ORBIMAT CA
| Operating instructions
Set-up and assembly
(09.03.15) OW_ORBIMAT_CA_BA_871060202_04_EN
orbitalum tools
GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0
25
7.4
Initial operation
DANGER
Faulty ignition in case of unmounted or incorrectly positioned weld head!
Electric shock, bodily injury and damage to property at other devices as well.
X
If the weld head is not ready for operation, switch machine to the "Test" function.
DANGER
Improper access to and opening of the ORBIMAT system!
Electric shock.
X
Disconnect system from mains.
X
Disconnect all external devices connected to the system (weld heads etc.).
X
If the machine was just in operation, allow it to cool down sufficiently.
X
Allow only a professional electrician to access the electrical system.
[
Never
connect an opened system to the mains network.
DANGER
Liquid in the housing due to improper use and transport!
Electric shock.
[
Do
not
place liquids (drinks) on the system.
X
Do
not
block ventilation slots.
X
Check housing interior for moisture after transporting the machine and leave it open to air it out if
necessary.
WARNING
Ultraviolet radiation from the arc while welding!
Damage to eyes and burning of skin.
X
During operation, wear eye protection as per EN 170 and skin-covering safety clothing.
X
With closed weld heads, ensure proper working order of the eye protection.
WARNING
Hot leaking liquids and hot plug connections during heavy operation!
Danger of scalding.
X
Heed the safety precautions of the technical supervisor/person in charge of safety.
ATTENTION
Hot surfaces of the weld head and weld points, including for a period of time after welding!
Danger of burns.
X
Wear safety gloves.
7.4.1
Adding coolant
Before welding may be carried out the cooling circuit is filled with coolant.
X
Ensure that the machine is
not
connected to the mains network during filling.
X
Secure machine against being switched on accidentally.
ORBIMAT 165 CA:
Please adhere to the following steps, otherwise the pump could be damaged by running dry:
1. Connect the hose (blue) to the water connector.
2. Carefully fill the ORBITALUM Coolant OCL-15 (Code 875 030 015) into the tank by using the funnel supplied, until a
little coolant flows out of the hose end.
3. Then remove the hose and continue to fill the tank, until the water level reaches the "MAX" mark in the view window
on the left side panel of the power supply.
4. Carefully wipe off any spilled residues from the machine.
5. Close tank with screw cap.
ORBIMAT 300 CA:
Please note that the ORBIMAT 300 CA may only be operated in conjunction with the ORBICAR W including a water cooling
system. The water tank of the ORBICAR W is already filled with coolant upon delivery; just peel off the "Please Remove"
sticker from the water tank of the ORBICAR.