3 TRANSAXLE OIL INSPECTION J 3 TRANSAXLE OIL REPLACEMENT J 3 OIL SEAL DIFFERENTIAL REPLACEMENT J 4 VEHICLE SPEEDOMETER SENSOR REMOVAL INSTALLATION J 4 VEHICLE SPEEDOMETER SENSOR INSPECTION J 5 MANUAL...

Страница 399: ...AL REPLACEMENT 2 Vehicle speedometer sensor See J 4 VEHICLE SPEEDOMETER SENSOR REMOVAL INSTALLATION See J 5 VEHICLE SPEEDOMETER SENSOR INSPECTION 3 Manual transaxle See J 5 MANUAL TRANSAXLE REMOVAL IN...

Страница 400: ...f m 29 43 ft lbf End Of Sie TRANSAXLE OIL REPLACEMENT A6E511227001W02 1 Remove the drain plug with the washer 2 Drain the oil into a suitable container 3 Install a new washer and the drain plug Tighte...

Страница 401: ...ATION 9 Install the wheels and splash shields 10 Add the specified amount and type of oil See J 3 TRANSAXLE OIL REPLACEMENT End Of Sie VEHICLE SPEEDOMETER SENSOR REMOVAL INSTALLATION A6E511217400W01 W...

Страница 402: ...ing pipe See N 10 STEERING GEAR AND LINKAGE REMOVAL INSTALLATION 6 Remove the front auto leveling sensor See T 32 FRONT AUTO LEVELING SENSOR REMOVAL INSTALLATION 7 Drain the transaxle oil into a suita...

Страница 403: ...J 6 MANUAL TRANSAXLE A6E5112W012 1 O2 sensor connector 2 Back up light switch connector 3 Neutral switch connector 4 Harness bracket 5 Vehicle speedometer sensor connector GCC specs...

Страница 404: ...ilizer control link 15 Damper fork 16 Lower arm front rear ball joint See R 19 Front Lower Arm Rear Ball Joint Removal Note See R 16 Front Lower Arm Front Ball Joint Removal Note 17 Drive shaft See M...

Страница 405: ...ine mount bracket to the transaxle 3 By aligning the holes with the stud bolts install the No 1 engine mount to the transaxle 4 Align the hole of the No 4 engine mount bracket with the No 4 engine mou...

Страница 406: ...See U 44 CLIMATE CONTROL UNIT REMOVAL See U 45 CLIMATE CONTROL UNIT INSTALLATION 6 Remove the rear heat duct See U 23 REAR HEAT DUCT REMOVAL INSTALLATION 7 Remove in the order indicated in the table...

Страница 407: ...shift lever side in the order shown in the figure 4 Shift the sift lever to neutral 5 Lock the lock pice of the selector cable shift cable side in the order shown in the figure 6 Install the center co...

Страница 408: ...ATE REMOVAL INSTALLATION K 43 AUTOMATIC TRANSAXLE SHIFT MECHANISM K 45 SHIFT LOCK INSPECTION K 45 KEY INTERLOCK INSPECTION K 45 INTERLOCK CABLE INSPECTION K 45 INTERLOCK CABLE ADJUSTMENT K 46 SELECTOR...

Страница 409: ...EXCESSIVE SHIFT SHOCK IS FELT WHEN UPSHIFTING AND DOWNSHIFTING K 127 NO 19 EXCESSIVE SHIFT SHOCK ON TORQUE CONVERTER CLUTCH TCC K 127 NO 20 NOISE OCCURS AT IDLE WHEN VEHICLE IS STOPPED IN ALL POSITIO...

Страница 410: ...K 3 K...

Страница 411: ...K 4 LOCATION INDEX AUTOMATIC TRANSAXLE LOCATION INDEX A6E560001074W01 LOCATION INDEX A6E5600W001...

Страница 412: ...lve See K 26 SOLENOID VALVE INSPECTION See K 28 SOLENOID VALVE REMOVAL INSTALLATION 8 PCM See K 29 PCM INSPECTION See K 29 PCM REMOVAL INSTALLATION 9 Automatic transaxle See K 29 AUTOMATIC TRANSAXLE R...

Страница 413: ...ne pressure at idle engine speed for the D HOLD S S HOLD L L HOLD ranges and R positions in the same manner as in Steps 4 5 7 Stop the engine then replace the SST 49 B019 901B with the gauge of the SS...

Страница 414: ...ator pedal 7 Shift the selector lever to N position and let the engine idle for 1 minute or more to cool the ATF 8 Perform a stall test of D HOLD S S HOLD L L HOLD and R range positions in the same ma...

Страница 415: ...ake band slippage In L range and R position Low and reverse brake slippage In R position Low and reverse brake slippage Reverse clutch slipping Perform road test to determine whether problem is low an...

Страница 416: ...See K 9 Road Test Preparation 2 Shift the selector lever to D range 3 Accelerate the vehicle with half and WOT then verify that 1 2 2 3 and 3 4 upshifts can be obtained The shift points must be as sh...

Страница 417: ...nt is as shown in the table below If not as specified inspect the PCM and ATX See K 113 SYMPTOM TROUBLESHOOTING ITEM TABLE 5 Decelerate the vehicle and verify that engine braking effect is felt in 2GR...

Страница 418: ...and ATX See K 113 SYMPTOM TROUBLESHOOTING ITEM TABLE 6 Select HOLD mode 7 Accelerate the vehicle in 1GR at half throttle and WOT and verify that 1GR is held If not as specified inspect the PCM and ATX...

Страница 419: ...ngine In this case use the cool range 15 25 C 59 77 F 4 Warm up the engine until the ATF reaches 60 70 C 140 158 F 5 Shift the selector lever and pause momentarily in each range D L while depressing t...

Страница 420: ...e ATF type ATF M V 6 Ensure that the ATF level is in the HOT range 65 C 149 F Add ATF to the specified level as necessary End Of Sie HOLD SWITCH INSPECTION A6E561446030W01 Operating Inspection 1 Turn...

Страница 421: ...ver knob component 7 Install selector lever knob component Tightening torque 15 68 22 54 N m 1 599 2 298 kgf m 12 16 ft lbf 8 Install the HOLD switch terminals and connect the connector 9 Install the...

Страница 422: ...ALLATION A6E561419440W02 1 Disconnect the negative battery cable 2 Remove the air cleaner component See F 10 INTAKE AIR SYSTEM REMOVAL INSTALLATION Caution Water or foreign objects entering the connec...

Страница 423: ...ousing side fully then return 2 notches to set the N position 10 Turn the protrusion at resistance between the terminals B and C become 750 ohms 11 Install the TR switch while aligning the protrusion...

Страница 424: ...act wrench Hold the manual shaft lever when removing the manual shaft nut or the transaxle may be damaged 15 Install the manual shaft lever and the washer 16 Set the adjustable wrench as shown to hold...

Страница 425: ...cified readjust the TR switch See K 18 TRANSAXLE RANGE TR SWITCH ADJUSTMENT End Of Sie TRANSAXLE RANGE TR SWITCH ADJUSTMENT A6E561419440W03 1 Disconnect the negative battery cable 2 Remove the air cle...

Страница 426: ...aft lever as shown in the figure 15 Inspect operation of the TR switch See K 14 TRANSAXLE RANGE TR SWITCH INSPECTION If not as specified readjust the TR switch 16 Install the air cleaner component See...

Страница 427: ...When the transaxle and ATF are hot they can badly burn Turn off the engine and wait until they are cool before replacing ATF 1 Remove the control valve body See K 34 CONTROL VALVE BODY REMOVAL 2 Remo...

Страница 428: ...n See K 34 CONTROL VALVE BODY REMOVAL 2 Disconnect the TFT sensor connector 3 Remove the TFT sensor 4 Install a TFT sensor 5 Connect the TFT sensor connector 6 Install the oil pan See K 35 CONTROL VAL...

Страница 429: ...ure switch inspection 1 Remove the under cover 2 Disconnect the cord assembly connector 3 Start the engine with gear position in N or P 4 Reaffirm that there is no continuity between cord assembly ter...

Страница 430: ...e 2 Remove the under cover 3 Disconnect the cord assembly connector 4 Remove the oil pressure switch 5 Install the oil pressure switch Tightening torque 17 1 22 1N m 1 75 2 25kgf m 13 16ft lbf 6 Conne...

Страница 431: ...n a new input turbine speed sensor 7 Install the input turbine speed sensor Tightening torque 8 11 N m 82 112 kgf cm 71 97 in lbf 8 Connect the input turbine speed sensor connector 9 Install the air c...

Страница 432: ...S connector terminal C to GND If an open circuit or short circuit is found repair the malfunctioning wiring harness If there are no open or short circuits perform the sensor rotor inspection Short Cir...

Страница 433: ...O ring and install it on a new VSS 6 Install the VSS Tightening torque 8 11 N m 82 112 kgf cm 71 97 in lbf 7 Connect the VSS connector 8 Install the under cover 9 Connect the negative battery cable En...

Страница 434: ...is okay perform the resistance inspection off vehicle inspection If there is a problem repair or replace the transaxle harness 3 Apply battery positive voltage to terminal D and battery negative volta...

Страница 435: ...D E Resistance 10 9 26 2 ohms ATF temperature 40 150 C 40 302 F End Of Sie SOLENOID VALVE REMOVAL INSTALLATION A6E561421280W02 1 Disconnect the negative battery cable 2 Remove the under cover 3 Remove...

Страница 436: ...4 Remove the front tires and splash shield 5 Remove the under cover 6 Remove the steering gear and power steering pipe See N 10 STEERING GEAR AND LINKAGE REMOVAL INSTALLATION 7 Remove the front auto...

Страница 437: ...K 30 AUTOMATIC TRANSAXLE A6E5614W046 1 O2 sensor connector 2 Oil pressure switch connector for oil filter 3 Oil pressure switch connector for ATX 4 Input turbin speed sensor connector...

Страница 438: ...joint See R 19 Front Lower Arm Rear Ball Joint Removal Note See R 16 Front Lower Arm Front Ball Joint Removal Note 19 Drive shaft See M 17 DRIVE SHAFT REMOVAL INSTALLATION 20 Drive shaft See M 17 DRIV...

Страница 439: ...t 2 Install the transaxle mounting bolts Tightening torque 37 3 52 N m 3 8 5 3 kgf m 28 38 ft lbf Torque Converter Nuts Removal Note 1 Hold the cankshaft pulley to prevent drive plate from rotating 2...

Страница 440: ...engine mount bracket to the transaxle 3 By aligning the holes with the stud bolts install the No 1 engine mount to the transaxle 4 Align the hole of the No 4 engine mount bracket with the No 4 engine...

Страница 441: ...particles to fly out causing injury to the eyes Wear protective eyes whenever using compressed air Caution Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents before remo...

Страница 442: ...springs and accumulators into the transaxle case A6E5614W059 Spring Outer diameter mm in Free Length mm in No of coils Wire diameter mm in Servo apply accumulator large spring 21 0 0 827 67 8 2 669 10...

Страница 443: ...mber See R 23 FRONT CROSSMEMBER REMOVAL INSTALLATION 9 Install the front tires and splash shield 10 Install the under cover 11 Connect the negative battery cable 12 Add ATF and with the engine idling...

Страница 444: ...is ventilation carry out the following steps 1 Remove the oil pan and inspect the fluid filter element from the front filter 2 If the element is covered with too much debris or particles and cannot be...

Страница 445: ...s pinched cracks or any other damage before reusing them If any problems exist replace lines and clamps Caution Always use new clamps when replacing hoses Back flushing 1 Using the power flushing equi...

Страница 446: ...ENT 7 Connect the negative battery cable 8 Inspect for oil leakage from the oil pipes and oil hoses 9 Inspect for coolant from the hoses 10 Inspect the ATF level and condition See K 12 AUTOMATIC TRANS...

Страница 447: ...e 2 Follow the instructions in the manufacturer s publication for flushing operation Oil Pipe Hose Clamp Oil Hose Installation Note 1 Apply compressed air to cooler side opening and blow any remaining...

Страница 448: ...stall the new hose clamp onto the hose 4 Verify that the hose clamp does not interfere with any other components End Of Sie OIL COOLER DISASSEMBLY ASSEMBLY A6E561419900W03 1 Disassemble in the order i...

Страница 449: ...is clean and free of foreign material or damage 6 Inspect the radiator outer tank for warping If it is warped replace radiator tank Radiator Outer Tank In Tank Oil Cooler Installation Note 1 Install a...

Страница 450: ...ect for leakage from radiator See E 4 ENGINE COOLANT LEAKAGE INSPECTION End Of Sie DRIVE PLATE REMOVAL INSTALLATION A6E561419020W01 1 Remove the transaxle See K 29 AUTOMATIC TRANSAXLE REMOVAL INSTALLA...

Страница 451: ...bolt replace the bolts Do not apply sealant if a new bolts is used 2 Install the drive plate 3 Install the adapter 4 Apply sealant to the drive plate mounting bolts and install them 5 Set the SST or...

Страница 452: ...gnition key cannot be pulled out except in P position If a malfunction is found inspect the interlock cable See K 45 INTERLOCK CABLE INSPECTION End Of Sie INTERLOCK CABLE INSPECTION A6E561609000W02 1...

Страница 453: ...of the selector lever base plate then remove the interlock cable from the U groove 4 Remove the interlock cable from the selector lever 5 Fully pull the end of the interlock cable to the selector leve...

Страница 454: ...brake switch connector until the interlock cable adjustment is completed 13 Install the lock unit to the bracket See K 49 Interlock Cable Installation Note 14 Rotate the slider pin to release the loc...

Страница 455: ...connector Once the brake switch clearance has automatically been adjusted it cannot be adjusted again Therefore replace the switch with a new one when replacing the power brake unit or the pedal or p...

Страница 456: ...area to interfere with the lever End Of Sie SELECTOR LEVER REMOVAL INSTALLATION A6E561646102W03 1 Disconnect the negative battery cable 2 Remove battery and battery tray 3 Remove the air cleaner comp...

Страница 457: ...TRANSAXLE SHIFT MECHANISM A6E5616W005 1 Column cover with key interlock 2 Clip with key interlock 3 Clip with key interlock 4 Interlock cable with key interlock See K 49 Interlock Cable Installation N...

Страница 458: ...he selector lever certainly 2 Install the selector cable to the bracket certainly Note Step 3 4 is for the selector cable replacement only 3 Verify that the selector lever is in P position 4 Lock the...

Страница 459: ...ther position the interlock cable to pass over the selector cable 2 Push the snap pin or a 1 5 round bar or simular into hole A by fully pushing the slider pin in 3 Push the snap pin into hole B and h...

Страница 460: ...the interlock cable in the U groove in the selector lever base plate and install the clip 13 Press the interlock cable lock piece in until it is locked Caution Applying a load to the interlock cable w...

Страница 461: ...s connected before installation the clearance may be incorrect causing a brake light malfunction Therefore always verify that the brake switch is properly installed before connecting the connector Onc...

Страница 462: ...bly Connector Disassembly Note 1 Insert a thin piece of metal from the terminal side of the connector and press down the terminal locking tab 2 Pull the terminal out of the connector End Of Sie AUTOMA...

Страница 463: ...T End Of Sie AFTER REPAIR PROCEDURE A6E567001030W03 Caution After repairing a malfunction perform this procedure to verify that the malfunction has been corrected When this procedure is carried out be...

Страница 464: ...circuit high input See F 67 DTC TABLE P0125 Excessive time to enter closed loop fuel control See F 67 DTC TABLE P0131 Front HO2S no inversion low stuck See F 67 DTC TABLE P0132 Front HO2S no inversion...

Страница 465: ...tion short to ground ON YES 1 CCM See K 64 DTC P0712 P0713 Transaxle fluid temperature TFT sensor circuit malfunction open circuit ON YES 1 CCM See K 65 DTC P0713 P0715 Input turbine speed sensor circ...

Страница 466: ...overcharge See F 67 DTC TABLE P2504 Generator terminal B circuit open See F 67 DTC TABLE U0073 CAN bus off See F 67 DTC TABLE U0121 PCM cannot receive any signals from ABS ABS TCS or DSC HU CM See F 6...

Страница 467: ...to OFF Disconnect VSS connector Check for poor connection damaged pulled out terminals corrosion etc Is connection okay Yes Go to next step No Repair or replace pin or connector then go to Step 10 4 I...

Страница 468: ...WDS or equivalent Warm up engine Drive vehicle under following conditions for 4 5 seconds or more while monitoring PIDs Engine coolant temp 60 C 140 F or above Drive in L range Frequency of input tur...

Страница 469: ...ivalent Drive vehicle in each range D S L and R for 100 seconds or more under following conditions Engine speed RPM PID 530 rpm or above Vehicle speed VSS PID 20 km h 12 mph or above Is pending code p...

Страница 470: ...No Go to next step 3 INSPECT TR SWITCH CONNECTOR Turn ignition key OFF Disconnect TR switch connector Inspect for bent terminals of TR switch terminals B and C part side Are TR switch terminals okay...

Страница 471: ...m h 12 mph or above Is pending code present Yes Replace PCM then go to next step See F 43 PCM REMOVAL INSTALLATION No No concern is detected Go to next step 9 VERIFY AFTER REPAIR PROCEDURE Perform Aft...

Страница 472: ...ted repair information available Yes Perform repair or diagnosis according to available repair information If vehicle is not repaired go to next step No Go to next step 3 INSPECT TR SWITCH CONNECTOR F...

Страница 473: ...CH SIGNAL CIRCUIT FOR OPEN CIRCUIT Check for continuity between TR switch terminal C harness side and PCM terminal 1W Is there continuity Yes Go to next step No Repair or replace harness for open then...

Страница 474: ...availability Is any related repair information available Yes Perform repair or diagnosis according to available repair information If vehicle is not repaired go to next step No Go to next step 3 INSPE...

Страница 475: ...es DTC is stored in the PCM memory POSSIBLE CAUSE TFT sensor malfunction Short to ground between TFT sensor terminal A and ATX connector terminal E Short to ground between TFT sensor terminal B and AT...

Страница 476: ...s Repair or replace harness then go to Step 9 No Replace TFT sensor then go to step 9 See K 21 TRANSAXLE FLUID TEMPERATURE TFT SENSOR REMOVAL INSTALLATION 8 INSPECT ATX CONNECTOR CIRCUIT FOR SHORT TO...

Страница 477: ...ins availability Is any related repair information available Yes Perform repair or diagnosis according to available repair information If vehicle is not repaired go to next step No Go to next step 3 V...

Страница 478: ...p 11 8 INSPECT PCM CONNECTOR FOR POOR CONNECTION Turn ignition key to OFF Disconnect PCM connector Check for poor connection damaged pulled out terminals corrosion etc Is connection okay Yes Go to nex...

Страница 479: ...n Short to ground between input turbine speed sensor terminal A and PCM terminal 3J Short to ground between input turbine speed sensor terminal B and PCM terminal 3G Open circuit between input turbine...

Страница 480: ...ne speed sensor See K 24 INPUT TURBINE SPEED SENSOR REMOVAL INSTALLATION Yes Clean input turbine speed sensor then go to Step 10 No Go to next step 7 INSPECT PCM CONNECTOR FOR POOR CONNECTION Disconne...

Страница 481: ...ve stuck Oil pump PCM malfunction STEP INSPECTION ACTION 1 VERIFY RELATED REPAIR INFORMATION AVAILABILITY Check for related Service Bulletins availability Is any related repair information available Y...

Страница 482: ...range 1st gear Throttle opening angle TP PID 5 67 or above Vehicle speed VSS PID 4 km h 3 mph or above Are any DTCs present Yes Replace PCM then go to next step No Go to next step 9 VERIFY AFTER REPAI...

Страница 483: ...uld not hear click sound then go to Step 8 See K 28 SOLENOID VALVE REMOVAL INSTALLATION 5 INSPECT LINE PRESSURE Start engine Measure line pressures Specification Idle 330 470 kPa 3 4 4 7 kgf cm2 49 66...

Страница 484: ...20 C 68 F or above Driving in 3 GR in D range Engine run Turbine speed within 225 4 988 rpm Differential gear case output revolution speed 35 rpm or above Any of the following not generated DTC P0500...

Страница 485: ...ification 2 000 2 600 rpm Is stall speed within specification Yes Go to next step No Replace automatic transaxle then go to Step 8 See K 29 AUTOMATIC TRANSAXLE REMOVAL INSTALLATION 7 INSPECT FREQUENCY...

Страница 486: ...eriorated ATF Shift solenoids A B or C stuck Pressure control solenoid stuck Line pressure low 2 4 brake band slipping 3 4 clutch slipping Forward clutch slipping Control valve stuck Bypass or 3 4 shi...

Страница 487: ...engine Measure frequency of input turbine speed sensor while driving vehicle under the following conditions Vehicle speed VSS PID 80 km h 49 mph Drive in D range 4th gear Throttle opening angle TP PI...

Страница 488: ...TION 1 VERIFY RELATED REPAIR INFORMATION AVAILABILITY Check for related Service Bulletins availability Is any related repair information available Yes Perform repair or diagnosis according to availabl...

Страница 489: ...IR PROCEDURE Perform After Repair Procedure See K 52 AFTER REPAIR PROCEDURE Are any DTCs present Yes Go to applicable DTC inspection No Troubleshooting completed STEP INSPECTION ACTION DTC P0742 Torqu...

Страница 490: ...Any ranges Replace ATX then go to Step 6 See K 29 AUTOMATIC TRANSAXLE REMOVAL INSTALLATION See ATX Workshop Manual FN4A EL 9999 95 FN4A 99 5 CHECK OPERATION OF EACH VALVE AND EACH SPRING Turn ignitio...

Страница 491: ...ntinuous monitor CCM MIL does not illuminate if PCM detects above malfunction conditions during first drive cycle PENDING CODE is not available FREEZE FRAME DATA is not available HOLD indicator light...

Страница 492: ...rol solenoid terminals A and B Is resistance within 2 4 7 3 ohms See K 27 Resistance Inspection Off Vehicle Inspection Yes Replace solenoid harness then go to Step 10 No Verify pressure control soleno...

Страница 493: ...nates if PCM detects the above malfunction condition in two consecutive drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM PENDING CODE is available i...

Страница 494: ...der the following conditions and make sure that gears shift smoothly from 1GR to 4GR ATF temperature 20 C 68 F or above Drive in D range Is pending code present Yes Replace PCM then go to next step Se...

Страница 495: ...pecification See K 6 Line Pressure Test Yes Go to next step No All ranges Replace oil pump or control valve body then go to Step 7 Any ranges Replace ATX then go to Step 7 See K 29 AUTOMATIC TRANSAXLE...

Страница 496: ...above malfunction conditions during first drive cycle PENDING CODE is not available FREEZE FRAME DATA is available HOLD indicator light flashes DTC is stored in the PCM memory POSSIBLE CAUSE Shift sol...

Страница 497: ...ep No Repair or replace connector and or terminal then go to Step 11 6 INSPECT RESISTANCE Inspect resistance between shift solenoid A terminals A and B part side Is resistance within 1 0 4 2 ohms See...

Страница 498: ...illuminates if PCM detects the above malfunction condition in two consecutive drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM PENDING CODE is avai...

Страница 499: ...o next step See K 29 AUTOMATIC TRANSAXLE REMOVAL INSTALLATION See ATX Workshop Manual FN4A EL 9999 95 FN4A 99 No Repair or replace shift valve and return spring then go to next step See K 34 CONTROL V...

Страница 500: ...onitor CCM MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM PENDIN...

Страница 501: ...FN4A 99 7 VERIFY TROUBLESHOOTING OF DTC P0757 COMPLETED Make sure to reconnect all disconnected connectors Clear DTC from memory using WDS or equivalent Start engine Warm up ATX Drive the vehicle und...

Страница 502: ...RAME DATA HAS BEEN RECORDED Has FREEZE FRAME PID DATA been recorded Yes Go to next step No Record FREEZE FRAME PID DATA on repair order then go to next step 2 VERIFY RELATED REPAIR INFORMATION AVAILAB...

Страница 503: ...or and or terminals then go to Step 11 8 INSPECT ATX CONNECTOR CIRCUIT FOR OPEN Inspect for continuity between PCM terminal 4AC harness side and ATX connector terminal C vehicle harness side Is there...

Страница 504: ...illuminates if PCM detects the above malfunction condition in two consecutive drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM PENDING CODE is avail...

Страница 505: ...place ATX then go to next step See K 29 AUTOMATIC TRANSAXLE REMOVAL INSTALLATION See ATX Workshop Manual FN4A EL 9999 95 FN4A 99 No Repair or replace shift valve and return spring then go to next step...

Страница 506: ...onitor CCM MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM PENDIN...

Страница 507: ...ng conditions and make sure that gears shift smoothly from 1GR to 4GR ATF temperature 20 C 68 F or above Drive in D range Throttle opening angle TP PID 0 4GR only Vehicle speed VSS PID 50 km h 31 mph...

Страница 508: ...able repair information If vehicle is not repaired go to next step No Go to next step 3 INSPECT ATX CONNECTOR FOR POOR CONNECTION Turn ignition key to OFF Disconnect ATX connector Check for poor conne...

Страница 509: ...rminal 4Y harness side and ATX connector terminal G vehicle harness side Is there continuity between terminals Yes Go to next step No Repair or replace harness then go to Step 11 9 INSPECT ATX CONNECT...

Страница 510: ...ECTION ACTION 1 VERIFY FREEZE FRAME DATA HAS BEEN RECORDED Has FREEZE FRAME PID DATA been recorded Yes Go to next step No Record FREEZE FRAME PID DATA on repair order then go to next step 2 VERIFY REL...

Страница 511: ...REMOVAL INSTALLATION No Go to next step 8 VERIFY AFTER REPAIR PROCEDURE Perform After Repair Procedure See K 52 AFTER REPAIR PROCEDURE Are any DTCs present Yes Go to applicable DTC inspection No Troub...

Страница 512: ...specification See K 6 Line Pressure Test Yes Go to next step No All ranges Replace oil pump or control valve body then go to Step 7 Any ranges Replace ATX then go to Step 7 See K 29 AUTOMATIC TRANSAXL...

Страница 513: ...first drive cycle PENDING CODE is not available FREEZE FRAME DATA is available HOLD indicator light flashes DTC is stored in the PCM memory POSSIBLE CAUSE Shift solenoid D malfunction Short to ground...

Страница 514: ...ce solenoid then go to Step 11 See K 28 SOLENOID VALVE REMOVAL INSTALLATION 7 INSPECT PCM CONNECTOR FOR POOR CONNECTION Disconnect PCM connector Check for poor connection damaged pulled out terminals...

Страница 515: ...EN RECORDED Has FREEZE FRAME PID DATA been recorded Yes Go to next step No Record FREEZE FRAME PID DATA on repair order then go to next step 2 VERIFY RELATED REPAIR INFORMATION AVAILABILITY Check for...

Страница 516: ...ROCEDURE Perform After Repair Procedure See K 52 AFTER REPAIR PROCEDURE Are any DTCs present Yes Go to applicable DTC inspection No Troubleshooting completed STEP INSPECTION ACTION DTC P0772 Shift sol...

Страница 517: ...essure Test Yes Go to next step No All ranges Replace oil pump or control valve body then go to Step 7 Any ranges Replace ATX then go to Step 7 See K 29 AUTOMATIC TRANSAXLE REMOVAL INSTALLATION See AT...

Страница 518: ...PCM memory POSSIBLE CAUSE Shift solenoid E malfunction Short to ground between ATX connector terminal F and PCM terminal 3P Short to power between ATX connector terminal F and PCM terminal 3P Open ci...

Страница 519: ...ctor Check for poor connection damaged pulled out terminals corrosion etc Is connection okay Yes Go to next step No Repair or replace connector and or terminals then go to Step 11 8 INSPECT ATX CONNEC...

Страница 520: ...se revolution below 0 64 or more than 0 82 Any of the following not generated DTC P0500 P0706 P0707 P0708 P0712 P0713 P0715 P0751 P0752 P0753 P0756 P0757 P0758 P0761 P0762 P0763 P0766 P0767 P0768 P077...

Страница 521: ...CH REMOVAL INSTALLATION No Go to next step 4 INSPECT PCM CONNECTOR FOR POOR CONNECTION Disconnect PCM connector Check for poor connection damaged pulled out terminals corrosion etc Is connection okay...

Страница 522: ...transaxle fluid temperature Inspect TFT sensor See K 19 TRANSAXLE FLUID TEMPERATURE TFT SENSOR INSPECTION 3D TFTV Transaxle fluid signal voltage V ATF 20 C 68 F 3 4 3 6 V ATF 130 C 266 F 0 4 0 5 V In...

Страница 523: ...SPECTION See K 14 TRANSAXLE RANGE TR SWITCH INSPECTION If selector lever and TR switch are okay go to next step 3 Inspect ATF color and condition See K 12 AUTOMATIC TRANSAXLE FLUID ATF INSPECTION Are...

Страница 524: ...ugh accelerator pedal is released in D range at 60 km h 37 mph See K 120 NO 8 DOES NOT SHIFT TO FOURTH GEAR 4GR 9 Abnormal shifting Shifts incorrectly incorrect shift pattern See K 122 NO 9 ABNORMAL S...

Страница 525: ...ehicle coasts when accelerator pedal is released when in L range at low vehicle speed See K 129 NO 22 NO ENGINE BRAKING IN HOLD MODE 23 Transaxle overheats Burnt smell emitted from transaxle Smoke is...

Страница 526: ...TROUBLESHOOTING K 115 K QUICK DIAGNOSIS CHART A6E568001030W04 A6E5680W001...

Страница 527: ...K 116 TROUBLESHOOTING End Of Sie A6E5680W002...

Страница 528: ...Go to next step No Check for parking mechanism See ATX workshop manual FN4A EL 1623 10 98E See ATX workshop manual supplement FN4A EL 1746 1 02C 2 Disconnect PCM Is resistance between ground terminal...

Страница 529: ...2 Improper adjustment of selector lever 3 If vehicle moves in N position perform No 2 Vehicle moves in N position 4 Excessive creep DESCRIPTION Vehicle accelerates in D S L ranges and R position witho...

Страница 530: ...t solenoid C malfunction Pressure control solenoid malfunction Body GND malfunction Control valve body malfunction 2 Signal malfunction Vehicle speed sensor malfunction Sensor GND malfunction TP senso...

Страница 531: ...f malfunction No Overhaul transaxle and repair or replace any defective parts See ATX workshop manual FN4A EL 1623 10 98E See ATX workshop manual supplement FN4A EL 1746 1 02C STEP INSPECTION ACTION 7...

Страница 532: ...tion Note Before following troubleshooting steps make sure that Automatic Transaxle On Board Diagnostic and Automatic Transaxle Basic Inspection are conducted STEP INSPECTION ACTION 1 With indicator s...

Страница 533: ...n 5 0 ohms Yes Go to next step No Repair open ground circuit Reconnect PCM 2 Check the value at the following PIDs using the WDS or equivalent See 3940 PCM INSPECTION TP TSS VSS Is PID value okay Yes...

Страница 534: ...Yes Go to next step No Go to No 26 HOLD INDICATOR LIGHT DOES NOT ILLUMINATE WHEN HOLD SWITCH IS TURNED ON No 27 HOLD INDICATOR LIGHT ILLUMINATES WHEN HOLD SWITCH IS NOT TURNED ON 2 Check the value at...

Страница 535: ...witch position disparity Note Before following troubleshooting steps make sure that Automatic Transaxle On Board Diagnostic and Automatic Transaxle Basic Inspection are conducted STEP INSPECTION ACTIO...

Страница 536: ...WDS or equivalent See F 45 PCM INSPECTION TSS Are PID values okay Yes Go to next step No Repair or replace any defective parts 2 Disconnect PCM Is resistance between ground terminal at PCM connector a...

Страница 537: ...1 Does shift shock occur only when engine cold Yes Go to next step No Go to Step 3 2 Disconnect PCM Is resistance between ground terminal at PCM connector and body ground less than 5 0 ohms Yes Check...

Страница 538: ...urbine speed sensor malfunction 3 Poor hydraulic operation Malfunction in range change Pressure switch malfunction Forward accumulator malfunction Servo apply accumulator malfunction Note Before follo...

Страница 539: ...p No Overhaul control valve body and repair or replace any defective parts If problem remains overhaul transaxle and repair or replace any defective parts See ATX workshop manual FN4A EL 1623 10 98E S...

Страница 540: ...om troubleshooting NO 14 Engine flares up or slips when upshifting or downshifting or No 15 Engine flares up or slips when accelerating vehicle No Repeat basic inspection and repair or replace any def...

Страница 541: ...ALLS DURING DECELERATION Is engine control system okay Yes Repeat basic inspection and repair or replace any defective parts according to inspection result See K 112 BASIC INSPECTION No Repair or repl...

Страница 542: ...s HOLD indicator light okay Yes Inspect for open circuit or disconnected connector in harness between the following Ignition switch and HOLD indicator light HOLD indicator light and PCM No Repair or r...

Страница 543: ...REPLACEMENT M 4 WHEEL HUB STEERING KNUCKLE REMOVAL INSTALLATION M 5 REAR AXLE M 9 WHEEL HUB HUB SPINDLE PRE INSPECTION M 9 WHEEL HUB HUB SPINDLE REMOVAL INSTALLATION M 10 DRIVE SHAFT M 12 JOINT SHAFT...

Страница 544: ...TEERING KNUCKLE PRE INSPECTION See M 5 WHEEL HUB STEERING KNUCKLE REMOVAL INSTALLATION 3 Joint shaft See M 12 JOINT SHAFT PRE INSPECTION See M 12 JOINT SHAFT REMOVAL INSTALLATION See M 14 JOINT SHAFT...

Страница 545: ...9 770B Be sure to modify the brake pipe flare nut tightening torque to allow for use of a torque wrench SST combination See GI 16 TORQUE FORMULAS 2 If any brake line has been disconnected any time dur...

Страница 546: ...ied torque and retest Replace the wheel bearing as necessary End Of Sie WHEEL HUB BOLT REPLACEMENT A6E631233060W01 1 Remove the hub bolt using the SSTs Note If the dust cover interferes with the wheel...

Страница 547: ...See M 9 Locknut Installation Note 2 Brake caliper component 3 Disc plate See P 20 Disc Plate Removal Note 4 Tie rod end ball joint See N 11 Tie rod End Ball Joint Removal Note 5 Bolt 6 Front lower ar...

Страница 548: ...ut Wheel Hub Component Removal Note 1 Remove the wheel hub component using the SSTs 2 If the bearing inner race remains on the front wheel hub component grind a section of the bearing inner race until...

Страница 549: ...r and steering knuckle for proper installation 2 Remove the dust cover using a chisel Hub Bolt Removal Note Note The hub bolts do not need to be removed unless they are being replaced 1 Remove the hub...

Страница 550: ...ign the marks of the new dust cover and the knuckle 3 Install the new dust cover using the SSTs Wheel Bearing Installation Note 1 Install the new wheel bearing using the SSTs Wheel Hub Component Insta...

Страница 551: ...Position a dial indicator against the wheel hub 2 Push and pull the wheel hub by hand in the axial direction and measure the wheel bearing play Maximum wheel bearing play 0 05 mm 0 002 in 3 If the be...

Страница 552: ...d in the table 2 Install in the reverse order of removal Locknut Removal Note 1 Knock the crimped portion of the locknut outward using a small cape chisel and a hammer 2 Lock the hub by applying the b...

Страница 553: ...r rotor using a chisel ABS Sensor Rotor Installation Note Caution Position the SST so that marking B faces the bottom 1 Set the SST as shown in the figure 2 Press on the new sensor rotor using the SST...

Страница 554: ...d sensor may possibly cause an open circuit in the harness if it is pulled by mistake Before performing the following procedures remove the ABS wheel speed sensor and fix it to an appropriate place wh...

Страница 555: ...oint shaft is removed 1 Tie rod end ball joint See N 11 Tie rod End Ball Joint Removal Note 2 bolt 3 Lower arm front rear ball joint See R 15 FRONT LOWER ARM FRONT REMOVAL INSTALLATION See R 19 FRONT...

Страница 556: ...1 23 in max End Of Sie JOINT SHAFT DISASSEMBLY ASSEMBLY A6E631625700W03 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly Joint Shaft Disassembly Note 1...

Страница 557: ...e the bearing using the SSTs Dust Seal Right Assembly Note 1 Apply grease to the new dust seal lip 2 Install the new right side dust seal using the SSTs Bearing Assembly Note 1 Install the new bearing...

Страница 558: ...ble the joint shaft using a press and the SST End Of Sie DRIVE SHAFT PRE INSPECTION A6E631625500W01 1 Inspect the dust boot on the drive shaft for cracks damage leaking grease and looseness in the boo...

Страница 559: ...CEMENT 2 Remove in the order indicated in the table 3 Install in the reverse order of removal A6E0313W055 1 Locknut See M 6 Locknut Removal Note See M 9 Locknut Installation Note 2 Brake caliper compo...

Страница 560: ...he left side drive shaft from the transaxle by prying with a bar inserted between the outer ring and the transaxle as shown in the figure 5 Install the SST into the transaxle to hold the side gears af...

Страница 561: ...sembly A6E6316W003 A6E0313W043 1 Boot band wheel side See M 20 Boot Band Wheel Side Disassembly Note See M 23 Boot Band Wheel Side Assembly Note 2 Boot band transaxle side See M 20 Boot Band Transaxle...

Страница 562: ...the locking clips using a screwdriver 2 Pull back the end of the band Outer Ring Disassembly Note 1 Mark the outer ring and the shaft for proper assembly 2 Remove the outer ring Snap Ring Tripod Join...

Страница 563: ...Remove the boot ABS Sensor Rotor With ABS Disassembly Note Caution Do not remove the sensor rotor unless it is necessary Do not reuse the sensor rotor if removed 1 Tap the ABS sensor rotor off the dr...

Страница 564: ...e the tape Tripod Joint Snap Ring Assembly Note 1 Align the marks and install the tripod joint using a bar and a hammer Caution Do not damage the roller 2 Install the new snap ring using snap ring pli...

Страница 565: ...ust clearance A by turning the adjusting bolt of the SST Clearance A 2 9 mm 0 11 in 2 Crimp the wheel side small boot band using the SST Verify that clearance B is within the specification If clearanc...

Страница 566: ...n the specification replace the boot band increase clearance A of the SST and crimp the new boot Clearance B 2 4 2 8 mm 0 095 0 110 in 8 Verify that the boot band does not protrude from the boot band...

Страница 567: ...saxle Side Assembly Note 3 Clip See M 25 Clip Disassembly Note See M 26 Outer Ring Clip Assembly Note 4 Outer ring See M 26 Outer Ring Clip Assembly Note 5 Snap ring See M 26 Cage Inner Ring Balls Sna...

Страница 568: ...e boot 3 Remove the tape Cage Inner Ring Balls Snap Ring Assembly Note 1 Align the marks and install the balls and cage to the inner ring in the direction shown in the figure Caution Install the cage...

Страница 569: ...end of each boot with a cloth wrapped screwdriver Caution Be careful not to allow the grease to leak Do not damage the boot 7 Verify that the drive shaft length is within the specification End Of Sie...

Страница 570: ...N N 4 STEERING WHEEL AND COLUMN INSPECTION N 6 STEERING WHEEL AND COLUMN REMOVAL INSTALLATION N 7 STEERING SHAFT INSPECTION N 9 STEERING GEAR AND LINKAGE REMOVAL INSTALLATION N 10 STEERING GEAR AND LI...

Страница 571: ...NG WHEEL AND COLUMN REMOVAL INSTALLATION 3 Steering shaft See N 9 STEERING SHAFT INSPECTION 4 Steering gear and linkage See N 10 STEERING GEAR AND LINKAGE REMOVAL INSTALLATION See N 12 STEERING GEAR A...

Страница 572: ...Removal Installation 1 Tighten any part of the suspension that uses rubber bushings only after vehicle has been lowered and unloaded Note Unloaded Fuel tank is full Engine coolant and engine oil are a...

Страница 573: ...re than 5 seconds the fluid temperature will rise excessively and adversely affect the oil pump 3 Inspect for fluid leakage If fluid leakage is found replace related pipe or hose Note The points where...

Страница 574: ...nd increase the engine speed to 1 000 1 500 rpm 9 Turn the steering wheel fully to the left and right then measure the fluid pressure generated at the gear housing If the pressure is not within the sp...

Страница 575: ...flection 2 With the vehicle on a hard level surface put the wheels in the straight ahead position 3 Remove the air bag module Warning See DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION for removal in...

Страница 576: ...reverse order of removal 3 A6E0612W017 1 Air bag module See T 120 DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION 2 Locknut 3 Steering wheel See N 8 Steering Wheel Removal Note See N 8 Steering Wheel...

Страница 577: ...using a screwdriver 3 Disassemble the steering lock component Steering Lock Mounting Bolts Installation Note 1 Assemble the steering lock component to the steering shaft 2 Verify that the lock operat...

Страница 578: ...e the steering shaft component as necessary Length 211 6 mm 8 3 in 2 Inspect the tilt and telescope operation 1 Verify that the adjusting lever moves smoothly from unlock position to lock position 2 V...

Страница 579: ...not be pulled by mistake while servicing the vehicle 1 Remove in the order indicated in the table 2 Install in the reverse order of removal 3 After installation inspect the toe in See R 5 FRONT WHEEL...

Страница 580: ...ge Removal Note L H D Caution Excessively loosening the crossmember nuts may possibly cause the crossmember to fall off The crossmember nuts must remain threaded on the studs when loosening 1 Support...

Страница 581: ...s L H D Tightening torque Nut 119 6 154 8 N m 12 2 15 7 kgf m 89 114 ft lbf Bolt 93 1 131 3 N m 9 5 13 3 kgf m 69 96 ft lbf Bolt Intermediate Shaft Installation Note 1 Align the marks and install the...

Страница 582: ...sing Component Disassembly Note 15 Pinion shaft component See N 14 Pinion Shaft Component Disassembly Note 16 O ring 17 Snap ring See N 14 Snap Ring Disassembly Note 18 Control valve component 19 Seal...

Страница 583: ...and pull out the pinion shaft and housing component Pinion Shaft Component Disassembly Note Note If the pinion shaft does not come out easily remove it using a press 1 Push out the pinion shaft compo...

Страница 584: ...ay the staked area by using a drill Caution Carefully pull out the holder without damaging the U gasket 2 Disassemble the holder Oil Seal Inner Guide Disassembly Note 1 Set the SSTs into the valve sid...

Страница 585: ...nd a pull scale Rotation torque 0 4 2 7 N m 3 5 27 5 kgf cm 3 1 23 8 in lbf Pull scale reading 3 4 25 5 N 0 35 2 60 kgf 0 8 5 7 lbf 5 If not within the specification replace the tie rod end Tie rod In...

Страница 586: ...8 Backup ring 9 U gasket 10 O ring 11 Holder See N 19 Holder Assembly Note 12 Oil seal See N 20 Oil Seal Assembly Note 13 Valve housing 14 Upper bearing See N 20 Upper Bearing Assembly Note 15 Pinion...

Страница 587: ...e gear housing then press the mounting rubber until the mounting rubber end comes out completely from the other side At this time mounting rubber end and steel pipe are aligned Oil Seal Inner Guide As...

Страница 588: ...ng rack to the gear housing press the oil seal and inner guide using the SSTs until the force required suddenly increases Holder Assembly Note 1 Apply grease to the U gasket and O ring 2 Assemble the...

Страница 589: ...Assembly Note 1 Install a new seal ring to the valve part of the pinion shaft using the SST 2 After installing it seat it properly using the SST 3 Install the snap ring Adjusting Cover Assembly Note...

Страница 590: ...e reading Less than 16 7 N 1 7 kgf 3 8 lbf 6 If not as specified repeat steps 2 through 5 7 Install the locknut using the SST 49 B032 320 Tightening torque 40 49 N m 4 1 4 9 kgf m 30 36 ft lbf Hermeti...

Страница 591: ...ER STEERING OIL PUMP DISASSEMBLY ASSEMBLY A6E661432650W02 Note The following procedure is for replacement of the O ring and oil seal only Replace the pump component if other repairs are necessary 1 Di...

Страница 592: ...5 Control valve 6 Spring 7 Clip See N 24 Clip Disassembly Note See N 24 Clip Assembly Note 8 Power steering reservoir tank 9 O ring 10 Rear pump body See N 25 Rear Pump Body Assembly Note 11 O ring 12...

Страница 593: ...damage to the pump when securing it in a vise Clip Disassembly Note 1 Lift up the clip tab using a flathead screwdriver 2 Remove the clip pushing with a flathead screwdriver and a hammer as shown in...

Страница 594: ...ssembly Note 1 Place the vanes in the rotor with the rounded edges contacting the cam Cam Ring Assembly Note 1 Install the cam ring in the front pump body with the mark facing upward Rear Pump Body As...

Страница 595: ...TION P 31 TCS DSC OFF SWITCH INSPECTION P 32 FRONT ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION P 32 FRONT REAR ABS WHEEL SPEED SENSOR INSPECTION P 33 REAR ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION P...

Страница 596: ...SECONDS WITH IGNITION SWITCH ON P 114 NO 9 TCS OFF LIGHT STAYS ON MORE THAN 4 SECONDS WITH IGNITION SWITCH ON P 116 NO 10 TCS DOES NOT WORK CORRECTLY P 117 NO 11 THERE IS MALFUNCTION IN THE SYSTEM EV...

Страница 597: ...CYLINDER DISASSEMBLY ASSEMBLY 3 Power brake unit SeeP 14 POWER BRAKE UNIT INSPECTION SeeP 14 POWER BRAKE UNIT REMOVAL INSTALLATION 4 Dual proportioning valve without ABS SeeP 16 DUAL PROPORTIONING VAL...

Страница 598: ...TYPE ADJUSTMENT SeeP 26 2 PARKING BRAKE LEVER TYPE REMOVAL INSTALLATION A6E6900W003 1 ABS ABS TCS HU CM SeeP 27 ABS ABS TCS HU CM SYSTEM INSPECTION SeeP 29 ABS ABS TCS HU CM INSPECTION SeeP 28 ABS AB...

Страница 599: ...ON 2 Combine sensor SeeP 42 COMBINE SENSOR REMOVAL INSTALLATION SeeP 43 COMBINE SENSOR INSPECTION SeeP 44 COMBINE SENSOR INITIALIZATION PROCEDURE 3 Steering angle sensor SeeP 44 STEERING ANGLE SENSOR...

Страница 600: ...TCS or DSC Components Operations 1 Make sure that there are no DTCs in the ABS ABS TCS or DSC memory after working on ABS ABS TCS or DSC components If there are any DTCs in the memory clear them End...

Страница 601: ...ver in the direction of the arrow shown in the figure push the ring down and remove the vacuum hose 3 Apply both suction and pressure to the engine side hose and verify that air blows only toward that...

Страница 602: ...rake Pedal Play Adjustment 1 Remove the spring pin and clevis pin See P 9 BRAKE PEDAL REMOVAL INSTALLATION 2 Loosen locknut D and turn rod C to align the holes in the fork and in the pedal 3 Install t...

Страница 603: ...ed again Therefore replace the switch with a new one when replacing the power brake unit or the pedal or performing any procedure that changes the pedal stroke 1 For ATX model remove the lock unit wit...

Страница 604: ...6E691243400W01 1 Remove in the order indicated in the table R H D L H D 2 Install in the reverse order of removal A6E6912W028 A6E6912W018 1 Brake fluid level sensor connector 2 Brake pipe 3 Hose MTX 4...

Страница 605: ...gf cm 87 141 in lbf 2 Using a vacuum gauge create a vacuum pressure of 66 7 kPa 500 mmHg 19 7 inHg in the power brake unit 3 Using calipers measure dimension L as shown Specification 22 7 mm 8 94 in 4...

Страница 606: ...d reinstall properly End Of Sie FLUID LEVEL SENSOR INSPECTION A6E691243540W01 1 Disconnect the negative battery cable 2 Disconnect the sensor connector 3 Inspect for continuity between terminals of fl...

Страница 607: ...ton with the piston hole facing the stop pin and primary piston 2 Install the new O ring onto the stop pin 3 Push the primary piston assembly in full 4 Install and tighten the stop pin Tightening torq...

Страница 608: ...e following inspection methods are the simple inspection methods to judge the function of power brake If there is malfunction in power brake unit replace the power brake unit as a component Power Brak...

Страница 609: ...dal with a force of 196 N 20 kgf 44 lbf 3 Stop the engine when the vacuum gauge reading reaches 66 7 kPa 500 mmHg 19 7 inHg 4 Observe the vacuum gauge for 15 seconds 5 If the gauge shows 63 3 66 7 kPa...

Страница 610: ...within the specification replace the dual proportioning valve Fluid pressure kPa kgf cm2 psi End Of Sie DUAL PROPORTIONING VALVE REPLACEMENT WITHOUT ABS A6E691243900W02 1 Remove in the order indicate...

Страница 611: ...nsmitted to the brake pedal 2 The following are the main possible causes of brake judder Due to an excessive runout side to side wobble of disc plate the thickness of disc plate is uneven 1 If the run...

Страница 612: ...ameter more than 12 mm 0 47 in between the hub bolt and the hub nut Note The component parts of the SST 49 B017 001 or 49 G019 003 can be used as a suitable washer 2 After tightening all the hub nuts...

Страница 613: ...en machined Machine the disc plate while installed on the vehicle 1 Measure the thickness of the disc plate If the thickness is not within the specification replace the disc plate Minimum L8 LF GCC sp...

Страница 614: ...te and wheel hub 2 Install the disc plate and align the marks made before removal A6E6912W301 9 8 7 5 5 4 3 1 2 6 6 SST SST R RUBBER GREASE 21 6 29 4 2 21 3 00 16 0 21 6 78 4 101 9 8 00 10 3 57 9 75 1...

Страница 615: ...everse order of removal 49 0221 600C A6E6912W038 7 7 5 5 4 3 1 2 6 SST 6 SST GREASE 18 5 25 5 1 89 2 60 13 7 18 8 L8 LF GCC SPECS LF EUROPEAN L H D U K SPECS L3 L8 LF GCC SPECS 44 1 49 0 4 47 4 99 32...

Страница 616: ...n from suddenly popping out 1 Place a piece of wood in the caliper then blow compressed air through the hole to force the piston out of the caliper Piston Seal Disassembly Note 1 Remove the piston sea...

Страница 617: ...d Machine the disc plate while installed on the vehicle 1 Measure the thickness of the disc plate If the thickness is not within the specification replace the disc plate Minimum 8 mm 0 31 in Minimum t...

Страница 618: ...s not drag A6A6912W008 9 7 7 5 4 3 1 2 10 6 8 8 6 SST SST R 51 0 66 7 5 21 6 80 37 7 49 1 21 6 29 4 2 21 2 99 16 0 21 6 37 3 49 0 3 81 4 99 27 6 36 1 N m kgf m ft lbf 9 8 14 7 N m 100 149 kgf cm 87 13...

Страница 619: ...691226630W01 1 Remove in the order indicated in the table 2 Install in the reverse order of removal End Of Sie 49 FA18 602 A6E6912W039 A6A6912W009 N m kgf m ft lbf 37 3 49 0 3 81 4 99 27 6 36 1 2 3 4...

Страница 620: ...15 14 13 11 12 5 9 8 8 61 89 53 77 37 3 49 0 N m 3 81 4 99 kgf m 27 6 36 1 ft lbf N m kgf cm in lbf BRAKE BRAKE FLUID FLUID SST GREASE GREASE GREASE GREASE GREASE GREASE GREASE GREASE GREASE GREASE RU...

Страница 621: ...the rear ashtray case in the direction shown by the arrow and remove clips A from the console 4 Disengage the hooks from the console and remove the rear ashtray case 5 Verify the position of the adju...

Страница 622: ...ar seat 5HB See S 110 REAR SEAT REMOVAL INSTALLATION 3 Remove the exhaust pipe bracket 4 Remove in the order indicated in the table 5 Install in the reverse order of removal 6 Adjust the parking brake...

Страница 623: ...4 Send the command while pressing on the brake pedal and attempting to rotate the wheel being inspected 5 When pressure is being maintained and click sound indicating the solenoid is operating comes f...

Страница 624: ...CM Replace it if it is subjected to an impact 1 Configurate the ABS ABS TCS HU CM when only replacing it See P 29 ABS ABS TCS or DSC HU CM CONFIGURATION 2 Remove the battery battery tray and battery...

Страница 625: ...nect the WDS or equivalent to the DLC 2 2 Input vehicle information following the direction on the WDS or equivalent screen 3 Select Module programming 4 Select Programmable module installation 5 Sele...

Страница 626: ...Reference I E LF wheel speed LF wheel speed sensor Vehicle is stopped 0 AC Inspect by using the wave profile See P 31 Inspection Using An Oscilloscope Reference H K L M N O CAN H No need to check P 1...

Страница 627: ...iving 30 km h 18 6 mph Note As vehicle speed increases period of wave shortens End Of Sie TCS DSC OFF SWITCH REMOVAL INSTALLATION A6E692167650W02 1 Press the hooks of the TCS OFF switch and pull the s...

Страница 628: ...using an ohmmeter If not within the specification replace the TCS OFF switch End Of Sie FRONT ABS WHEEL SPEED SENSOR REMOVAL INSTALLATION A6E692143720W01 1 Remove the mud guard 2 Remove in the order i...

Страница 629: ...ace the ABS wheel speed sensor Resistance 1 3 1 7 kilohm Voltage Inspection 1 On level ground jack up the vehicle and support it evenly on safety stands 2 Disconnect the ABS wheel speed sensor connect...

Страница 630: ...LLATION A6E692143710W01 1 Remove the tire house trim S 91 TIRE HOUSE TRIM REMOVAL INSTALLATION 2 Remove in the order indicated in the table 3 Install in the reverse order of removal End Of Sie A6E6916...

Страница 631: ...inspect for brake drag Operation of DSC Inspection 1 Perform the Preparation 2 Connect WDS or equivalent to the DLC 2 3 Set up an active command modes inspection according to the combination of comma...

Страница 632: ...inspections above determines the following The DSC HU CM brake lines are normal The DSC HU CM hydraulic system is not significantly abnormal The DSC HU CM wiring is normal Output system harness in DSC...

Страница 633: ...are normal The DSC HU CM hydraulic system is not significantly abnormal The DSC HU CM wiring is normal Output system harness in DSC HU CM solenoid relay are normal However the following items cannot...

Страница 634: ...to an impact 1 Configurate the DSC HU CM when only replacing it See P 29 ABS ABS TCS or DSC HU CM CONFIGURATION 2 Remove the battery battery tray and battery tray bracket See G 3 BATTERY REMOVAL INSTA...

Страница 635: ...etely returned 3 Remove the harness side connector to the direction D DSC HU CM and Bracket Removal Installation Note 1 When removing installing the DSC HU CM from to the vehicle attach a strip of tap...

Страница 636: ...ed sensor Vehicle is stopped 0 AC Inspect related harness Inspect wheel speed sensor Inspect using the wave profile See P 41 Inspection Using An Oscilloscope Reference M I RF wheel speed RF wheel spee...

Страница 637: ...Reference Inspect related harness Inspect steering angle sensor X Steering angle steering angle signal 1 Steering angle sensor Inspect using the wave profile See P 41 Inspection Using An Oscilloscope...

Страница 638: ...cle condition Driving 30 km h 18 6 mph Note As vehicle speed increases period of wave shortens End Of Sie COMBINE SENSOR REMOVAL INSTALLATION A6E692067650W05 Caution Be careful and do not allow the co...

Страница 639: ...nition switch on verify the voltage between terminals B and E under the following conditions If not within the specification replace the lateral G sensor 1 Lateral G 1 Horizontal Voltage 2 4 2 6 V 2 F...

Страница 640: ...t the SST WDS or equivalent to the DLC 2 2 Access the active command mode and select the YAWRATE then follow the indication on the monitor 3 Select the LATACCEL and follow the indication on the monito...

Страница 641: ...fuse 3 ABS 60 A fuse 4 Meter 5 ABS warning light 6 Brake system warning light 7 TCS OFF light 8 TCS indicator light 9 CAN driver 10 Brake light 11 Cruise actuator 12 TCS OFF switch 13 DLC 2 14 CAN H...

Страница 642: ...tic results This function allows you to read or clear DTCs in the ABS ABS TCS HU CM memory PID data monitor and record This function allows you to access certain data values input signals calculated v...

Страница 643: ...ed sensor See P 56 DTC C1145 C1155 C1165 C1175 C1168 Right rear wheel speed sensor sensor rotor See P 59 DTC C1148 C1158 C1168 C1178 C1233 C1234 C1235 C1236 C1175 Left rear wheel speed sensor See P 56...

Страница 644: ...44 DTC U0073 U1900 U2516 PID Name Definition Unit Condition Condition Specification Action ABS ABS TCS HU CM CM terminal RPM Engine speed signal input RPM Engine is stopped 0 RPM Engine is running Ind...

Страница 645: ...tion solenoid valve output state ON OFF During ABS or EBD control ON OFF solenoid valve is activated deactivated Not ABS and EBD control OFF solenoid valve is deactivated Internal fault of ABS ABS TCS...

Страница 646: ...ail safe relay ON OFF Ignition key at ON Engine OFF and driving LR_OUTLET Left rear ABS pressure reduction solenoid valve ON OFF LR_INLET Left rear ABS pressure retention solenoid valve ON OFF RR_INLE...

Страница 647: ...terminal Z and ground Is voltage above 10 V Yes Go to next step No Go to Step 6 5 INSPECT ABS ABS TCS HU CM GROUND CIRCUIT FOR POOR GROUND OR OPEN CIRCUIT Turn ignition key to OFF Measure resistance...

Страница 648: ...ne and drive vehicle at 10 km h 6 2 mph or above Is same DTC present Yes Replace ABS ABS TCS HU CM then go to next step No Inspect intermittent concern using the same procedure as engine control syste...

Страница 649: ...dapter harness to ABS ABS TCS HU CM connector harness side only Turn ignition key to ON engine OFF Measure voltage between ABS ABS TCS HU CM terminal AB harness side of SST and ground Is voltage B Yes...

Страница 650: ...TING COMPLETED Clear DTC from memory See P 46 Clearing DTCs Procedures Start engine and drive vehicle at 10 km h 6 2 mph or above Gradually slow down and stop vehicle Is same DTC present Yes Replace A...

Страница 651: ...ront and left rear wheels or left front and right rear wheel lock is detected during ABS ABS TCS operation POSSIBLE CAUSE Stuck pump motor in ABS ABS TCS HU CM STEP INSPECTION ACTION 1 INSPECT ABS ABS...

Страница 652: ...in harness between ABS ABS TCS HU CM terminal and wheel speed sensor s terminal below ABS ABS TCS HU CM terminal G RF ABS wheel speed sensor terminal A ABS ABS TCS HU CM terminal D RF ABS wheel speed...

Страница 653: ...ON BOARD DIAGNOSTIC ABS TCS P 57 P...

Страница 654: ...or s and inspect resistance between sensor terminals part side Is resistance within 1 3 1 7 kilohm Yes Go to next step No Replace wheel speed sensor then go to Step 5 4 INSPECT ABS ABS TCS HU CM TO WH...

Страница 655: ...vehicle goes from start to a speed of 10 km h 6 2 mph Greater than specified amount of ABS demand occurs from front wheel sensors when vehicle is started C1234 C1233 C1235 C1236 Abnormal sensor outpu...

Страница 656: ...ABS TCS Diagnostic procedure STEP INSPECTION ACTION 1 VERIFY OTHER DTC HAS BEEN RECORDED Have DTCs related to solenoid valve pump motor or pump motor relay been stored Yes Go to applicable DTC inspec...

Страница 657: ...G ground LF wheel speed sensor I ground RR wheel speed sensor A ground LR wheel speed sensor C ground Is there continuity Yes Repair or replace harness for short to ground circuit between ABS ABS TCS...

Страница 658: ...h 6 2 mph or above Gradually slow down vehicle and stop Is same DTC present Yes Replace ABS ABS TCS HU CM then go to next step No Go to next step 10 VERIFY AFTER REPAIR PROCEDURE Is there any other DT...

Страница 659: ...VERIFY AFTER REPAIR PROCEDURE Is there any other DTC present Yes Go to applicable DTC inspection No Troubleshooting completed DTC C 1210 C 1214 C 1194 C 1198 C 1246 C 1254 C 1242 C 1250 RF pressure re...

Страница 660: ...Go to applicable DTC inspection No Troubleshooting completed DTC C1508 TCS control DETECTION CONDITION TCS control continues operation for 60 seconds or more POSSIBLE CAUSE System is normal For prote...

Страница 661: ...4 VERIFY AFTER REPAIR PROCEDURE Is there any other DTC present Yes Go to applicable DTC inspection No Troubleshooting completed DTC U2021 Engine coolant temperature DETECTION CONDITION After engine is...

Страница 662: ...DYNAMIC STABILITY CONTROL DSC SYSTEM WIRING DIAGRAM A6E697367650W01 ON BOARD DIAGNOSTIC DYNAMIC STABILITY CONTROL A6E6920T005 1 IG switch 2 SUS 15A fuse 3 ABS 60 A fuse 4 Meter 5 ABS warning light 6 B...

Страница 663: ...ed sensor See P 81 DTC C1145 C1155 C1165 C1175 C1148 Right front wheel speed sensor sensor rotor See P 83 DTC C1148 C1158 C1168 C1178 C1233 C1234 C1235 C1236 C1155 Left front wheel speed sensor See P...

Страница 664: ...400 C1410 C1957 C1958 C1414 DSC HU CM See P 91 DTC C1414 C1507 DSC control See P 91 DTC C1507 C1508 C1508 DSC control See P 91 DTC C1507 C1508 C1510 Right front solenoid valve motor or wheel speed sen...

Страница 665: ...is deactivated OFF Internal fault of DSC HU CM Replace DSC HU CM See P 38 DSC HU CM REMOVAL INSTALLATION L_DSC O Stability control solenoid valve LF RR ON OFF Solenoid valve is activated ON Solenoid v...

Страница 666: ...alve is activated deactivated Not ABS control OFF solenoid valve is deactivated Internal fault of DSC HU CM Replace DSC HU CM See P 38 DSC HU CM REMOVAL INSTALLATION ABSRR_I Right rear ABS pressure re...

Страница 667: ...Indicates vehicle speed Inspect wheel speed sensor sensor rotor H K LAT ACC Lateral G sensor input G Vehicle is stopped or driving straight 0 G Cornering to left Changes between 0 G and 1 27 G Corneri...

Страница 668: ...lenoid valve ON OFF LF_OUTLET Left front ABS pressure reduction solenoid valve ON OFF RF_INLET Right front ABS pressure retention solenoid valve ON OFF RF_OUTLET Right front ABS pressure reduction sol...

Страница 669: ...ween DSC HU CM terminal G and ground Is voltage above 10 V Yes Go to next step No Go to Step 6 5 INSPECT DSC HU CM GROUND CIRCUIT FOR POOR GROUND OR OPEN CIRCUIT Turn ignition key to OFF Measure resis...

Страница 670: ...ring DTCs Procedures Start engine and drive vehicle at 10 km h 6 2 mph or above Is same DTC present Yes Replace DSC HU CM then go to next step No Inspect intermittent concern using the same procedure...

Страница 671: ...Turn ignition key to OFF Inspect continuity DSC HU CM terminal L and ground Is there continuity Yes Repair or replace harness for open circuit between DSC HU CM and brake switch then go to next step N...

Страница 672: ...the SST 49 G066 004 must be used DTC B1627 Reverse signal DETECTION CONDITION Reverse signal is input for 10 seconds or more while driving at a vehicle speed of 65 km h 40 3 mph POSSIBLE CAUSE Short...

Страница 673: ...ther DTC present Yes Go to applicable DTC inspection No Troubleshooting completed DTC B2477 Module configuration DETECTION CONDITION Configuration write failure is detected POSSIBLE CAUSE Module confi...

Страница 674: ...CM connector Connect SST adapter harness to DSC HU CM connector harness side only Turn ignition key to ON engine OFF Measure voltage between DSC HU CM terminal D harness side of SST and ground Is volt...

Страница 675: ...HOOTING COMPLETED Clear DTC from memory See P 46 Clearing DTCs Procedures Start engine and drive vehicle at 10 km h 6 2 mph or above Gradually slow down and stop vehicle Is same DTC present Yes Replac...

Страница 676: ...re POSSIBLE CAUSE Decrease in amount of brake fluid Malfunction of brake fluid level sensor STEP INSPECTION ACTION 1 CHECK FOR CAN FOR DTCs Is any of DTC U1900 and or U2516 has also been stored Yes Fo...

Страница 677: ...s rear brake dragging Yes Repair parking brake system then go to next step No Go to next step 4 VERIFY TROUBLESHOOTING COMPLETED Clear DTC from memory See P 46 Clearing DTCs Procedures Start engine an...

Страница 678: ...OPEN CIRCUIT Turn ignition key to OFF Disconnect DSC HU CM connector Measure resistance between suspected sensor terminals of DSC HU CM connector harness side RF wheel speed sensor M I LF wheel speed...

Страница 679: ...M connector and or wheel speed sensor connector s then go to next step No Repair or replace harness for open circuits between DSC HU CM and wheel speed sensor s then go to next step 5 VERIFY TROUBLESH...

Страница 680: ...STABILITY CONTROL Diagnostic procedure STEP INSPECTION ACTION 1 VERIFY OTHER DTC HAS BEEN RECORDED Have DTCs related to solenoid valve pump motor or pump motor relay been stored Yes Go to applicable D...

Страница 681: ...sensor M ground LF wheel speed sensor F ground RR wheel speed sensor K ground LR wheel speed sensor Q ground Is there continuity Yes Repair or replace harness for short to ground circuit between DSC...

Страница 682: ...above Gradually slow down vehicle and stop Is same DTC present Yes Replace DSC HU CM then go to next step No Go to next step 10 VERIFY AFTER REPAIR PROCEDURE Is there any other DTC present Yes Go to a...

Страница 683: ...Y TROUBLESHOOTING COMPLETED Clear DTC from memory See P 46 Clearing DTCs Procedures Is same DTC present Yes Replace DSC HU CM then go to next step No Go to next step 6 VERIFY AFTER REPAIR PROCEDURE Is...

Страница 684: ...RIFY TROUBLESHOOTING COMPLETED Clear DTC from memory See P 46 Clearing DTCs Procedures Start engine and drive vehicle at 10 km h 6 2 mph or above Gradually slow down and stop vehicle Is same DTC prese...

Страница 685: ...re within 1 cycle is detected 8 times in 1 second C1959 Lateral G sensor part 0 point correction value is 3 or more or 2 or less Output voltage value from lateral G sensor part remains absolutely unch...

Страница 686: ...UND Turn ignition key to OFF Inspect continuity between DSC HU CM terminal T harness side and ground Is there continuity Yes Repair or replace harness for short to ground circuit between DSC HU CM ter...

Страница 687: ...es Go to next step No Replace DSC HU CM 4 VERIFY TROUBLESHOOTING COMPLETED Make sure to reconnected all disconnect connectors Clear DTC from memory See P 46 Clearing DTCs Procedures Is same DTC presen...

Страница 688: ...vehicle at 10 km h 6 2 mph or above at least one minute Gradually slow down and stop vehicle Is same DTC present Yes Replace DSC HU CM then go to next step No Go to next step 4 VERIFY AFTER REPAIR PRO...

Страница 689: ...urned in specified direction neutral position is detected even when rotated at 18 degrees or more j POSSIBLE CAUSE Open circuit in harness between steering angle sensor terminal A and ignition switch...

Страница 690: ...e harness for open circuit between steering angle sensor terminal A and ignition switch then go to Step 7 2 INSPECT STEERING ANGLE SENSOR GROUND CIRCUIT FOR OPEN CIRCUIT Turn ignition key to OFF Disco...

Страница 691: ...to power circuit between DSC HU CM terminal and steering angle sensor terminal then go to Step 7 No Go to next step 5 INSPECT STEERING ANGLE SENSOR SIGNAL CIRCUIT FOR SHORT TO GROUND Turn ignition key...

Страница 692: ...HER ENGINE HAS WARMED UP Has engine warmed up Yes Go to next step No Warm up the engine If DSC OFF light goes out system is normal 2 VERIFY THAT MALFUNCTION SYMPTOM OCCURS AFTER ENGINE IS WARMED UP Wa...

Страница 693: ...1 IG switch 2 SUS 15 A fuse 3 ABS 60 A fuse 4 Meter 5 ABS warning light 6 Brake system warning light 7 TCS OFF light 8 TCS indicator light 9 CAN driver 10 Brake light 11 Cruise actuator 12 TCS OFF swi...

Страница 694: ...C STABILITY CONTROL DSC A6E6920T005 1 IG switch 2 SUS 15A fuse 3 ABS 60 A fuse 4 Meter 5 ABS warning light 6 Brake system warning light 7 DSC OFF light 8 DSC indicator light 9 CAN driver 10 Battery 11...

Страница 695: ...ght will go out ABS EBD TCS and DSC control Any or all the following light s illuminate ABS warning light BRAKE system warning light 1 Under any of the following conditions When the front wheels are j...

Страница 696: ...10km h 6 2mph make sure that ABS warning light goes off and then clear the DTC The BRAKE system warning light also illuminates when any rear wheel malformations When repairing if the ABS TCS related...

Страница 697: ...sure the ABS warning light goes off and then clear the DTC When repairing if the DSC related connectors are disconnected and the ignition switch is turned on the control module will mistakenly detect...

Страница 698: ...uld cause an electrical malfunction Check the following Connectors not fully seated Wire harnesses not having full play Wires laying across brackets or moving parts Wires routed too close to hot parts...

Страница 699: ...ith your finger If PID value is unstable or malfunction occurs check for poor connection and or poorly mounted sensor Malfunction data monitor method 1 Perform malfunction reappearance test according...

Страница 700: ...onds with ignition with on 7 ABS warning light stays on more than 4 seconds with ingestion switch on 8 BRAKE system warning light stays on more than 4 seconds with ignition switch on Parking brake is...

Страница 701: ...TROUBLESHOOTING ABS TCS DYNAMIC STABILITY CONTROL P 105 P Vehicle with ABS TCS A6E6980W002...

Страница 702: ...P 106 TROUBLESHOOTING ABS TCS DYNAMIC STABILITY CONTROL Vehicle with DSC End Of Sie A6E6980W100...

Страница 703: ...CT INSTRUMENT CLUSTER POWER SUPPLY FUSE Is instrument cluster ignition power supply fuse okay Yes Go to next step No Check for a short to ground on blown fuse s circuit Repair or replace as necessary...

Страница 704: ...R POWER SUPPLY FUSE Is instrument cluster ignition power supply fuse okay Yes Go to next step No Check for a short to ground on blown fuse s circuit Repair or replace as necessary Install appropriate...

Страница 705: ...VALENT ABS_MSG PCM_MSG Is not present massage displayed on WDS or equivalent Yes Replace instrument cluster open circuit in instrument cluster No Network communication for related system is malfunctio...

Страница 706: ...etrieved Yes Go to next step No Inspect instrment cluster If OK then go to step6 4 COMFIRM THE FOLLOWING PIDs USING WDS OR EQUIVALENT ABS_MSG PCM_MSG Is not present massage displayed on WDS or equival...

Страница 707: ...tion ABS TCS HU CM detects low voltage in power supply ABS TCS CM ingestion terminal Z voltage is below about 9 to 10 V ABS TCS HU CM does not operate Malfunction of communication network STEP INSPECT...

Страница 708: ...12 V at SST connector terminal Z Yes Go to next step No Check for connection of ABS TCS HU CM connector securely 9 INSPECT WIRING HARNESS BETWEEN ABS TCS HU CM GROUND FOR CONTINUITY Turn ignition swit...

Страница 709: ...Cs been recorded in memory Yes Perform inspection using appropriate DTC No Go to next step 3 INSPECT PID DATA IN ABS TCS HU CM Inspect the following items using WDS or equivalent PID DATA monitor func...

Страница 710: ...CS HU CM STEP INSPECTION ACTION 8 BRAKE system warning light stays on more than 4 seconds with ignition switch on Parking brake is released TROUBLESHOOTING HINTS Malfunction of instrment cluster or AB...

Страница 711: ...art No Perform the following inspections Repair if necessary Short to ground in wiring harness between instrument cluster BRAKE system warning light and parking brake switch Short to ground in wiring...

Страница 712: ...ng items using WDS or equivalent PID DATA monitor function TRAC_SW TCS OFF switch Is TRAC_SW ON displayed on WDS or equivalent Yes Go to Step 5 TCS OFF switch system malfunction No Go to next step 4 C...

Страница 713: ...torque reduction signal using WDS or equivalent Increase the engine speed to 3 000 rpm Input 280 N m ENG _ TRQ to PCM using WDS or equivalent Does engine speed decrease Yes System is normal Recheck c...

Страница 714: ...AKE SYSTEM WARNING LIGHT If DSC indicator light and TCS OFF light do not illuminate go to Step 6 If ABS warning light and BRAKE system warning light do not illuminate go to Step 8 6 CHECK TO SEE WHETH...

Страница 715: ...o next step 3 CHECK TO SEE WHETHER MALFUNCTION IS IN CONTROL MODULE CONNECTOR TERMINAL OR OTHER Do ABS warning light and BRAKE system warning light go off after 4 seconds with ignition switch on Yes T...

Страница 716: ...1 DSC system function contains traction control function DSC indicator light goes on and off while DSC operates TROUBLESHOOTING HINTS There is difference in size or air pressure between the front and...

Страница 717: ...tion is not performed correctly DSC may not work correctly STEP INSPECTION ACTION 1 CHECK DSC HU CM FOR DTCs Check the DTC for the DSC ON BOARD DIAGNOSTIC SYSTEM Have DTCs been recorded in memory Yes...

Страница 718: ...L INSTALLATION R 15 FRONT LOWER ARM FRONT INSPECTION R 18 FRONT LOWER ARM REAR REMOVAL INSTALLATION R 19 FRONT LOWER ARM REAR INSPECTION R 21 FRONT STABILIZER REMOVAL INSTALLATION R 22 STABILIZER CONT...

Страница 719: ...L INSTALLATION See R 14 FRONT UPPER ARM INSPECTION 4 Front lower arm front See R 15 FRONT LOWER ARM FRONT REMOVAL INSTALLATION See R 18 FRONT LOWER ARM FRONT INSPECTION 5 Front lower arm rear See R 19...

Страница 720: ...L SPRING REMOVAL INSTALLATION 3 Rear upper arm SeeR 31 REAR UPPER ARM REMOVAL INSTALLATION 4 Rear lower arm SeeR 30 REAR LOWER ARM REMOVAL INSTALLATION 5 Rear lateral link SeeR 33 REAR LATERAL LINK RE...

Страница 721: ...inspect for leakage after the procedure has been completed Power Steering Components Removal Installation 1 If any power steering fluid line has been disconnected anytime during the procedure add ATF...

Страница 722: ...cknuts and turn the tie rods equally Both tie rods are right threaded so turning the right tie rod toward the front of the vehicle and the left toward the rear increases toe in Note Turning both tie r...

Страница 723: ...s indicated 3 Tighten the cam nut Tightening torque 86 2 116 6 N m 8 79 11 88 kgf m 63 58 85 99 ft lbf Total Toe in Adjustment 1 Loosen the locknut of the lateral link Item Fuel gauge indication Empty...

Страница 724: ...alancer measure the amount of unbalance and the position with the mode set for knock type balance weight 4 Multiply the amount of unbalance by 1 6 to get the balance weight value 5 Select a balance we...

Страница 725: ...ights must not exceed 100g 3 53 oz Remaining Amount of Unbalance Confirmation 1 After installing the outer and inner balance weights operate the wheel balancer again 2 Confirm that the remaining unbal...

Страница 726: ...indicated in the table 2 Install in the reverse order of removal FRONT SUSPENSION A6E7414W017 1 Bolt ABS wheel speed sensor 2 Bolt brake hose bracket 3 Nut front stabilizer control link 4 Bolt front s...

Страница 727: ...t the coil spring using a piece of cloth then set the SSTs 2 Compress the coil spring using the SSTs and remove the piston rod nut Coil Spring Installation Note 1 Temporarily install the coil spring d...

Страница 728: ...e shock absorber and dust boot are aligned 7 Install the mounting rubber and piston rod nut then remove the SSTs Piston rod nut tightening torque 39 2 52 9 N m 4 00 5 39 kgf m 29 0 39 0 ft lbf Front S...

Страница 729: ...y that the piston extends fully at a normal speed End Of Sie FRONT SHOCK ABSORBER DISPOSAL A6E741434700W02 Warning Whenever drilling into a shock absorber wear protective eye wear The gas in the shock...

Страница 730: ...d by mistake while servicing the vehicle 1 Remove in the order indicated in the table 2 Install in the reverse order of removal 3 Inspect the front wheel alignment See R 5 FRONT WHEEL ALIGNMENT Front...

Страница 731: ...e 3 Install the boot on the ball joint 4 Install the new clip using the SST 5 Verify that the clip is installed securely to the groove 6 Wipe away the excess grease End Of Sie FRONT UPPER ARM INSPECTI...

Страница 732: ...bsorber lower side 3 Dynamic damper 4 Bolt front lower arm inner side 5 Front lower arm front component 6 Clip See R 18 Clip Installation Note 7 Dust boot 8 Front lower arm front bushing inner side Se...

Страница 733: ...ront Bushing Inner Side Removal Note 1 Press the bushing inner side out using the SSTs Front Lower Arm Front Bushing Outer Side Removal Note 1 Press the bushing outer side out using the SSTs Front Low...

Страница 734: ...erify that clearance distance A B is 8 75 mm 10 75 mm 0 3445 in 0 4232 in Front Lower Arm Front Bushing Inner Side Installation Note 1 Mark the new bushing as shown in the figure 2 Press the bushing i...

Страница 735: ...ely to the groove 6 Wipe away the excess grease End Of Sie FRONT LOWER ARM FRONT INSPECTION A6E741434300W03 1 Remove the lower arm front from the vehicle 2 Inspect for damage cracks and bending 3 Insp...

Страница 736: ...arate the ball joint from the knuckle using the SSTs B6U0213W013 8 7 5 4 3 1 2 6 166 6 200 0 16 99 20 39 122 9 147 5 43 1 54 9 4 40 5 59 21 8 40 4 93 1 126 4 9 50 12 88 68 67 93 22 119 6 154 8 12 20 1...

Страница 737: ...Note 1 Support the front crossmember with a jack 2 Loosen the front crossmember installation bolts front side 3 Remove the front crossmember installation bolts rear side 4 Remove the front lower arm r...

Страница 738: ...ront Lower Arm Rear Installation Note 1 Install the lower arm rear so that identification mark L or R faces toward the front of the vehicle End Of Sie FRONT LOWER ARM REAR INSPECTION A6E741434300W04 1...

Страница 739: ...31 HEADLIGHT ZEROSET 5 Inspect the front wheel alignment See R 5 FRONT WHEEL ALIGNMENT Stabilizer Bracket Installation Note 1 Apply rubber grease to the inside surface of the stabilizer bushing 2 Alig...

Страница 740: ...e splash shield 3 Remove the front auto leveling sensor See T 32 FRONT AUTO LEVELING SENSOR REMOVAL INSTALLATION 4 Remove the transverse member See R 27 TRANSVERSE MEMBER REMOVAL INSTALLATION 5 Remove...

Страница 741: ...nt shock absorber lower side 5 No 1 engine mount center bolt See R 25 No 1 Engine Mount Center Bolt Removal Note 6 Crossmember bracket See R 25 Crossmember Bracket Removal Note 7 Crossmember component...

Страница 742: ...serious injury or death Verify that the jack securely supports the crossmember component before removing the crossmember bracket 1 Support the crossmember component with a jack and remove the nuts 2 R...

Страница 743: ...R 26 FRONT SUSPENSION Front Crossmember Bushing Installation Note 1 Set the bushings as shown in the figure 2 Install the bushing onto the crossmember using the SSTs End Of Sie A6E7414W041 A6E7414W042...

Страница 744: ...nstall in the reverse order of removal Transverse Cover Installation Note 1 Install the transverse cover 2 Stake area A as shown in the figure End Of Sie 1 Transverse member and transverse cover 2 Tra...

Страница 745: ...e in the order indicated in the table 2 Install in the reverse order of removal Bracket Installation Note 1 Install the bracket as shown in the figure End Of Sie REAR SHOCK ABSORBER INSPECTION A6E7416...

Страница 746: ...REAR WHEEL ALIGNMENT Bolt Rear Lower Arm Outer Side Removal Note 1 Support the lower arm with a jack 2 Loosen the inner bolt of the lower arm 3 Remove the outer bolt of the lower arm A6E7416W022 1 Bo...

Страница 747: ...rning Installing the coil spring is dangerous The coil spring could fly off and cause serious injure of death 3 Install the lower arm outer side bolt End Of Sie REAR LOWER ARM REMOVAL INSTALLATION A6E...

Страница 748: ...ot be pulled by mistake while servicing the vehicle 1 Remove in the order indicated in the table 2 Install in the reverse order of removal 3 Inspect the rear wheel alignment See R 6 REAR WHEEL ALIGNME...

Страница 749: ...e 1 Loosen the bolts on the inner and outer side of the lateral link Rear Upper Arm Bushing Removal Note 1 Press the upper arm bushing out using the SSTs Rear Upper Arm Bushing Installation Note 1 Mar...

Страница 750: ...ear suspension avoid any impact to the fuel tank 2 Measure the length L shown in the figure for proper installation 3 Temporarily loosen a locknut of the rear lateral link 4 Install the rear lateral l...

Страница 751: ...eling sensor See T 32 REAR AUTO LEVELING SENSOR REMOVAL INSTALLATION 2 Remove in the order indicated in the table 3 Install in the reverse order of removal 4 Adjust the headlight zeroset See T 31 HEAD...

Страница 752: ...W01 Caution Performing the following procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake Before performing the fol...

Страница 753: ...control link lower side 7 Bolt rear lower arm outer side See R 29 Bolt Rear Lower Arm Outer Side Removal Note 8 Spring component 9 Bolt rear shock absorber lower side 10 Bolt trailing link front side...

Страница 754: ...side End Of Sie REAR CROSSMEMBER REMOVAL INSTALLATION A6E741628400W01 Caution Performing the following procedures without first removing the ABS wheel speed sensor may possibly cause an open circuit i...

Страница 755: ...ng brake cable 3 Caliper component See R 39 Caliper Component Removal Note 4 Disc plate 5 Spindle and hub component See M 10 WHEEL HUB HUB SPINDLE REMOVAL INSTALLATION 6 Bolt stabilizer control link 7...

Страница 756: ...rossmember component Rear Crossmember Bushing Removal Note 1 Remove the bushing using screw driver being care not to damage the rear crossmember 8 Rear lower arm See R 30 REAR LOWER ARM REMOVAL INSTAL...

Страница 757: ...e bushings as shown in the figure 2 Tap the bushing onto the rear crossmember using the SSTs Bolt Trailing Link Front Side Installation Note 1 Support the trailing link with a jack 2 Tighten the bolts...

Страница 758: ...TION S 29 POWER WINDOW MOTOR INSPECTION S 29 POWER DOOR LOCK SYSTEM S 30 FRONT DOOR LOCK ACTUATOR INSPECTION S 30 REAR DOOR LOCK ACTUATOR INSPECTION S 32 TRUNK LID LOCK ACTUATOR INSPECTION S 32 LIFTGA...

Страница 759: ...ISASSEMBLY ASSEMBLY S 83 SIDE PANEL REMOVAL INSTALLATION S 83 COLUMN COVER REMOVAL INSTALLATION S 84 METER HOOD REMOVAL INSTALLATION S 84 LOWER PANEL REMOVAL INSTALLATION S 84 CENTER BOX REMOVAL INSTA...

Страница 760: ...DOW SYSTEM S 120 INTERMITTENT CONCERN TROUBLESHOOTING S 120 FOREWORD S 120 BASIC POWER WINDOW SYSTEM INSPECTION S 121 TROUBLESHOOTING INDEX S 123 NO 1 DRIVER SIDE FRONT WINDOW DOES NOT GO UP AND DOWN...

Страница 761: ...MOTOR INSPECTION See S 80 SUNROOF RELAY INSPECTION 9 Deflector See S 74 DEFLECTOR REMOVAL INSTALLATION 10 Glass panel See S 74 GLASS PANEL REMOVAL INSTALLATION See S 75 GLASS PANEL ADJUSTMENT 11 Sunr...

Страница 762: ...TALLATION 10 Rear beltline molding See S 56 REAR BELTLINE MOLDING REMOVAL See S 56 REAR BELTLINE MOLDING INSTALLATION 11 Side protector See S 52 SIDE PROTECTOR REMOVAL See S 53 SIDE PROTECTOR INSTALLA...

Страница 763: ...ANGE PROCEDURE 8 Front door trim See S 90 FRONT DOOR TRIM REMOVAL INSTALLATION 9 Front scuff plate See S 89 FRONT SCUFF PLATE REMOVAL INSTALLATION 10 Lower panel See S 84 LOWER PANEL REMOVAL INSTALLAT...

Страница 764: ...SUNROOF SWITCH INSPECTION 3 Sunvisor See S 98 SUNVISOR REMOVAL INSTALLATION 4 Shock absorbing pad See S 97 SHOCK ABSORBING PAD REMOVAL INSTALLATION 5 B pillar upper trim See S 88 B PILLAR UPPER TRIM R...

Страница 765: ...L INSTALLATION See S 103 SEAT BELT INSPECTION 17 Tire house trim See S 91 TIRE HOUSE TRIM REMOVAL INSTALLATION 18 Rear scuff plate See S 89 REAR SCUFF PLATE REMOVAL INSTALLATION 19 Front floor coverin...

Страница 766: ...FRONT DOOR LOCK ACTUATOR INSPECTION 8 Rear door latch and lock actuator See S 19 REAR DOOR LATCH AND LOCK ACTUATOR REMOVAL INSTALLATION See S 32 REAR DOOR LOCK ACTUATOR INSPECTION 9 Front outer handl...

Страница 767: ...rection of the arrow using a tape wrapped small flathead screwdriver disengage it from the dashboard Caution Remove the bonnet release lever while taking care not to damage the bonnet release cable wi...

Страница 768: ...08 0 17 in Height Adjustment 1 Turn the stop rubber to adjust the height of the bonnet 2 Verify that the height between the bonnet and the body is within the specification Clearance a 3 0 6 0 mm 0 12...

Страница 769: ...molding See S 50 COWL GRILLE REMOVAL INSTALLATION 4 Remove the front bumper See S 47 FRONT BUMPER REMOVAL INSTALLATION 5 Remove the front combination light See T 26 FRONT COMBINATION LIGHT REMOVAL IN...

Страница 770: ...Front door latch and lock actuator 5 Front door unit 6 Hole cover 7 Power window motor 8 Power window regulator 9 Inner handle 10 Protector 11 Outer handle 12 Front door key cylinder 13 Front door gl...

Страница 771: ...ear door unit 6 Hole cover 7 Power window motor 8 Regulator handle 9 Power window regulator 10 Manual window regulator 11 Inner handle 12 Outer handle 13 Rear door glass 14 Quarter window glass 15 Gla...

Страница 772: ...INSTALLATION A6E771472010W02 Warning Handling the side air bag sensor improperly can accidentally deploy the side air bag module which may seriously injure you Read AIR BAG SYSTEM SERVICE WARNINGS be...

Страница 773: ...4 5 mm 0 10 0 18 in b 0 8 1 2 mm 0 03 0 05 in c 0 3 1 7 mm 0 01 0 07 in d 1 0 1 0 mm 0 04 0 04 in e 0 5 1 5 mm 0 02 0 06 in 3 Tighten the bolts or screws End Of Sie FRONT DOOR GLASS REMOVAL INSTALLATI...

Страница 774: ...rear door trim 3 Remove the hole cover 4 Pull up the rear door weatherstrip and remove the screw 5 Remove the bolt 6 Remove the glass run channel from the rear door glass guide 7 Lift the rear door gl...

Страница 775: ...ock knob cable from the hole 11 Remove the power window motor and power window regulator from the door unit 12 Install in the reverse order of removal End Of Sie REAR DOOR UNIT REMOVAL INSTALLATION A6...

Страница 776: ...RONT DOOR LATCH AND LOCK ACTUATOR REMOVAL INSTALLATION A6E771458310W01 1 Remove the front door unit 2 Remove the screws then remove the front door latch and door lock actuator 3 Install in the reverse...

Страница 777: ...vehicles pull out the protector tab from the latch and remove the protector 4 Disconnect the rod 5 Remove the front outer handle 6 Turn the key cylinder in the direction indicated by the arrow 1 and m...

Страница 778: ...ide of the outer handle from the front door 7 Install in the reverse order of removal End Of Sie REAR OUTER HANDLE REMOVAL INSTALLATION A6E771458410W02 1 Remove the rear door glass 2 Remove the rear d...

Страница 779: ...3 Pull off the inner handle and remove the door lock knob cable and inner handle cable 4 Install in the reverse order of removal End Of Sie REGULATOR HANDLE REMOVAL A6E771458580W01 1 Remove the regul...

Страница 780: ...switch to the ON position 2 Press the driver side power window main switch and fully open the driver side window 3 Pull up the driver side power window main switch to manual up position to fully close...

Страница 781: ...lowing procedure verify that the two step down function operates normally and the door glass position has changed If the two step down function does not operate or the door glass position has not chan...

Страница 782: ...ITCH REMOVAL INSTALLATION A6E771666350W04 1 Disconnect the negative battery cable 2 Remove the front door trim or rear door trim 3 Remove the screws then the power window switch 4 Install in the rever...

Страница 783: ...indow motor Inspect related harness While door glass is closing B 1F 1L 2 Door switch Door switch Any door is open door switch is on inspect for continuity to ground Yes Inspect door switch Inspect re...

Страница 784: ...xcept driver s side 1 Turn the power cut switch to UNLOCK 2 Inspect for continuity between the power window main switch terminals using an ohmmeter If not as specified replace the power window main sw...

Страница 785: ...ON A6E771658560W01 1 Disconnect the negative battery cable 2 Remove the front door glass rear door glass 3 Remove the front door speaker rear door speaker 4 Remove the power window motor 5 Remove the...

Страница 786: ...he door speaker insert your hand in the speaker installation hole connect the drum housing hooks and while supporting the drum housing install the power window motor to the drum End Of Sie POWER WINDO...

Страница 787: ...ont door lock actuator connector 2 Apply battery positive voltage to the front door lock actuator terminals and inspect the operation of the front door lock actuator If not as specified replace the fr...

Страница 788: ...erminals using an ohmmeter If not as specified replace the front door lock actuator Door Key Cylinder Switch 1 Disconnect the front door lock actuator connector 2 Inspect for continuity between the do...

Страница 789: ...Inspect for continuity between the door lock link switch terminals using an ohmmeter If not as specified replace the front door lock actuator End Of Sie TRUNK LID LOCK ACTUATOR INSPECTION A6E771856840...

Страница 790: ...e the glove compartment L H D 3 Remove the bolt 4 While inclining the door lock timer unit along the body panel in the direction indicated by the arrow disengage the bracket hook from the hole in the...

Страница 791: ...t Inspect courtesy light Inspect related harness 1C Unlock output Door lock actuator Trunk lid lock actuator 4SD Liftgate lock actuator 5HB While lock actuator is unlocking Below 1 0 B Below 1 0 Inspe...

Страница 792: ...open any door switch is on Below 1 0 Inspect door switches Inspect related harness All door are closed door switches are off B 2L 2N 2M 2O 2P 2 Theft deterrent alarm control Theft deterrent control mo...

Страница 793: ...erify that door lock actuators lock then unlock Push any button on any single transmitter twice Verify that door lock actuators lock then unlock If you have only one transmitter push any button twice...

Страница 794: ...y A and remove the battery 3 Install a new battery CR2025 into the front portion of the holder with the positive pole facing up Press on the B portion of the battery to set the battery 4 Align the fro...

Страница 795: ...t 30 minutes before reinspecting if a measurement value is under the standard voltage 1 Remove the transmitter cover 2 Apply the circuit tester leads to the positions as indicated in the figure 3 Whil...

Страница 796: ...y damper 1 Disconnect the negative battery cable 2 Disconnect the trunk lid harness connector pull the trunk lid harness out from the cabin 3 Disconnect the hooks which secure the trunk lid harness to...

Страница 797: ...A6E772052610W02 1 Disconnect the negative battery cable 2 Remove the trunk lid trim 3 To remove the trunk lid outer handle and trunk lid key cylinder remove the rear finisher 4 Disassemble in the orde...

Страница 798: ...r Clearance a 2 5 4 5 mm 0 10 0 18 in b 1 0 1 0 mm 0 04 0 04 in c 4 0 8 0 mm 0 16 0 31 in 3 Tighten the bolts or screws End Of Sie STAY DAMPER DISPOSAL A6E772052610W04 Note The gas in the stay damper...

Страница 799: ...attached to the liftgate to the 1 direction shown in the figure and then detach the fit Then remove the connector toward the 2 direction shown in the figure 4 Disconnect the vehicle harness connector...

Страница 800: ...LIFTGATE S 43 S 9 To remove the stay damper remove the bolt B 10 Install in the reverse order of removal End Of Sie A6E7722W001...

Страница 801: ...the stud ball and the stay damper 5 Disassemble in the order indicated in the table 6 Assemble in the reverse order of disassembly End Of Sie STAY DAMPER DISPOSAL A6E772262620W01 1 Referring to proced...

Страница 802: ...loosen the liftgate hinge installation bolts or the liftgate striker installation screws and reposition the liftgate Clearance a 3 0 7 0 mm 0 12 0 28 in b 1 0 3 4 mm 0 04 013 in c 2 8 5 2 mm 0 11 0 2...

Страница 803: ...D 7 Remove the rear seat installation bolts front side then lift the rear seat cushion R H D 5HB 3 Remove in the order indicated in the table 4 Install in the reverse order of removal 5 Adjust the fue...

Страница 804: ...to disengage from the bumper slider Caution If only one side of the front bumper is disengaged from the bumper slider and the bumper falls it could be damaged When disengaging the front bumper from th...

Страница 805: ...le 2 Assemble in the reverse order of disassembly End Of Sie BUMPER REINFORCEMENT REMOVAL INSTALLATION A6E772650031W03 1 Disconnect the negative battery cable 2 Remove the front bumper See S 47 FRONT...

Страница 806: ...r slider and the bumper falls it could be damaged When disengaging the rear bumper from the slider secure the bumper so that it does not fall Rear Bumper Installation Note 1 Spread the rear bumper end...

Страница 807: ...l the radiator grille outward and remove from the front bumper 3 Install in the reverse order of removal End Of Sie COWL GRILLE REMOVAL INSTALLATION A6E772850790W01 1 Remove the windshield wiper arm a...

Страница 808: ...he rear flap 3 Install in the reverse order of removal End Of Sie REAR DOOR GARNISH REMOVAL A6E772850030W01 1 Disengage the door garnish clips using a fastener remover 2 While cutting the double sided...

Страница 809: ...rease or dirt from the adhesion surface of the rear door garnish and the body 3 Apply primer to the bonding area of the rear door garnish 4 Attach double sided adhesive tape to the rear door garnish a...

Страница 810: ...mm 0 11 in e 3 0 mm 0 11 in f 1 0 3 0 mm 0 04 0 11 in g 5 0 mm 0 19 in h 2 0 mm 0 07 in 4 Peel off the backing paper from the double sided adhesive tape and attach the side protector onto the body as...

Страница 811: ...AR SPOILER REMOVAL INSTALLATION A6E772851920W02 1 Remove the trunk lid trim 4SD 2 Remove the liftgate lower trim 5HB 3 Remove the bolts 4 Disconnect the high mount brake light connector 4SD 5 Remove t...

Страница 812: ...of the front beltline molding in direction 2 along the direction 1 shown in the figure and remove it from the body End Of Sie FRONT BELTLINE MOLDING INSTALLATION A6E773050640W02 1 Press the clip into...

Страница 813: ...n the figure and remove it from the body 3 Pull the C section upward and remove the clip Then remove the front beltline molding End Of Sie REAR BELTLINE MOLDING INSTALLATION A6E773050660W02 1 Press th...

Страница 814: ...G INSTALLATION A6E773050620W02 1 Attach the roof molding to the T stud at the A section 2 Press in the roof molding along the direction 1 shown in the figure and attach it to the clip A at the B secti...

Страница 815: ...the order indicated in the table 2 Assemble in the reverse order of disassembly Outside Mirror Glass Disassembly Note 1 Press area A of the glass so that area B moves toward you 2 Insert a screwdriver...

Страница 816: ...ISASSEMBLY ASSEMBLY TYPE B A6E773269100W01 Mirror Glass Removal 1 Press area A of the mirror glass so that area B moves outward 2 Disengage clip A while lifting up the inside of the mirror glass holde...

Страница 817: ...on the mirror garnish against the mirror body in the direction of the arrow shown in the figure and insert the mirror garnish clips 6 locations into the mirror body 2 Install the mirror garnish so tha...

Страница 818: ...e 2 Remove the front door trim 3 Remove the screws and the power outside mirror switch 4 Install in the reverse order of removal End Of Sie POWER OUTSIDE MIRROR SWITCH INSPECTION A6E773266600W02 1 Ins...

Страница 819: ...OUTSIDE MIRROR S 60 2 THIS PAGE IS INTENTIONALLY LEFT BLANK End Of Sie...

Страница 820: ...nto the base End Of Sie BASE REMOVAL A6E773469240W01 1 Remove the rearview mirror 2 Wind each end of a wire around a bar Warning Using a SST piano wire with bare hands can cause injury Always wear glo...

Страница 821: ...ply a height of 3 0 mm 0 12 in sealant to the base Note Use only glass primer on the glass and body primer on the base Allow the primer to dry for approximately 30 minutes 5 Center the base in the cer...

Страница 822: ...completely End Of Sie FILAMENT INSPECTION A6E773663930W02 1 Turn the ignition switch to ON position 2 Turn the rear window defroster switch on Caution Directly touching the rear window defroster filam...

Страница 823: ...shield molding is a replacement part Not Reusing Windshield 1 Remove the base Note For the areas of the sealant that are difficult to cut use a SST piano wire and follow the procedure under Reusing Wi...

Страница 824: ...900W02 Caution To prevent the sealant from cracking or the glass from being pushed out by air pressure if a door is closed open all of the windows and leave them open until the sealant has hardened 1...

Страница 825: ...glass primer on the glass and body primer on the body and the molding Allow it to dry for approximately 30 minutes Caution Keep the area free of dirt and grease and do not touch the surface or the pr...

Страница 826: ...stall the interior light See T 48 FRONT MAP LIGHT REMOVAL INSTALLATION 15 Allow the sealant to harden completely Sealant hardening time 24 hours End Of Sie QUARTER WINDOW GLASS REMOVAL INSTALLATION A6...

Страница 827: ...to protect it from damage 4 Cut the lip of the rear window molding using a razor Warning Using a razor with bare hands can cause injury Always wear gloves when using a razor Note The rear window moldi...

Страница 828: ...iding pins from the inside of the vehicle using an awl 2 Pass the SST piano wire through the hole Warning Using a SST piano wire with bare hands can cause injury Always wear gloves when using a SST pi...

Страница 829: ...lant has hardened 1 Cut away the old sealant using a razor so that 1 2 mm 0 04 0 07 in thickness of sealant remains around the circumference of the frame Warning Using a razor with bare hands can caus...

Страница 830: ...imer on the body and the molding Allow it to dry for approximately 30 minutes Caution Keep the area free of dirt and grease and do not touch the surface or the primer may not properly bond to the surf...

Страница 831: ...as shown in the figure 7 Set the position of the front windshield glass and insert a pin into the body Install the glass 8 Verify that the gap of the upper part is 7 3 mm 0 29 in and the A pillar part...

Страница 832: ...eter of the glass 10 For the 4SD install the following parts 1 Install the headliner 2 Install the rear package trim 11 For the 5HB install the following points 1 Install the rear wiper motor 2 Instal...

Страница 833: ...hem upward 5 Remove the deflector 6 Install in the reverse order of removal End Of Sie GLASS PANEL REMOVAL INSTALLATION A6E774069810W01 1 Fully close the glass panel 2 Fully open the sunshade 3 Remove...

Страница 834: ...nect the front drain hose from the sunroof frame 3 Remove the front drain hose from the clips 4 Pull the front drain hose into the room side 5 Remove the front drain hose End Of Sie FRONT DRAIN HOSE I...

Страница 835: ...the headliner always make sure there is no interference with the rear drain hose Fix any problem if found 1 Apply soapy water to the rear drain hose inserting area 2 Insert one end the wider side of...

Страница 836: ...ve the deflector 3 Remove the glass panel 4 Disassemble in the order indicated in the table 5 Assemble in the reverse order of disassembly A6E7740W005 A6E7740W001 1 Drip rail 2 Position plate 3 Slider...

Страница 837: ...Note 1 Slide the guide rearward and remove it from the sunroof frame Decoration Link Assembly Note 1 Set the pin in the decoration link Guide Assembly Note 1 Move the guide by hand until it comes to t...

Страница 838: ...n switch to ON position 5 Press the CLOSE side of the slide switch until the sunroof motor stops 6 Disconnect the sunroof switch connector 7 Install the screws and then install the sunroof motor 8 Ins...

Страница 839: ...sted under Action and the related wiring harnesses If the parts and wiring harnesses are okay but the system still does not work properly replace the sunroof relay 5 Connect the negative battery cable...

Страница 840: ...ND Under any condition inspect for continuity to ground Yes Inspect related harness 1H Tilt up Sunroof switch Sunroof is tilting up Including position when fully closed 0 Inspect sunroof switch See S...

Страница 841: ...with the wire type climate control unit disconnect the wires for the front A C unit See to U 44 CLIMATE CONTROL UNIT REMOVAL See to U 45 CLIMATE CONTROL UNIT INSTALLATION 14 Disconnect the dashboard...

Страница 842: ...e order indicated in the table 6 Assemble in the reverse order of disassembly End Of Sie SIDE PANEL REMOVAL INSTALLATION A6E774264960W01 1 Disengage clips using a tape wrapped flathead screwdriver 2 P...

Страница 843: ...moval End Of Sie METER HOOD REMOVAL INSTALLATION A6E774255420W01 1 Remove the screws 2 Pull the meter hood toward you then detach the column cover 3 Install in the reverse order of removal End Of Sie...

Страница 844: ...unit connector 6 Install in the reverse order of removal End Of Sie GLOVE COMPARTMENT REMOVAL INSTALLATION A6E774264030W02 1 Pull the stay damper to the direction shown in the figure Then detach the f...

Страница 845: ...6 Install in the reverse order of removal Applied VIN assumed JMZ GG12 190207 JMZ GG14 190207 JMZ GY19 137242 JMZ GY89 137242 1 For MT vehicle remove the shift lever knob 2 Rotate the wiring harness c...

Страница 846: ...he reverse order of disassembly End Of Sie DASHBOARD AND CONSOLE 1 Console lid only large console box 2 Box 3 Rear ashtray case 4 Bracket 5 Console 6 Console cover 7 Box storage 8 Lock No 1 9 Inner co...

Страница 847: ...upward then disengage clip B from the A pillar trim 2 5 Pull clip B out then rotate 45 6 Remove clip B from the grommet by pulling it toward you End Of Sie A PILLAR TRIM INSTALLATION A6E774468160W02 1...

Страница 848: ...he upper anchor of the front seat belt 2 Remove the B pillar lower trim 3 Turn the seaming welt over 4 Pull the B pillar upper trim toward you then disengage clip B and pin C from the body 5 Disengage...

Страница 849: ...3 Remove the cap using a fastener remover and remove the bolt with curtain air bag system 4 Disengage clips A and clip B using a fastener remover 5 Pull the C pillar trim forward then disengage hook C...

Страница 850: ...h connector and the power window main switch connector driver s side or power window subswitch connector passenger s side 10 Remove the courtesy light 11 Remove the front door trim 12 Remove the switc...

Страница 851: ...N A6E774468760W01 4SD 1 Remove the rear scuff plate 2 Remove the rear seat side 3 Remove the fastener 4 Pull the tire house trim upward then disengage clips A from the body and remove the tire house t...

Страница 852: ...reverse order of removal End Of Sie TRUNK SIDE TRIM REMOVAL INSTALLATION A6E774468860W01 4SD 1 Remove the trunk end trim 2 Remove the fasteners then remove the trunk side trim 3 Install in the revers...

Страница 853: ...or LH only 7 Install in the reverse order of removal End Of Sie TRUNK LID TRIM REMOVAL INSTALLATION A6E774458800W01 1 Pull the handle toward you then remove the handle 2 Remove the fasteners then remo...

Страница 854: ...REMOVAL INSTALLATION A6E774468930W01 1 Pull the liftgate upper trim toward you then disengage clips A and pin B from the body 2 Remove the liftgate upper trim 3 Install in the reverse order of removal...

Страница 855: ...side trim 6 Install in the reverse order of removal End Of Sie LIFTGATE LOWER TRIM REMOVAL INSTALLATION A6E774468960W01 1 Remove the liftgate upper trim 2 Remove the liftgate side trim 3 Pull the hand...

Страница 856: ...See T 48 FRONT MAP LIGHT REMOVAL INSTALLATION See T 49 REAR MAP LIGHT REMOVAL INSTALLATION 8 Remove the sunvisors 9 Remove the assist handle 10 Disconnect the roof harness connector remove the clip a...

Страница 857: ...pad 3 Install in the reverse order of removal End Of Sie ASSIST HANDLE REMOVAL INSTALLATION A6E774669440W01 1 Insert a screwdriver into the assist handle notch and remove the assist handle cover 2 Pul...

Страница 858: ...INSTALLATION A6E774669270W01 1 Remove the screws then the sunvisor 2 Disengage the center adapter sunvisor stopper from the body using a fastener remover 3 Install in the reverse order of removal End...

Страница 859: ...uff plates 6 Remove the console 7 Remove the front side trims 8 Remove the B pillar lower trims 9 Remove the lower anchor of the front seat belt installation bolts 10 Remove the tire house trim 5HB 11...

Страница 860: ...nd by hand If this occurs the ELR will not work properly Therefore do not disassemble the retractor 1 Turn the ignition switch to LOCK position 2 Disconnect the negative battery cable and wait for mor...

Страница 861: ...in the reverse order of removal 5HB Note Rear side seat belts are embedded in the rear seat back See rear seat disassembly assembly remove install the rear center seat belt End Of Sie REAR CENTER SEAT...

Страница 862: ...rocedure for vehicles with seat belt warning 1 Disconnect the negative battery cable 2 Remove the front seat 3 Disconnect the buckle switch connector 2 Perform the following procedure for vehicles wit...

Страница 863: ...the belt slowly retracts If no sound is heard the lock mode has not changed to ALR If necessary repeat the above Step 1 If not as specified replace the seat belt 3 Verify that the belt locks when pul...

Страница 864: ...nspect for continuity between the buckle switch terminals using an ohmmeter If not as specified replace the front buckle End Of Sie CHILD RESTRAINT SEAT ANCHOR REMOVAL INSTALLATION A6E77505777ZW01 1 R...

Страница 865: ...y injure you Read AIR BAG SYSTEM SERVICE WARNINGS before handling the front seat See T 117 SERVICE WARNINGS 1 Turn the ignition switch to the LOCK position 2 Disconnect the negative battery cable and...

Страница 866: ...the order indicated in the table 4 Assemble in the reverse order of disassembly Driver s Seat Normal Seat A6E7752W017 1 Headrest 2 Lumber support lever See S 109 Lumber support lever disassembly note...

Страница 867: ...ob 5 Side cover See S 109 Side cover disassembly note 6 Power seat switch 7 Reverce cover 8 Front cover No 1 9 Front cover No 2 10 Front buckle 11 Pole guide 12 Seat back trim 13 Seat warmer unit Euro...

Страница 868: ...bag system which may seriously injure you A6E7752W003 1 Headrest 2 Recliner lever 3 Side cover See S 109 Side cover disassembly note 4 Reverse cover 5 Front buckle 6 Pole guide 7 Seat back trim 8 Seat...

Страница 869: ...n part with rag Recliner dial disassembly note 1 Remove the pin from the recliner dial installation part with rag Side cover disassembly note 1 Remove the screws 2 Disengage the clips 3 Lift the side...

Страница 870: ...d Of Sie REAR SEAT REMOVAL INSTALLATION A6E775257200W01 4SD 1 Remove in the order indicated in the table 2 Install in the reverse order of removal A6E7752W006 1 Rear seat cushion 2 Rear side seat 3 Re...

Страница 871: ...2 Install in the reverse order of removal Remote wire removal note 1 Turn over the trunk floor mat 2 Remove the case 3 Remove the remote wire A6E7752W012 1 Remote wire See S 111 Remote wire removal n...

Страница 872: ...e installation bolts End Of Sie REAR SEAT DISASSEMBLY ASSEMBLY A6E775257200W02 4SD 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly A6E7752W013 A6E7752W...

Страница 873: ...Hinge cover 3 Seat cushion trim 4 Seat cushion pad 5 Seat cushion frame 6 Remote button cover 7 Seat back catch cover 8 Child seat anchor cover 9 Seat back board 10 Pole guide 11 Remote button 12 Arm...

Страница 874: ...icated in the table 3 Install in the reverse order of removal 5HB 1 To remove the remote wire remove the trunk side upper trim and trunk side trim 2 Remove in the order indicated in the table 3 Instal...

Страница 875: ...emove the seat back striker 5 Install in the reverse order of removal End Of Sie POWER SEAT SWITCH INSPECTION A6E775257155W01 1 Disconnect the power seat switch connector 2 Disconnect the rear tilt mo...

Страница 876: ...INSPECTION A6E775288662W01 1 Disconnect the slide motor connector 2 Inspect the slide motor operation when B is applied to the terminals as shown If not as specified replace the seat cushion frame End...

Страница 877: ...moval Note 1 Squeeze the tabs of seat warmer switch and pull it forward to remove it End Of Sie SEAT WARMER SWITCH INSPECTION A6E775259000W02 1 Remove the seat warmer switch 2 Inspect for continuity b...

Страница 878: ...mostat of the seat warmer unit on seat cushion 4 When the indication on the ohmmeter is no continuity turn off the dryer then use a thermometer to measure the temperature of the thermostat 5 Verify th...

Страница 879: ...ve in the order indicated in the table 6 Install in the reverse order of removal End Of Sie COWL PANEL REMOVAL INSTALLATION A6E775453580W01 1 Remove the windshield wiper arm and blade See T 57 WINDSHI...

Страница 880: ...ess can cause wiring to become pinched between parts The connector joints points of vibration and places where wire harnesses pass through the firewall body panels etc are the major areas to be checke...

Страница 881: ...doors in manual mode Does only driver side front window go up and down Yes Manual mode function is normal Go to automatic mode function inspection No Replace power window main switch then go to autom...

Страница 882: ...finger continuously depressing power window main switch window should go down within approximately 42 seconds from ignition switch OFF position Does driver side front window go down Yes Go to next ste...

Страница 883: ...t reverse even when encountering a foreign object in its path See S 126 NO 2 DRIVER SIDE FRONT WINDOW DOES NOT REVERSE EVEN WHEN ENCOUNTERING A FOREIGN OBJECT IN ITS PATH 3 Driver side front window re...

Страница 884: ...UITY Turn ignition switch to LOCK position Disconnect power window main switch connector Is there continuity between the following power window main switch connector terminals and driver side front po...

Страница 885: ...l 2B position sensor 2 signal and driver side front power window motor connector terminal G position sensor 2 signal Yes Go to next step No Repair wiring harness between power window main switch and d...

Страница 886: ...HECK FOR CUSTOMER COMPLAINT Did customer complain that driver side front window did not reverse when nearing complete close Yes System normal Explain to customer that automatic window return power win...

Страница 887: ...No Apply lubricant mineral oil 5 INSPECT INSTALLATION OF DRIVER SIDE FRONT POWER WINDOW SYSTEM COMPONENTS Are the following parts properly installed Driver side front door glass Driver side power win...

Страница 888: ...ENTRY SYSTEM FOREWORD A6E778269000W01 Go to troubleshooting after identifying the specific malfunction by doing a keyless entry system preliminary inspection Flowchart End Of Sie TROUBLESHOOTING KEYL...

Страница 889: ...End Of Sie KEYLESS ENTRY SYSTEM PRELIMINARY INSPECTION A6E778269000W03 Perform the following preliminary inspection before troubleshooting A6E7782W001 STEP INSPECTION ACTION 1 Is system an after marke...

Страница 890: ...mote engine starter TV etc Yes Disconnect after market electrical part connectors and attempt to lock unlock doors with transmitter If system operates After market electrical parts are interfering wit...

Страница 891: ...cylinder switch system POSSIBLE CAUSE Malfunction in hazard warning light system Hazard warning light circuit Door lock timer unit malfunction Malfunction in wiring harness between door lock timer uni...

Страница 892: ...door lock timer unit ground circuit POSSIBLE CAUSE Malfunction in IG1 B signal circuit of door lock timer unit Door lock timer unit power supply fuse malfunction Malfunction in wiring harness between...

Страница 893: ...door lock timer unit and reprogram door lock timer unit ID code then go to next step No Repair wiring harness between door lock timer unit and door switch es cargo compartment light switch then go to...

Страница 894: ...eyless entry system preliminary inspection 6 CHECK TO SEE WHETHER MALFUNCTION IS IN TRANSMITTER BATTERY OR ELSEWHERE Replace with a known good transmitter battery Does keyless entry system operate pro...

Страница 895: ...ARD COMBINATION LIGHT REMOVAL INSTALLATION T 35 HIGH MOUNT BRAKE LIGHT REMOVAL INSTALLATION T 36 LICENSE PLATE LIGHT REMOVAL INSTALLATION T 37 COMBINATION SWITCH REMOVAL INSTALLATION T 37 COMBINATION...

Страница 896: ...NER NOZZLE CLEANING T 70 HEADLIGHT CLEANER HOSE REMOVAL INSTALLATION T 71 HEADLIGHT CLEANER SWITCH REMOVAL INSTALLATION T 71 HEADLIGHT CLEANER SWITCH INSPECTION T 71 WARNING AND INDICATOR SYSTEM T 72...

Страница 897: ...TIPLEX COMMUNICATION SYSTEM T 140 1 MULTIPLEX COMMUNICATION SYSTEM T 140 1 DTC TABLE T 142 PID DATA MONITOR TABLE T 142 PROCEDURES FOR DETERMINING THE LOCATION OF A MALFUNCTION T 142 DTC U0073 U1900 U...

Страница 898: ...3 B1886 T 203 DTC B1884 B1890 T 205 DTC B1913 B1916 B1932 B1934 T 208 DTC B1913 B1925 B1933 B1935 T 210 DTC B1921 T 211 DTC B1992 B1993 B1994 B1995 T 212 DTC B1996 B1997 B1998 B1999 T 213 DTC B2228 B2...

Страница 899: ...witch See T 20 IGNITION SWITCH REMOVAL INSTALLATION See T 20 IGNITION SWITCH INSPECTION 4 Key reminder switch See T 21 KEY REMINDER SWITCH REMOVAL INSTALLATION See T 21 KEY REMINDER SWITCH INSPECTION...

Страница 900: ...24 RELAY INSPECTION 13 Rear fog light relay See T 24 RELAY INSPECTION 14 A C relay See T 24 RELAY INSPECTION 15 Main relay See T 24 RELAY INSPECTION 16 Headlight relay See T 24 RELAY INSPECTION 17 TNS...

Страница 901: ...ONFIGURATION 8 Front side turn light See T 33 FRONT SIDE TURN LIGHT REMOVAL INSTALLATION 9 Front auto leveling sensor See T 32 FRONT AUTO LEVELING SENSOR REMOVAL INSTALLATION See T 31 HEADLIGHT ZEROSE...

Страница 902: ...INSTALLATION See T 46 RUNNING LIGHT UNIT INSPECTION A6E8112W162 1 Rear combination light See T 35 REAR COMBINATION LIGHT REMOVAL INSTALLATION 2 Inboard combination light See T 35 INBOARD COMBINATION...

Страница 903: ...OMPARTMENT LIGHT BULB REMOVAL INSTALLATION See T 51 TRUNK COMPARTMENT LIGHT SWITCH INSPECTION 6 Trunk compartment light switch See T 51 TRUNK COMPARTMENT LIGHT SWITCH INSPECTION 7 Courtesy light See T...

Страница 904: ...See T 56 WINDSHIELD WIPER MOTOR REMOVAL INSTALLATION See T 56 WINDSHIELD WIPER MOTOR DISASSEMBLY ASSEMBLY See T 56 WINDSHIELD WIPER MOTOR INSPECTION 3 Windshield washer nozzle See T 60 WINDSHIELD WASH...

Страница 905: ...nozzle See T 70 HEADLIGHT CLEANER NOZZLE REMOVAL INSTALLATION See T 70 HEADLIGHT CLEANER NOZZLE ADJUSTMENT See T 70 HEADLIGHT CLEANER NOZZLE CLEANING 13 Headlight cleaner hose See T 71 HEADLIGHT CLEA...

Страница 906: ...SASSEMBLY ASSEMBLY See T 73 INSTRUMENT CLUSTER INSPECTION See T 74 INSTRUMENT CLUSTER REPAIR See T 75 INSTRUMENT CLUSTER INPUT OUTPUT CHECK MODE 2 Fuel gauge sender unit See T 83 FUEL GAUGE SENDER UNI...

Страница 907: ...ATION See T 86 THEFT DETERRENT CONTROL MODULE INSPECTION 2 Bonnet switch See T 85 BONNET SWITCH INSPECTION 3 Intruder sensor Vehicle with sliding sunroof See T 89 INTRUDER SENSOR REMOVAL INSTALLATION...

Страница 908: ...IMMOBILIZER SYSTEM A6E810067000W01 End Of Sie A6E8122W004 1 Coil See T 90 COIL REMOVAL INSTALLATION 2 Key transponder See T 90 IMMOBILIZER SYSTEM REPROGRAM PROCEDURE 3 PCM See T 90 IMMOBILIZER SYSTEM...

Страница 909: ...ION See T 103 TWEETER INSPECTION 5 Woofer See T 103 WOOFER REMOVAL INSTALLATION See T 104 WOOFER INSPECTION 6 Center roof antenna See T 107 CENTER ROOF ANTENNA REMOVAL INSTALLATION See T 107 CENTER RO...

Страница 910: ...AL INSTALLATION 4 Audio unit See T 93 ANTI THEFT SYSTEM See T 96 CENTER PANEL MODULE REMOVAL INSTALLATION See T 97 CENTER PANEL MODULE DISASSEMBLY ASSEMBLY See T 97 AUDIO UNIT DISASSEMBLY ASSEMBLY 5 F...

Страница 911: ...ator See T 110 CRUISE ACTUATOR REMOVAL INSTALLATION See T 110 CRUISE ACTUATOR INSPECTION 2 Actuator cable See T 112 ACTUATOR CABLE REMOVAL See T 114 ACTUATOR CABLE INSTALLATION 3 Cruise control switch...

Страница 912: ...LT DEPLOYMENT PROCEDURES 4 Curtain air bag module See T 122 CURTAIN AIR BAG MODULE REMOVAL INSTALLATION See T 127 AIR BAG MODULE AND PRE TENSIONER SEAT BELT DEPLOYMENT PROCEDURES 5 Pre tensioner seat...

Страница 913: ...TION A6E811066761W01 1 Disconnect the negative battery cable 2 Remove the main fuse block cover 3 Remove in the order indicated in the table 4 Install in the reverse order of removal Bolt Removal Note...

Страница 914: ...cover See S 84 COLUMN COVER REMOVAL INSTALLATION 3 Remove in the order indicated in the table 4 Install in the reverse order of removal End Of Sie IGNITION SWITCH INSPECTION A6E811066151W02 1 Disconn...

Страница 915: ...cover See S 84 COLUMN COVER REMOVAL INSTALLATION 3 Disconnect the key reminder switch connector 4 Inspect for continuity between the key reminder switch terminals using an ohmmeter If not as specified...

Страница 916: ...ween the socket and the ring protrusion 5 While twisting the ring protrusion with the screwdriver push out and remove the socket Ring Removal Note 1 Pull the ring forward while compressing the hooks E...

Страница 917: ...lay 3 Cooling fan relay No 3 4 Stater relay 5 Cooling fan relay No 4 6 Woofer relay 7 Rear window defroster relay 8 Rear fog light relay 9 A C relay 10 Main relay 11 Headlight relay 12 TNS relay 13 Co...

Страница 918: ...not as specified replace the relay Terminal type Parts name Four terminal Type A Main relay Fuel pump relay Stater relay TNS relay Front fog light relay Rear fog light relay Horn relay Headlight clean...

Страница 919: ...ers or a circuit tester When the headlights are on high voltage flows around the socket and bulb When turning on the discharge headlights while working always leave the headlights in the vehicle insta...

Страница 920: ...ting condition 1 Disconnect the negative battery cable 2 Remove the front bumper See S 47 FRONT BUMPER REMOVAL INSTALLATION 3 Remove in the order indicated in the table 4 Install in the reverse order...

Страница 921: ...hten them Note If the adjusting screws are tightened first then loosened they will continue to loosen when the vehicle is in motion and may cause the headlights to become misaligned 12 Turn the adjust...

Страница 922: ...ecome misaligned End Of Sie HEADLIGHT BULB REMOVAL INSTALLATION A6E811251030W02 Low beam Halogen type 1 Disconnect the negative battery cable 2 Remove the fasteners then pull back the mudguard 3 Remov...

Страница 923: ...s life will be shortened When replacing the bulb hold the metal flange not the glass 4 Install in the reverse order of removal High beam 1 Disconnect the negative battery cable 2 Remove in the order...

Страница 924: ...le 3 Remove the front combination light See T 26 FRONT COMBINATION LIGHT REMOVAL INSTALLATION 4 Remove in the order indicated in the table 5 Install in the reverse order of removal 6 Perform the headl...

Страница 925: ...After the screen appears select LHID under Modules from the cascading menu 9 After the next screen appears select CALAXLSN 10 On the graphic display that appears press the icon near the top right of t...

Страница 926: ...djust the headlight zeroset See T 31 HEADLIGHT ZEROSET End Of Sie REAR AUTO LEVELING SENSOR REMOVAL INSTALLATION A6E811251030W07 1 Disconnect the negative battery cable 2 Jack up the vehicle 3 Remove...

Страница 927: ...1 Disconnect the negative battery cable 2 Remove in the order indicated in the table 3 Install in the reverse order of removal End Of Sie FRONT SIDE TURN LIGHT REMOVAL INSTALLATION A6E811268370W01 1...

Страница 928: ...will continue to loosen when the vehicle is in motion and may cause the front fog lights to become misaligned End Of Sie FRONT FOG LIGHT BULB REMOVAL INSTALLATION A6E811251680W02 1 Disconnect the neg...

Страница 929: ...ID TRIM REMOVAL INSTALLATION See S 95 LIFTGATE LOWER TRIM REMOVAL INSTALLATION 3 Remove in the order indicated in the table 4 Install in the reverse order of removal Inboard Combination Light Installa...

Страница 930: ...n the order indicated in the table 3 Install in the reverse order of removal Rear spoiler type 1 Disconnect the negative battery cable 2 Remove the rear spoiler See S 54 REAR SPOILER REMOVAL INSTALLAT...

Страница 931: ...SWITCH REMOVAL INSTALLATION A6E811266120W01 1 Disconnect the negative battery cable 2 Remove the driver side air bag module See T 120 DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION 3 Remove the stee...

Страница 932: ...s may result in a malfunction of the steering angle sensor However remove it only when replacing the clock spring as a single unit by referring to CLOCK SPRING REMOVAL INSTALLATION See T 125 CLOCK SPR...

Страница 933: ...n the steering wheel to the right and left and verify that the voltage and pulses at the terminals are as shown in the figure If not as specified replace the body of the combination switch End Of Sie...

Страница 934: ...ch LH side 1 Remove the light switch See T 39 LIGHT SWITCH REMOVAL INSTALLATION 2 Inspect for continuity between the light switch terminals using an ohmmeter If not as specified replace the light swit...

Страница 935: ...continuity between the light switch terminals using an ohmmeter If not as specified replace the light switch Headlight switch Turn switch End Of Sie HAZARD WARNING SWITCH INSPECTION A6E811266401W01 1...

Страница 936: ...t for continuity between the light switch terminals using an ohmmeter If not as specified replace the light switch Light switch RH side 1 Remove the light switch See T 39 LIGHT SWITCH REMOVAL INSTALLA...

Страница 937: ...G SWITCH INSPECTION A6E811251030W09 1 Remove the headlight leveling switch See T 43 HEADLIGHT LEVELING SWITCH REMOVAL INSTALLATION 2 Inspect for continuity between the headlight leveling switch termin...

Страница 938: ...ed in the table 4 Install in the reverse order of removal End Of Sie FLASHER UNIT INSPECTION A6E811266830W02 1 Connect the connector to the flasher unit 2 Connect the negative battery cable 3 Measure...

Страница 939: ...switch at on position Other Below 1 0 F Flasher unit ground GND Constant inspect for continuity to ground Yes Inspect GND G Turn signal flasher RH Turn signal light RH Turn signal light RH flashes Alt...

Страница 940: ...ent cluster Panel control switch Headlight switch light at TNS or headlight position B Headlight switch light at OFF position Below 1 0 C Headlight relay high beam on off Headlight relay Ignition swit...

Страница 941: ...osition B M Flash to pass on off Headlight switch dimmer switch Headlight switch light at OFF or TNS position No Inspect headlight switch See T 40 LIGHT SWITCH INSPECTION Inspect related harness Headl...

Страница 942: ...liner and the front map light 2 Push the hooks to remove the front map light End Of Sie FRONT MAP LIGHT INSPECTION A6E811451310W02 1 Remove the front map light See T 48 FRONT MAP LIGHT REMOVAL INSTALL...

Страница 943: ...etween the headliner and the rear map light 2 Push the hooks to remove the rear map light End Of Sie REAR MAP LIGHT INSPECTION A6E811451311W02 1 Remove the rear map light See T 49 REAR MAP LIGHT REMOV...

Страница 944: ...cargo compartment light terminals using an ohmmeter If not as specified replace the cargo compartment light End Of Sie CARGO COMPARTMENT LIGHT SWITCH INSPECTION A6E811451442W01 1 Remove the liftgate...

Страница 945: ...ove the lens 4 Remove the vanity mirror illumination bulb 5 Install in the reverse order of removal End Of Sie VANITY MIRROR ILLUMINATION INSPECTION A6E811469270W02 Applied VIN assumed JMZ GG12 202316...

Страница 946: ...RIM REMOVAL INSTALLATION 2 Disconnect the trunk compartment light switch connector 3 Inspect for continuity between the trunk compartment light switch terminals using an ohmmeter If not as specified r...

Страница 947: ...1 Remove the door switch See T 52 DOOR SWITCH REMOVAL INSTALLATION 2 Inspect for continuity between the door switch terminal and a body ground using an ohmmeter If not as specified replace the door sw...

Страница 948: ...cated in the table 3 Install in the reverse order of removal End Of Sie PANEL LIGHT CONTROL SWITCH REMOVAL INSTALLATION A6E811466600W01 1 Disconnect the negative battery cable 2 Remove in the order in...

Страница 949: ...lace the panel light control switch Terminal Voltage Table Reference Terminal Signal Connected to Test condition Voltage V Continuity Action A TNS Without running light system TNS relay Headlight swit...

Страница 950: ...tch to either the TNS or headlight position 3 Set the panel light control switch to the brightest position 4 Verify that the pattern on the screen is as shown in the figure 5 Verify that the pattern o...

Страница 951: ...motor and windshield wiper link End Of Sie WINDSHIELD WIPER MOTOR INSPECTION A6E811667340W03 L H D 1 Disconnect the windshield wiper motor connector 2 Connect battery positive voltage to terminal E o...

Страница 952: ...ate at low speed again then stop in the park position If not as specified replace the windshield wiper motor End Of Sie WINDSHIELD WIPER ARM AND BLADE REMOVAL INSTALLATION A6E811667320W01 1 Remove in...

Страница 953: ...ion 2 Set the windshield wiper arms height as shown End Of Sie WASHER TANK REMOVAL INSTALLATION A6E811667481W01 1 Disconnect the negative battery cable 2 Remove in the order indicated in the table 3 I...

Страница 954: ...voltage to the motor terminal B and ground to the motor terminal A 4 Verify that the windshield washer motor operates If the motor does not operate replace the windshield washer motor End Of Sie WASHE...

Страница 955: ...1 Remove the bonnet insulator 2 Remove the windshield washer hose from the windshield washer nozzle 3 Compress the hooks of the windshield washer nozzle 4 Pull the windshield washer nozzle out to rem...

Страница 956: ...NK REMOVAL INSTALLATION 3 Remove in the order indicated in the table 4 Install in the reverse order of removal End Of Sie REAR WASHER MOTOR INSPECTION A6E811676672W02 1 Disconnect the negative battery...

Страница 957: ...REAR WIPER ARM AND BLADE ADJUSTMENT End Of Sie REAR WIPER MOTOR INSPECTION A6E811667450W02 1 Disconnect the negative battery cable 2 Remove the liftgate lower trim See S 95 LIFTGATE LOWER TRIM REMOVA...

Страница 958: ...in the table 2 Install in the reverse order of removal 3 Adjust the rear wiper arm and blade See T 64 REAR WIPER ARM AND BLADE ADJUSTMENT Rear Wiper Arm Installation Note 1 Clean the rear wiper arm co...

Страница 959: ...asher hose from the rear washer nozzle 4 Compress the tabs of the rear washer nozzle 5 Pull the rear washer nozzle out to remove it 6 Install in the reverse order of removal 7 Adjust the rear washer n...

Страница 960: ...sher hose No 2 from clip A 8 Remove clips B from the body 9 Remove rear washer hose No 2 and joint pipes B 10 Remove the C pillar trim See S 89 C PILLAR TRIM REMOVAL INSTALLATION 11 Remove the liftgat...

Страница 961: ...not as specified in the Terminal Voltage List Reference inspect the parts under Action and related wiring harnesses 5 If the system does not work properly even though the parts or related wiring harn...

Страница 962: ...ar wiper switch Ignition switch at ON position Rear wiper switch at INT position 0 Inspect R WIP 10 A fuse Inspect wiper and washer switch See T 68 WIPER AND WASHER SWITCH INSPECTION Inspect related h...

Страница 963: ...the wiper and washer switch terminals using an ohmmeter If not as specified replace the wiper and washer switch With vehicle speed sensing type wipers 1 Remove the wiper and washer switch See T 67 WI...

Страница 964: ...mal if the vehicle speed sensing wipers do not operate correctly replace the wiper and washer switch Rear Wiper and Washer Switch 1 Remove the wiper and washer switch See T 67 WIPER AND WASHER SWITCH...

Страница 965: ...STALLATION 2 Disconnect the headlight cleaner hose See T 71 HEADLIGHT CLEANER HOSE REMOVAL INSTALLATION 3 Remove in the order indicated in the table 4 Install in the reverse order of removal 5 Adjust...

Страница 966: ...ert your hand from the lower side of the dashboard and squeeze the tabs of the headlight cleaner switch 2 Pull the headlight cleaner switch forward to remove it End Of Sie HEADLIGHT CLEANER SWITCH INS...

Страница 967: ...ove in the order indicated in the table 7 Install in the reverse order of removal Instrument Cluster Removal Note 1 When removing the instrument cluster in order to prevent damage to the lens cover th...

Страница 968: ...ion is within the allowable ranges shown below 3 Verify that fluctuation of the speedometer needle is within the allowable range If the speedometer needle does not move or the indication is outside of...

Страница 969: ...etting it in the input output check mode DTC 23 Water Temperature Gauge 1 Inspect the water temperature gauge by setting it in the input output check mode DTC 25 End Of Sie INSTRUMENT CLUSTER REPAIR A...

Страница 970: ...rotated while a code other than DTC 00 is display the input output check mode will be cancelled The diagnostic trouble codes can be fast forwarded by pushing and holding the odometer tripmeter switch...

Страница 971: ...T 76 WARNING AND INDICATOR SYSTEM Operating Order A6E8118W009...

Страница 972: ...TION INDICATION ACTION 1 Unfasten driver side seat belt Buckle switch on Go to next step Measure voltage at instrument cluster terminal 2G Is voltage 0 V If as specified replace instrument cluster If...

Страница 973: ...s specified replace instrument cluster If not as specified inspect following parts Door switch Wiring harness Instrument cluster door switch 3 Open rear door on driver s side Door switch on Close rear...

Страница 974: ...tage B If as specified replace instrument cluster If not as specified inspect following parts TNS relay Wiring harness Battery TNS relay instrument cluster 2 Turn headlight switch off TNS relay off Me...

Страница 975: ...signal to fuel level warning light INSPECTION INDICATION SITUATION ACTION Wait for 2 seconds after selecting DTC 16 Fuel level warning light turns on and off three times Fuel level warning light is o...

Страница 976: ...er 3 Using SST Fuel and thermometer checker or resistor input 20 ohms to between instrument cluster terminals 2D and 2M Go to next step Other than stated above Replace instrument cluster 4 Using SST F...

Страница 977: ...every 2 seconds H Center C H fixed Water temperature gauge is okay Other than stated above Replace instrument cluster Replace instrument cluster DTC 26 LCD indication INSPECTION INDICATION SITUATION A...

Страница 978: ...f the float are as indicated in the figure If they are not as indicated replace the fuel gauge sender unit End Of Sie 2 Remove key from steering lock Key reminder switch off Measure voltage at instrum...

Страница 979: ...mud guard 3 Remove in the order indicated in the table 4 Install in the reverse order of removal End Of Sie INFORMATION DISPLAY REMOVAL INSTALLATION A6E811855000W01 1 Disconnect the negative battery c...

Страница 980: ...A and B using an ohmmeter If there is continuity replace the bonnet switch 6 Lock the bonnet lock using a flat head screwdriver or equivalent as shown 7 Check the no continuity between the bonnet swi...

Страница 981: ...deterrent control module Terminal Voltage Table Reference 1 Screw 2 Connector 3 Theft deterrent control module A6E8120W001 Terminal Signal Connected to Test condition Voltage V continuity Action A B...

Страница 982: ...h off key removed Below 1 0 N O Intruder sensor on off Intruder sensor Theft deterrentsystem pre arming or arming Alternates between below 1 0 and B Inspect related harness P Q Bonnet open closed Bonn...

Страница 983: ...r door lock link switch locked inspect for continuity to ground No Inspect passenger s or rear door lock link switch See S 30 FRONT DOOR LOCK ACTUATOR INSPECTION See S 32 REAR DOOR LOCK ACTUATOR INSPE...

Страница 984: ...f removal End Of Sie THEFT DETERRENT SIREN REMOVAL INSTALLATION A6E812000173W01 1 Disconnect the negative battery cable 2 Remove the left side trunk side trim 3 Remove in the order indicated in the ta...

Страница 985: ...ngine Then perform the key replacement or addition reprogram procedure according to the valid key number To make a copy of the key or replace the immobilizer system component parts the key s and or PC...

Страница 986: ...having to erase the key codes already registered If 8 keys have already been registered this procedure cannot be used to register a key To register a key under this condition it is necessary to first...

Страница 987: ...roval See T 92 1 Security Access Procedure 2 Select Ignition Key Code Erase Note Do not select any other command from this menu 3 Turn key 1 to LOCK position for more than 1 second 4 Turn key 1 to ON...

Страница 988: ...omer Spare Key Programming Enable Disable Enable Key registration can be performed without using the SST WDS Disable Key registration can only be performed using the SST WDS Note At the time of new ve...

Страница 989: ...multaneously press channel button 6 for approximately 2 seconds until CODE appears on the display 3 Press the AUTO M button again then simultaneously press channel button 6 until bars appear on the di...

Страница 990: ...nds or the canceling procedure will be canceled 1 Turn the ignition switch to ACC position and then turn off the audio unit 2 First press the AUTO M button then simultaneously press channel button 6 f...

Страница 991: ...conds until bars appears on the display Note Perform Step 3 within 10 seconds after Step 2 3 Use channel buttons 1 4 to input the selected code number Press button 1 for the first digit 2 for the seco...

Страница 992: ...eeder are not caught between the unit and dashboard If the harness or the antenna feeder is caught between the unit and dashboard it may cause trouble or malfunctions 7 Operate the anti theft system b...

Страница 993: ...Sie AUDIO UNIT DISASSEMBLY ASSEMBLY A6E812466900W04 1 Remove the audio unit See T 97 CENTER PANEL MODULE DISASSEMBLY ASSEMBLY 2 Disassemble in the order indicated in the table 3 Assemble in the rever...

Страница 994: ...on unit fixed in place install the bolt End Of Sie LCD UNIT REMOVAL INSTALLATION A6E812466902W02 1 Disconnect the negative battery cable 2 Remove the center panel module See T 96 CENTER PANEL MODULE R...

Страница 995: ...and the cruise control switch use a common connector 1 Disconnect the negative battery cable 2 Remove the driver side air bag module See T 120 DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION 3 Remove...

Страница 996: ...ch connector 4 Measure the resistance and inspect for continuity between the cruise control switch terminals using an ohmmeter If not as specified replace the cruise control switch End Of Sie AUDIO AM...

Страница 997: ...ched with the harness placed outside of the groove the wiring harness might be broken End Of Sie FRONT DOOR SPEAKER INSPECTION A6E812466960W02 1 Inspect for resistance between the front door speaker t...

Страница 998: ...ached with the harness placed outside of the groove the wiring harness might be broken End Of Sie REAR DOOR SPEAKER INSPECTION A6E812466964W02 1 Inspect for resistance between the rear door speaker te...

Страница 999: ...ot as specified replace the tweeter 2 To verify that the tweeter outputs sound apply voltage to the tweeter and release using a 1 5 V battery If not outputs sound replace the tweeter End Of Sie WOOFER...

Страница 1000: ...r connector terminal A 4SD or C 5HB using a voltmeter If not as specified replace the related wiring haness 3 Inspect continuity between the woofer connector terminal B and body ground using an ohmmet...

Страница 1001: ...e order indicated in the table 4 Install in the reverse order of removal End Of Sie NOISE FILTER INSPECTION A6E812466869W02 Brake Light Noise Filter 1 Inspect for resistance and continuity between the...

Страница 1002: ...66869W03 4SD 1 Disconnect the negative battery cable 2 Remove the rear package trim 3 Remove in the order indicated in the table 4 Install in the reverse order of removal 5HB 1 Disconnect the negative...

Страница 1003: ...SPECTION A6E812466939W02 1 Verify that there is no continuity between the center roof antenna terminals A and C using an ohmmeter 2 Inspect for continuity between the center roof antenna terminals usi...

Страница 1004: ...trument cluster 3 Remove in the order indicated in the table 4 Install in the reverse order of removal End Of Sie ANTENNA FEEDER LOCATION A6E812466941W01 End Of Sie 1 Connector 2 GPS antenna A6E8124W0...

Страница 1005: ...tenna feeder terminals using an ohmmeter If not as specified replace the instrument panel harness End Of Sie REAR ANTENNA FEEDER INSPECTION A6E812466942W01 1 Verify that there is no continuity between...

Страница 1006: ...02 1 Disconnect the cruise actuator connector 2 Measure the voltage continuity and resistance at the cruise actuator terminals as indicated below If not as specified inspect the parts listed under Act...

Страница 1007: ...F 45 PCM INSPECTION Inspect related harness F MTX Clutch switch on off Clutch switch Inspect for continuity to ground Depress crutch switch Yes Inspect clutch switch Inspect related harness Other No A...

Страница 1008: ...control main switch held at on 0 ohm Inspect cruise control switch See T 116 CRUISE CONTROL SWITCH INSPECTION Inspect related harness SET COAST switch held at on Approx 680 ohms RESUME ACCEL switch h...

Страница 1009: ...tor cable from the bracket 7 Remove the end fitting of the actuator cable from the cruise actuator 8 Squeeze the hooks of the grommet and remove it from the cruise actuator 9 Remove the actuator cable...

Страница 1010: ...shown by the arrow 3 Install the actuator cable to the cruise actuator Caution Due to the possibility of actuator cable damage make sure there is no twisting in the cable when installing 4 Install th...

Страница 1011: ...le directly behind the spring two times 10 Turn the ratchet ring in the direction shown by the arrow to lock it 11 Slide the lock lever in the direction shown by the arrow to lock the adjuster 12 Inst...

Страница 1012: ...he driver side air bag module See T 120 DRIVER SIDE AIR BAG MODULE REMOVAL INSTALLATION 3 Disconnect the cruise control switch connector 4 Inspect for resistance and continuity between the cruise cont...

Страница 1013: ...n air bag system wiring harness can accidentally deploy the air bag module or pre tensioner seat belt which can cause serious injury If a problem is found in the system wiring replace the wiring harne...

Страница 1014: ...lt in serious injury Therefore before connecting the connector firmly mount the control module to the vehicle For vehicles with a single point sensor once an air bag module is deployed due to an accid...

Страница 1015: ...nd cause a serious injury Always replace the side air bag sensor with a new part The side air bag sensor cannot be bench checked or self checked Pre tensioner Seat Belt Inspection Inspecting a pre ten...

Страница 1016: ...te deployment of inflator No 1 and 2 1 Turn the ignition switch to LOCK position 2 Disconnect the negative battery cable and wait for more than 1 minute 3 Remove in the order indicated in the table 4...

Страница 1017: ...ition switch to ON position 7 Verify that the air bag system warning light illuminates for approximately 6 seconds and then goes off If the air bag system warning light does not operate in the manner...

Страница 1018: ...ously injure you Read AIR BAG SYSTEM SERVICE WARNINGS before handling the air bag module See T 117 SERVICE WARNINGS 1 Turn the ignition switch to LOCK position 2 Disconnect the negative battery cable...

Страница 1019: ...n the order indicated in the table 5 Install in the reverse order of removal 6 Turn the ignition switch to ON position 7 Verify that the air bag system warning light illuminates for approximately 6 se...

Страница 1020: ...S UNIT CONFIGURATION 2 Turn the ignition switch to LOCK position 3 Disconnect the negative battery cable and wait for more than 1 minute 4 Partially peel off the floor covering 5 Remove in the order i...

Страница 1021: ...Inspect the system using the on board diagnostic Clock Spring Installation Note Caution If the clock spring is not adjusted the spring wire in the clock spring will break due to overtension when the s...

Страница 1022: ...2 Inspect for continuity between the clock spring terminals using an ohmmeter If not as specified replace the clock spring Note When the vehicle side connector of clock spring is disconnected the ter...

Страница 1023: ...cle See T 131 Deployment Procedure for Outside of Vehicle Note When disposing of deployed air bag module and pre tensioner seat belt refer to the disposal procedure See T 139 AIR BAG MODULE AND PRE TE...

Страница 1024: ...operated deployed properly This may cause serious injury because the air bag module may operate deploy accidentally If the two operation explosive sounds are not heard perform Step 8 again In case th...

Страница 1025: ...oyment tool to operate deploy the air bag module both inflators Warning Verify that air bag module operation explosive sound occurs twice If no operation explosive sound was heard or a single operatio...

Страница 1026: ...the positive battery terminal and the black clip to the negative battery terminal 5 Verify that the red light on the SST Deployment tool is illuminated 6 Make sure all persons are standing at least 6...

Страница 1027: ...he SST Deployment tool to the SST Adapter harness 6 Connect the red clip of the SST Deployment tool to the positive battery terminal and the black clip to the negative battery terminal 7 Verify that t...

Страница 1028: ...the negative battery terminal 6 Verify that the red light on the SST Deployment tool is illuminated 7 Make sure all persons are standing at least 6 m 20 ft from the vehicle 8 Press the activation swi...

Страница 1029: ...ver side air bag module as shown in the figure 3 Place the driver side air bag module on the center of the tire wheel with the module facing up To secure the air bag module to the tire wheel wrap the...

Страница 1030: ...ate deploy accidentally If the two operation explosive sounds are not heard perform Step 10 again In case that the two operation explosive sounds in total are not verified even though Step 10 is perfo...

Страница 1031: ...he center of the tire 5 Stack the tire with the passenger side air bag module on top of two tires Stack another tire that has a wheel on top of the four tires 6 Tie all tires together with wire 7 Conn...

Страница 1032: ...ould not have operated deployed properly This may cause serious injury because the air bag module may operate deploy accidentally If the two operation explosive sounds are not heard perform Step 11 ag...

Страница 1033: ...s through the tire and around the bracket at least four times Warning If the air bag module is not properly installed to the tire serious injury may occur when the module is deployed When installing t...

Страница 1034: ...Deployment tool to deploy the side air bag module Curtain air bag module 1 Remove the curtain air bag module See T 122 CURTAIN AIR BAG MODULE REMOVAL INSTALLATION 2 Secure the curtain air bag module i...

Страница 1035: ...may occur when the module is deployed When installing the air bag module to the tire make sure the module is facing the downward 5 Connect the SST Adapter harness to the curtain air bag module as show...

Страница 1036: ...r seat belt 1 Remove the pre tensioner seat belt See S 100 FRONT SEAT BELT REMOVAL INSTALLATION Warning If the pre tensioner seat belt is not properly installed to the tire serious injury may occur wh...

Страница 1037: ...eat belt End Of Sie AIR BAG MODULE AND PRE TENSIONER SEAT BELT DISPOSAL PROCEDURES A6E813057000W02 Warning Before scrapping a vehicle with a live undeployed air bag module and pre tensioner seat belt...

Страница 1038: ...ag module or pre tensioner seat belt in a plastic bag seal it and then dispose of it 3 Wash your hands after removing your gloves End Of Sie INSPECTION OF SST DEPLOYMENT TOOL A6E813001046W03 Use the S...

Страница 1039: ...re any DTCs displayed Yes Are any DTCs other than the following displayed PCM U0073 U0121 U0155 ABS ABS TCS HU CM DSC HU CM Instrument cluster U1900 U2516 No END No No Yes Are any of the following DTC...

Страница 1040: ...If there are two or more units that do not respond disconnect only one of the units Turn the ignition switch to the ON position Measure the voltage between DLC 2 terminals CAN_L and CAN_H Is the volt...

Страница 1041: ...0073 U1900 U2516 U2516 CAN system wiring harness open and short circuit PID name definition Condition Specification Related module Terminal IC_MSG Missing message from the instrument cluster Present C...

Страница 1042: ...ing the SST WDS or equivalent 2 Referring to the PID DATA MONITOR confirm the display status of the PID See T 142 PID DATA MONITOR TABLE 3 Referring to the following table determine the malfunctioning...

Страница 1043: ...C Instrument cluster malfunction STEP INSPECTION ACTION 1 DETERMINING THE LOCATION OF A MALFUNCTION Determine the malfunctioning part of the CAN system See T 142 PROCEDURES FOR DETERMINING THE LOCATIO...

Страница 1044: ...ABS TCS HU CM or DSC HU CM connector okay Yes Go to next step No Replace wiring harness 9 Is vehicle equipped with DSC Yes Go to next step No Go to Step 11 10 INSPECT WIRING HARNESS BETWEEN DSC HU CM...

Страница 1045: ...t End Of Sie 14 INSPECT WIRING HARNESS BETWEEN PCM AND DSC HU CM Disconnect negative battery cable Disconnect DSC HU CM connector Inspect following wiring harness between PCM and DSC HU CM terminals f...

Страница 1046: ...867000W02 DTCs are common for present and past malfunction diagnosis End Of Sie PID DATA MONITOR TABLE A6E818867000W03 LHID ON BOARD DIAGNOSTIC DISCHARGE HEADLIGHT DLC 2 A6E3970W002 DTC Description Pa...

Страница 1047: ...ront combination light is malfunctioning STEP INSPECTION ACTION 1 Are DTCs B2388 and or B2389 indicated Yes Replace discharge headlight bulb See T 28 HEADLIGHT BULB REMOVAL INSTALLATION No Ignitor in...

Страница 1048: ...DTC is displayed again replace discharge headlight bulb See T 28 HEADLIGHT BULB REMOVAL INSTALLATION No Replace discharge headlight bulb See T 28 HEADLIGHT BULB REMOVAL INSTALLATION DTC B2389 Discharg...

Страница 1049: ...TEP INSPECTION ACTION 1 INSPECT CONNECTOR CONNECTION Check fit of discharge headlight control unit and headlight connectors Are installation condition and fit okay Yes Go to next step No After correct...

Страница 1050: ...NIT REMOVAL INSTALLATION No Troubleshooting completed DTC B2393 Discharge headlight control unit output circuit malfunction DETECTION CONDITION Warning Incorrect servicing of the discharge headlight c...

Страница 1051: ...connector 2 Turn the ignition switch to ON Engine OFF or start engine 3 Retrieve DTC by WDS or equivalent Clearing DTCs Procedures Using WDS or equivalent 1 After repairs have been made perform the re...

Страница 1052: ...155 DTC B2616 B2619 Rear auto leveling sensor signal system See T 157 DTC B2619 B2626 Headlight zerosetting system for auto leveling control unit See T 158 DTC B2626 B2477 B2735 Headlight leveling ac...

Страница 1053: ...ition Unit Condition Condition Specification Auto Leveling Control Unit Sub terminal CCNT Number of continuous codes DTC is detected 1 255 DTC is not detected 0 ONDEMDTC Number of on demand codes DTC...

Страница 1054: ...eveling control unit always refer to Discharge headlight service warnings See T 25 DISCHARGE HEADLIGHT SERVICE WARNINGS Auto leveling control unit does not work properly POSSIBLE CAUSE Auto leveling c...

Страница 1055: ...ock because the unit is integrated with the discharge headlight control unit Before servicing the auto leveling control unit always refer to Discharge headlight service warnings See T 25 DISCHARGE HEA...

Страница 1056: ...ntinuity between the following connectors Auto leveling control unit main connector terminal I and headlight LH connector terminal 1F Auto leveling control unit sub connector terminal P and headlight...

Страница 1057: ...tegrated with the discharge headlight control unit Before servicing the auto leveling control unit always refer to Discharge headlight service warnings See T 25 DISCHARGE HEADLIGHT SERVICE WARNINGS Op...

Страница 1058: ...g control unit main connector 20 pin and headlight LH connector 4 pin Is there no continuity between the following connectors Headlight LH connector terminal 2B and auto leveling control unit main con...

Страница 1059: ...ontrol unit always refer to Discharge headlight service warnings See T 25 DISCHARGE HEADLIGHT SERVICE WARNINGS Front auto leveling sensor or rear auto leveling sensor supply voltage 5 V which is gener...

Страница 1060: ...connector Measure voltage at rear auto leveling sensor connector terminal D Is voltage approximately 5 V Yes Replace front auto leveling sensor See T 32 REAR AUTO LEVELING SENSOR REMOVAL INSTALLATION...

Страница 1061: ...because the unit is integrated with the discharge headlight control unit Before servicing the auto leveling control unit always refer to Discharge headlight service warnings See T 25 DISCHARGE HEADLIG...

Страница 1062: ...and headlight LH connector terminal 2B Front auto leveling sensor connector terminal B and headlight LH connector terminal 2A Yes Go to next step No Repair or replace wiring harness between front auto...

Страница 1063: ...it in wiring harness between rear auto leveling sensor and headlight LH Headlight LH malfunction STEP INSPECTION ACTION 1 INSPECT REAR LEVELING SENSOR CONNECTION Check installation condition of rear a...

Страница 1064: ...ector 20 pin and headlight LH connector 4 pin Is there continuity between the following connectors Auto leveling control unit main connector terminal G and headlight LH connector terminal 2D Auto leve...

Страница 1065: ...ng actuator is abnormal POSSIBLE CAUSE Headlight leveling actuator malfunction Auto leveling control unit malfunction Headlight malfunction STEP INSPECTION ACTION 1 INSPECT CONNECTOR CONNECTION Check...

Страница 1066: ...bject or electrical device is on the key ring The security light displays a DTC 10 times 1 Turn the ignition switch to ON position If there is any malfunction the security light flashes rapidly for ap...

Страница 1067: ...ity light Security light flashing pattern WDS or equivalent 11 B1681 Coil signal is not received See T 162 SECURITY LIGHT DTC 11 WDS OR EQUIVALENT DTC B1681 12 B2103 Coil failure See T 163 SECURITY LI...

Страница 1068: ...oltage at terminal B of coil connector Is voltage more than 8 V Yes Go to Step 7 No Go to next step 4 INSPECT COIL INPUT SIGNAL CIRCUIT Turn ignition switch to LOCK position Disconnect PCM connector T...

Страница 1069: ...failure POSSIBLE CAUSE Defective Coil Poor connection of coil connector STEP INSPECTION ACTION INSPECT CONNECTOR CONNECTION Is connector of coil and PCM connected securely Yes Replace coil See T 90 C...

Страница 1070: ...to next step 2 VERIFY DTC USING SST Does SST WDS or equivalent indicate DTC B1600 Yes Go to SECURITY LIGHT DTC 13 WDS OR EQUIVALENT B1600 No Go to next step 3 INSPECT PCM Erase key ID number using SST...

Страница 1071: ...y ID number See T 90 IMMOBILIZER SYSTEM REPROGRAM PROCEDURE Go to next step No Go to next step 3 INSPECT PCM Erase key ID number using SST WDS and register key ID number See T 90 IMMOBILIZER SYSTEM RE...

Страница 1072: ...ic procedure End Of Sie DTC B1342 PCM is defective POSSIBLE CAUSE Defective PCM STEP INSPECTION ACTION INSPECT PCM Clear DTCs with WDS or equivalent Does SST WDS or equivalent indicate DTC B1342 again...

Страница 1073: ...replacement verify which supplier the module belongs to and enter in the Audio Repair Order Form Identification With Printed Numbers Label 1 Remove the audio unit 2 Verify the supplier name written o...

Страница 1074: ...ommunication line See T 168 DTC 03 ER10 05 Er10 CD changer external type base unit communication line See T 169 DTC 05 ER10 06 Er10 CD changer upper module base unit communication line See T 169 DTC 0...

Страница 1075: ...next step No Replace fuse 2 INSPECT BATTERY Measure battery voltage Is voltage 8 5 V 16 V Yes Go to next step No Battery is weak Inspect charge discharge system 3 INSPECT WIRING HARNESS BETWEEN BATTE...

Страница 1076: ...Turn ignition switch to ACC or ON position and hold for 3 seconds or more Start on board diagnostic test mode Is DTC 00 Er10 displayed Yes Replace base unit and cassette deck No Troubleshooting comple...

Страница 1077: ...Start on board diagnostic test mode Is DTC 05 Er10 displayed Yes Replace base unit and CD changer external type No Troubleshooting completed DTC 06 Er10 CD changer upper module base unit communication...

Страница 1078: ...to next step 3 INSPECT MD PLAYER Clear DTC Turn ignition switch to ACC or ON position and hold for 3 seconds or more Start on board diagnostic test mode Is DTC 07 Er10 displayed Yes Replace base unit...

Страница 1079: ...CD player DETECTION CONDITION Note When error occurs error message CHECK CD is displayed in the LCD Base unit detects CD reading error POSSIBLE CAUSE Defective CD scratches or dirt CD player malfuncti...

Страница 1080: ...en go to next step 2 INSPECT CASSETTE DECK Clear DTC Insert cassette tape with no defect Play cassette tape for 20 seconds or more Start on board diagnostic test mode Is DTC 00 Er03 displayed Yes Repl...

Страница 1081: ...reading error POSSIBLE CAUSE Defective CD scratches or dirt CD changer external type malfunction STEP INSPECTION ACTION 1 VERIFY WHETHER MALFUNCTION IS IN CD CHANGER OR OTHER PARTS Play all CD in mag...

Страница 1082: ...track change again If CD changer changes tracks go to Step 3 If not replace CD changer upper module 2 INSPECT CD Inspect condition of CD where error has occurred Is CD okay Yes Go to next step No Repa...

Страница 1083: ...and eject MD with no defect Start on board diagnostic test mode Is DTC 07 Er01 displayed Yes Replace MD player No Troubleshooting completed DTC 07 Er02 MD player DETECTION CONDITION Note When error oc...

Страница 1084: ...r replace MD then go to next step 2 INSPECT MD PLAYER Clear DTC Insert and play MD for 12 seconds or more Start on board diagnostic test mode Is DTC 07 Er07 displayed Yes Replace MD player No Troubles...

Страница 1085: ...n 2 for approximately 1 second 2 Inspect the radio reception condition according to the following table 3 Turn the audio off or the ignition switch to the LOCK position to stop the diagnostic assist f...

Страница 1086: ...to the following table 3 Turn the audio off or the ignition switch to the LOCK position to stop the diagnostic assist function End Of Sie Inspection Display Action Start audio amplifier external insp...

Страница 1087: ...nds Operation mode is not on the following may be the cause of the malfunction Cruise actuator ignition power supply fuse Cruise set indicator light power supply fuse Cruise control switch Cruise cont...

Страница 1088: ...cruise control main switch Operation Code List Inspection of Diagnostic Trouble Codes Foreword When performing an asterisked troubleshooting inspection shake the wiring harness and connectors while do...

Страница 1089: ...SPECTION Is cruise control switch okay Yes Go to next step No Replace cruise control switch See T 115 CRUISE CONTROL SWITCH REMOVAL INSTALLATION 3 INSPECT CLOCK SPRING Inspect clock spring See T 126 C...

Страница 1090: ...No Replace fuse after inspecting and repairing wiring harness 3 INSPECT WIRING HARNESS BETWEEN STOP 15 A FUSE AND BRAKE SWITCH FOR CONTINUITY Depress brake pedal Is voltage at brake switch connector t...

Страница 1091: ...terminal F is not approximately 0 V POSSIBLE CAUSE Cruise actuator malfunction Starter relay malfunction ATX Clutch switch malfunction MTX TR switch malfunction ATX Open circuit in wiring harness bet...

Страница 1092: ...or connector terminal A POSSIBLE CAUSE Cruise actuator malfunction DSC HU CM with ABS TCS HU CM Open or short circuit in wiring harness between ABS TCS cruise actuator and DSC HU CM without DSC ABS TC...

Страница 1093: ...ndicated 6 The condition detection mode is canceled by turning the ignition switch to LOCK position or turning off the cruise control main switch Condition Code List Note When two or more DTCs are ind...

Страница 1094: ...DTC 31 on board diagnostic again Even if no malfunction is detected in operation mode if DTC 05 is indicated in condition detection mode on board diagnostic replace cruise actuator See T 110 CRUISE A...

Страница 1095: ...LATION No Repair wiring harness Cruise actuator Brake switch 2 DTC 11 Cruise control switch SET COAST switch DETECTION CONDITION Resistance detected between cruise actuator connector terminal J and gr...

Страница 1096: ...on mode for DTCs 21 and 22 performed Yes Perform operation mode for DTCs 21 and 22 on board diagnostic again Even if no malfunction is detected in operation mode if DTC 13 is indicated in condition de...

Страница 1097: ...ctive command mode Diagnostic DTC can be read cleared using the SST WDS or equivalent Note When the air bag system is malfunctioning turn the ignition switch to the ON position to display the current...

Страница 1098: ...icable DTCs may be added to memory by removing or disconnecting the related parts Inspect only the DTCs that were indicated before inspecting When DTCs of present malfunction are no longer output afte...

Страница 1099: ...or equivalent 3 Ensure that the customer s concern has been resolved PID Data Monitor and Record Procedure 1 Connect SST WDS or equivalent to the vehicle DLC 2 16 pin connector 2 Access and monitor PI...

Страница 1100: ...bag system warning light is illuminated all the time 1 Air bag system warning light system circuit open See T 198 DTC B1869 B1870 Air bag system warning light is illuminated does not illuminate Air b...

Страница 1101: ...211 DTC B1921 B1925 21 10 Passenger side air bag module inflator No 1 system circuit short to power supply See T 210 DTC B1913 B1925 B1933 B1935 B1932 19 11 Driver side air bag module inflator No 1 sy...

Страница 1102: ...ort to power supply See T 217 DTC B2229 B2231 B2233 B2235 B2232 19 11 Driver side air bag module inflator No 2 system resistance high See T 215 DTC B2228 B2230 B2232 B2234 B2233 21 10 Passenger side a...

Страница 1103: ...nication error See T 220 DTC B2444 U2017 U2018 44 7 Passenger side side air bag sensor system communication error See T 222 DTC B2445 U2018 DTC Malfunction location Page WDS or equivalent Air bag syst...

Страница 1104: ...Related wiring harness normal NORMAL Related wiring harness circuit open OPEN Related wiring harness short to ground SHRT GND Related wiring harness short to power supply SHRT B 2V 2Y OD_DAB1_ST On d...

Страница 1105: ...to power supply SHRT B 2I 2L PS_CURTN Passenger side curtain air bag module resistance ohm Under any condition 1 4 3 2 ohm 2A 2B PS_CURT_ST Passenger side curtain air bag module circuit state NORMAL...

Страница 1106: ...or or damage the system When performing inspection always follow inspection procedure Malfunction in SAS unit inner circuit POSSIBLE CAUSE SAS unit malfunction ACTION Replace SAS unit See T 124 SAS UN...

Страница 1107: ...ule connector Disconnect driver and passenger side curtain air bag module connectors Vehicles with curtain air bag Disconnect driver and passenger side side air bag module connectors Vehicles with sid...

Страница 1108: ...cedure Malfunction in wiring harness between SAS unit and occupancy sensor Malfunction in occupancy sensor circuit POSSIBLE CAUSE Open or short circuit in wiring harness between METER IG 15 A fuse and...

Страница 1109: ...als for short to ground short to power supply and open circuit 1I B Is wiring harness okay Yes Go to next step No Replace wiring harness 3 INSPECT WIRING HARNESS BETWEEN METER IG 15 A FUSE AND OCCUPAN...

Страница 1110: ...at belt and SAS unit Driver side pre tensioner seat belt malfunction SAS unit malfunction STEP INSPECTION ACTION 1 INSPECT DRIVER SIDE PRE TENSIONER SEAT BELT Check following PID DATA monitor using SS...

Страница 1111: ...ted Yes Present malfunction diagnosis Replace SAS unit See T 124 SAS UNIT REMOVAL INSTALLATION Past malfunction diagnosis Troubleshooting completed No Troubleshooting completed STEP INSPECTION ACTION...

Страница 1112: ...ner seat belt connector Is there cracking or chipping in passenger side pre tensioner seat belt connector Yes Replace wiring harness No Go to next step 3 VERIFY WHETHER MALFUNCTION IS IN PASSENGER SID...

Страница 1113: ...e and passenger side air bag cut off indicator light Passenger side air bag cut off indicator light malfunction SAS unit malfunction STEP INSPECTION ACTION 1 Is vehicle equipped with passenger side ai...

Страница 1114: ...asure voltage at 1U of SAS unit connector terminal Is voltage more than 9V Yes Present malfunction diagnosis Replace SAS unit See T 124 SAS UNIT REMOVAL INSTALLATION Past malfunction diagnosis Go to n...

Страница 1115: ...tally deploy air bag modules and pre tensioner seat belts which may seriously injure you Read AIR BAG SYSTEM SERVICE WARNINGS before handling air bag system components See T 117 SERVICE WARNINGS Turn...

Страница 1116: ...ring harness between clock spring and SAS unit Clock spring malfunction Driver side air bag module inflator No 1 malfunction SAS unit malfunction STEP INSPECTION ACTION 1 INSPECT DRIVER SIDE AIR BAG M...

Страница 1117: ...CK SPRING REMOVAL INSTALLATION 5 INSPECT WIRING HARNESS BETWEEN CLOCK SPRING AND SAS UNIT Turn ignition switch to LOCK position Disconnect negative battery cable and wait for more than 1 minute Remove...

Страница 1118: ...ssenger side air bag module inflator No 1 and SAS unit Passenger side air bag module inflator No 1 malfunction SAS unit malfunction STEP INSPECTION ACTION 1 INSPECT PASSENGER SIDE AIR BAG MODULE INFLA...

Страница 1119: ...on Disconnect negative battery cable and wait for more than 1 minute Connect passenger side air bag module connector Are DTCs B1913 B1925 B1933 and or B1935 indicated Yes Present malfunction diagnosis...

Страница 1120: ...en driver side side air bag module and SAS unit Driver side side air bag module malfunction SAS unit malfunction STEP INSPECTION ACTION 1 INSPECT DRIVER SIDE SIDE AIR BAG MODULE Check following PID DA...

Страница 1121: ...1995 indicated Yes Present malfunction diagnosis Replace SAS unit See T 124 SAS UNIT REMOVAL INSTALLATION Past malfunction diagnosis Troubleshooting completed No Troubleshooting completed STEP INSPECT...

Страница 1122: ...e cracking or chipping in passenger side side air bag module connector Yes Replace wiring harness No Go to next step 3 VERIFY WHETHER MALFUNCTION IS IN PASSENGER SIDE SIDE AIR BAG MODULE OR RELATED WI...

Страница 1123: ...ring harness between clock spring and SAS unit Clock spring malfunction Driver side air bag module inflator No 2 malfunction SAS unit malfunction STEP INSPECTION ACTION 1 INSPECT DRIVER SIDE AIR BAG M...

Страница 1124: ...K SPRING REMOVAL INSTALLATION 5 INSPECT WIRING HARNESS BETWEEN CLOCK SPRING AND SAS UNIT Turn ignition switch to LOCK position Disconnect negative battery cable and wait for more than 1 minute Remove...

Страница 1125: ...side air bag module inflator No 2 and SAS unit Passenger side air bag module inflator No 2 malfunction SAS unit malfunction STEP INSPECTION ACTION 1 INSPECT PASSENGER SIDE AIR BAG MODULE INFLATOR NO...

Страница 1126: ...UNIT Turn ignition switch to LOCK position Disconnect negative battery cable and wait for more than 1 minute Connect passenger side air bag module connector Are DTCs B2229 B2231 B2233 and or B2235 ind...

Страница 1127: ...connect driver and passenger side side air bag module connectors Vehicle with side air bag Disconnect driver and passenger side curtain air bag module connectors Vehicle with curtain air bag Remove B...

Страница 1128: ...inspection procedure Malfunction in wiring harness between driver side side air bag sensor and SAS unit Malfunction in driver side side air bag sensor circuit POSSIBLE CAUSE Open or short circuit in...

Страница 1129: ...lower trim Disconnect driver and passenger side pre tensioner seat belt connectors Vehicle with pre tensioner seat belt Turn up floor covering Disconnect all SAS unit connectors Disconnect driver side...

Страница 1130: ...ction procedure Malfunction in wiring harness between passenger side side air bag sensor and SAS unit Malfunction in passenger side side air bag sensor circuit POSSIBLE CAUSE Open or short circuit in...

Страница 1131: ...trim Disconnect driver and passenger side pre tensioner seat belt connectors Vehicle with pre tensioner seat belt Turn up floor covering Disconnect all SAS unit connectors Disconnect passenger side si...

Страница 1132: ...ver side curtain air bag module system circuit short to ground B2776 Driver side curtain air bag module system circuit short to power supply DETECTION CONDITION Warning Detection conditions are for un...

Страница 1133: ...s of SST Fuel and thermometer checker or apply 2 ohm resistor to driver side curtain air bag module connector terminal A and B Set resistance of SST Fuel and thermometer checker to 2 ohm Connect negat...

Страница 1134: ...r side curtain air bag module and SAS unit Passenger side curtain air bag module malfunction SAS unit malfunction STEP INSPECTION ACTION 1 INSPECT PASSENGER SIDE CURTAIN AIR BAG MODULE Check following...

Страница 1135: ...AS UNIT Turn ignition switch to LOCK position Disconnect negative battery cable and wait for more than 1 minute Connect passenger side curtain air bag module connector Are DTCs B2777 B2778 B2779 and o...

Страница 1136: ...t connector properly 2 INSPECT ALL SAS UNIT CONNECTORS Remove column cover Disconnect clock spring connector Remove glove compartment Disconnect passenger side air bag module connector Disconnect driv...

Страница 1137: ...transaxle range switch Transaxle range switch malfunction STEP INSPECTION ACTION 1 While the vehicle is in reverse are back up lights illuminated Yes Go to next step No Repair back up light circuit t...

Страница 1138: ...connector 28 pin terminal V or car navigation unit connector 16 pin terminal 2H and DSC HU CM connector 34 pin terminal AE for short to ground Is there short to ground Yes Repair wiring harness betwe...

Страница 1139: ...rument cluster print plate malfunction Short to ground circuit in wiring harness between instrument cluster and SAS unit STEP INSPECTION ACTION 1 INSPECT OTHER WARNING AND INDICATOR LIGHTS CIRCUIT IN...

Страница 1140: ...it connectors Connect driver and passenger side pre tensioner seat belt connectors Vehicles with pre tensioner seat belt Connect driver and passenger side curtain air bag module connectors Vehicles wi...

Страница 1141: ...curtain air bag Remove B pillar lower trims Vehicle with pre tensioner seat belt Disconnect driver and passenger side pre tensioner seat belt connectors Vehicle with pre tensioner seat belt Turn up f...

Страница 1142: ...s then go to Step 10 8 INSPECT WIRING HARNESS BETWEEN FUSE BLOCK AND SAS UNIT Measure voltage at terminals G JB 03 of fuse block connector Is voltage of at least either terminal more than 9 V Yes Repa...

Страница 1143: ...ch to ON position Does air bag system warning light operate properly Yes Complete troubleshooting then explain repairs to customer No Recheck malfunction symptoms then repeat from Step 1 if malfunctio...

Страница 1144: ...iver and passenger side pre tensioner seat belt connectors Vehicle with pre tensioner seat belt Turn up floor covering Disconnect all SAS unit connectors Is there continuity between terminal 1U of SAS...

Страница 1145: ...lain repairs to customer No Recheck malfunction symptoms then repeat from Step 1 if malfunction recurs STEP INSPECTION ACTION 4 Passenger side air bag cut off indicator light is illuminated all the ti...

Страница 1146: ...Vehicles with curtain air bag Connect driver and passenger side side air bag module connectors Vehicles with side air bag Connect passenger side air bag module connector Connect clock spring connecto...

Страница 1147: ...N U 35 RESISTOR REMOVAL INSTALLATION U 35 RESISTOR INSPECTION U 36 POWER MOS FET REMOVAL INSTALLATION U 36 POWER MOS FET INSPECTION U 36 MAGNETIC CLUTCH DISASSEMBLY ASSEMBLY U 36 MAGNETIC CLUTCH ADJUS...

Страница 1148: ...EX U 64 NO 1 INSUFFICIENT AIR OR NO AIR BLOWN FROM VENTS U 65 NO 2 AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGE U 65 NO 3 AMOUNT OF AIR BLOWN FROM VENTS DOES NOT CHANGE U 67 NO 4 AIR INTAKE MODE DOE...

Страница 1149: ...AL INSTALLATION See U 15 AIR FILTER INSPECTION 3 A C unit See U 15 A C UNIT REMOVAL INSTALLATION See U 18 A C UNIT DISASSEMBLY ASSEMBLY 4 Rear heat duct See U 23 REAR HEAT DUCT REMOVAL INSTALLATION 5...

Страница 1150: ...U 4 LOCATION INDEX End Of Sie CONTROL SYSTEM A6E850001042W01 L H D A6E8500W003 A6E8500W004...

Страница 1151: ...sensor See U 39 AMBIENT TEMPERATURE SENSOR REMOVAL INSTALLATION See U 40 AMBIENT TEMPERATURE SENSOR INSPECTION 10 Cabin temperature sensor See U 40 CABIN TEMPERATURE SENSOR REMOVAL INSTALLATION See U...

Страница 1152: ...U 6 LOCATION INDEX R H D A6E8500W005 A6E8500W006...

Страница 1153: ...ture sensor See U 39 AMBIENT TEMPERATURE SENSOR REMOVAL INSTALLATION See U 40 AMBIENT TEMPERATURE SENSOR INSPECTION 10 Cabin temperature sensor See U 40 CABIN TEMPERATURE SENSOR REMOVAL INSTALLATION S...

Страница 1154: ...ainer is highly pressurized If it is subjected to high heat it could explode scattering metal fragments and liquid refrigerant that can seriously injure you Store the refrigerant at temperatures below...

Страница 1155: ...cation when charging the system with refrigerant Doing so will decrease the efficiency of the air conditioner or damage the refrigeration cycle parts Charging Recycled R 134a Refrigerant 1 Connect an...

Страница 1156: ...valve of the refrigerant tank 2 Weigh the refrigerant tank to charge the suitable amount of refrigerant Warning If the refrigerant system is charged with a large amount of refrigerant when inspecting...

Страница 1157: ...h pressure side valve open is dangerous Pressure within the service cans will increase and the cans could explode scattering metal fragments and liquid refrigerant that can seriously injure you Theref...

Страница 1158: ...e is no leakage after tightening the joint go to next step If there is still leakage at the same joint discharge the refrigerant and then repair the joint Repeat the charging procedure from evacuation...

Страница 1159: ...engine and run it at a constant 1 500 rpm 4 Set the fan speed to MAX HI 5 Turn the A C switch on 6 Set the RECIRCULATE mode 7 Set the temperature control to MAX COLD 8 Set the VENT mode 9 Close all t...

Страница 1160: ...f removal End Of Sie BLOWER UNIT DISASSEMBLY ASSEMBLY A6E851661140W02 1 Disassemble in the order indicated in the table Caution Apply only the specified grease to the link Otherwise abnormal noise or...

Страница 1161: ...y cable 2 Discharge the refrigerant from the system See U 9 RECOVERY See U 9 CHARGING 3 Drain the engine coolant See E 4 ENGINE COOLANT REPLACEMENT 4 Remove the dashboard See S 82 DASHBOARD REMOVAL IN...

Страница 1162: ...U 16 BASIC SYSTEM 6 Remove in the order indicated in the table Do not allow compressor oil to spill A6E8516W003 A6E8516W025 A6E8516W004 A6E8516W026...

Страница 1163: ...amount of ATMOS GU10 compressor oil into the refrigerant cycle Supplemental amount approximate quantity 25 ml 25 cc 0 8 fl oz End Of Sie A6E8516W019 1 Heater hose 2 Cooler hose Lo L H D or cooler pip...

Страница 1164: ...polyurethan Type C With plate and adhesive polyurethan 1 Disassemble in the order indicated in the table 2 Assemble in the reverse order of disassembly End Of Sie 9 8 7 5 4 10 19 18 17 15 16 14 13 11...

Страница 1165: ...8 15 16 14 13 MANUAL AIR CONDITIONER FULL AUTO AIR CONDITIONER 3 5 5 5 36 56 31 48 N m kgf cm in lbf R R R 24 B6E8516W002 9 8 7 5 4 10 19 18 17 15 16 14 13 11 12 20 29 28 25 26 23 21 22 30 35 33 31 32...

Страница 1166: ...MANUAL AIR CONDITIONER FULL AUTO AIR CONDITIONER R H D TYPE A 3 5 5 5 36 56 31 48 N m kgf cm in lbf R R B6E8516W004 9 8 7 5 4 10 19 18 17 15 16 14 13 12 20 29 28 25 26 23 21 22 30 35 33 31 32 6 1 2 34...

Страница 1167: ...itioner 12 Air mix actuator full auto air conditioner 13 Air mix rod 14 Air mix crank 1 15 Air mix link 1 16 Air mix crank 2 17 Air mix link 2 manual air conditioner 18 Air mix rod holder 19 Wire clam...

Страница 1168: ...the A C case apply sealant one component non solvent non alcohol type to the groove along the joint where A C case 1 and A C case 3 are joined Make sure to apply sealant completely around the whole p...

Страница 1169: ...that it adheres around the hipressure side of the outlet pipe BASIC SYSTEM L H D R H D CABIN SIDE PLATE PLATE CABIN SIDE ADHESIVE POLYURETHANE 2 ADHESIVE POLYURETHANE 2 ATTACHMENT LOCATOR RIB ATTACH A...

Страница 1170: ...LYURETHANE 1 ATTACHMENT LOCATOR ALIGN NOTCH WITH COVER ATTACHMENT LOCATOR ADHESIVE POLYURETHANE 1 ATTACH WITH NO GAPS B6E8516W010 4 3 1 2 3 1 2 L H D TYPE C R H D TYPE C ADHESIVE POLYURETHANE 1 TRIANG...

Страница 1171: ...STALLATION 5 Remove the duct 1 6 Remove the air mix actuator Full auto air conditioner 7 Remove the adhesive polyurethane 1 See U 20 2 Adhesive polyurethane 1 Assembly Note 8 Remove the screws and cov...

Страница 1172: ...DUCT 1 COVER SHIFT EXPANSION VALVE R R ADHESIVE POLYURETHANE 1 ADHESIVE POLYURETHANE 1 B6E8516W014 L H D TYPE C R H D TYPE C N m kgf cm in lbf R 3 5 5 5 36 56 31 48 OUTLET PIPE DUCT 1 PLATE SHIFT EXPA...

Страница 1173: ...M PERFORMANCE TEST End Of Sie EVAPORATOR INSPECTION A6E851661810W01 1 Remove the A C unit See U 15 A C UNIT REMOVAL INSTALLATION 2 Remove the evaporator from the A C unit 3 Inspect for cracks damage a...

Страница 1174: ...Discharge the refrigerant from the system See U 9 RECOVERY See U 9 CHARGING 3 Remove the right side splash shield and mudguard L H D only 4 Loosen the drive belt and remove it Caution If moisture or...

Страница 1175: ...ycle 4 Remove in the order indicated in the table Do not allow compressor oil to spill 5 Install in the reverse order of removal 6 Perform the refrigerant system performance test See U 13 REFRIGERANT...

Страница 1176: ...canister 6 Remove the No 3 engine mount L H D only 7 Remove the shroud panel See S 119 SHROUD PANEL REMOVAL INSTALLATION 8 Remove the right splash shield 9 Remove the right mud guard L H D only Cautio...

Страница 1177: ...U 26 BASIC SYSTEM 12 Perform the refrigerant system performance test See U 13 REFRIGERANT SYSTEM PERFORMANCE TEST A6E8516W029...

Страница 1178: ...allation Note 3 Cooler pipe No 3 See U 28 Refrigerant Lines Removal Note See U 29 Refrigerant Lines Installation Note 4 Cooler pipe No 4 See U 28 Refrigerant Lines Removal Note See U 29 Refrigerant Li...

Страница 1179: ...or nut Spring lock coupling type 1 Set the SST 2 While looking through the inspection hole of the SST insert the protruding part of the SST until it makes contact with the cage section 3 Use the SST t...

Страница 1180: ...f joint by hand 2 Tighten the joint to the specified torque If it is a nut joint tighten the nut with a spanner and torque wrench 3 Connect the block joint type pipes by grasping the female side of th...

Страница 1181: ...the reverse order of removal End Of Sie AIR INTAKE ACTUATOR INSPECTION A6E854061060W02 1 Connect battery positive voltage to terminal D or F and ground to terminal F or D of the air intake actuator 2...

Страница 1182: ...egative battery cable 2 Remove the glove compartment 3 Remove the car navigation unit See T 98 CAR NAVIGATION UNIT REMOVAL INSTALLATION 4 Remove in the order indicated in the table 5 Install in the re...

Страница 1183: ...r 2 Verify that the air mix actuator operates as shown below If not as specified replace the air mix actuator 3 Verify that the resistance between the terminals of the air mix actuator are as shown in...

Страница 1184: ...ative battery cable 2 Remove the glove compartment 3 Remove the car navigation unit See T 98 CAR NAVIGATION UNIT REMOVAL INSTALLATION 4 Remove in the order indicated in the table 5 Install in the reve...

Страница 1185: ...that the airflow mode actuator operates as shown below If not as specified replace the airflow mode actuator 3 Verify that the resistance between the terminals of the airflow mode actuator is as shown...

Страница 1186: ...rminal B of the blower motor and verify its operation If not as specified replace the blower motor End Of Sie RESISTOR REMOVAL INSTALLATION A6E854061215W01 1 Disconnect the negative battery cable 2 Re...

Страница 1187: ...e order indicated in the table 2 Assemble in the reverse order of disassembly 3 Adjust the magnetic clutch clearance See U 38 MAGNETIC CLUTCH ADJUSTMENT Terminal Resistance ohm A D 0 21 0 23 A B 0 60...

Страница 1188: ...Installation Note 1 Apply approximately 1 g 0 04 oz of silicone Shin Etsu Silicone KE 347W or similar to the contact surface of the thermal protector then thoroughly install it onto the A C compresso...

Страница 1189: ...n remove the pressure plate and adjust the clearance by changing the shim 0 2 mm 0 008 in 0 5 mm 0 02 in or the number of shims Clearance 0 3 0 5 mm 0 012 0 019 in End Of Sie MAGNETIC CLUTCH INSPECTIO...

Страница 1190: ...stance of approximately 100 mm 3 94 in 2 Connect positive lead to terminal A and negative lead to terminal B of the solar radiation sensor If the output voltage is not above 0 45 V replace the solar r...

Страница 1191: ...is not as shown in the graph replace the ambient temperature sensor End Of Sie CABIN TEMPERATURE SENSOR REMOVAL INSTALLATION A6E854061757W01 1 Disconnect the negative battery cable 2 Remove the lower...

Страница 1192: ...C unit See U 18 A C UNIT DISASSEMBLY ASSEMBLY End Of Sie EVAPORATOR TEMPERATURE SENSOR INSPECTION A6E854061022W02 1 Turn the AUTO switch on 2 Set the temperature control at MAX COLD Turn the left 3 T...

Страница 1193: ...in the graph replace the water temperature sensor End Of Sie REFRIGERANT PRESSURE SWITCH REMOVAL INSTALLATION A6E854061503W01 1 Remove the battery 2 Discharge the refrigerant from the system See U 9 R...

Страница 1194: ...he refrigerant pressure switch connector 3 Verify the high pressure side reading of the SST manifold gauge and continuity between the terminals of the refrigerant pressure switch If not as specified r...

Страница 1195: ...r conditioner 3 Remove the center panel See T 96 CENTER PANEL MODULE REMOVAL INSTALLATION 4 Remove the screws and climate control unit Full auto air conditioner 5 Release the hook and pull the climate...

Страница 1196: ...Adjust the climate control unit wires Manual air conditioner See U 46 CLIMATE CONTROL UNIT WIRE ADJUSTMENT 6 Connect the negative battery cable End Of Sie CLIMATE CONTROL UNIT DISASSEMBLY ASSEMBLY A6E...

Страница 1197: ...Air Mix Wire 1 Set the temperature control dial at max cold 2 Set the air mix link to max cold in the direction shown by the arrow and insert a screwdriver at the set hole 3 Connect the air mix wire...

Страница 1198: ...ition Voltage V Action 1A Blower motor feedback signal Blower motor Power MOS FET Fan switch is OFF 12 1 Inspect for continuity or short circuit Climate control unit blower motor 1A B Climate control...

Страница 1199: ...control unit 2H 2L 1G 1H 1I GND Cabin temperature sensor Evaporator temperature sensor Ambient temperature sensor Water temperature sensor Air mix actuator Airflow mode actuator Under any condition B...

Страница 1200: ...nding sensor See Figure 1 Inspect for continuity Climate control unit evaporator temperature sensor 1Q A 1I B Inspect for short circuit Climate control unit evaporator temperature sensor 1Q A Inspect...

Страница 1201: ...w 1 0 Inspect for short circuit Climate control unit TNS relay 2B D Inspect TNS relay Inspect headlight switch Headlight switch ON 12 Inspect for continuity or short circuit Climate control unit TNS r...

Страница 1202: ...oving to RECIRCULATE 12 Inspect for continuity or short circuit Climate control unit air intake actuator 2I F 2K D Inspect air intake actuator Moving to FRESH Below 1 0 2J 2K Motor drive signal Air in...

Страница 1203: ...ls using an ohmmeter If not as specified replace the fan switch End Of Sie DEFROSTER SWITCH INSPECTION A6E854061050W02 1 Remove the climate control unit 2 Inspect for continuity between the defroster...

Страница 1204: ...ic trouble code is indicated refer to the following diagnostic trouble code table and inspect the appropriate system Past Failure Indication Mode While in present failure indication mode press the A C...

Страница 1205: ...aporator temperature sensor past 12 Ambient temperature sensor present 13 Ambient temperature sensor past 14 Water temperature sensor present 15 Water temperature sensor past 18 Air mix actuator poten...

Страница 1206: ...hart If not as specified inspect the malfunctioning system Note If the AUTO switch is pressed again the on board diagnostic function will return to present failure indication mode 7 Turn the ignition...

Страница 1207: ...t circuit between solar radiation sensor and climate control unit STEP INSPECTION ACTION 1 Inspect solar radiation sensor Is it okay Yes Go to next step No Replace solar radiation sensor 2 Disconnect...

Страница 1208: ...ss No Go to next step 3 Is there short circuit to ground between terminal 1M of climate control unit connector 24 pin and B of cabin temperature sensor connector Yes Repair wiring harness No Connect c...

Страница 1209: ...ient temperature sensor malfunction Climate control unit malfunction Open or short circuit between ambient temperature sensor and climate control unit STEP INSPECTION ACTION 1 Is resistance between te...

Страница 1210: ...short circuit between water temperature sensor and climate control unit STEP INSPECTION ACTION 1 Is water temperature sensor normal Yes Go to next step No Replace water temperature sensor 2 Disconnec...

Страница 1211: ...or Is there open circuit between following terminals of climate control unit connector 24 pin and air mix actuator connector 1B B 1U C 1I A Yes Repair wiring harness No Go to next step 3 Is there shor...

Страница 1212: ...memory DTC 58 Air mix actuator motor lock system inspection POSSIBLE CAUSE Air mix actuator malfunction A C unit air mix link and or air mix crank malfunction Climate control unit malfunction Open or...

Страница 1213: ...ctuator Short circuit between climate control unit and airflow mode actuator Open circuit between climate control unit and solar radiation sensor Open circuit between climate control unit and air mix...

Страница 1214: ...s normal at present Erase the past failure from memory DTC 19 22 Climate control unit 5V power supply inspection POSSIBLE CAUSE Climate control unit malfunction Short circuit between climate control u...

Страница 1215: ...of air blown from vents does not change Manual air conditioner Malfunction in blower system 4 Air intake mode does not change Air intake mode does not change when switching REC FRESH mode 5 No tempera...

Страница 1216: ...step No Inspect vent for clogging then go to Step 8 5 INSPECT DEFROSTER MODE Does air blow out when in DEFROSTER mode Yes Operation is okay Recheck malfunction symptoms No Go to next step 6 INSPECT V...

Страница 1217: ...gnal Is voltage approximately 12 V Yes Repair wiring harness between blower relay and blower motor then go to Step 15 No Replace blower relay then go to Step 15 8 INSPECT TO SEE WHETHER MALFUNCTION IS...

Страница 1218: ...GROUND BETWEEN POWER MOS FET AND CLIMATE CONTROL UNIT Inspect for continuity at the following terminal between power MOS FET and ground Terminal B blower motor control signal ground Is there continuit...

Страница 1219: ...P INSPECTION ACTION 4 Air intake mode does not change DESCRIPTION Air intake mode does not change when switching REC FRESH mode POSSIBLE CAUSE Malfunction in air intake actuator Steps 1 6 Malfunction...

Страница 1220: ...n Inspect for continuity at the following terminals between climate control unit and ground Terminal 2K 12 pin FRESH motor drive signal Terminal 2I 12 pin RECIRCULATE motor drive signal Is there conti...

Страница 1221: ...CORRECTLY IF AVAILABLE Is air mix wire securely installed in the correct position in relation to A C unit air mix links Yes Go to next step No Adjust air mix wire or install securely in correct positi...

Страница 1222: ...climate control unit connector 12 pin Turn ignition switch to ON position Test voltage at climate control unit connector terminal F B signal Is voltage approximately 12 V Yes Go to next step No Repai...

Страница 1223: ...IT AIR INTAKE DOOR Is there any foreign material or obstruction in blower unit air intake door Yes Remove obstruction then go to Step 14 No Go to next step 13 VERIFY THAT BLOWER UNIT AIR INTAKE DOOR I...

Страница 1224: ...eplace condenser and vacuum refrigerant line more than 30 minutes by vacuum pump add refrigerant to specified level then go to Step 20 Since water has intermixed in receiver drier and it is saturated...

Страница 1225: ...A C compressor then go to Step 20 Cause is defective A C compressor 17 CHECK TO SEE WHETHER MALFUNCTION IS IN EXPANSION VALVE OR ELSEWHERE Is only refrigerant low pressure value high Yes Go to Step 19...

Страница 1226: ...edure No Go to next step 4 INSPECT TO SEE WHETHER MALFUNCTION IS IN CLIMATE CONTROL UNIT OR ELSEWHERE Does cool air blow out when terminal 1P of climate control unit connector 24 pin A C signal is gro...

Страница 1227: ...se burns out immediately go to next step 14 INSPECT WIRING HARNESS BETWEEN FUSE BLOCK AND A C RELAY FOR LACK OF CONTINUITY Test voltages at following terminals of A C relay Terminal A A C relay contro...

Страница 1228: ...onnections free of oil grime Visual inspection Are piping connections free of gas leakage Are piping installation points on condenser free of gas leakage Are piping installation points on receiver dri...

Страница 1229: ...DRIVE BELT Inspect drive belt See B 3 DRIVE BELT INSPECTION Is it okay Yes Go to next step No Adjust or replace drive belt then go to Step 19 16 INSPECT DRIVE BELT CONDITION Is drive belt worn Does i...

Страница 1230: ...YSTEM TD 3 FUEL AND EMISSION CONTROL SYSTEMS TD 3 ENGINE ELECTRICAL SYSTEM TD 4 CLUTCH TD 5 MANUAL TRANSAXLE TD 5 AUTOMATIC TRANSAXLE TD 5 FRONT AND REAR AXLE TD 6 STEERING SYSTEM TD 6 BRAKING SYSTEM...

Страница 1231: ...58 300 rpm 1 000 10 197 145 00 290 rpm Maximum difference between cylinders 196 1 2 0 28 Cylinder head bolt length mm in Standard 149 0 150 0 5 86 5 90 Minimum 150 5 5 92 Pushing distance of the front...

Страница 1232: ...LF ATX LF MTX L3 Idle speed rpm 650 750 700 50 650 750 700 50 600 700 650 50 600 700 650 50 Ignition timing BTDC rpm Approx 10 700 Approx 10 700 Approx 10 650 Approx 10 650 Idle up speed E L ON 650 7...

Страница 1233: ...tery type 46B24LS 36 135 50D20L 48 150 75D26L 52 195 80D26L 55 195 Slow charge A Battery type 5 hour rate 46B24LS 36 3 5 4 5 50D20L 48 4 0 5 0 75D26L 52 5 0 6 0 80D26L 55 5 5 6 5 Quick charge Battery...

Страница 1234: ...xle oil Grade API service GL 4 or GL 5 Viscosity All season SAE 75W 90 Above 10 C 50 F SAE 80W 90 Capacity L US qt lmp qt 2 87 3 03 2 53 Item Specification Transaxle type FN4A EL ATF Type ATF M V Line...

Страница 1235: ...F 676 6 686 6 26 64 27 03 L3 Right side 631 2 641 2 24 86 25 24 628 6 638 6 24 75 25 14 Item Specification ENGINE SPEED SENSING POWER STEERING Steering wheel Play mm in 0 30 0 1 18 Effort N m kgf cm i...

Страница 1236: ...Switching point kPa kgf cm2 psi 2 450 25 355 200 2 29 Rear wheel pressure when master cylinder pressure is 5 880 kPa 60 kgf cm2 853 psi 3 480 35 5 505 300 3 44 kPa kgf cm2 psi Front disc brake Minimum...

Страница 1237: ...in Tire 2 4 0 08 0 16 Rim inner 1 3 0 04 0 12 degree 0 11 0 22 Caster angle 2 Reference value normal 3 37 1 3 39 1 3 41 1 3 44 1 3 47 1 height up 3 3 32 1 3 34 1 3 36 1 3 39 1 3 42 1 Camber angle 2 Re...

Страница 1238: ...2 2 32 220 2 2 32 Full load 240 2 4 35 240 2 4 35 Rear Up to 4 persons 220 2 2 32 220 2 2 32 Full load 300 3 1 44 270 2 8 39 270 2 8 39 Remaining tread mm in 1 6 0 06 1 6 0 06 Wheel and tire Wheel an...

Страница 1239: ...ght 21 1 License plate light 5 2 High mount brake light 4SD In vehicle type 18 4 1 Rear spoiler type 4 1 5HB 21 1 Interior light bulb capacity W Front map light 5 2 Rear map light 5 2 Trunk compartmen...

Страница 1240: ...COOLING SYSTEM ST 2 FUEL AND EMISSION CONTROL SYSTEMS ST 3 CLUTCH ST 3 MANUAL TRANSAXLE ST 3 AUTOMATIC TRANSAXLE ST 4 FRONT AND REAR AXLE ST 4 STEERING SYSTEM ST 6 BRAKING SYSTEM ST 7 SUSPENSION ST 8...

Страница 1241: ...SYSTEM A6E941001001W03 SPECIAL TOOLS 1 49 JE01 061 2 303 507 Peg 49 L017 5A0 Support hanger set 49 G017 5A0 Engine support set 1 49 G032 354 2 Adjusting wrench 1 49 JE01 061 2 303 507 Peg 1 49 UN20 50...

Страница 1242: ...TRANSAXLE A6E941001024W02 End Of Sie 49 B019 901B Oil Pressure Gauge 49 N013 101A Body 49 N013 102A Adapter Hose 49 L018 001 O2 sensor wrench 49 T042 001 Union wrench WDS 49 0259 770B Flare Nut Wrench...

Страница 1243: ...staller WDS 49 E017 5A0 Engine Support Set 49 E011 1A0 Ring Gear Brake Set 49 0259 770B Flare Nut Wrench 49 T028 3A0 Ball joint puller set 49 G030 455 Diff side gear holder 49 G033 105 Attachment 49 F...

Страница 1244: ...or rotor installer 49 H027 002 Bearing remover 49 W034 301 Support block 49 S231 626 Support block 49 B014 001 Oil seal installer 49 B025 004 Dust seal installer 49 F027 005 Attachment 62 49 W027 003...

Страница 1245: ...23 Rod seal remover body 49 N032 319A Support plate 49 B032 326 Outer box protector 49 T028 301 Support plate 49 B032 324 Rod seal protector body 49 B032 325 Rod seal guide 49 B032 331 Oil seal instal...

Страница 1246: ...nut wrench 49 G066 001 Adapter harness 49 U043 0A0A Oil pressure gauge set 49 C066 001 Adapter harness 49 0221 600C Disc brake expand tool 49 FA18 602 Disc brake piston wrench 49 G043 001 Adjust gaug...

Страница 1247: ...A0 Ball joint puller set 49 T034 202A Guide 49 B034 216 Installer 49 S120 620 Bearing installer 49 T034 203 Attachment 49 G030 797 Handle 49 U034 204 Dust boot installer 49 U027 005 Bearing installer...

Страница 1248: ...038W01 End Of Sie 49 H066 002 Deployment tool 49 D066 002 Adapter harness 49 G066 003 Adapter harness 49 L066 002 Adapter harness 49 N088 0A0 Fuel and Thermometer checker WDS 49 C061 0A0B Gas Charge S...

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Mazda 6 2002, Руководство по ремонту

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