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Chapter 6 Fault diagnosis and
solutions

ICON500 high performance vector control frequency inverter user
manual

- 92
-

Fault Name

Display

Possible Causes

Solutions

Contactor open

Er.LU2

1. Instantaneous power cut
2, the inverter input voltage is not in the
scope of the specification requirements
3. Abnormal bus voltage
4,rectifier bridgeand buffer resistance is
not normal
5, drive board is fault
6. control board is fault

1. Reset failure
2. Adjust the voltage to the normal
range
3. Ask for technical support
4. Ask for technical support
5. Ask for technical support
6.Ask for technical support

Frequency

inverter

overload

Er. oL

1: The load is too heavy or locked-
rotor occurs on the motor.
2: The frequency inverter model is of
too small power class.

1: Reduce the load andcheck
the
motor and mechanical condition.
2: Select afrequency
Inverter of higher power level.

Motor

overload

Er.oL1

1: Motor protections parameter set
improperly.
2: The load is too heavy or motor
blocked
3: Motor power smaller

1: Set Parameter correctly.
2: Reduce the load and check the
Motor and the mechanical
condition.
3: Select a motor of higher power
level

Motor

overheat

Er. oH3

1: The cabling of the temperature
sensor becomes loose.
2: The motor temperature is too high

1: Check the temperature sensor
cabling and eliminate the cabling
fault.
2: Lower the carrier frequency or
adopt other heat radiation

Power input

phase loss

Er.iLP

1: The three-phase power input is
abnormal.
2: The drive board is faulty.
3: The lightning proof board is faulty.
4: The main control board is faulty.

1:Eliminate external faults.
2: Ask for technical support.
3: Ask for technical support.
4: Ask for technical support.

Power output

phase loss

Er.oLP

1: The cable connecting the frequency
inverter and the motor is faulty.
2: The frequency inverter's
three-phase outputs are unbalanced
when the motor is running.
3: The drive board is faulty.
4: The IGBT module is faulty.

1:Eliminate external faults.
2: Check whether the
Motor three phase winding
is normal.
3: Ask for technical support.
4: Ask for technical support.

IGBT Module

overheat

Er. oH

1: The ambient temperature is too
high.
2: The air filter is blocked.
3: The fan is damaged.
4: The thermally sensitive resistor of
the IGBT module is damaged.
5: The inverter IGBT module is
damaged

1:Lower the ambient temperature.
2: Clean theairfilter.
3: Replace thedamaged fan.
4: Replace the damaged thermally
sensitive resistor.
5: Replace the inverter module.

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Содержание ICON-500 Series

Страница 1: ...AC Drive User Manual Model ICON 500 Providing Solution Worldwide INVENTION CONTROLS ...

Страница 2: ...es product model selection parameter settings running and debugging maintenance checking and so on Please be sure to read this manual carefully before operation For equipment matching manufacturers please send this manual to your end user together with your devices in order to facilitate the usage PRECAUTIONS To describe the product details the illustrations in the manual sometimes are under the s...

Страница 3: ...nd wiring specifications 14 Cautions for Main Circuit Wiring 14 3 2 4Control Circuit Terminal 15 EMCquestion and solution 21 Chapter 4 Operation and display 23 LED Instruction of operation and display 23 Display hierarchy and menu mode 24 Digital tube display 25 Test run 26 Chapter 5 Function Code Table 27 Chapter6 Fault Diagnosis and Solution 90 Chapter7 Selection Guide of inverter Accessory 95 S...

Страница 4: ...not allow lead wires or screws to fall into the drive otherwisethe drive may be damaged Install the drive in a place where there is less vibration and direct sunlight Drive placed in airtight cabinet or confined space please note the installation of space to ensure the cooling effect Wiring DANGER You must follow the guidance of this manual and be used by qualified electrical engineers Otherwise u...

Страница 5: ...e the contactor on off method to control the start and stop the drive otherwise it will cause damage to the equipment Maintenance DANGER Do not live on the equipment repair and maintenance or there is a risk of electric shock Turn off the input power for 10 minutes before performing maintenance and repair on the drive otherwise the residual charge on the capacitor will cause harm to people Do not ...

Страница 6: ... wave please do not install the capacitor on the output side to improve the power factor or lightning varistor etc otherwise it may easily lead to inverter instantaneous overcurrent or even damage the inverter About motor heat and noise Because the inverter output voltage is PWM wave contains a certain degree of harmonics so the motor temperature rise noise and vibration compared with the same fre...

Страница 7: ...l Power capacity KVA Input current A Output current A Adapta ble Motor KW SIZE Brake Unit Heavy load Light load Three phase 380 480V 50 60Hz ICON500 R75GT4B 1 5 3 4 2 5 4 2 0 75 SIZE A Inter nal ICON500 1R5GT4B 3 5 4 2 5 6 1 5 ICON500 2R2GT4B 4 5 8 5 6 9 4 2 2 ICON500 4R0G 5R5PT4B 5 9 10 5 9 4 13 0 3 7 ICON500 5R5G 7R5PT4B 8 9 14 6 13 0 17 0 5 5 SIZE B ICON500 7R5G 011PT4B 11 20 5 17 0 23 0 7 5 IC...

Страница 8: ...ode V f control Sensorless flux vector control without PG card SVC Sensor speed flux vector control with PG card VC Operating mode Speed control Torque control SVC and VC Speed range 1 100 V f 1 200 SVC 1 1000 VC Speed control accuracy 0 5 V f 0 2 SVC 0 02 VC Speed response 5Hz V f 20Hz SVC 50Hz VC frequency range 0 00 600 00Hz V f 0 00 200 00Hz SVC 0 00 400 00Hz VC Input frequency resolution Digi...

Страница 9: ...ommunication Option Profibus DP and CAN OPEN PG card Incremental Encoder Interface Card Differential Output and Open Collector Rotary transformer Card Input terminal Standard 5 digital input terminals one of which supports high speed pulse input up to 50kHz 2 analog input terminals support 0 10V voltage input or 0 20mA current input Option card 4 digital input terminals 2 analog input terminals su...

Страница 10: ...t terminal Chapter 3 Product appearance and Installation Dimension Product appearance and installation Product appearance 3 1 ICON500 series appearance Appearance and Mounting Hole Dimension Keypay and keypad support size The dimensions of the ICON500 series keypad are shown in Figure 3 1 When installing the keypad on the outside of the control cabinet use the two screws on the back of the keypad ...

Страница 11: ... the inside of the control cabinet to prevent the keypad from protruding toward the outside of the control cabinet use a keypad Bracket The dimensions of the keypadbracket are shown in Figure 3 2 The dimensions of the installation diagram and control cabinet are shown in Figure 3 3 Figure 3 3 Keypad Holder Size Unit mm M3 screw X2 depth 8mm for mounting to the control cabinet ...

Страница 12: ... user manual Chapter3 Product appearance and wiring 9 Figure 3 4 Keypad support installation diagram and control cabinet processing dimensions Inverter dimensions and installation dimensions Figure 3 5 SIZE A to SIZE C Dimensions Figure 3 6 SIZE D G Dimensions ...

Страница 13: ... SIZE D 165 350 365 210 205 Ø6 0 M5X20 SIZE E 170 437 452 5 260 230 Ø7 0 M6X16 SIZE F 250 535 555 310 275 Ø10 0 M8X20 SIZE G 280 620 640 350 290 Ø10 0 M8X20 Removal and installation of cover and inlet plate SIZEA SIZE CRemoval and installation of cover and inlet plate Removal steps Step 1 Open the top cover Unscrew the screw on the cover Lift up the cover Remove the cover from the front Step 2 Tak...

Страница 14: ... Step 2 Install the upper cover Slant the front cover diagonally from the front to the docking station Lower the cover plate toward the inlet board Tighten the screws on the cover SIZEDRemoval and installation of cover and inlet plate Removal steps installation steps 2 1 1 Unscrew the two screws at the bottom of the bottom cover Remove the cover vertically 1 2 2 Close the cover vertically Tighten ...

Страница 15: ...onnector slip Digital input 1 PLC 24V DI1 FWD Maincircuit Control circuit 485 485 AO1 RS485 port PC Digital input2 Digital input3 Digital input4 High speed pluse terminal 1 5k Analog input 0 10V 0 20m DI2 DI3 DI4 HDI COM 10V AI1 GND AI2 REV AO2 GND HD O COM DO 1 CO M AO1 AO2 output 0 10V 0 20mA Open collector output2 High speed pluse output Open collector output1 T1A Relay A GND OFF OFF ON ON PE1 ...

Страница 16: ...2 Function description of the main circuit terminal of the inverter Terminal Function instruction R S T AC power input terminal connect three phase AC power U V W Inverter AC output terminal connect three phase AC motor The positive and negative terminals of the internal DC bus are connected to the external brake unit or For common DC bus PB Braking resistor connection terminal when built in brake...

Страница 17: ... 16 ICON500 055G 075PT4 M8 10 50 M8 8 25 ICON500 075G 090PT4 M10 20 70 M10 20 35 Cautions for Main Circuit Wiring 1 Power Supply Wiring It is forbidden to connect the power cable to the output terminal of the inverter Otherwise the internal components of the inverter will be damaged In order to provide input side overcurrent protection and power outage overhaul convenience the inverter should be c...

Страница 18: ...r may be damaged When contactor is installed between the inverter and the motor it is forbidden to switch on off the contactor during the running of the inverter otherwise there will be large current flowing into the inverter triggering the inverter protection action Length of cable between the inverter and motor If the cable between the inverter and the motor is too long the higher harmonic leaka...

Страница 19: ...output 1 Output voltage 0 10V Impedance 10KΩ Output current 0 20mA Impedance 200Ω 500Ω Through the jumper switch AO1 0 10V and 0 20mA analog output switching the factory default voltage output AO2 Analog output 2 Output voltage 0 10V Impedance 10KΩ Output current 0 20mA Impedance 200Ω 500Ω Through the jumper switch AO1 0 10V and 0 20mA analog output switching the factory default voltage output GND...

Страница 20: ...0 115200bps 485 485 Negative differential signal Table 3 5 Functional Description of ICON500 Jumper Switch Name Function Defaults 485 485 Termination resistor selection ON has 100 ohm terminating resistor OFF is no terminating resistor OFF AI1 AI1 analog type selection V is the voltage input 0 10V I is the current input 0 20mA V AI2 AI2 analog type selection V is the voltage input 0 10V I is the c...

Страница 21: ...g input terminal wiring diagram The AO1 and AO2 terminals support the voltage output 0 10V and the current output 0 20mA They are selected by jumpers AO1 and AO2 on the IO board The connection method is as shown in the figure below Figure 3 12 Analog output terminal wiring diagram Digital input terminal instructions A By internal 24V with NPN modeB By internal 24V with PNP mode ...

Страница 22: ...instructions The multi function output terminals DO1 and HDO can be powered by the internal 24V power supply of the inverter or an external power supply The wiring diagram is as follows A Use internal power supply B Use external power supply 3 14 Switching digital output terminal wiring diagram Note The multi function terminal output is an open collector output with a maximum allowable current of ...

Страница 23: ...control frequency inverter user manual 20 external power supply to the COM terminal 4 85Communication terminalinstructions 3 15Single inverter RS485 directly communicates with the host computer 3 16Multiple inverter RS485 is connected to the host computer for communication ...

Страница 24: ...input power cable or output motor cable the two should be orthogonal When using the analog voltage and current signals for remote frequency setting double stranded shielded and shielded cables should be used and the shield should be connected to the grounding terminal PE of the inverter The longest signal cable should not exceed 50 meters The control circuit terminals T1A T1B T1C T2A T2B T2C and o...

Страница 25: ... the AC output reactor when the motor cable length exceeds 100 meters Refer to the following table for carrier frequency setting 3 3 Inverter output cable length and carrier frequency table Cable length between drive and motor 20m below 50m below 100m below 100m above Carrier frequency P22 00 15kHz below 8kHz below 4kHz below 2kHzbelow ...

Страница 26: ... 2 Confirmation Enter the menu interfaces level by level confirm the parameter setting and save to EEPROM 3 Increment Up The number indicated by the cursor increases by one Next function code Used to switch the left and right screens while in monitor mode 4 Decrement Down The number indicated by the cursor minus one The previous function code 5 Multi function Perform function switchover according ...

Страница 27: ...our layers from top to bottom are monitoring status menu mode selection status function code selection status parameter editing viewing status as shown in Figure 4 2 In the menu mode selection status press UP or DOWN key to select menu mode press ENTER to enter the selected menu mode the following describes several menu modes MONITO R STATUS Monitoring volume1 Monitoring volume2 Monitoring volume3...

Страница 28: ...tive off indicates the value is Positive The display range of 32 bit unsigned numbers is 0 to 4294967295 excluding decimal point and the displayed range of signed numbers is 2147483648 to 2147483647 excluding the decimal point Binary data display Binary number currently only supports 16 digits points left and right screen display The leftmost digital tube is used to distinguish the left and right ...

Страница 29: ...he motor and observe whether the encoder feedback r10 12 is in the same direction with the given direction if no change as P10 03 Symbol Meaning tUnE Motor parameter self learning bUSY Processing parameter read and write requests End Indicates that the parameters have been changed and saved to the EEPROM The mission has been completed Er xxx Fault code XXX is the fault type see Chapter 6 for detai...

Страница 30: ...rotection Page 66 24 Motor protection Page 69 25 Fault tracking parameter Page 71 26 Fault recording parameter Page 71 27 Monitoring parameter Page 72 Communication 30 Modbus communication Page 73 Application 40 Process PID Page 74 41 Sleep function Page 78 42 Simply PLC Page 79 43 Programmable delay unit Page 81 44 Comparator and logic unit controller Page 83 45 Multifunction counter Page 87 Moto...

Страница 31: ...to check when user password in locked state 1 Standard ALL Parameter can be checked 1 P00 02 Parameter copy and backup 0 No action 11 save all parameter to EEPROM backup space 12 Restore all parameter from EEPROM backup space 13 Parameter upload to LCD ICON500 excluded for motor parameter and auto tune related parameter 14 Parameter upload to LCD ICON500 All parameter except for factory data 0 P00...

Страница 32: ...tuall effective command source is related with DI status 0 P00 07 Numeric frequency setting 00 00Hz maximum frequency 50 00Hz P00 08 Rotation direction 0 Forward 1 Reverse It is only for keypad control to change running direction by giving frequency symbol to be reverse If command by keypad terminal communication and not want to achieve reverse running by giving frequency symbol to be reverse need...

Страница 33: ...Relative to Maximum frequency 1 Relative to main frequency 0 P01 03 Auxiliary frequency gains 0 0 300 0 100 0 P01 04 Frequency source selection 0 main frequency source A 1 auxiliary frequency source B 2 Main and auxiliary arithmetic results 3 Switchover between main and auxiliary frequency 4 switchover between main frequency source A and A B Arithmetic results 5 Switchover between B and A B DI fun...

Страница 34: ...ction Unit ten hundred digit three jump frequency 1 2 3 0 Disable 1 Enable avoid risk speed 000 P01 13 Jump frequency 1 lower limit 0 00Hz P01 14 0 00Hz P01 14 Jump frequency upper limit P01 13 P01 06 Maximum frequency 0 00Hz P01 15 Jump frequency 2 lower limit 0 00Hz P01 16 0 00Hz P01 16 Jump frequency 2 upper limit P01 15 maximum frequency P01 06 0 00Hz P01 17 Jump frequency 3 lower limit 0 00Hz...

Страница 35: ...K3 1 then M 3 K4 0 K3 0 K2 1 then M 2 K4 0 K3 0 K2 0 K1 1 then M 1 K1 K4 all to be 0 then M 0 P01 20 Multiple step speed Rotation direction Bit0 15 corresponding to 0 15 phase direction 0 forward direction 1 reverse direction 0 P01 21 Multiple step speed 0 in built plc 1 Lower limit frequency P01 09 maximum frequency P01 06 0 00Hz P01 22 Multiple step speed 1 in built plc 2 Lower limit frequency P...

Страница 36: ... plc 15 Lower limit frequency P01 09 maximum frequency P01 06 0 00Hz P01 36 Multiple step speed 15 in built plc 16 Lower limit frequency P01 09 maximum frequency P01 06 0 00Hz P01 37 Jog frequency 0 00Hz maximum frequency P01 06 5 00Hz P01 38 Jog command when running 0 not responsive 1 responsive 0 P01 39 UP DOWN rates 0 00 auto rates 600 00Hz s 1 00Hz s P01 40 UP DOWN Control Unit digit 0 Zero cl...

Страница 37: ... and chemical industry and some application such as traversing and winding so it is used for balancing the workload allocation when multiple motors are used to drive the same load The output frequency of the frequency inverters decreases as the load increases You can reduce the workload of the motor under load by decreasing the output frequency for this motor implementing workload balancing among ...

Страница 38: ...ation current 0 200 motor rated current Depend P02 05 Pre excitation time 0 00s 10 00s Pre excitation enable Asynchronous motor for magnetic field for higher starting torque Depend P02 06 DC brake current at start up 0 100 motor rated current 100 P02 07 DC brake time at start up 0 000s 30 000s 0 000s P02 08 Stop method 0 Ramp to stop 1 Free coast to stop 0 P02 09 Startup frequency of DC brake at s...

Страница 39: ... with jog function P02 15 The minimum blocking time after free stop 0 010s 30 000s Depend P02 16 Speed search mode Unit s digit tracking mode 0 speed search for maximum output frequency 1 speed search for frequency at stop 2 speed search for grid frequency Ten s digit direction choosing 0 only search at given frequency direction 1 search on the other direction when failed for given frequency track...

Страница 40: ...low Tacc and Tdec for the set acceleration and deceleration time The acceleration and deceleration curve of the equivalent acceleration and deceleration time Acceleration time Tacc Ts1 Ts2 2 Deceleration time Tdec Ts3 Ts4 2 Output frequency recommand Tacc Td ec t TS1 TS2 TS3 TS4 2 S curve method B The time of this S curve is defined as in the method A except that in the acceleration deceleration p...

Страница 41: ...leration time1 Acceleration time Acceleration switch frequency1 time1 P03 18 Deceleration time2 Deceleration time switch frequency1 Acceleration time2 P03 19 t Other ways to select acceleration deceleration time can be found in the description of relevant parameters P03 09 Jog Acceleration time Time Setting same as P03 01 6 00s P03 10 Jog Deceleration time Time Setting same as P03 02 10 00s P03 11...

Страница 42: ... P03 20 Forward reverse Dead block time 0 00s 30 00s Waiting time for zero speed during forward and reverse switchover 0 00s 04 Group Analog and Pulse input P04 00 Minimum input pulse frequency 0 00kHz 50 00kHz Corresponding setting P04 03 P04 02 P04 00 P04 01 HDI input frequency 1 00kHz P04 01 Maximum input pulse frequency 0 00kHz 50 00kHz 30 00kHz P04 02 Setting Corresponding to Minimum input 10...

Страница 43: ... 100s r04 13 AI 2 actual value 0 00V 10 00V it is used to view the port voltage of AI2 When AI2 is a current type 0 20mA input multiplying this value by 2 is the input current mA of the AI2 port r04 14 AI 2 Conversion value 100 0 100 0 It is used to view the output of the AI2 mapped curve P04 15 AI 3 option card Curve setting Unit s AI curve selection 0 curve A 1 curve B 2 Curve C 3 Curve D Ten un...

Страница 44: ... AI 3 Note input less than P04 23 output decided by curve ten s digit 0 00V P04 24 Curve Avertical axis 1 100 0 100 0 0 0 P04 25 Curve A horizontal axis 2 P04 23 10 00V 10 00V P04 26 Curve A vertical axis 2 100 0 100 0 100 0 P04 27 Curve B horizontal axis 1 0 00V P04 29 Correspondi ng setting P04 30 P04 28 AI P04 27 P04 29 Note input less than P04 27 output decide by curve ten s digit 0 00V P04 28...

Страница 45: ...39 P04 41 P04 43 P04 45 AI Note input less than P04 39 output decided by curve ten s digit 0 00V P04 40 Curve D vertical axis 1 100 0 100 0 0 0 P04 41 Curve D horizontal axis 2 P04 39 P04 43 3 00V P04 42 Curve D vertical axis 2 100 0 100 0 30 0 P04 43 Curve D horizontal axis 3 P04 41 P04 45 6 00V P04 44 Curve D vertical axis 3 100 0 100 0 60 0 P04 45 Curve D horizontal axis 4 P04 43 10 00V 10 00V ...

Страница 46: ...when Output signal source 0 1 00kHz P05 04 HDO Max output pulse frequency 0 00kHz 50 00kHz HDO terminal output pulse frequencywhen Output signal source maximum value 30 00kHz r05 05 AO1 actual value 0 0 100 0 P05 06 AO1 output function signal selection Same as P05 02 0 P05 07 AO1 output offset 100 0 100 0 0 0 P05 08 AO1 output gain 10 00 10 00 1 00 The output error of AO1 can be corrected by P05 0...

Страница 47: ... torque control diabled 21 Multi step speed terminal 1 22 Multi step speed terminal 2 23 Multi step speed terminal 3 24 Multi step speed terminal 4 25 frequency source switchover 26 Switch main frequency source to Numeric frequency setting 27 Switch main frequency source to AI1 28 Switch main frequency source to AI2 29 Switch main frequency source to AI3 30 Switch main frequency source to AI4 31 S...

Страница 48: ...orcing data P06 18 P06 19 1 4 variable selector 1 4 Output 5 8 logic block 1 4 output see P44 9 Eprogrammable relay 1 4 see P43 Ten s digit VDI2 input signal source Same as Unit digit Hundred s digit VDI3 input signal source Same as unit s digit Thousand s digit VDI4 input signal source Same as Unit digit 0000 P06 18 DI Forcing function Define as per bit disable 1 enable Bit0 bit11 DI1 DI12 Bit12 ...

Страница 49: ...everse K1 off the inverter to stop running Three line mode 1 DI3 is set to three wire control function When the SB1 button is closed press the SB2 button The inverter is forward running Press the SB3 button to invert the inverter When the SB1 button is off the inverter will stop During normal start up and running it is necessary to keep the SB1 button closed and the commands of SB2 and SB3 buttons...

Страница 50: ...unning 9 upper limit frequency arrival 10 lower limit frequency arrival 1 11 lower limit frequency arrival2 12 FDT1 output frequency detection range 13 FDT2 output frequency detection range 14 setting frequency arrival 15 Desired frequency attained 1 P08 05 16 Desired frequency attained 2P08 07 17 zero speed stop without output 18 zero speed stop with output 19 zero current status 20 output curren...

Страница 51: ...elaying unit 6 output 0 P07 11 output logic negative Define as per bit O off 1 on negative Bit0 DO1 Bit1 DO2 Bit2 Relay 1 Bit3 Relay 2 Bit4 DO3 Bit5 DO4 Bit6 DO5 Bit7 DO6 Bit8 VDO1 Bit9 VDO2 Notice posive logic equivalent to Normal open point And negative logic equivalent to Normal close point 0 P07 12 DO1 effective delay time 0 000s 30 000s 0 000s P07 13 DO1 ineffective delay time 0 000s 30 000s ...

Страница 52: ...following is FDT chart Output frequency P08 00 P08 00 P 08 01 FDT time suatus valid invalid invalid time P08 04 Detection range of frequency arrival 0 0 100 0 maximum frequency P01 06 When output frequency is between command frequency P08 04 P01 06 corresponding DO output effective signal 3 0 P08 05 Desired frequency attained 1 0 00Hz maximum frequency P01 06 50 00Hz P08 06 Any frequency reaching ...

Страница 53: ...nt P08 12 and endure P08 13 time corresponding DOoutput effective signal 0 100s P08 14 IGBT Module temperature threshold 20 0 100 0 75 0 P08 15 Accumulative power on time arrival threshold 0 65530h 0h P08 16 Accumulative power on time arrival threshold 0 65530h 0h P08 17 Action upon Running time arrival 0 continue to run 1 stop 0 P08 18 This time running time arrival threshold 0 65530min 0min r08 ...

Страница 54: ...hen encoder is not installed on the motor rotor axis asynchronous motor vector control with encoder is effective by setting motor and encoder rotating speed ratio P10 07 and P10 08 For example if motor rotating speed is 1500RPM and encoder speed 1000RPM set P10 07 1500 P10 08 1000 P10 09 Encoder offline detection time 0 0 not detecting 10 0s 2 0 P10 11 Encoder rotation filter time 0 32 speed loop ...

Страница 55: ...f Asynchronous motor When do auto tuning motor stationary it can get parameter P11 11 P11 13 Static self learning can not learn all the motor parameters so the control performance is difficult to achieve the best if the motor nameplate information is incomplete or the motor is not a 4 pole 50Hz GB motor it is recommended to perform rotation self learning In the case of limited rotation such as lim...

Страница 56: ...nductance of Asychronous motor Unit 0 01mH P11 02 30kW Unit 0 001mH P11 02 30kW Depend P11 14 Mutual inductance of Asynchronous motor Unit 0 1mH P11 02 30kW Unit 0 01mH P11 02 30kW Depend P11 15 No load excitation current of Asynchronous motor Unit 0 01AP11 02 30kW Unit 0 1A P11 02 30kW Depend P11 16 Excitation saturation factor 1 At non rated excitation status 1 100 P11 17 Excitation saturation f...

Страница 57: ...F F F Motor rated 0 1 2 3 frequency Figure 2 mult i stage line type VF curve VF fullseparation The output voltage and output frequency are completely independent The output frequency is determined by the frequency source The output voltage is determined by P12 20 Suitable for applications such as variable frequency power or torque motors VFsem iisolated At this point the ratio of output voltage an...

Страница 58: ... rated frequency increasing value will be zero Notice manual torque boost is useful to linear and power curve P12 11 Slip compensation gain 0 200 100 P12 12 Slip compensation filter time 0 01s 10 00s 1 00s P12 13 Oscillation suppression gains 0 2000 300 P12 14 Oscillation suppression effective frequency range Oscillation suppression effective range 100 1200 110 P12 15 Current limit function select...

Страница 59: ...05 Two sets of parameter for linear tansitions P13 06 Speed control torque limit source selection Unit s digit Electric torque limit source 0 digital setting 1 Ai1 2 Ai2 3 4 option card 5 Pulse HDI 6 communication Ten unit Electric torque limit source Same as unit digit 00 P13 07 Electric torque limit 0 0 300 0 160 0 P13 08 Upper limit of brake torque 0 0 300 0 160 0 P13 12 Torque current directiv...

Страница 60: ...rque given time from motor rated torque to zero 0 100s P14 05 Upper limit frequency of torque control 0 digital setting 1 AI1 2 AI2 3 AI3 expansion card 4 AI4 expansion card 5 HDI high frequency pulse input 6 communication 0 P14 06 Upper limit frequency of torque control 100 0 100 0 100 0 P14 07 Reverse speed limit Relative to maximum frequency 0 0 100 0 Notice Speed limit for reverse speed direct...

Страница 61: ...meter zero clearing 0 no function 1111 clear to zero 0 P16 05 Energy saving control 0 disable 1 enable 0 P16 06 Energy saving voltage limit 0 50 0 P16 07 Energy saving filter time 0 0 10 0s 2 0s Notice When energy saving enabled the output current can be reduced and the power loss can be reduced when the load is light For example the fan and pump is light oaded most of the inverters do not have th...

Страница 62: ...00 00 P20 04 User defined function code 5 00 00 P20 05 User defined function code 6 00 00 P20 06 User defined function code 7 00 00 P20 07 User defined function code 8 00 00 P20 08 User defined function code 9 00 00 P20 09 User defined function code 10 00 00 P20 10 User defined function code 11 00 00 P20 11 User defined function code 12 00 00 P20 12 User defined function code 13 00 00 P20 13 User ...

Страница 63: ...first monitoring data 0 7 Ten s digit choose second monitoring data 0 7 Hundred s digit choose third monitoring data 0 7 Thousand s digit choose fourth monitoring display 0 7 5321 P21 22 Stop status Monitoring display parameter option Same as P21 11 0052 ICON500 digital keyboard monitoring interface supports up to 4 monitoring volume Monitoring variables in running status and monitoring variables ...

Страница 64: ...lay status is in the monitoring status from other status or when the running monitoring status and stop monitoring status are switched the previously recorded monitoring pointer position will be restored 1 When the display status is in the monitoring status by other status or when the monitoring status of running status and stop status are switched the monitor pointer will be reset to the ones of ...

Страница 65: ...no 1 yes 00 P22 02 Low speed carrier frequency 1 0kHz 15 0kHz Depend P22 03 High speed carrier frequency 1 0kHz 15 0kHz Depend P22 04 Carrier frequency switching point 1 0 00Hz 600 00HzWhen the carrier frequency is adjusted according to the output frequency the carrier frequency set by P22 02 is used when the output frequency is lower than this set value 7 00Hz P22 05 Carrier frequency switching p...

Страница 66: ...y braking voltage funtion 0 disabled 1 enabled 2 only enable when ramp to stop This parameter is only used to control the built in brake unit For models without a built in brake unit this setting can be ignored 1 P22 12 Energy braking voltage 320V 400V 220V level 600V 800V 380V level 690V 900V 480V level 950V 1250V 690V level Depend P22 13 Output phase switch 0 no Operation 1 output phase switch e...

Страница 67: ...on or reduces the power consumption of the motor or turns it into a power generation operation to avoid the undervoltage fault on the DC side The undervoltage stall function is used when the input power supply quality is poor the power supply voltage fluctuates downward or the sporadic short power is suspended and it is necessary to keep the inverter running as much as possible 01 P23 01 Overvolta...

Страница 68: ... 2 same as Unit digit Thousand s unit communication fault same as unit s digit 0000 P23 19 Fault protection action selection 2 Unit s digit motor overload 0 coast to stop 1 emergent stop 2 stop as per stop mode 3 continue to run Ten unit motor overheat same as unit digit Hundred unit too large speed deviation same as unit digit Thousand s unit motor over speed same as Unit digit 0000 P23 20 Fault ...

Страница 69: ...nt during deceleration bit2 overcurrent during constant speed bit3 over voltage during acceleration bit4 overvoltage during deceleratoin bit5 overvoltage during bit6 inverter undervoltage bit7 input phase loss bit8 inverter overload bit9 inverter overheat bit10 motor overload bit11 motor overheat bit12 user fault 1 bit13 user fault 2 bit14 Reserved bit15 Reserved 0 P23 26 Fault auto Reset times 0 ...

Страница 70: ... gain P24 00 1 20 64min Overload gainP24 00 1 00 Overload gainP24 00 0 80 30min 5min 160s 5 s 100 120 140 160 180 200 220 Overload protection starting current Left Motor overload protection starting current Right Motor Overload Protection Curve with Different Overload Protection Gains Motor overload Overload protection of motor 2 only when P24 04 bits equals one or overload protection of motor 1 o...

Страница 71: ...digit motor protection selectoin 0 no 1 overload protection motor 2 2 PTC1000 3 PTC100 Ten unit temperature detecting channel 0 AI3 IO Card 1 AI4 IO Card 01 P24 09 Motor 2 overheat protection threshold 0 0 200 0 120 0 P24 10 Motor 2 overheat warning threshold 50 100 80 r24 11 Motor 2 temperature read data Unit 0 1 Motor can be protected from overload or overheat by setting P24 04 and P24 08 via mo...

Страница 72: ... 01S r25 07 Accumulated working time at fault Unit hour r25 08 Frequency source at fault Unit 0 01hz r25 09 Torque source at fault Unit 0 1 compared to motor rated torque r25 10 Encoder speed at fault Unit RPM r25 11 Electrical angle at fault Unit 0 1 r25 12 Running mode status 2 1at fault See Parameter r27 11 in detail r25 13 Input terminal status at fault Define as per unit 0 ineffective 1 effec...

Страница 73: ...ault 2 trip type Same as last fault description r26 09 Output frequency at fault r26 10 Output current at fault r26 11 Bus voltage at fault r26 12 Running mode status 1at fault r26 13 Input terminal status at fault r26 14 working time at fault r26 15 Accumulated working time at fault r26 16 Last fault 3 trip type Same as last fault description r26 17 Output frequency at fault r26 18 Output current...

Страница 74: ...rent r27 08 Output torque 0 1 r27 09 Torque setting 0 1 r27 10 Drives running mode status 1 Bit0 Running status 0 Stop 1 Run Bit1 Motor direction0 Forward 1 Reverse Bit2 Ready signal 0 not ready 1 ready Bit3 fault status 0 no fault 1 fault Bit4 5 fault type 0 free stop 1 fast stop 2 stop as per stop mode 3 continue to run Bit6 jog status 0 no jog 1 jog status Bit7 Auto tune 0 no 1 yes Bit8 DC brak...

Страница 75: ...fferent local addresses 0 is the broadcast address all slave inverters can be identified 1 P30 02 Modbus baud rate 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 5 38400 bps 6 57600 bps 7 115200 bps 3 P30 03 Modbus data format 0 1 8 N 1 1 start bit 8 data bits 1 stop bits 1 1 8 E 1 1start bit 8 data bits 1 even parity 1 stop bit 2 1 8 0 1 1 star bit 8 data bits 1odd parity 1 stop bits 3 1...

Страница 76: ...x7009 1 P30 11 Data sent by Master 0 output frequency 1 set frequency 2 output torque 3 set torque 4 PID setting 5 PID feedback 6 output current 0 P30 12 Sending interval of Master 0 010 10 000sAs a master after sending one frame of data the next frame of data is sent after this delay 0 1s P30 13 Receiving proportaionality factor of slave 10 000 10 000The values of slave registers 0x7001 and 0x700...

Страница 77: ...ontrol temperature control and tension control applications Order Ref P40 14 P40 41 P40 15 access P40 40 Output P40 42 P40 04 Comman characteristic Kp P40 15 P40 16 Output P40 16 P40 34 compensatio Output Output filtering P40 05 d ramp s Outputlimited n limited P40 06 0 Kp 1 PID P40 07 Err output P40 08 1 1 Ti s P40 09 P40 30 P40 10 Differential limit Get P40 33 Kp Td s feedback Feedback filtering...

Страница 78: ... ref2 7 ref1 ref2 2 8 sqrt ref1 9 sqrt ref1 ref2 10 sqrt ref1 ref2 11 sqrt ref1 sqrt ref2 12 ref1 and ref2 conversion Sqrtmeans square root calculation eg sqrt 50 0 70 7 0 P40 11 PID feedback source1 Unit s digit 0 PID feedback source1 fdb1 0 AI1 1 AI2 2 AI3 option card 3 AI4 option card 4 PLUSE HDI 5 Communication 6 Motor rated output current 7 Motor rated output frequency 8 Motor rated output to...

Страница 79: ...P40 14 1 and PID positive negative switching terminal DI function No 42 is invalid PID output characteristic is negative P40 14 1 and PID positive negative switching terminal DI function No 42 is valid PID output characteristic is positive P40 15 Upper limit of PID output 100 0 100 0 100 0 P40 16 lower limit of PID output 100 0 100 0 0 0 P40 17 Proportaional gain KP1 0 0 200 0 5 0 P40 18 Integral ...

Страница 80: ...0 P40 27 PID initial value 0 0 100 0 0 0 P40 28 PID intial value holding time 0 00 650 00s 0 00s This function is only valid when P40 39 0 which is not calculated The PID output is reset after the inverter stops If P40 28 0 when the inverter runs the PID output is equal to the initial value of PID and keeps the time of P40 28 P40 29 PID deviation limit 0 0 100 0 0 0 P40 30 PID differential limit 0...

Страница 81: ...y 1 AI1 wake up AI1 as pressure feedback 2 AI2 wake up AI2 as pressure feedback Hundred s digit 0 positive direction Feedback big then sleep feedback small then wake up P41 04 P41 03 During running pressure feedback P41 03 the inverter sleeps When sleeping pressure feedback P41 04 the inverter wakes up 1 reverse direction Feedback small then sleep feedback big then wake up P41 04 P41 03 During run...

Страница 82: ...ssure 0 100 0 0 0 P41 05 Sleep delay time 0 0s 6000 0s 0 0s P41 06 Wake up delay up 0 0s 6000 0s 0 0s P41 07 Sleep decelerating time 0 00 coast to stop 60000s Setting value decide by P03 16 P03 16 2 0 00 600 00s P03 16 1 0 0s 6000 0s P03 16 0 0s 60000s P41 07 set to 0 sleeping stop mode to free coast 0 00s 42 Group Simple PLC r42 00 PLC current running mode Read only r42 01 PLC current running rem...

Страница 83: ... running time 0 0 6553 5 unit depend on P42 21 0 0 P42 13 PLC step 9 running time 0 0 6553 5 unit depend on P42 21 0 0 P42 14 PLC step 10 running time 0 0 6553 5 unit depend on P42 21 0 0 P42 15 PLC step 11 running time 0 0 6553 5 unit depend on P42 21 0 0 P42 16 PLC step 12 running time 0 0 6553 5 unit depend on P42 21 0 0 P42 17 PLC step 13 running time 0 0 6553 5 unit depend on P42 21 0 0 P42 1...

Страница 84: ...it s Digit ACCEL DECEL time 13 Ten Digit ACCEL DECEL time 14 Hundred digit ACCEL DECEL time 15 Thousand s digit ACCEL DECEL tim 16 0 ACCEL DECEL time 1 1 ACCEL DECEL time 2 2 ACCEL DECEL time 3 3 ACCEL DECEL time 4 0000 P42 26 PLC stop decelerating time 0 01 60000s Setting value decide by P03 16 P03 16 2 0 00 600 00s P03 16 1 0 0s 6000 0s P03 16 0 0s 60000s 20 00s 43 Group Programming delay unit r...

Страница 85: ...r more complex applications P43 01 Delay unit 1 6 logicl 000000B 111111B 0 P43 02 Delay unit 1 input parameter selection 00 00 98 99 function code index 0000 P43 03 Delay unit 1 input bit selection 0 15 0000 P43 04 Delayunit 1 on delay time 0 0s 3000 0s 0000 P43 05 Delayunit 1 off delay time 0 0s 3000 0s 0000 P43 06 Delay unit 2 input parameter selection 00 00 98 99 function code index 0000 P43 07...

Страница 86: ... Delay unit5 off delay time 0 0s 3000 0s 0 0s P43 22 Delay unit 6 input parameter selection 00 00 98 99 function code index 00 00 P43 23 Delay unit 6 input bit selection 0 15 0 P43 24 Delay unit6 on delay time 0 0s 3000 0s 0 0s P43 25 Delay unit6 off delay time 0 0s 3000 0s 0 0s 44 Group Variable selector and logic block r44 00 Variable selector 1 4 output bit0 3 indicate the output of variable se...

Страница 87: ...able selector1 5 referemce 6 Left variable selector graph Right hysteresis width graph P44 06 Variable selector 2 input parameter 00 00 98 99 function code index 00 00 P44 07 Variable selector 2 threshold 00 00 98 99 function code index 00 00 P44 08 Variable selector 2 logic mode 0 1 2 3 4 5 6 0 P44 09 Variable selector 2 hysteresis width 0 65535 0 P44 10 Variable selector 3 input parameter 00 00 ...

Страница 88: ...00 built in 4 logical units The logic unit can perform any one of 0 15 bits of any parameter 1 and any one of 0 15 bits of any parameter 2 for logic processing The condition is true output 1 otherwise 0 is output Logic unit output can be used as DI VDI delay unit and other inputs DO relays and other output the user can more flexible access to the required logic The schematic block diagram of the l...

Страница 89: ...s to 0 15 bit 0 P44 29 Logic bock 3 function 0 no function 1 and 2 or 3 not and 4 not or 5 Xor 6 Ref 1 effective Ref2 1 ineffective 7 Ref1 up effective Ref2 up ineffective 8 Ref1 up and signal reverse 9 Ref1 up and output 200ms pulse width 10 Ref2 0 ineffective always Ref2 1 Ref1 up effective 0 P44 30 Logic block 4 threshold parameter 1 00 00 98 99 function code index 00 00 P44 31 Logic block 4 th...

Страница 90: ... define as bit 0 P44 41 Constant setting 4 as per bit definition 0 65535 define as bit 0 Constant setting for reference of variable selector or logic block input 45 Group Multi functional counter r45 00 Counter 1 32bit actual value before Electronic gear Read only 32 bit save when power off r45 02 Counter 1 32bit actual value after Electronic gear Read only 32 bit save when power off P45 04 Counte...

Страница 91: ...ronic gear Counter1 after electronic 1 2 3 0 1 gear Set value arrival output Counteer reset DI input r45 10 Counter 2 16 bit actual value Read only and save when power off P45 11 Counter 2 16 bit set value 1 65535 1000 P45 12 Counter2 16 bit maximum value 1 65535 65535 P45 13 Counter 1 2 overflow action 0 stop 1 reset 00 11 Unit digit Count 1 overflow action 0 stop 1 continue Ten digit Count 1 ove...

Страница 92: ... P60 05 Accel time frequency switchover 2 0 00Hz maximum frequency P01 06 0 00Hz P60 06 Decel time frequency switchover 2 0 00Hz maxinumm frequency P01 06 0 00Hz 61 Group Motor2 parameter 61 xx same as motor 1 parameter P11 xx 62 Group Motor 2 VF control parameter 62 xx same as motor 1 VF control P12 xx 63 Group Motor 2 Vector control parameter 63 xx same as motor 2 Vector control P13 xx ...

Страница 93: ...onnect all cables properly 5 Ask for technical support 6 Ask for technical support 7 Ask for technical support Ground short circuit Er SC1 1 Short circuit of motor to ground 2 the motor and inverter wiring is too long 3 module overheating 4 The internal wiring of the inverter is loose 5 Control board is fault 6 Drive board is fault 7 inverter module is fault 1 Replace cable or motor 2 Install reac...

Страница 94: ...the motor during acceleration 3 The acceleration time is too short 4 The braking unit and braking resistor are not installed 1 AdjustThevoltagetonormalrange 2 Cancel theexternal forceor install a braking resistor 3 Increasethe accelerationtime 4 Install thebraking unit Andbraking resistor Overvoltage during deceleration Er OU2 1 The input voltage is too high 2 An external force drives the motor du...

Страница 95: ... power level Motor overheat Er oH3 1 The cabling of the temperature sensor becomes loose 2 The motor temperature is too high 1 Check the temperature sensor cabling and eliminate the cabling fault 2 Lower the carrier frequency or adopt other heat radiation Power input phase loss Er iLP 1 The three phase power input is abnormal 2 The drive board is faulty 3 The lightning proof board is faulty 4 The ...

Страница 96: ...motor parametersaccording to the nameplateproperly 2 Check the cable connecting between the Frequency inverter and themotor Motor auto tuning fault2 Er TU2 1 The motor parameters are not set according to the nameplate 2 The motor auto tuning times out 1 Set the motor parametersaccording to the nameplateproperly 2 Check the cable connecting between the Frequency inverter EEPROM read write fault Er ...

Страница 97: ... notperformed 3 The detection parameters of toolarge speed deviation are setincorrectly 1 Set the encoder parameters properly 2 Perform the motor auto tuning 3 Set the detection parameters correctly based on the actualsituation Motor over speed Er oS 1 The encoder parameters are setincorrectly 2 The motor auto tuning is notperformed 3 The over speed detectionparameters are set incorrectly 1 Set th...

Страница 98: ...ula U The braking voltage when the system brakes stably different system is different for the 380VAC system generally take 700V R Braking resistor Pb Braking Power 2 Selection power of braking resistor Braking resistor power can be calculated according to the following formula PB D Formula Braking resistor power D Braking frequency braking process accounts for the proportion of the entire process ...

Страница 99: ...ower external PG card type The optional PG card and supported encoders for the ICON500 are shown in the table below Chart 7 3 PG type view chart Model name USAGE ICON500 PG INC1 INCREMENTAL PG open collector type push pull output type differential output type encoder ICON500 PG RT1 RESOLVER PG Rotary transformer encoder 1 INCREMENTAL PG Chart 7 4 Incremental encoder PG card ICON500 PG INC1 port de...

Страница 100: ...e OC side as shown below 12V OC OC 12V OC OC 5V TP TP 5V TP TP Chart 7 1 Collector open type push pull output type encoder DIP switch selection When wiring the A B Z terminals of the PG card are not wired and the signal output of the encoder is connected to the A B and Z terminals of the PG card as shown in the figure below MT500 PG INC1 VCC 0V A B Z SHIELDING CABLE ENCODER Chart 7 2 Collector ope...

Страница 101: ...X1 Extension card The ICON500 IOEX1 expansion card is a multi function IO expansion card for ICON500 series inverters It can expand 4 channels of DI 2 channels of AI and 4 channels of DO Among them AI4 can be used as ordinary voltage type input analog quantity and can also be used as PT100 Type or PT1000 type temperature detection input The terminal definitions of the ICON500 IOEX1 expansion card ...

Страница 102: ...ctor output 5 15 DO6 Open collector output 6 17 PLC Digital input power supplying terminal It is used for switching between high and low level of switch input It is short circuited with 24V in factoty default that is DI is active at low level When using external power disconnect the PLC from the 24V Different from the PLC on the IO board it should be used independently 18 24V Provides 24V power su...

Страница 103: ...lear 5 Check if the frequency inverter is overheating 6 Make sure that the frequency inverter should always be kept in a clean state 7 Clear up effectively the dust on the surface of frequency inverter prevent the dust from entering into the inside of frequency inverter especially for the metal dust 8 Clear up effectively the oil and dust on the cooling fan of frequency inverter Regular inspection...

Страница 104: ... protruding electrostatic capacitance and insulation resistance measurement Warranty Items 1 Warranty only refers to frequency inverter 2 Under normal use if there is any failure or damage our company is responsible for the warranty within 18 months Leave factory date is subjected to the S N on the frequency inverter nameplate or according to the contract When over 18 months reasonable fee will be...

Страница 105: ...ameter group set 30 Message format The ICON500 series inverter Modbus message includes the start sign the RTU message and the end sign The RTU message includes the address code the PDU Protocol Data Uint the protocol data unit and the CRC check PDU includes the function code and the data section RTU frame format Frame start START More than the 3 5 byte transmission time Target station address ADR ...

Страница 106: ... protocol 0x03 command code does not support cross group read multiple function codes it will be wrongif more than the current group of function code number Command code 0x06 write single registers or status word command codes Request PDU Respond PDU Command code 1byte 0x06 Register address 2byte 0x0000 0xFFFF Register value 2byte 0x0000 0xFFFF Wrong PDU Command code 1byte 0x86 Abnormal code 1byte...

Страница 107: ...rally do not affect the user program running in the device The main diagnostic function of this product is not line diagnosis 0000 used to test the host from the machine is normal communication Request PDU Command code 1byte 0x08 Subcommand code 2byte 0x0000 0xFFFF Data 2byte 0x0000 0xFFFF Respond PDU Command code 1byte 0x08 Subcommand code 2byte 0x0000 Data 2byte Same as request of PDU Wrong PDU ...

Страница 108: ...d address of the even address stores the upper 16 bits In the register write operation in order to avoid frequent damage caused by memory EEPROM write using the highest bit of the register address indicates whether it save as EEPROM the highest bit to be 1 indicates to save in EEPROM 0 means save only in RAM In other words if you want to write the register value which is saved after power off you ...

Страница 109: ...ame as 0x7001 0x7004 Torque mode speed limit The unit of this register can be set by P30 14 Different units range same as 0x7001 0x7005 Electric torque limit 0 1 0 300 0 0x7006 Power generation torque limit 0 1 0 300 0 0x7007 PID setting source 0 01 100 00 100 00 0x7008 PID feedback source 0 01 100 00 100 00 0x7009 VF separation voltage given 0 1 0 100 0 0x700A External fault setting The inverter ...

Страница 110: ...www inventioncontrols com INVENTION CONTROLS 46 3rd Street Exrension 100 feet road gandhipuram COIMBATORE 641012 TAMILNADU INDIA MOB 919790046788 919952255254 Email infoinventioncontrols gmail com ...

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