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MacDon FlexDraper FD1 Series, Инструкции по разгрузке и сборке

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214685

336

Revision A

10.4

Definitions

The following terms and acronyms may be used in this instruction:

Term

Definition

AHHC

Automatic Header Height Control

API

American Petroleum Institute

ASTM

American Society of Testing and Materials

Bolt

A headed and externally threaded fastener that is designed to be paired with a nut

Center-link

A hydraulic cylinder link between header and machine used to change header angle

CGVW

Combined gross vehicle weight

D1 Series header

MacDon D120, D125, D130, D135, D140, and D145 combine draper header from
D1 model number series

DDD

Double-draper drive

DK

Double knife

DKD

Double-knife drive

DR

Double reel

FD1 Series header

MacDon FD130, FD135, FD140, or FD145 combine FlexDraper

®

header from the

FD1 Series model number series

FFFT

Flats from finger tight

Finger tight

Finger tight is a reference position where sealing surfaces or components are
making contact with each other, and fitting has been tightened to a point where
fitting is no longer loose

GVW

Gross vehicle weight

Hard joint

A joint made with use of a fastener where joining materials are highly
incompressible

Header

A machine that cuts crop and feeds it into an attached combine

Hex key

A tool of hexagonal cross-section used to drive bolts and screws that have a
hexagonal socket in head (internal-wrenching hexagon drive); also known as an
Allen key and various other synonyms

HDS

Hydraulic deck shift

hp

Horsepower

JIC

Joint Industrial Council: A standards body that developed standard sizing and shape
for original 37° flared fitting

Knife

A cutting device which uses a reciprocating cutter (also called a sickle)

MDS

Mechanical deck shift

n/a

Not applicable

NPT

National Pipe Thread: A style of fitting used for low-pressure port openings. Threads
on NPT fittings are uniquely tapered for an interference fit

Nut

An internally threaded fastener that is designed to be paired with a bolt

REFERENCE

Содержание FlexDraper FD1 Series

Страница 1: ...es FlexDraper Combine Header with FM100 Float Module Unloading and Assembly Instructions North America 214685 Revision A Original Instruction Featuring MacDon FLEX FLOAT Technology The harvesting spec...

Страница 2: ...FD1 Series FlexDraper Header Published June 2018...

Страница 3: ...ustomers carefully follow the unload and assembly procedure from the beginning through to completion Carefully read all the material provided before attempting to unload assemble or use the machine Re...

Страница 4: ...rrow Configuration page 42 4 2 5 Converting from Medium Configuration to Wide Configuration page 43 4 2 6 Converting from Ultra Narrow or Narrow Configuration to Wide Configuration page 45 4 2 7 Optio...

Страница 5: ...ecific to the two sensor system Setting up the Header on the Combine Display Case IH 5130 6130 7130 5140 6140 7140 page 173 Calibrating the Auto Header Height Control Case IH 7010 8010 7120 8120 9120...

Страница 6: ...er Height Control CLAAS 500 Series page 205 Added settings for HEIGHT TILT RESPONSE and AUTO HEIGHT OVERRIDE Calibrating the Auto Header Height Control Case Combines with Version 28 00 or Higher Softw...

Страница 7: ...ation to Narrow Configuration 40 4 2 4 Converting from Ultra Narrow Configuration to Narrow Configuration 42 4 2 5 Converting from Medium Configuration to Wide Configuration 43 4 2 6 Converting from U...

Страница 8: ...alling Crop Divider Rods 102 5 6 4 Installing Options 103 Chapter 6 Performing Predelivery Checks 105 6 1 Recording Model and Serial Number 105 6 2 Checking Tire Pressure Transport and Stabilizer Whee...

Страница 9: ...5130 6130 7130 5140 6140 7140 177 Setting Preset Cutting Height Case 5130 6130 7130 5140 6140 7140 178 7 1 5 Case IH 7010 8010 7120 8120 9120 7230 8230 9230 and 7240 8240 9240 Combines 181 Checking Vo...

Страница 10: ...ner S9 Series 237 Setting up Automatic Header Controls Gleaner S9 Series 239 Calibrating the Header Gleaner S9 Series 241 Operating Header Gleaner S9 Series 244 Header In Field Settings 245 7 1 11 Joh...

Страница 11: ...trol New Holland CR Series 303 Calibrating the Auto Header Height Control New Holland CR Series 306 Checking Reel Height Sensor Voltages New Holland 309 Setting Preset Cutting Height New Holland CR Se...

Страница 12: ......

Страница 13: ...an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious i...

Страница 14: ...or goggles Heavy gloves Wet weather gear Respirator or filter mask Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protecti...

Страница 15: ...ne function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leavi...

Страница 16: ...eep safety signs clean and legible at all times Replace safety signs that are missing or illegible If original part on which a safety sign was installed is replaced be sure repair part also bears curr...

Страница 17: ...icle tipping or machine damage IMPORTANT Forklifts are normally rated with the load centered 610 mm 24 in from the back end of forks To obtain forklift capacity for a load centered at 1220 mm 48 in ch...

Страница 18: ...ler s tie down straps chains and wooden blocks 6 Slowly raise header off trailer deck WARNING Be sure forks are secure before moving away from load Stand clear when lifting 7 Back up until header clea...

Страница 19: ...Attachment Locations A Double Reel B Single Reel 3 Attach chain to shipping support double reel A single reel B at center reel arm IMPORTANT Do NOT attempt to lift at cutterbar when unloading from tr...

Страница 20: ...214685 8 Revision A Figure 2 6 Header Lowered onto Ground 4 Back up SLOWLY while lowering forks until header rests on the ground UNLOADING...

Страница 21: ...214685 9 Revision A Figure 2 7 Blocks at Each End of Cutterbar 5 Place 150 mm 6 in blocks A under each end and at the center of cutterbar then lower header onto blocks 6 Remove chain UNLOADING...

Страница 22: ...Remove the two bolts A securing the right fork channel B to the shipping stand C NOTE To access the bolts at the lower stand support the header must be supported on 150 mm 6 in blocks as directed in...

Страница 23: ...A Figure 2 10 Shipping Supports 5 Remove the two bolts A from the upper brace Repeat for the opposite side Figure 2 11 Shipping Supports 6 Remove the right and left fork channels A 7 Remove the upper...

Страница 24: ...ts C because they hold multicoupler components in place Loosen bolts C only enough so that coupler cover B can be removed and then make sure you retighten the bolts 10 Loosen two bolts C slide coupler...

Страница 25: ...tation Strap 13 Remove reel anti rotation strap A between reel and endsheet Figure 2 16 Endshield Guard 14 Loosen three bolts A in each endshield guard B and remove guards NOTE Hardware can be removed...

Страница 26: ...ders only All other header sizes are shipped with the endshields in operating position Figure 2 17 Left Endshield 1 Loosen nuts A and remove screws B Use slots in shipping channel to access nuts Remov...

Страница 27: ...ndshield bracket are used for shipping position Figure 2 20 Left Endshield 7 Remove fasteners securing shipping brackets A to endshields and remove brackets Discard fasteners and brackets Figure 2 21...

Страница 28: ...t above steps for opposite endshield Figure 2 23 Divider Rods in Shipping Location on Header Endsheet 15 On the outboard side of the right endsheet remove shipping wire A securing divider rods B to th...

Страница 29: ...s Figure 3 1 Reel Right Arm CAUTION Bolts A with tags on reel arms keep the reel from sliding forward Ensure fore aft cylinders are attached before removing bolts NOTE Reel draper and cutterbar parts...

Страница 30: ...the center reel arm to move Figure 3 5 Reel Right End 3 Position sling A around the reel tube B close to the outboard end of reel and attach sling to a forklift or equivalent 4 Remove shipping wire b...

Страница 31: ...n the reel arm 7 Secure cylinder to endsheet and reel arm with clevis pins A and B as shown Insert cotter pin into clevis pin A on OUTBOARD side of reel arm Insert cotter pin into clevis pin B on INBO...

Страница 32: ...ttach rod end of cylinder to reel arm with socket head bolt and nut A Access hardware through holes in reel arm braces C 13 Torque bolt and nut A to 54 61 Nm 40 45 lbf ft 14 Remove pin at barrel end o...

Страница 33: ...nd the hole in the reel arm 20 Secure cylinder to endsheet and reel arm with pins as shown Insert cotter pin into clevis pin A on OUTBOARD side of reel arm Insert cotter pin into clevis pin B on INBOA...

Страница 34: ...s A from reel arm support at endsheet and remove support Repeat at other side Figure 3 13 Reel Right Arm Top Image Single Reel Bottom Image Double Reel 23 Remove brace bolts and tags A locking the ree...

Страница 35: ...ure 3 14 Reel Left Arm Figure 3 15 Center Arm Shipping Channel 24 Remove the remaining three bolts A locking the reel fore aft position at the center reel arm and remove shipping channel B ASSEMBLING...

Страница 36: ...t contains hardware for cam links and endshields Figure 3 18 Bar Crank Attachment Holes and Link Alignment 4 Rotate tine bar crank A and position link B so attachment holes in bar crank are aligned wi...

Страница 37: ...ght Reel with Cam Arms Attached 8 Position reel pitch at position 4 to access bolt A after rotating the reel Reposition reel to position 2 when done NOTE This procedure is done only on the right reel...

Страница 38: ...re and Brace 1 Remove shipping wire and wrapping on brace A Swing brace clear of gearbox Figure 3 21 Shipping Position 2 Loosen nut A and move bolt out of shipping position slot Figure 3 22 Working Po...

Страница 39: ...214685 27 Revision A Figure 3 23 Brace Position 4 Remove bolt C and nut from bracket on gearbox 5 Position brace A inside bracket B and reinstall bolt C and nut ASSEMBLING HEADER AND FLOAT MODULE...

Страница 40: ...ine Support 1 Position the driveline storage support A onto the left side frame of the float module Secure in place with two M10 carriage bolts and hex flange nuts B Figure 3 25 Driveline Support Case...

Страница 41: ...r 5 Position the shield A on the gearbox and secure with bolts B 6 Attach driveline chain C to existing chain on shield A Figure 3 27 Driveline in Storage Position 7 Position the combine end of the dr...

Страница 42: ......

Страница 43: ...at Module Stripper Bars and Feed Deflectors page 58 4 1 Installing Filler Cap Figure 4 1 Hardware Bag 1 Remove filler cap from bag A Figure 4 2 Yellow Shipping Cover CAUTION Fluid may be under pressur...

Страница 44: ...e use existing screws into filler cap neck B and push screws through gasket A 6 Apply hydraulic pipe controlled strength pipe thread sealant Loctite 565 or equivalent to screws Figure 4 5 Screw Hole L...

Страница 45: ...214685 33 Revision A Figure 4 6 Filler Cap 10 Install filler cap A SETTING UP FLOAT MODULE...

Страница 46: ...6090 7090 8060 8070 8080 Figure 4 8 Medium Configuration Rear View A 410 mm 16 1 8 in B 260 mm 10 1 4 in NOTE Dimensions are the same for both ends of the auger They should be within 15 mm 9 16 in of...

Страница 47: ...s configuration may increase combine capacity on wide feeder house combines in certain crop conditions NOTE In some conditions feeding may be further improved by removing all bolt on flighting Refer t...

Страница 48: ...uger configurations are shown at right When converting from Ultra Narrow configuration or Narrow configuration to Medium configuration you will need to replace the existing flightings A with flighting...

Страница 49: ...n Right Side 5 Remove flighting slot plug B M6 bolt A and tee nut from inside the feed auger Repeat at the left side of the feed auger Retain plug and hardware for reinstallation Figure 4 14 Medium Co...

Страница 50: ...nside the feed auger as shown and secure with a 20 mm long M6 hex head bolt C and tee nut Use flighting and hardware retained from Step 5 page 37 Repeat for the remaining locations used to mount the f...

Страница 51: ...ns B IMPORTANT Bolt heads must be installed on inside of auger to prevent damage to internal components 5 Torque all nuts and bolts to 47 Nm 35 lbf ft to eliminate deflection on flighting then torque...

Страница 52: ...ium or Wide configuration to Narrow configuration you will need to replace the existing flightings A with flightings B NOTE The flighting should fit tight against the auger tube however gaps are not u...

Страница 53: ...the right side of the auger 7 Repeat Steps 2 page 41 to 6 page 41 at the left side of the feed auger Figure 4 24 Narrow Configuration Right Side 8 Install two bolt on flightings A on the right side as...

Страница 54: ...MD 197263 Repeat for the other flighting mounting location used to mount the previous flighting in Step 3 page 41 14 Remove extra auger fingers A total of 18 fingers is recommended for this configura...

Страница 55: ...ure 4 28 Auger Configurations Rear View 1 Medium Configuration 2 Wide Configuration The Medium and Wide auger configurations are shown at right When converting from the Medium configuration to the Wid...

Страница 56: ...igure 4 30 Right Side of Wide Configuration 4 Install flighting slot plug A MD 213084 in the flighting slot from inside the auger Secure with M6 hex head bolts B MD 252703 and tee nuts MD 197263 5 Rep...

Страница 57: ...NOTE Some parts have been removed from the illustrations for clarity 1 If necessary to improve access and ease installation remove float module from combine For instructions refer to the header operat...

Страница 58: ...nd nuts B IMPORTANT Flighting bolt heads must be installed on inside of auger to prevent damage to internal components NOTE Flightings are NOT included in this kit Order flighting kit MD 287031 separa...

Страница 59: ...equired to convert to the Ultra Narrow configuration Extra hardware is included in these kits Be sure to use the correct hardware in the correct location to prevent damage and to maximize performance...

Страница 60: ...Side of Auger 9 Position another bolt on flighting A outboard of the temporarily installed flighting B Mark hole locations C of the bolt on flighting onto the temporarily installed bolt on flighting B...

Страница 61: ...lt on flighting B from the auger and drill two 11 mm 7 16 in holes at the marked locations 16 Install the bolt on flighting B with newly drilled holes using six carriage head bolts and nuts IMPORTANT...

Страница 62: ...25 Repeat Steps 18 page 49 to 24 page 50 for the remaining flighting on the left side of the auger Figure 4 45 Right Side of Auger 26 Place bolt on flighting A outboard of the other flighting B on th...

Страница 63: ...hese flightings A can be installed 1 If necessary to improve access and ease installation remove float module from combine For instructions refer to the header operator s manual or technical manual NO...

Страница 64: ...ing Stretched Axially 10 Stretch flighting A to fit auger tube as shown Use slotted holes on flighting to get the best fit around the auger tube Figure 4 50 Flighting on Left Side of Auger 11 With fli...

Страница 65: ...nuts and bolts again to 58 64 Nm 43 47 lbf ft NOTE The flighting should fit tightly against the auger tube however gaps are not uncommon Crop material may collect in these gaps but this should not af...

Страница 66: ...all parts needed for this procedure are included in this kit and depending on the original configuration of the feed auger additional parts may need to be ordered Refer to 4 2 Float Module Feed Auger...

Страница 67: ...e 4 55 Auger Finger 4 From inside the auger insert the new auger finger B through the plastic guide D 5 Insert the finger B into finger holder C and secure with hairpin A NOTE Note the orientation of...

Страница 68: ...eason Figure 4 57 Auger Access Hole Cover 1 Remove bolts A and remove the access cover B closest to the finger you are removing Figure 4 58 Auger Finger 2 Remove hairpin A pull finger B out of finger...

Страница 69: ...hole from inside the auger and secure with two bolts B and tee nuts Torque to 8 5 Nm 75 lbf in Figure 4 61 Auger Access Hole Cover 5 Coat bolts A with medium strength threadlocker Loctite 243 or equi...

Страница 70: ...nd nuts securing bars B to adapter frame Remove bars 2 Repeat for opposite set of stripper bars 4 3 2 CR Feeder Deflectors For New Holland combines only Short feeder deflectors have been factory insta...

Страница 71: ...ts and nuts B ensure the nuts are facing the combine Do NOT tighten nuts Figure 4 64 Pan and Deflector Distance 3 Adjust deflector A so that distance C between pan and deflector is 4 6 mm 5 32 1 4 in...

Страница 72: ......

Страница 73: ...header height control AHHC Draper Header Option Hydraulic Center Link Option Hydraulic Reel Drive etc are enabled on the combine and in the combine computer Failure to do so may result in improper he...

Страница 74: ...House 2 Use the cable ties provided to fasten the switch harness A to the main harness on the left side of the feeder house and under the cab floor at locations B IMPORTANT To prevent damage to harne...

Страница 75: ...wer supply inside the console at location B The red wire from the inline fuse goes to the switched power supply B The double black wire goes to ground IMPORTANT Connecting the switch harness to an uns...

Страница 76: ...rate the switch to select either REEL FORE AFT or HEADER TILT function 5 1 2 Attaching Header to a Challenger Gleaner or Massey Ferguson Combine WARNING To avoid bodily injury or death from unexpected...

Страница 77: ...alignment pins C refer to Figure 5 10 page 65 on the feeder house are aligned with the holes B in the float module frame Figure 5 10 AGCO Group Alignment Pins NOTE Your combine feeder house may not be...

Страница 78: ...ed with a multicoupler that connects to the combine If your combine is equipped with individual connectors a multicoupler kit single point connector must be installed Refer to Table 5 2 page 66 for a...

Страница 79: ...Position the multicoupler A onto the combine receptacle and pull the handle B to fully engage the multicoupler into the receptacle 12 Connect the reel fore aft header tilt selector harness C to the co...

Страница 80: ...17 Driveline 15 Pull back the collar A on the end of the driveline and push the driveline onto the combine output shaft B until the collar locks 16 Proceed to 5 6 Completing the Header Assembly page 9...

Страница 81: ...machine always stop engine and remove key from ignition before leaving operator s seat for any reason Figure 5 18 Combine Float Module Upper Left Side 1 On the upper left side of the combine float mo...

Страница 82: ...dule Figure 5 22 Combine and Float Module CAUTION Never start or move the machine until you are sure all bystanders have cleared the area 5 Start the engine and slowly drive the combine up to the head...

Страница 83: ...handle in place 10 If lock C does not fully engage the pin on the float module loosen bolts D and adjust lock Retighten bolts Figure 5 24 Float Module Receptacle 11 Open the cover on receptacle A loc...

Страница 84: ...6 Push handle B to the closed position until the lock button C snaps out Figure 5 27 Electrical Receptacle 17 Remove the cover from electrical receptacle A Ensure the receptacle is clean and has no si...

Страница 85: ...k it in place Figure 5 30 Driveline in Storage Position 20 Detach safety chain C from support bracket B 21 Pull collar D back to release driveline A from support bracket Remove the driveline from supp...

Страница 86: ...Side Shown in Detail Left Side Opposite 23 Disengage the float locks by pulling each float lock handle A away from the float module and setting it in unlocked position B 24 Proceed to 5 6 Completing...

Страница 87: ...0 or 70 Series combines refer to 5 3 2 Installing Reel Fore Aft Header Tilt Switch 60 and 70 Series Combines page 79 IMPORTANT To prevent damage to electronic components disconnect the positive cable...

Страница 88: ...p Ensure lugs on underside of support have secured the switch Figure 5 36 Switch End of Harness and Switch 7 Connect the switch end of harness A to switch B with one of the wires to center terminal an...

Страница 89: ...ith holes in the console 9 Reinstall cover B with existing screws A Figure 5 38 Secured Switch 10 Close cover and ensure that switch A and support B are secure Figure 5 39 Feed End of Harness 11 Conne...

Страница 90: ...harness to an unswitched power supply or cigarette lighter will supply constant power to the header tilt side of the solenoid valve and drain the combine battery during extended shutdown periods 15 T...

Страница 91: ...o 5 3 1 Installing Reel Fore Aft Header Tilt Switch S and T Series Combines page 75 IMPORTANT To prevent damage to electronic components disconnect the positive cable from the combine battery and turn...

Страница 92: ...itch A into support C from the top Ensure lugs on underside of support have secured the switch NOTE Image at right shows switch A connected to the harness B Figure 5 45 Switch Plate Mounting 5 Mount s...

Страница 93: ...gure 5 47 Auxiliary Power Supply 7 Connect the switch harness to auxiliary power supply D Connect the wire with the in line fuse to the switched power supply C and the second wire to the ground B IMPO...

Страница 94: ...ORTANT To prevent damage to harness ensure adequate slack by lowering the feeder house fully before securing harness with cable ties Figure 5 49 Switch Harness Routing 10 Secure switch harness A at th...

Страница 95: ...handle A on the combine multicoupler receptacle towards the feeder house to retract the pins B at the bottom corners of the feeder house Clean the receptacle CAUTION Never start or move the machine un...

Страница 96: ...o the receptacle and pull handle B to engage the lugs on the multicoupler into the handle 7 Pull handle B to a horizontal position and ensure multicoupler A is fully engaged into the receptacle Figure...

Страница 97: ...onnect harness D to combine connector E Figure 5 57 Driveline 12 Detach safety chain C from support bracket B 13 Pull collar D back to release driveline A from support bracket Remove the driveline fro...

Страница 98: ...Side Shown in Detail Left Side Opposite 15 Disengage the float locks by pulling each float lock handle A away from the float module and setting it in unlocked position B 16 Proceed to 5 6 Completing...

Страница 99: ...Float Module into the raised position and ensure pins B at the bottom corners of the float module are retracted Figure 5 61 Header on Combine CAUTION Never start or move the machine until you are sure...

Страница 100: ...with the hairpin 7 Remove the blocks from under the cutterbar CAUTION Never start or move the machine until you are sure all bystanders have cleared the area 8 Start the engine and lower the header 9...

Страница 101: ...Revision A Figure 5 65 Receptacle Cover 11 Remove float module receptacle cover A Figure 5 66 Receptacle Cover 12 Place float module receptacle cover A onto the combine receptacle ATTACHING HEADER TO...

Страница 102: ...onto float module receptacle B 14 Turn knob C to secure the coupler to the receptacle Figure 5 68 Driveline 15 Detach safety chain C from support bracket B 16 Pull collar D back to release driveline A...

Страница 103: ...aft Figure 5 70 Float Lock Handle Right Side Shown in Detail Left Side Opposite 18 Disengage both header float locks by pulling each float lock handle A away from the float module and setting it in th...

Страница 104: ...840 860 870 880 CX 8070 8080 8090 8080 Elevation 8090 Elevation 5 5 1 Attaching Header to New Holland CR CX Combine WARNING To avoid bodily injury or death from unexpected start up of machine always...

Страница 105: ...igure 5 73 Combine Float Module Upper Left Side 3 Place spring arm C into hook on lever B to preload it and tighten nut A with washer onto the combine float module Figure 5 74 Feeder House Locks 4 Ens...

Страница 106: ...5 76 Feeder House Locks 8 Lift lever A on the float module on the left side of the feeder house and push handle B on the combine to engage locks C on both sides of the feeder house 9 Push down on leve...

Страница 107: ...ion until lock button C snaps out 17 Remove the cover on the float module electrical receptacle 18 Remove connector D from the combine 19 Align the lugs on connector D with the slots in the float modu...

Страница 108: ...o combine output shaft A until the collar locks Figure 5 82 Float Lock Handle Right Side Shown in Detail Left Side Opposite 23 Disengage the float locks by pulling each float lock handle A away from t...

Страница 109: ...ts as well as all shipping material and hardware Figure 5 83 Strap on Center Frame 1 Remove two bolts A and remove strap B from both sides of center frame NOTE If strap is difficult to remove lift on...

Страница 110: ...ut C as required Tighten jam nut B 3 Repeat above for opposite side 5 6 3 Crop Dividers Crop dividers are used to help divide the crop when harvesting They are removable to allow installation of verti...

Страница 111: ...and will open in direction C Figure 5 89 Left Endshield 4 If additional clearance is required pull the endshield free of hinge tab A and swing shield towards the rear of the header 5 Engage safety lat...

Страница 112: ...Divider without Latch 2 Lift the forward end of the crop divider and install bolt B and special stepped washer A step towards divider Tighten bolt Figure 5 92 Crop Divider Adjustment 3 Check that div...

Страница 113: ...hown by inserting lugs A into holes in the endsheet 2 Lift the forward end of the divider until pin B engages and closes latch C 3 Push safety lever D down to lock the pin in latch Figure 5 94 Crop Di...

Страница 114: ...eld 3 Swing endshield in direction A into closed position Engage lock with a firm push 4 Check that endshield is locked Installing Crop Divider Rods Figure 5 97 Divider Rod on Crop Divider 1 Remove di...

Страница 115: ...Installing Options 1 Retrieve the kits supplied as options with the header and install them according to the instructions supplied with each kit 2 Proceed to 6 Performing Predelivery Checks page 105...

Страница 116: ......

Страница 117: ...has fallen into the machine 1 Perform the final checks as listed on the Predelivery Checklist yellow sheet attached to this instruction Predelivery Checklist page 339 to ensure the machine is field re...

Страница 118: ...214685 106 Revision A Figure 6 3 Transport Stabilizer Option The serial number plate A is located on the right axle assembly PERFORMING PREDELIVERY CHECKS...

Страница 119: ...tire inflation pressure If necessary inflate tires according to the following table Table 6 1 Tire Inflation Pressure Size Load Range Pressure ST205 75 R15 D 448 kPa 65 psi E 552 kPa 80 psi IMPORTANT...

Страница 120: ...procedure to ensure that transport and stabilizer wheel bolts are correctly torqued Figure 6 4 Bolt Tightening Sequence 1 Check wheel bolt torque is 110 120 Nm 80 90 lbf ft and adjust as necessary Re...

Страница 121: ...xpected startup of machine always stop engine and remove key before making adjustments to machine Figure 6 5 Endshield Latch Access 1 Press down on the latch in the opening A on the inboard side of th...

Страница 122: ...Failure to do so can result in damage to the knife drive box 4 Check position of plug A and breather B at knife drive box Position MUST be as shown 5 Remove breather B and check oil level The oil lev...

Страница 123: ...m ignition before leaving operator s seat for any reason Figure 6 8 Header Drive Gearbox 1 Lower the header to the ground and ensure the gearbox is in working position 2 Shut down the engine and remov...

Страница 124: ...rbar just touching the ground and with center link retracted NOTE Check the level when the oil is cold 2 Ensure the oil is at the appropriate level for the terrain as follows Hilly terrain Maintain le...

Страница 125: ...s 18 mm 3 4 in If necessary adjust tension as follows a Loosen two bolts A that secure the motor assembly to header endsheet b Turn adjuster bolt B as required clockwise to tighten to achieve specifie...

Страница 126: ...under hold down B 4 At standard guard locations push knife section A down against guard C and measure clearance between hold down B and knife section A with a feeler gauge The clearance should be 0 1...

Страница 127: ...rger adjustments it may be necessary to loosen nuts C turn adjuster bolt B and then retighten nuts 4 Check clearance again and adjust as required 6 8 2 Adjusting Hold Down at Double Knife Center Point...

Страница 128: ...indicator decal 3 Stop engine and remove key from ignition 4 Engage float locks and wing locks 5 Manually rotate reel to position a tine tube above cutterbar 6 Measure clearance A at locations B betw...

Страница 129: ...in wet conditions To avoid excessive bouncing and leaving a ragged cut use a slower ground speed with a light float setting if necessary When cutting off the ground use the stabilizer wheels in conju...

Страница 130: ...and 6 on the position indicator decal A located on the reel right arm 6 Lower the reel fully 7 Shut down the combine and remove the key from the ignition Figure 6 20 Wing Lock Spring Handle in Lock Po...

Страница 131: ...sition B UNLOCK Figure 6 22 Left Wheel 10 Place stabilizer wheels and slow speed transport wheels if equipped in storage position as follows a Support the wheel weight by lifting slightly with one han...

Страница 132: ...the float module frame Pull in the direction shown to disengage the wrench from the hook Figure 6 24 Float Module Left Side 12 Place torque wrench A onto float lock B Note the position of the wrench f...

Страница 133: ...s A rotate the spring locks B by loosening bolts C 17 To increase float decrease header weight turn both adjustment bolts A on the left side clockwise Repeat adjustment at opposite side NOTE Turn each...

Страница 134: ...NT To ensure correct wing balance readings make sure the header float is set properly before proceeding Refer to 6 10 Checking and Adjusting Header Float page 117 WARNING To avoid bodily injury or dea...

Страница 135: ...engine and remove the key from the ignition 6 If installed move stabilizer transport wheels so that they are supported by header Refer to instructions provided with the stabilizer transport system Fig...

Страница 136: ...A to lower UNLOCK position NOTE If lock link does not engage lower slot move wing with the torque wrench until lock link moves into slot Figure 6 34 Torque Wrench 9 Retrieve wrench A from float modul...

Страница 137: ...f bell crank is parallel to top link C b Check that pointer D is lined up with the top link C Bend pointer if necessary Figure 6 37 Balance Linkage 12 Move wing upward with torque wrench A until the p...

Страница 138: ...in Steps 12 page 125 and 13 page 126 If the difference between the readings is 0 5 or less the wing is balanced and no further adjustment is required To reinstall the linkage cover refer to Steps 15 p...

Страница 139: ...41 Torque Wrench 15 If no adjustment is required place wrench A back onto the float module right leg Figure 6 42 Linkage Cover 16 If no adjustment is required reinstall linkage cover A and secure it...

Страница 140: ...necessary IMPORTANT To ensure correct wing balance readings make sure the header float is set properly before proceeding Refer to 6 10 Checking and Adjusting Header Float page 117 The float module mus...

Страница 141: ...ement 6 Tighten nut A on clevis bolt 7 Torque jam nut F to 81 Nm 60 lbf ft Figure 6 46 Wing Lock in Lock Position 8 Move handle A to the upper LOCK position 9 If lock does not engage move the wing up...

Страница 142: ...214685 130 Revision A Figure 6 48 Linkage Cover 12 Reinstall linkage cover A and secure it with bolt B PERFORMING PREDELIVERY CHECKS...

Страница 143: ...at the cutterbar flex locations with the header in full frown mode Figure 6 49 Finger Clearance Table 6 3 Finger to Guard Cutterbar Clearance Header Width X 3 mm 1 8 in at Reel Ends and Flex Locations...

Страница 144: ...ure 6 53 Reel Clearance 8 Measure the clearance X at all possible points of contact between points C and D at the ends of each reel A and at the flex locations B as shown in Figure 6 54 page 133 NOTE...

Страница 145: ...key and engage safety props before going under header for any reason Figure 6 55 Outside Reel Arm 1 Shut down the engine and remove the key from the ignition 2 Adjust outboard reel arm lift cylinders...

Страница 146: ...wer reel and decrease clearance c Tighten nut B 4 Check measurements and if necessary repeat adjustment procedures 5 Move reel back to ensure steel end fingers do not contact deflector shields 6 If co...

Страница 147: ...learance may result in the fingers or flighting contacting and damaging the feed draper or pan when operating the header at certain angles Look for evidence of contact when greasing the float module 1...

Страница 148: ...is required If the bolt head A is closest to the floating symbol B the auger is in the floating position IMPORTANT Make sure the two bolts A are in the same location to prevent damage to the machine...

Страница 149: ...ting position set clearance to 11 15 mm 7 16 5 8 in NOTE The clearance increases between 25 40 mm 1 1 1 2 in when the center link is fully retracted 7 Repeat Steps 5 page 137 and 6 page 137 for the op...

Страница 150: ...ndicator bar A is at the halfway point in the window WARNING Check to be sure all bystanders have cleared the area 2 Start the engine and fully raise the header 3 Shut down the combine and remove the...

Страница 151: ...oint in the window 8 To tighten the adjuster bolt A turn it clockwise The white indicator bar B will move inboard in the direction of arrow E to indicate that the draper is tightening Tighten until th...

Страница 152: ...locations Refer to chart and illustration on following page for approximate support locations Table 6 4 Deck Support Locations Header Approximate Location of Support from Drive Roller Size A B C D E 9...

Страница 153: ...214685 141 Revision A Figure 6 66 Deck Support Locations Left Shown Right Opposite PERFORMING PREDELIVERY CHECKS...

Страница 154: ...r and on the right side of the float module WARNING To avoid bodily injury or death from unexpected start up of machine always stop engine and remove key from ignition before leaving operator s seat f...

Страница 155: ...pressing on guards do NOT overgrease the knifehead A Apply only 1 2 pumps of grease with a grease gun or just until the knifehead starts to move away from the arm Do NOT use an electric grease gun If...

Страница 156: ...ring Idler Roller Slip Joint and Driveline Universal A Drive Roller Bearing B Idler Roller Both Sides C Driveline Slip Joint6 D Driveline Universal Two Places PERFORMING PREDELIVERY CHECKS 6 10 moly g...

Страница 157: ...214685 145 Revision A Figure 6 71 Upper Cross Auger A Upper Cross Auger U Joint and Bearing B Upper Cross Auger Bearing One Place C Upper Cross Auger One Place PERFORMING PREDELIVERY CHECKS...

Страница 158: ...2 Float Pivot Driveline Guard Flex Linkage and Auger Pivot A Auger Pivot First Place B Auger Pivot Second Place C Flex Linkage Two Places Both Sides D Driveline Guard Two Places E Float Pivot Two Plac...

Страница 159: ...ng grease OVERGREASING WILL DAMAGE U JOINT Six to eight pumps is sufficient at first grease factory As U joint wears and requires more than six pumps grease the joint more often Figure 6 73 Reel Shaft...

Страница 160: ...on A Figure 6 74 Rear Wheel Axle Wheel Bearings Frame Wheel Pivot and Front Wheel Pivot A Wheel Bearings Four Places B Front Wheel Pivot One Place C Frame Wheel Pivot One Place Both Sides PERFORMING P...

Страница 161: ...ds and the header frame and compare to the values in Table 6 6 page 149 Table 6 6 Endshield Gap at Various Temperatures Temperature in C F Gap X mm in 7 45 13 18 1 2 23 32 18 65 10 15 3 8 19 32 29 85...

Страница 162: ...eft Endshield 4 Pull the endshield free of hinge tab A if additional clearance is required and swing shield towards the rear of the header 5 Engage safety catch B on hinge arm to secure the shield in...

Страница 163: ...able 6 6 page 149 for the recommended endshield gap at various temperatures 4 Tighten the three bolts A on the latch assembly Figure 6 81 Left Endshield Support Tube 5 Tighten the four bolts A on supp...

Страница 164: ...214685 152 Revision A Figure 6 83 Left Endshield 3 Swing endshield in direction A into closed position Engage lock with a firm push 4 Verify that endshield is locked PERFORMING PREDELIVERY CHECKS...

Страница 165: ...gure 6 84 Manual Case 1 Open the left endshield Remove the cable tie on manual case A 2 Confirm that the case contains the following manuals FD1 Series FlexDraper Operator s Manual FD1 Series FlexDrap...

Страница 166: ......

Страница 167: ...ipped for AHHC however before using the AHHC feature you must do the following 1 Ensure that the AHHC sensor s output voltage range is appropriate for the combine For more information refer to 7 1 2 S...

Страница 168: ...0 Series Combines page 246 7 1 12 John Deere 70 Series Combines page 254 7 1 13 John Deere S and T Series Combines page 261 7 1 15 New Holland Combines CR CX Series Pre 2015 Model Year page 290 7 1 16...

Страница 169: ...S 500 600 700 Series 0 5 V 4 5 V 2 5 V New Holland CR CX 5 V system 0 7 V 4 3 V 2 5 V New Holland CR CX 10 V system 2 8 V 7 2 V 4 1 4 4 V NOTE Some combine models do not support checking sensor output...

Страница 170: ...ed with the optional two sensor system refer to Manually Checking Voltage Range Two Sensor System page 160 The output voltage range of the auto header height control AHHC sensors in some combines can...

Страница 171: ...e and float the header up off the down stops float indicator should be at 4 and the float module should be fully separated from the header NOTE You may need to hold the HEADER DOWN switch for a few se...

Страница 172: ...cator should be at D 2 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 8 Down Stop Washer 3 Check that float lock linkage is on down stops washer A cannot be moved at bo...

Страница 173: ...should be fully separated from the header NOTE You may need to hold the HEADER DOWN switch for a few seconds to ensure the feeder house is fully lowered Figure 7 12 Optional Two Sensor Kit Right Senso...

Страница 174: ...e high voltage limit using the combine display or a voltmeter Refer to Table 7 1 page 157 d Loosen sensor mounting nuts A e Slide sensor support B to right to increase high voltage limit or to left to...

Страница 175: ...dicator should be at D 2 Position header 150 254 mm 6 10 in above the ground the float indicator should be at 0 Figure 7 15 Optional Two Sensor Kit Left Sensor 3 Follow these steps to adjust left sens...

Страница 176: ...ockwise to lower the voltage Rotate sensor counterclockwise to raise the voltage c Check that the right sensor is at the correct high voltage limit d Tighten sensor mounting nuts A Figure 7 17 Float I...

Страница 177: ...from existing sensor B 2 Remove the two screws C that secure sensor B to sensor arm D Figure 7 19 AHHC Sensor 3 Swing sensor arm A upwards to gain access to the two bolts B securing sensor C to bracke...

Страница 178: ...ce it following these instructions You will need to order one float indicator cable MD 187658 from your MacDon Dealer NOTE Some parts have been removed for illustration purposes Figure 7 22 Left Front...

Страница 179: ...he new float indicator cable MD 187658 You will see that it is divided into sections The longer covered section A should be installed on the left side of the float module the middle uncovered section...

Страница 180: ...nuts and boot seals are positioned in four locations Select the second location from the left b Remove boot seal B and slide cable A through the slot on the left side of the float indicator bottom su...

Страница 181: ...Side of Float Module 13 Route the right end of the new float indicator cable A along top angle B behind gussets C at the top of the inboard float spring and then down the side of the float module fram...

Страница 182: ...e been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area NOTE I...

Страница 183: ...t after the calibration is complete Figure 7 33 Control Handle Case IH 5088 6088 7088 Setting the Sensitivity of the Auto Header Height Case IH 5088 6088 7088 The sensitivity adjustment controls the d...

Страница 184: ...is 0 least sensitive to 250 most sensitive in increments of 10 NOTE Adjustments take effect immediately Use the CANCEL key to return to the original settings 3 Use HEADER SETTINGS key M to highlight...

Страница 185: ...plays NOTE To locate the HEAD 1 tab you may need to scroll to the right using side arrows C 3 From the CUTTING TYPE menu B select PLATFORM Figure 7 38 Case IH Combine Display 4 Select HEAD 2 tab A The...

Страница 186: ...by 20 points at a time until hunting no longer occurs 8 Set HHC TILT SENSITIVITY B to 150 Increase or decrease as desired Figure 7 40 Case IH Combine Display 9 From the REEL DRIVE TYPE menu A select...

Страница 187: ...er to the combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 43 Float...

Страница 188: ...cator is on 0 4 Ensure header float is unlocked Figure 7 45 Case IH Combine Display 5 On the main page of the combine display select DIAGNOSTICS A The DIAGNOSTICS page opens Figure 7 46 Case IH Combin...

Страница 189: ...ion are complete adjust center link back to desired header angle Refer to Header Angle in header operator s manual for instructions NOTE This procedure applies to combines with a software version belo...

Страница 190: ...30 5140 6140 7140 To set preset cutting height follow these steps NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s m...

Страница 191: ...5 Press 1 on button A A yellow light next to the button will illuminate Figure 7 52 Case Combine Console 6 Manually raise or lower header to a second desired cutting height 7 Press 2 on button A A ye...

Страница 192: ...ld the SHIFT button on the back of the control handle while tapping AHHC button A Figure 7 55 Case Combine Display Header Setup Page 11 The maximum working height can be adjusted on the HEADER SETUP p...

Страница 193: ...l bystanders have cleared the area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 57 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be mo...

Страница 194: ...Select DIAG A on the Universal display MAIN screen The DIAG screen displays Figure 7 60 Case 8010 Combine Display 6 Select SUB SYSTEM A The SUB SYSTEM screen displays Figure 7 61 Case 8010 Combine Dis...

Страница 195: ...he voltage limits Refer to Adjusting Voltage Limits One Sensor System page 162 Setting Header Controls Case 8010 The following procedure applies to Case 8010 combines without a shift button on the con...

Страница 196: ...onfigurable screens HARV1 HARV2 HARV3 or ADJUST under the RUN menu NOTE H F A B is displayed on the status bar on the right of the screen when HEADER is selected with the FORE AFT CONTROL 2 If HEADER...

Страница 197: ...e area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 66 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both locations NOTE I...

Страница 198: ...CS A on the MAIN page The DIAGNOSTICS page opens 6 Select SETTINGS The SETTINGS page opens Figure 7 69 Case IH Combine Display 7 Select the GROUP arrow A The GROUP dialog box opens Figure 7 70 Case IH...

Страница 199: ...ation are complete adjust the center link back to desired header angle For instructions refer to the header operator s manual NOTE This procedure applies to combines with a software version below 28 0...

Страница 200: ...ay 4 Select HEADER tab A NOTE To locate the HEADER tab you may need to scroll to the right using side arrows C 5 Set appropriate HEADER STYLE B Figure 7 74 Case IH Combine Display 6 Set AUTO REEL SPEE...

Страница 201: ...et HHC HEIGHT SENSITIVITY to 250 If using a single sensor system Set HHC HEIGHT SENSITIVITY to 180 NOTE If hunting occurs during operation decrease this setting by 20 points at a time until hunting no...

Страница 202: ...TH and HEADER USAGE Figure 7 79 Case IH Combine Display 16 From the REEL HEIGHT SENSOR menu select YES A Figure 7 80 Case IH Combine Display 17 Locate the AUTOTILT field A If using a two sensor system...

Страница 203: ...ince this document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for c...

Страница 204: ...EIGHT OVERRIDE field E select YES 13 Press the down arrow F to go to the next page Figure 7 85 Case IH Combine Display 14 Locate the HHC HEIGHT SENSITIVITY field A and set as follows If using a single...

Страница 205: ...y NOTE Icons A and B appear on the monitor only after engaging the separator and header and then pressing HEADER RESUME button on the control panel 18 Ensure AUTO HEIGHT icon A appears on the monitor...

Страница 206: ...ugh the calibration process the display will automatically update to show the next step NOTE Pressing the ESC key during any of the steps or letting the system sit idle for more than 3 minutes will ca...

Страница 207: ...Case IH Combine Display 2 Select SETTINGS tab A The SETTINGS page opens 3 From the GROUP menu select HEADER B 4 From the PARAMETER menu select REEL VERTICAL POSITION C Figure 7 93 Case IH Combine Dis...

Страница 208: ...as light as possible without header bouncing or missing crop Operating with heavy settings prematurely wears the cutterbar wearplates 1 Engage separator and header Figure 7 95 Case Combine Controls 2...

Страница 209: ...guson 6 and 7 Series Combines Checking Voltage Range from the Combine Cab Challenger and Massey Ferguson NOTE Changes may have been made to the combine controls or display since this document was publ...

Страница 210: ...diagnostics icon The MISCELLANEOUS page displays 5 Press the VMM DIAGNOSTIC button A The VMM DIAGNOSTIC page displays Figure 7 100 Challenger Combine Display 6 Go to the ANALOG IN tab A and then sele...

Страница 211: ...e combine controls or display since this document was published Refer to the combine operator s manual for updates The following system components are required in order for the auto header height cont...

Страница 212: ...the combine controls or display since this document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may ne...

Страница 213: ...the cancel button in the bottom right corner of the screen While the header calibration is running the calibration can also be canceled by using the UP DOWN TILT RIGHT or TILT LEFT buttons on the cont...

Страница 214: ...ight Adjustment Knob on the Combine Control Console You can adjust the selected AHHC height using the HEIGHT ADJUSTMENT knob A on the control console Turning the knob clockwise increases the selected...

Страница 215: ...tab 4 Press up arrow on MAX UP PWM to increase percentage number and increase raise speed Press down arrow on MAX UP PWM to decrease percentage number and decrease raise speed 5 Press up arrow on MAX...

Страница 216: ...R screen appears Figure 7 112 Challenger Combine Display 2 Press the HEADER CONTROL button A The HEADER CONTROL screen appears You can adjust sensitivity on this screen using the up and down arrows Fi...

Страница 217: ...is document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for calibrat...

Страница 218: ...change the setting of the reaction speed and press the combine controls OK key Figure 7 118 CLAAS Combine Display 9 Use line A or value B to determine the sensitivity setting NOTE The setting can be a...

Страница 219: ...erator s manual for updates 1 Start the engine 2 Activate the machine enable switch 3 Engage the threshing mechanism 4 Engage the header Figure 7 119 Control handle Buttons 5 Briefly press button A in...

Страница 220: ...1 Use button A to raise the header or button B to lower the header to the desired cutting height 2 Press and hold button C for 3 seconds to store the cutting height into the CEBIS an alarm will sound...

Страница 221: ...f the AHHC system The setting can be adjusted from 0 100 When sensitivity is adjusted to 0 the signals from the sensing bands have no effect on the automatic cutting height adjustment When sensitivity...

Страница 222: ...214685 210 Revision A Figure 7 125 Flow Chart for Setting the Sensitivity of the Float Optimizer SETTING UP AUTO HEADER HEIGHT CONTROL...

Страница 223: ...lect REEL WINDOW Window E15 will display the current advance or retard speed of the reel in relation to the ground speed Figure 7 127 CLAAS Combine Controls 2 Press the OK key C to open the REEL SPEED...

Страница 224: ...s been stored NOTE Whenever button A or button B is pressed for 3 seconds the current positions for reel speed and cutting height are stored Figure 7 130 CLAAS Combine Display Figure 7 131 CLAAS Combi...

Страница 225: ...ries Combines Calibrating the Auto Header Height Control CLAAS 600 and 700 Series For best performance of the auto header height control AHHC perform these procedures with the center link set to D Whe...

Страница 226: ...ndle 5 Use control knob A to highlight the icon that resembles a header with up and down arrows not shown and press control knob A to select it The highlighted header icon B will be displayed on the s...

Страница 227: ...ll advance to 50 12 Fully raise the feeder house The progress bar chart will advance to 75 13 Fully lower the feeder house The progress bar chart will advance to 100 Figure 7 139 CLAAS Combine Display...

Страница 228: ...S 600 and 700 Series The sensitivity adjustment controls the distance the cutterbar must travel up or down before the auto header height control AHHC reacts and raises or lowers the feeder house When...

Страница 229: ...vide a faster response whereas the settings from 1 to 50 provide a slower response For best results make adjustments in increments of five 6 Increase the CUTTING HEIGHT ADJUSTMENT setting if the react...

Страница 230: ...L icon B and press control knob A to select it The HEADER REEL dialog box opens Figure 7 145 CLAAS Combine Display Console and Control Handle 2 Use control knob A to select REEL SPEED B and adjust the...

Страница 231: ...s NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates To calibrate reel height follow these steps 1...

Страница 232: ...knob to select it Figure 7 150 CLAAS Combine Display and Console 4 Highlight the REEL HEIGHT icon A and press control knob to select it 5 Select LEARNING END STOPS B from the list Figure 7 151 CLAAS C...

Страница 233: ...el Figure 7 153 CLAAS Combine Display Console and Control Handle 10 Ensure the progress bar chart displays 100 A The calibration procedure is now complete Adjusting Auto Reel Height CLAAS 600 and 700...

Страница 234: ...the AHHC is not active For instructions refer to Calibrating Reel Height Sensor CLAAS 600 and 700 Series page 219 Figure 7 156 CLAAS Combine Display and Console 3 Adjust the auto reel height position...

Страница 235: ...the header 150 mm 6 in above the ground and unlock the float Figure 7 157 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both locations NOTE If the header is n...

Страница 236: ...l Gleaner R65 R66 R75 R76 and Pre 2016 S Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates...

Страница 237: ...hes to AHHC Figure 7 161 Control Handle 2 Briefly press button A on the control handle The AHHC light should change from flashing to solid The header also should drop toward the ground The AHHC is now...

Страница 238: ...of AHHC You may need to set the float heavier for calibration procedure so header doesn t separate from the float module Figure 7 162 Combine Auto Header Height Controls A AUTO MODE Button B AHHC Lig...

Страница 239: ...ll of the following lights flash raise header D lower header E height auto mode A right header and left header not shown and tilt auto mode F 12 Center the header 13 Press CAL1 button C to exit calibr...

Страница 240: ...nd adjust the lower rate to a slower rate of drop 7 or 8 seconds NOTE Make this adjustment with the hydraulic system at normal operating temperature 54 4 C 130 F and the engine running at full throttl...

Страница 241: ...Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates Figure 7 167 Auto Header Height Control Console The S...

Страница 242: ...EADER SENSE LINE input also changes the range of the sensitivity When connected to a draper the counterclockwise position least sensitive allows for approximately 102 mm 4 in of vertical travel before...

Страница 243: ...fault failures Refer to Figure 7 169 page 231 Pressing the header height switch B for a minimum of 5 seconds will put the EIP in header diagnostic mode The LCD shown on previous screen will display th...

Страница 244: ...the Header Gleaner S9 Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates Figure 7 170 Glean...

Страница 245: ...214685 233 Revision A Figure 7 172 Header Settings in Combine Main Menu 2 On the COMBINE MAIN MENU touch HEADER SETTINGS A The HEADER SETTINGS screen opens SETTING UP AUTO HEADER HEIGHT CONTROL...

Страница 246: ...ht the selection in blue and then touch the green check mark E to continue If only the default header D is shown touch the ABC button C and use the on screen keyboard to enter the MacDon header inform...

Страница 247: ...7 175 Header Type 5 A list of predefined header types appears For MacDon D1 Series Draper and FD1 Series FlexDraper headers touch POWER FLOW A Touch the green check mark B to save the selection and c...

Страница 248: ...30 as the value for your MacDon header PPR is determined by the number of teeth on the reel speed sprocket Figure 7 178 Numeric Keypad 9 Touch the green check mark B at the bottom of the numeric keypa...

Страница 249: ...EEL SETTINGS A to open the REEL SETTINGS screen Figure 7 181 Reel Settings Calibration 2 To set minimum reel speed touch the SPEED MINIMUM FIELD B The on screen keyboard displays Enter the desired val...

Страница 250: ...ressing the red X will cancel the calibration procedure Figure 7 183 Calibration Progress 6 A message appears in the CALIBRATION WIZARD stating that reel calibration has started The reel will begin tu...

Страница 251: ...nsor feedback The setting fields are located directly below the toggle switches To enter a new sensitivity setting touch the setting field below the specific toggle switch and enter the new value in t...

Страница 252: ...R SETTINGS screen Header Lateral Offset the distance between the centerline of the header and the centerline of the machine This should be set at 0 for a MacDon header Feeder House to Cutter the dista...

Страница 253: ...achine to be sure no one is under on or close to it NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for upda...

Страница 254: ...away from machinery Walk around the machine to be sure no one is under on or close to it Figure 7 191 Header Down Switch 3 On the control handle touch the HEADER DOWN button A Sensor values start chan...

Страница 255: ...194 Calibration In Progress A progress bar is provided and the calibration can be stopped at any time by touching the red X The header moves automatically and erratically during this process Figure 7...

Страница 256: ...ince this document was published Refer to the combine operator s manual for updates Figure 7 197 Gleaner S9 The following controls are used to operate the auto header height control AHHC functions Tyt...

Страница 257: ...was published Refer to the combine operator s manual for updates Figure 7 201 Header Groups 1 To view header group settings touch HEADER icon A on the right side of the home screen 2 The following in...

Страница 258: ...er Control Cluster NOTE HEADER HEIGHT SETPOINT control dial A is on the header control cluster 7 1 11 John Deere 60 Series Combines Checking Voltage Range from the Combine Cab John Deere 60 Series NOT...

Страница 259: ...ocations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system Figure 7 205 Float Indicator Box 3...

Страница 260: ...ding should be above 0 5 V 11 Raise the header so it is just off the ground The reading on the monitor should read below 4 5 V 12 If the sensor voltage is not within the low and high limits or if the...

Страница 261: ...in locked position 4 Start the combine Figure 7 207 John Deere Combine Display 5 Press the DIAGNOSTIC button A on the monitor DIA appears on the monitor 6 Press the CAL button B DIA CAL appears on the...

Страница 262: ...der Your AHHC is now calibrated NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjustment Refer to Checking Voltage Range from the Combine Cab Joh...

Страница 263: ...n until the desired number is displayed and press the CAL button E 6 Press ENTER D to save the changes The accumulator is now deactivated Setting the Sensing Grain Header Height to 50 John Deere 60 Se...

Страница 264: ...ave been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates Figure 7 213 John Deere Combine Display 1 Press the DIAGNOSTIC but...

Страница 265: ...ton A on the monitor DIA appears on the monitor 2 Press the UP button B until EO1 appears on the monitor and press ENTER C This is the header adjustment 3 Press the UP B or DOWN button until 114 is di...

Страница 266: ...red the area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 215 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both locations...

Страница 267: ...ohn Deere Combine Display 5 Ensure the three icons A shown in the illustration at right appear on the monitor Figure 7 219 John Deere Combine Control Console 6 Use scroll knob A to highlight the middl...

Страница 268: ...to highlight LC 1 001 VEHICLE A and press the check mark button to select it Figure 7 222 John Deere Combine Display 10 Use the scroll knob to highlight the down arrow A and press the check mark butto...

Страница 269: ...te adjust the center link back to desired header angle Refer to Header Angle in the header operator s manual for instructions NOTE Changes may have been made to the combine controls or display since t...

Страница 270: ...ect it Figure 7 225 John Deere Combine Control Console A Scroll Knob B Check Mark Button 9 Follow the steps listed on the monitor to perform the calibration NOTE If an error code appears on screen the...

Страница 271: ...ce this document was published Refer to the combine operator s manual for updates Figure 7 226 John Deere Combine Control Console 1 Press button A twice and the current sensitivity setting will appear...

Страница 272: ...onsole 1 Press button A and the current raise lower rate setting will appear on the monitor the lower the reading the slower the rate 2 Use scroll knob B to adjust the rate The adjustment will be save...

Страница 273: ...cleared the area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 230 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both loca...

Страница 274: ...7 233 John Deere Combine Display 5 Press DIAGNOSTIC READINGS icon A on the CALIBRATION screen The DIAGNOSTIC READINGS screen appears This screen provides access to calibrations header options and diag...

Страница 275: ...t and right sensors On the MacDon header there may be one sensor located in the float indicator box standard or two sensors located at the back of the float module side frame optional 10 Ensure header...

Страница 276: ...ent was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for calibration proc...

Страница 277: ...calibration must be done before header calibration Figure 7 240 John Deere Combine Display 7 With FEEDER HOUSE SPEED selected press icon A The icon will turn green Figure 7 241 John Deere Combine Dis...

Страница 278: ...and instructions will appear on screen to guide you through the remaining calibration steps NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjust...

Страница 279: ...changes in the ground height are needed to cause the feeder house to raise or lower NOTE Changes may have been made to the combine controls or display since this document was published Refer to the co...

Страница 280: ...ition 1 C for low ground pressure and at position 4 D for high ground pressure Crop and soil conditions determine the amount of float to use The ideal setting is as light as possible without header bo...

Страница 281: ...r low ground pressure and at position 4 D for high ground pressure Crop and soil conditions determine the amount of float to use The ideal setting is as light as possible without header bouncing or mi...

Страница 282: ...e tune position 6 Move reel to desired position Figure 7 255 Control Handle Buttons 7 Press and hold preset switch 2 B until 1 reel height icon flashes on monitor 8 Repeat previous three steps for pre...

Страница 283: ...set to D When setup and calibration are complete adjust the center link back to desired header angle For instructions refer to the header operator s manual This procedure applies only to model year 2...

Страница 284: ...ibrate the feeder house fore aft tilt range follow these steps 1 Ensure center link is set to D 2 Rest header on down stops and unlock float 3 Place wings in locked position Figure 7 259 John Deere Co...

Страница 285: ...e 7 263 John Deere Combine Display 8 Follow the instructions that appear on the screen As you proceed through the calibration process the display will automatically update to show the next step NOTE I...

Страница 286: ...Display 1 Press CALIBRATION icon A on the main screen of the monitor The CALIBRATION screen appears Figure 7 265 John Deere Combine Display 2 Press DIAGNOSTIC READINGS icon A on the CALIBRATION screen...

Страница 287: ...SUME A Figure 7 268 John Deere Combine Display 5 Press ENTER icon A The REEL RESUME page displays Figure 7 269 John Deere Combine Display 6 Press NEXT PAGE icon A to cycle to page 3 7 Lower the reel t...

Страница 288: ...nly to model year 2015 and later John Deere S and T Series combines NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s...

Страница 289: ...Follow the instructions that appear on the screen As you proceed through the calibration process the display will automatically update to show the next step This calibration requires you to use the re...

Страница 290: ...screen Exit the CALIBRATION menu by pressing the ENTER icon A NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjustment Refer to Checking Reel He...

Страница 291: ...opens Figure 7 278 John Deere S7 Display Header Page 2 Select HEADER TYPE field A The HEADER DETAILS window opens Figure 7 279 John Deere S7 Display Header Details Window 3 Verify correct header widt...

Страница 292: ...ails Window 6 Press window close button A in top right corner of the window to return to the HEADER page Figure 7 282 John Deere S7 Display Header Page 7 The raise lower speed A tilt speed B height se...

Страница 293: ...window to return to the HEADER page Figure 7 284 John Deere S7 Display Header Page 10 Select the AUTO CONTROL icons A The AUTO HEADER CONTROLS page opens Figure 7 285 John Deere S7 Display Auto Header...

Страница 294: ...ge or the feature will not work properly Combine Low Voltage Limit High Voltage Limit Minimum Range John Deere S7 Series 0 5 V 4 5 V 3 0 V Check the sensor s output voltage range from combine cab acco...

Страница 295: ...tions NOTE If header is not on down stops during next two steps voltage may go out of range during operation causing a malfunction of auto header height control AHHC system Figure 7 288 Float Indicato...

Страница 296: ...rner of the screen Figure 7 290 John Deere S7 Display Menu 5 On the MENU page select SYSTEM tab A The MENU opens 6 Select DIAGNOSTICS CENTER icon B The DIAGNOSTICS CENTER page opens Figure 7 291 John...

Страница 297: ...s Feeder house calibration must be done before header calibration For best performance of auto header height control AHHC perform these procedures with center link set to D When setup and calibration...

Страница 298: ...URES page displays Figure 7 295 John Deere S7 Display Calibrations and Procedures 7 Select HEADER tab A 8 Select FEEDER HOUSE RAISE SPEED CALIBRATION B The FH RAISE SPEED CALIBRATION page displays Fig...

Страница 299: ...n Deere S7 Display Feeder House Calibration 11 Follow the instructions on the screen As you proceed through the calibration process the display will automatically update to show next step Figure 7 299...

Страница 300: ...o Header Angle in the header operator s manual NOTE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual for updates 1 Ensure...

Страница 301: ...EADER CALIBRATION B The HEADER CALIBRATION page displays Figure 7 303 John Deere S7 Display Header Calibration 9 Select CALIBRATE A at bottom of page The calibration overview window opens Figure 7 304...

Страница 302: ...olland Combines CR CX Series Pre 2015 Model Year This section applies only to pre 2015 CR CX models For New Holland CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 7 1 16 New Holland Combines CR...

Страница 303: ...ocations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system Figure 7 308 Float Indicator Box 3...

Страница 304: ...screen The DIAGNOSTICS screen displays 6 Select SETTINGS The SETTINGS screen displays Figure 7 310 New Holland Combine Display 7 Select the GROUP drop down arrow A The GROUP dialog box displays Figure...

Страница 305: ...tage Limits One Sensor System page 162 Setting up Auto Header Height Control New Holland CR CX Series NOTE Changes may have been made to the combine controls or display since this document was publish...

Страница 306: ...6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 7 1 16 New Holland Combines CR Series Model Year 2015 and Later page 300 CAUTION Check to be sure all bystanders have cleared the area NOTE If header float...

Страница 307: ...ill automatically update to show the next step NOTE Pressing the ESC key during any of the steps or letting the system sit idle for more than 3 minutes will cause the calibration procedure to stop NOT...

Страница 308: ...s set too high the area counter will keep counting even when the header is raised but below this threshold and the combine is no longer cutting crop CAUTION Check to be sure all bystanders have cleare...

Страница 309: ...shed Refer to the combine operator s manual for updates NOTE For New Holland CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 7 1 16 New Holland Combines CR Series Model Year 2015 and Later page...

Страница 310: ...rom 2 247 in steps of 7 It is factory set to 100 Setting the Sensitivity of the Auto Header Height Control New Holland CR CX Series The sensitivity adjustment controls the distance the cutterbar must...

Страница 311: ...r s manual for updates NOTE For New Holland CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 7 1 16 New Holland Combines CR Series Model Year 2015 and Later page 300 Figure 7 322 Float Indicator...

Страница 312: ...tton E for a minimum of 2 seconds to store the new height position A beep will confirm setting NOTE Fully pressing AUTOMATIC HEADER HEIGHT CONTROL button E will disengage float mode NOTE It is not nec...

Страница 313: ...both locations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the auto header height control AHHC system Fi...

Страница 314: ...TICS screen displays Figure 7 327 New Holland Combine Display 6 Select SETTINGS A The SETTINGS screen displays Figure 7 328 New Holland Combine Display 7 Select HEADER HEIGHT TILT A from the GROUP dro...

Страница 315: ...der height control AHHC perform these procedures with the center link set to D When setup and calibration are complete adjust the center link back to desired header angle NOTE Changes may have been ma...

Страница 316: ...SETTING screen by pressing and holding both the UNLOAD and RESUME buttons on the control handle for approximately 10 seconds The DEALER SETTING screen should appear and will allow you to change the h...

Страница 317: ...9 Select the AUTOFLOAT drop down arrow and set AUTOFLOAT to INSTALLED A 10 Select the AUTO HEADER LIFT drop down arrow and set AUTO HEADER LIFT to INSTALLED B NOTE With AUTO HEADER LIFT installed and...

Страница 318: ...r to the header operator s manual NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates NOTE This sect...

Страница 319: ...faults have been received from the header height controller HHC module Header feeder is disengaged Lateral float buttons are NOT pressed ESC key is NOT pressed To calibrate the AHHC follow these steps...

Страница 320: ...OTE Pressing the ESC key during any of the steps or letting the system sit idle for more than 3 minutes will cause the calibration procedure to stop NOTE Refer to your combine operator s manual for an...

Страница 321: ...New Holland Combine Display 2 Select SETTINGS tab A The SETTINGS page opens 3 From the GROUP menu B select HEADER 4 From the PARAMETER menu C select REEL VERTICAL POSITION Figure 7 346 New Holland Co...

Страница 322: ...buttons used for auto height presets The toggle switch that was present on previous models is now configured as shown at right MacDon headers only require the first two buttons A and B The third butt...

Страница 323: ...ultifunction handle to set the preset 7 Repeat Step 2 page 310 to Step 6 page 311 using preset button 2 Figure 7 350 New Holland Combine Display 8 Lower header to the ground 9 Select RUN SCREENS A on...

Страница 324: ...bines CR CX Series Pre 2015 Model Year page 290 Figure 7 352 New Holland Combine Display 1 Select TOOLBOX A on the main screen The TOOLBOX screen displays Figure 7 353 New Holland Combine Display 2 Se...

Страница 325: ...ed Refer to the combine operator s manual for updates Figure 7 355 New Holland Combine Controls 1 Simultaneously press the UNLOAD A and RESUME B buttons on the control handle Figure 7 356 New Holland...

Страница 326: ...ow two different buttons for ON GROUND presets The toggle switch that was present on previous models is now configured as shown at right MacDon headers only require the first two buttons A and B The t...

Страница 327: ...ltage of the reel height sensor the combine engine needs to be running and supplying power to the sensor Always engage the combine parking brake and stay away from the reel Table 8 1 Reel Height Senso...

Страница 328: ...8 2 Reel Height Sensor Right Reel Arm Reel Up 8 Start the engine and fully raise the reel 9 Use the combine display or a voltmeter if measuring the sensor manually to measure voltage range X Refer to...

Страница 329: ...Never start or move the machine until you are sure all bystanders have cleared the area Figure 9 1 Float Module Plastic Pan 1 Start combine raise header fully and engage safety props 2 Stop engine and...

Страница 330: ...n A Figure 9 3 Clips Engaged 7 Raise pan and rotate handle A so that rod engages clips B on pan Figure 9 4 Latches Secured 8 Push handle A into slot and secure it with latches B 9 Open left endshield...

Страница 331: ...for any unusual sounds or abnormal vibration 14 Perform run up check as listed on Predelivery Checklist page 339 yellow sheet attached to this instruction to ensure the machine is field ready 9 1 Perf...

Страница 332: ...knife 3 If heating is evident check gap between knifehead A and pitman arm B A business card should slide easily through the gap If not adjust gap by loosening bolt and tapping knifehead A with a hamm...

Страница 333: ...always stop engine and remove key from ignition before leaving operator s seat for any reason IMPORTANT This is the MINIMUM speed setting for variable speed feeder houses To avoid damage to the heade...

Страница 334: ...it Figure 9 12 Knife Drive Box 7 Start engine engage header drive and run combine at operating rpm 8 Check the rpm of knife drive box pulley A using a handheld tachometer 9 Stop engine remove key and...

Страница 335: ...wever the position of the spring retainer varies with draper tracking adjustment at the factory 4 Check the position of white indicator A If feed draper tracks properly and spring retainers on both si...

Страница 336: ......

Страница 337: ...tifying head markings Jam nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on criti...

Страница 338: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 10 3 Bolt Grades Table 10 3 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal...

Страница 339: ...105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 10 1 2 Metric Bolt Specifications Bolting int...

Страница 340: ...E with other wrench to torque shown 5 Assess final condition of connection Table 10 6 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value7 Flats from Finger Tight FFFT Nm lbf...

Страница 341: ...s far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 10 8 Hydraulic Fitting 5 Install fitting B into port until back up was...

Страница 342: ...13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 1...

Страница 343: ...10 8 page 331 6 Check final condition of fitting Table 10 8 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value9 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24...

Страница 344: ...ings according to values in Table 10 9 page 332 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assem...

Страница 345: ...ly 45 degree or 90 degree is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alig...

Страница 346: ...akage NOTE When a header and float module are ordered together they are shipped with the float module already installed in the header Figure 10 12 Minimum Lifting Capacity A Load Center of Gravity B L...

Страница 347: ...Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton...

Страница 348: ...aling surfaces or components are making contact with each other and fitting has been tightened to a point where fitting is no longer loose GVW Gross vehicle weight Hard joint A joint made with use of...

Страница 349: ...ence relaxation over a period of time spm Strokes per minute Tension Axial load placed on a bolt or screw usually measured in Newtons N or pounds lb TFFT Turns from finger tight Torque The product of...

Страница 350: ......

Страница 351: ...rt Stabilizer Option 6 3 Checking Wheel Bolt Torque page 108 Check knife drive box breather position 6 4 Checking Knife Drive Box page 109 Check knife drive box oil level 6 4 Checking Knife Drive Box...

Страница 352: ...eader Height Control AHHC page 155 Run up procedure 9 Running up Header page 317 Check hydraulic hose and wiring harness routing for clearance when raising or lowering header and reel Check lights are...

Страница 353: ......

Страница 354: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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