Overview wiring diagram
ORBIMAT CA
| Operating instructions
80
orbitalum tools
GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0
(09.03.15) OW_ORBIMAT_CA_BA_871060202_04_EN
11. OVERVIEW WIRING DIAGRAM
OCSMAP500A
Emergency
Stop
Board
FM=
20
A
SSR1
1,6k
X
20
ext.
VGA-Monitor
X
24
ext.
Mouse
X
22
E
xt
X
21HAP
X
23
ext.
Keyboard
X
26
Disk
P
C
104
PLUS
BUS
Interface
X
27
X
40
FB
X
41
UFB
X
61
TF
T
Display
(LVDS)
X
62
general
Display
X
63
Backlight
Inv
X
64
inverter
X
66
Int
X
80
Spare
X
81
Filter
Board
X
82
IF
Board
X
83
IF
Board
X
84
Motor
X
100
UB
X
102
B
X
84
B
X
81
B
X
109A
X
108
A
X
110
X
108
B
Cable
108
ca
bl
e
84
ca
bl
e
81
A
1
A
2
14
13
2
4
6
1
3
5
In
te
rna
lPrinter
Created
by
:
ORBIMATIC
Gm
bH
-R.
Fruth
Date
:
25.11.2006
Changed
:
25.11.06
A-version
OM165
CA
-Main
C
omp
on
en
ts
Printer
exter
n
Main
PC-board
oxygen
an
alyse
r
Remote
weldhead
ca
bl
e
64
ca
bl
e
20
ca
bl
e
22
L
N
PE
Main
Switch
ORB
1001
Keyboard
exter
n
electrode
black
black
green
+
-
green
ground
Weld
Current
Output
ca
bl
e
120
Co
ntr
ol
X
82B
control
X
112A
X
113A
X
121
X
119
X
105A
X
120
X
102A
X
123
ca
bl
e
82
cab
le
102
gas
valve
ca
bl
e
130
X
114A
X
100B
ca
bl
e
104
keyswitch
thermal se
ns
or
(wa
te
r-t
ank
)
OCAB0SE002
OCSMASE003
Waterflow
Sens
or
cab
le
83
N
L
PE
X7A
1
4B
1
2
24
VD
C
ca
bl
e
103
m
ai
n
ground
80
-260
VAC
80
-260
VAC
Gasflow
Sens
or
Gas
In
W
at
er
In
red
1
white
3
4
3
LED
red
(front)
X7B
X7D
X7C
STOP
5
3-5
NC
1
3
1
4
2A
6B
6B
1A
5B
black
black
blue
1
2
6
-
red
12
-
yellow
4
-
green
red
red
(+
)
black
(-)
blue
yellow
blue
green
1
1
3
4
2
x
black
2
x
blue
X
104
X
103A
X
124
X
127
X
126
X
125
X
83B
X
118
X
116A
X
117
X
106B
X
111A
blue
ca
bl
e
111
blue
blue
black
black
PS-MOT 24V/60W
X
112B
X
103C
PS-PU2
12V/60W
X
103E
X
114B
PS-PU1
12V/60W
PS-PR 5V/55W
24V/60W
PS-PC
X
103D
X
103F
X
103B
X
113B
X
140A
X
111B
ca
bl
e
114
X122
to
X
119
to
X
117
(op
tio
na
l)
spare
spare
Interface-Board
X
105B
Status
-
LED
Board
ca
bl
e
105
X
129A
X
130A
X
129A
used
for
ca
bl
e
106
green/yellow
(165
CB
only)
X
130B
X
109A
used
for
further
to
X83
B
to
X82B
to
X
105A
to
X
120
ca
bl
e
130
ca
bl
e
113
ca
bl
e
140/115
(o
pti
ona
l)
VGA
Monitor
ext
.
(o
pti
on
al)
red
white
white
blue
blue
red
We
ld
Power
Supply
165
A
mp
to
X
126
to
X
118
X
128A
X
115A
6
7
10
3
2
12
9
to
X
125
Left
Fan-12
V
D
C
Right
Fan-12
V
D
C
spare
to
X
123
to
X
111A
to
X
102A
to
X
100B
to
X
121
to
X
122
Filter
Board
to
X
113A
to
X
112A
OCSMAP500A
ca
bl
e
122
ca
bl
e
121
ca
bl
e
119
cab
le
82
ca
bl
e
83
cab
le
118
ca
bl
e
83
ca
bl
e
130
ca
bl
e
64
ca
bl
e
140/115
cab
le
81
ca
bl
e
82
ca
bl
e
60
ca
bl
e
23
ca
bl
e
125
ca
ble
126
ca
bl
e
112
ca
bl
e
123
ca
bl
e
103
ca
bl
e
7A/40/41
24
VDC
Arc
S
ta
rt
er
ON/OFF
X
106A
24
VDC
1
4
1
2
4
1
4
1
2
3
red
dark
blue
2 1
1
2
1
2
1
2
1
4
1
6
1
4
black
black
black
black
black
blue
blue
orange
blue
blue
blue
white
2
3
orange
yellow
1
6
1=2=6
:RED,
+5VDC
1
4
red
grey
1
2
3
4
1 2 3
4 5 6
1
2
3
1
2
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
OCSMAP100A
Arc
S
ta
rt
er
OCAB0SW001
OCSMAP400A
Main
Contactor
OC165SW003
OCSMASW002
OCAB0P216A
OCSMAP24A
OCSMAP24A
OCSMAP12A
OCSMAP12A
OCSMAP053A
W
at
er
Pump
OC165PU001
OC165LU001
OC165LU001
OCSMAP700A
OCSMAP800A
and
w
iri
ng
ca
bl
e
63
Backlight
Inverter
Display
blue
black
green/yellow
CF
X33
CF
Board
yellow
yellow
brown
brown
white
white
+
yellow
blue
red
white
yellow
9
-
white
ca
bl
e
7A/40/41
blue
red
blue
white
5
-
blue
orange
black
Gas
Out
(turbine)
W
at
er
Out
ca
bl
e
7D
ca
bl
e
7B
80
-260
VAC
m
ain
voltage
supply
80
-260
VAC
80
-260
VAC
(gas
co
nn
ec
tor
not
shown)
extensions
for
further
system
(rear
sid
e
of
machine)
further
system
extensions
system
extensions
(AVC/Osz.)
2
x
welding
cable
(black)
16
square
mm
cross
se
ct
.
in
te
rn
al
switch
(thermal
breaker)
to
X
102B
to
X
84B
to
X
103B
to
X
108A
to
X
81B
Power
S
up
pl
y
24
VDC
15
W
on
Board
X6
ca
bl
e
64
X
67
int.Keyboard
blue
black
Orbitwin-Connector rear
system
side
Display
part.-no.:
OCSMAP215B
1
N
PE
L
X
134A
X
80B
X
138A
X
66B
PREPARED
X
132A
X
137A
X
136A
X
139A
X
15A
X
131A
CA-Board
gas
valve
ca
bl
e
127
24
VDC
white
white
to
X
127
(PIN
2
+
3)
(s
ta
nd
ar
d
valve)
(2.
gas
chanel)
board
to
"ON"
CA:
to
enable
second
gas
channel
set
JP
20
on
IF
-
T
1
T
2
T
3
T
4
T
5
cab
le
134
S
oft
ke
ys
:
PS
-C
A
24V/60W
X
135B
X
1
4
1
2
ca
bl
e
66
to
X
66
7
1
1
DGND7
PRINTER
ON
Printer
Power
Control
Board
OCSMAP24A
to
X
136A
CA:
ch
an
ge
F2
from
1A
to
2A
black
blue
ca
bl
e
136
ca
bl
e
140/115
4
1
red
dark
blue
to
X
80B
ca
bl
e
80
4
1
8
black
=
9
red
=
8
SOFTKEYS
adjust:
5.3
VD
C
X
140B
BUP-Box
BUP-BOX
INTERNAL PRINTER
ca
bl
e
80
X
136B
X
66B
CENTRONICS
IF
SUPPLY
VOLTAGE
HAPTIC
SWITCH
grey
=
7
blue
=
6
violet
=
5
green
=
2
brown
=
3
yellow
=
4
white
=
1
1
9
3=4=5
:B
LAC
K
,
GND-PR
Internal Multi
-
Card
Reader
1
6
1=5=6
:RED,
+5VDC
2=3=4
:B
LAC
K
,
GND-PR
RED,+5VDC
BLACK GND
Haptic Switch
INTERN
1
5
1
2
ca
bl
e
132
1
2
3
4
5
6
7
8
BupValve
24VDC_CA
BackupPressure
12VDC_PF
PeriBUP
GND_CA
AGND1
NC
X
131B
X
13
1B
/1
to
X131A/1
X
13
1B/
2
to
X131A/2
ca
bl
e
21/131
ca
bl
e
21/131
X
13
1B/
5
to
X21/3
X
13
1B/
4
to
X21/2
X
13
1B/
2
to
X21/5
black
blue
CAJON
IF
T
O
PC
FOR
ORB
X
133A
POWER
A
V
C
/O
S
Z
SPARE
X
64B
Fig. 39:
Overview wiring diagram