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TROUBLESHOOTING

TROUBLESHOOTING

Boom Sprayer 9500 / 9600

Page 111

Problem

Cause

Solution

Pressure reading fluctuates.

The pump is sucking in air
through the intake or air has
not been entirely evacuated
from the pump

Examine the suction hose
and make sure it is firmly
secured. Run the pump with
the outlet hose open to
evacuate air from pump

Regulator broken

Replace regulator

The spray flow is irregular.

Filter screen plugged

Clean screens

Nozzle screens plugged

Clean nozzle screens

Can't develop enough
pressure.

Broken pressure regulator

Replace pressure regulator

Worn pump

Repair or replace pump

Leaking hose or fitting

Replace hose or tighten
fitting

Pump running too slow

Increase oil flow to pump to
increase pump speed

Wrong agitation valve setting

Close agitation valve slightly
until pressure goes to
required range

Tip size too large

Check tip capacity for proper
size

No pressure reading.

Poor connection

Clean connection. Push
firmly together

Defective sensor

Replace sensor

Defective controller gauge

Replace gauge

Spray won't shut off.

Defective switch in monitor

Replace switch

Solenoid valve doesn't close

Magnet stuck. Spring broken.
Replace defective parts

Controller doesn't control
sprayer.

Blown fuse

Replace fuse

Poor connection

Pull connections apart. Clean
terminals. Reconnect

No power

Connect power wire

Refer to Controller Manual

Booms bouncing.

Traveling too fast

Slow down

Содержание 9500

Страница 1: ...9500 9600 60 132 BOOM SPRAYER OWNER S MANUAL...

Страница 2: ...820083 9500 9600 60 132 Boom Sprayer 2023 11 21...

Страница 3: ...uto Leveling 22 Speed Sensors 22 Chemical Eductor 23 Foam Marking System 23 Ladder 24 Breakaways 24 SAFETY 25 Safety Alert Symbols and Signal Words 25 General Safety 26 Prepare for Emergencies 26 Wear...

Страница 4: ...hemical Safety 35 Personal Protec on 35 Dilu on 35 Storage 36 Replace Safety Signs 37 Decal Loca ons 37 Decal Images 40 Wheel and Tracks 42 Safety Features 43 Sign O Form 44 SPECIFICATIONS 45 Tractor...

Страница 5: ...eneral Guidelines 60 Maximizing Track Life 60 Track System Break In 60 Track Wear Trash Buildup 62 Undercarriage Inspec on and Maintenance 62 Track Service 63 Mid Wheel Wedges Idler and Mid Roller Cap...

Страница 6: ...ng Closed Center System PC Closed 76 Open Center System Open 77 Tractor SCV Func ons 78 ADJUST GROUND SPEED 79 For broadcast spraying 79 For row crop spraying 79 PREPARING THE LIQUID SYSTEM 80 Clean S...

Страница 7: ...95 Boom Tilt 97 Boom Breakaway 97 LUBRICATION MAINTENANCE 98 Lubrica ng and Maintaining the Machine Safely 98 Lubricant Storage 98 Grease 98 Greases for Air Temperature Ranges 98 Alterna ve and Synth...

Страница 8: ...ARE 112 Metric Bolt and Screw Torque Values 112 Uni ed Inch Bolt and Screw Torque Values 113 Face Seal Fi ngs Assembly Installa on All Pressure Applica ons 114 Face Seal O Ring to Stud End Installa on...

Страница 9: ...Table of Contents Boom Sprayer 9500 9600 Page 9...

Страница 10: ...ry addressed as follows Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 This warranty shall expire one 1 year after the date of delivery of the new machinery If these conditions are fulfille...

Страница 11: ...our dealer the Serial Number of your Boom Sprayer when ordering parts or requesting service or other information The Serial Number is stamped on a serial tag attached to the trailer s frame by the lad...

Страница 12: ...Lights Clean ____Wheel Drive Turns Freely ____ Review Operating and ____Lubricate Machine ____ Safety Instructions ____Check Tire Pressure ____Frame and Wings Level ____Monitors and Controllers Functi...

Страница 13: ...__________ _____ __________ TANK SIZE CIRCLE ONE 1050 Gal 1350 Gal 1800 Gal 2400 Gal WIDTH ___________________________________ PUMP MANUFACTURER CIRCLE ONE ACE FMC 150 HYD 206 ACE FMCSC 205F HYD 304 A...

Страница 14: ...fittings are lubricated see LUBRICATION and MAINTENANCE section in this Manual o Inspect to be sure all nuts are tightened to proper torque and all cotter pins are spread o The tires are properly inf...

Страница 15: ...e customer aware of all safety precautions that must be followed while using this machine o When the machine is transported on a road or highway at night or during the day accessory lights and devices...

Страница 16: ...possible operate the machine to see that it is functioning properly o Acquaint the customer with any special attachment which will help do a better job o Go over the entire machine for loose or missi...

Страница 17: ...er 9500 9600 Page 17 Owner Register Model Number P I N Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address Co...

Страница 18: ...permanent part of your machine and should remain with the machine when you sell it MEASUREMENTS in this Manual are given in both metric and customary U S unit equivalents Use only correct replacement...

Страница 19: ...any resulting damage or injury THIS DOCUMENT outlines the specific design and performance requirements for the use of a Fast Ag Solutions Boom Sprayer assembly The word must in this document indicates...

Страница 20: ...or service or repairs Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation Warranty is provided as part of Fast Ag Solutions support program for custo...

Страница 21: ...ution mixed or to the rotating ball wash heads for washing or rinsing the tank A solenoid to each boom controls the flow to the wings and a butterfly valve and flow sensor maintains the system pressur...

Страница 22: ...ing Valve Speed Sensors Sprayers that are equipped with an automatic controller must have a way to measure ground speed A magnetic sensor is mounted on the right hand wheel Be sure the magnet clearanc...

Страница 23: ...ration and unlocked or lowered when adding chemical Use the valves into and out of the tank to draw the chemical into the main circuit and to wash out the tank See CHEMICAL EDUCTOR for more details Fi...

Страница 24: ...e raised or lowered as required for filling the tank or operating in the field Raise the ladder into the vertical position and push over center to secure in the locked position The hydraulic dampener...

Страница 25: ...nual the terms CAUTION WARNING and DANGER are used along with the Safety Alert Symbol to indicate the degree of personal safety hazard The term IMPORTANT is used to indicate that failure to observe th...

Страница 26: ...c headphones while operating the machine Keep hands feet hair and clothing away from all moving and or rotating parts Protect Against Noise Prolonged exposure to loud noise can cause impairment or los...

Страница 27: ...em unsupported or raised equipment could suddenly lower causing serious personal injury or death If support is not available completely lower wings and frame relieve hydraulic pressure and disconnect...

Страница 28: ...cement hoses Store Attachments Safely Stored attachments such as dual wheels can fall and cause serious injury or death Securely store attachments and implements to prevent falling Keep playing childr...

Страница 29: ...t regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Handle Agricultural Chemicals Safely Chemicals used in agricultural appl...

Страница 30: ...ovides specific details on chemical products physical and health hazards safety procedures and emergency response techniques Check the M SDS before you start any job using a hazardous chemical That wa...

Страница 31: ...chine being operated in an unsafe manner Observe Maximum Transport Speed CAUTION Be sure all bystanders are clear of Sprayer IMPORTANT Transport Sprayer only with tank EMPTY to prevent Sprayer damage...

Страница 32: ...tor s view is obstructed Designate one individual as THE signal person Always have the signal person stand in clear view Be sure the signal person stays a safe distance away from the machine when it i...

Страница 33: ...o be towed with a properly sized and ballasted tractor Use a tractor large enough to maintain control Properly ballast tractor for towing your machine Refer to tractor Operator s Manual and this Manua...

Страница 34: ...ly Shift tractor into a lower gear when transporting down steep slopes or hills never coast Stop slowly Wide turns may be required with the machine in tow Use caution in traffic and in congested areas...

Страница 35: ...g pesticides Neoprene has been found to be superior to rubber in resisting the penetration of pesticides Other factors to be considered in selecting suitable gloves include sense of touch wet grip and...

Страница 36: ...bed through the skin Should such a contact occur flush the affected area immediately with clear water Wash the area thoroughly with detergent to remove any residue When spraying is done the machine sh...

Страница 37: ...Replace missing or damaged safety signs Use this Operator s Manual for correct safety sign placement There can be additional safety information contained on parts and components sourced from suppliers...

Страница 38: ...SAFETY SAFETY Boom Sprayer 9500 9600 Page 38...

Страница 39: ...SAFETY SAFETY Boom Sprayer 9500 9600 Page 39...

Страница 40: ...SAFETY SAFETY Boom Sprayer 9500 9600 Page 40 Decal Images...

Страница 41: ...SAFETY SAFETY Boom Sprayer 9500 9600 Page 41...

Страница 42: ...SAFETY SAFETY Boom Sprayer 9500 9600 Page 42 Wheel and Tracks...

Страница 43: ...arate from tractor drawbar In addition to the safety features shown here other components systems safety signs on the machine safety messages and instructions in the Operator s Manual contribute to th...

Страница 44: ...intenance information presented in this Manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information before season sta...

Страница 45: ...tractor Manual for the adjustment procedure Although the PTO is not used this dimension must be maintained to provide sufficient clearance between the hitch and tractor tire when turning A 12 VDC 10...

Страница 46: ...n 5 9 m 233 in 6 6 m 260 in 7 7 m 304 in 7 7 m 304 in Working Spray Range 3 2 m 127 in 3 4 m 133 in Weight empty 3348 kg 7380 lbs 3438 kg 7580 lbs 3502 kg 7720 lbs 3515 kg 7750 lbs 3629 kg 8000 lbs 50...

Страница 47: ...133 in Weight empty 2830 kg 6240 lbs 2998 kg 6610 lbs 3044 kg 6710 lbs 3053 kg 6730 lbs 3157 kg 6960 lbs Standard Tire 13 6x38 320 90R46 380 90R46 Standard Spacing 2 03 m 80 in 2 24 m 88 in 3 05 m 120...

Страница 48: ...talled through the drawbar and that a pin and safety chain are installed 4 Inspect all hydraulic lines hoses fittings and couplers for tightness See Tightening Hardware for break in period recommendat...

Страница 49: ...that no chemical or hydraulic lines are being pinched or crimped Re align as required e Check that all nozzles are working properly Clean or replace as required f Lubricate all grease fittings B Afte...

Страница 50: ...start of the season and when changing chemicals or nozzles Familiarize yourself with each controller function and control before starting Chemical Circuit Controls A Flowmeter B Flow control C Section...

Страница 51: ...hold to pivot the outer boom to transport and down to field position Release the switch the flip wing will stop and remain at that position IMPORTANT Extend the cylinder completely when folding the ou...

Страница 52: ...ion Valve count 60 90 3 80 120 4 132 6 Hand Wash Tank Figure 15 Hand Wash Tank size may vary Figure 16 Hand Wash Spigot A hand wash tank A is mounted near the right side of the rinse tank Open the spi...

Страница 53: ...al eductor tank system is designed with drain and rinse valves Use as appropriate when adding chemical product through this tank See CHEMICAL EDUCTOR Foam Marker Systems Optional Models in the 9600 Se...

Страница 54: ...volt battery or power port Refer to Controller s Manual The panel fuse is an AGC 15 amp IMPORTANT Do not connect across a 24 volt system It will damage internal electrical components Boom Function Con...

Страница 55: ...frame on the rear of the axle with jack stands A 10 ton jack stand shown 2 Remove the axle bolts F and slide the axles B out of shipping holes C 3 Using a forklift D or pallet jack E slide the wheel a...

Страница 56: ...AXLES TIRES and TRACKS AXLES TIRES and TRACKS Boom Sprayer 9500 9600 Page 56 Axle Width Chart Singles Figure 19 20k for 1050 Gal 1350 Gal 72 144 axle Figure 20 25k for 1800 Gal 2400 Gal 80 120 axle...

Страница 57: ...AXLES TIRES and TRACKS AXLES TIRES and TRACKS Boom Sprayer 9500 9600 Page 57 Axle Width Chart Tracks...

Страница 58: ...ased penetration on one side will result in side draft of the machine Inflate tires to shown specification Tire Size Pressure 380 90R46 LR168 Singles 538 kPa 8 38 bar 78 psi 380 90R46 LR149 Duals 255...

Страница 59: ...l Nuts A Main Frame Wheel Nut B Gauge Wheel Nut Check tightness of all wheel nuts A and B during the first week of operation and periodically after that Tighten all wheel bolts to specification Item S...

Страница 60: ...imum travel speed especially during high ambient conditions Use correct operational techniques o Avoid skidding and tread bar scrubbing on hard surfaces to reduce track wear o Use care when crossing d...

Страница 61: ...ly clean frictional track components belts drive wheels front idlers and mid rollers can generate significant heat if run unlubricated This heat is capable of damaging components Break in and align ne...

Страница 62: ...d applicator frame Inspect for cracking A uneven wear B and or chipping or chunking C on rubber surfaces of drive wheels D mid rollers E and idler wheels F Remove any embedded rocks nails or other sha...

Страница 63: ...repair or replacement Track Service Service Task Service Action Track Wear Check Track Alignment Track Tension Idler Wheels and Mid Rollers Track Trash Buildup Mid Rollers Oil Level Idler Wheel Hub Oi...

Страница 64: ...r roughly 200 ft and coast the tractor to a stop Place the tractor in PARK and apply the emergency brake Do not apply braking action during this process as sudden stops can affect track position durin...

Страница 65: ...ew on the opposite side of the same undercarriage to 300 N m 221 ft lbs Tighten cap screw loosened in Step 2 to the same specification a A single full turn is the standard increment during adjustment...

Страница 66: ...re aligned 3 Install drawbar pin and retainer Figure 21 Tractor Clevis Figure 22 Sprayer Clevis IMPORTANT The attachment system must use a clevis on either the tractor s or the sprayer s hitch Install...

Страница 67: ...ning Figure 23 Hydraulic hoses and electrical lines retained 8 Retract and stow the jack Figure 24 Stowed Jack 9 Ensure the trailer frame is level Adjust the hitch clevis as necessary Attach Safety Ch...

Страница 68: ...It displaces moisture on the contacts and helps prevent corrosion from forming on pins and sockets which could lead to erratic function of the auto rate system See manufacturer s Manuals for connecti...

Страница 69: ...If the quick couplers do not fully engage check to see that the couplers are the same size and type Adjust Hitch Height Verify machine is parked safely before performing hitch adjustment to avoid inju...

Страница 70: ...Function A I Return Gray Boom Fold B I Pressure Orange Boom Fold C II Return Brown Product Pump Return D II Pressure Purple Product Pump Pressure E III Return Yellow F III Pressure Red G IV Return Bla...

Страница 71: ...ward position Figure 25 Wiring Harness and Hoses in Storage Position 2 Disconnect wiring harness and place in storage position WARNING Prevent serious injury or death Relieve hydraulic system pressure...

Страница 72: ...e Dimensions Specifications Travel at a reasonable and safe speed REDUCE speed over rough or uneven terrain slopes and when turning See Observe Maximum Transport Speed BE SURE SMV emblem reflectors an...

Страница 73: ...ury such as being struck by foreign objects and being thrown off the machine Riders obstruct the Operator s view resulting in the machine being operated in an unsafe manner Caution for All Machines CA...

Страница 74: ...tion can occur without contact Fully lower wings before moving or transporting 1 Place all controls in neutral stop the engine set the parking brake and remove the ignition key before proceeding 2 Ret...

Страница 75: ...vot the outer booms into their fully extended position 9 Lower the boom to its lowest position 10 Be sure the foam marker optional cup is hanging down 11 Reverse the procedure for folding from field t...

Страница 76: ...e hydraulic lever to Lower Retract position to start pump 6 Adjust tractor flow control until the toolbar shut off deadhead pressure is within the pump s operating parameters Note If the flow limiter...

Страница 77: ...Setup Instructions 1 Shut off chemical product supply and any tank agitation valves 2 Loosen jam nut on motor and back out needle valve 3 or 4 turns counterclockwise 3 Set tractor throttle to sprayer...

Страница 78: ...forward the following functions are enabled 1 Supplies hydraulic fluid to operate implement folding functions Figure 38 SCVI Pulled Backward When the tractor s SCV I is pulled backward the following...

Страница 79: ...n a consistent manner Machine bouncing will prevent this required consistency For broadcast spraying Figure 41 Broadcast travel pattern It is recommended that the operator makes one pass around a fiel...

Страница 80: ...uit components to isolate the liquid in the tank The liquid system is equipped with a screen A in its suction line to remove dirt and impurities Clean Strainer Filter A Sump Valve B Cap Clean the filt...

Страница 81: ...ove the handle parallel to the line for maximum agitation It is recommended that the handle be set to provide partial agitation to the system during operation Provide higher rates of agitation if usin...

Страница 82: ...Turn the handle at a right angle to the line to stop the flow Always close the valve when not filling the tank NOTE An optional 3 inch intake line is available for faster filling Rinse Tank Fill The...

Страница 83: ...als This 3 position valve controls the flow into the pump Point the arrow to the left to draw water from the front rinse tank Point the arrow down to close the suction line and stop the flow into the...

Страница 84: ...T Do not start the sprayer pump until the water from the supply vehicle has started to flow Water is necessary to cool and lubricate the pump seals Without water the seals will fail in a few minutes F...

Страница 85: ...C Rinse Tank Each machine is equipped with a freshwater rinse tank C on the front of the frame Fill the rinse tank with clean freshwater whenever rinse water has been used Do not allow this tank to ru...

Страница 86: ...Operation 1 Ensure all Cleanload valves are closed prior to starting and inspect them for leaks 2 Unlock the lid by turning it counterclockwise and open it Inspect the hopper for cleanliness remove f...

Страница 87: ...the SIDEWALL RINSE VALVE C Using the optional Cleanload Suction Lance allows for loading of liquid chemicals and powders without lifting or pouring containers 3 Measure the required amount of chemica...

Страница 88: ...Ensure the hose is fully emptied into the eductor then remove the lance from the eductor and pour the container of rinse water into the hopper 11 Reinstall the optional hopper outlet screen Shutdown N...

Страница 89: ...oad with clean freshwater after each day s use if switching chemicals or if the system is going to be inactive for an extended period Inspect all components for excessive wear leaks or any other damag...

Страница 90: ...your application Figure 44 Nozzles typical for a dry boom Figure 45 Wet boom triple and single assemblies Set Engine RPM Although the exact value of the engine speed is not particularly important to s...

Страница 91: ...it is recommended that the entire system be calibrated A yard run is the simplest method to determine the total volume delivered To calibrate in the yard follow this procedure 1 Fill the tank full of...

Страница 92: ...throttle below its 2 3 setting Area Coverage To determine application rates it is necessary to know the area covered by the sprayer per unit distance Table 2 gives the area for seven widths Table 2 Ac...

Страница 93: ...SPRAYER CALIBRATION SPRAYER CALIBRATION Boom Sprayer 9500 9600 Page 93 Table 4 Nozzle flow rates...

Страница 94: ...SPRAYER CALIBRATION SPRAYER CALIBRATION Boom Sprayer 9500 9600 Page 94 Table 5 Ground speed calibration...

Страница 95: ...a of all bystanders especially children before starting or filling the machine with water or chemical product s CAUTION Stay away from wing pinch points when folding or extending wings Keep others awa...

Страница 96: ...table powders through the Top Lid d If foaming occurs add an anti foaming additive to the tank s IMPORTANT Add chemicals slowly Large clumps of chemical could be drawn through line screens and plug fi...

Страница 97: ...er required to clear obstacles Boom Breakaway Each boom is designed with a break away hinge between the outer booms and the boom extension breakaway Each of these hinges will break away when the boom...

Страница 98: ...d containers in an area protected from dust moisture and other contamination Store containers on their side to avoid water and dirt accumulation Make certain all containers are properly marked to iden...

Страница 99: ...rease fittings with a clean cloth before greasing to avoid injecting dirt or debris Replace broken fittings immediately If a fitting will not accept grease remove and clean it thoroughly or replace it...

Страница 100: ...LUBRICATION MAINTENANCE LUBRICATION MAINTENANCE Boom Sprayer 9500 9600 Page 100 Grease the boom fold hinges both sides two per boom Grease the boom tilt pivots one per boom...

Страница 101: ...om hinges one per boom Figure 46 9500 Series 120 132 flip wings 2 zerks pin side Figure 47 9500 Series 120 132 flip wings 1 zerk side Figure 48 9500 Series 120 132 swing wing pin 2 zerks pin side Figu...

Страница 102: ...ayer 9500 9600 Page 102 Before and After Each Season Grease the Wheel Bearings Wash the machine As Required Grease and lubricate the Mid Wheel Wedges Idler and Mid Roller Cap Screws with general purpo...

Страница 103: ...o the filter heads and tighten by hand Do not use a wrench as this might damage the body Do not over tighten and crack the head 8 Open the ball valves to allow the solution to circulate 9 Drain all sc...

Страница 104: ...e the daily cleaning 2 Remove the nozzles and screens and wash them separately 3 Add 50 gallons 200 liters of clean water to the main tank 4 Add dishwasher detergent to the tank 2 lbs detergent to 50...

Страница 105: ...rease oil or debris On self propelled equipment disconnect the battery ground cable before making adjustments on any electrical systems or welding on the machine On towed implements disconnect its wir...

Страница 106: ...y with Fast Ag Solutions approved replacement parts Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or...

Страница 107: ...the hoses are rated at no less than 82 737 kPa 827 bar 12 000 psi burst pressure according to SAE Standard J517 100R17 hose specification Incorrect hose length or routing can increase the chance of h...

Страница 108: ...SERVICE SERVICE Boom Sprayer 9500 9600 Page 108 Figure 52 Inner boom position bolt Figure 53 Outer boom position bolts Figure 54 Swing wing if equipped position bolts Figure 55 Aligned booms...

Страница 109: ...reezing environment 8 Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue from washing 9 Inspect all hydraulic hoses couplers and fitting...

Страница 110: ...e valve Wrong agitation valve setting Open agitation valve slightly until pressure goes to required range Tip too small for volume Check tip chart for proper size Chemical system pressure too low Retu...

Страница 111: ...e or fitting Replace hose or tighten fitting Pump running too slow Increase oil flow to pump to increase pump speed Wrong agitation valve setting Close agitation valve slightly until pressure goes to...

Страница 112: ...5 1350 1000 1700 1250 1580 1160 2000 147 5 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 200 0 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2...

Страница 113: ...700 1700 1250 2140 1580 2700 2000 3400 2500 1 1 2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only based on the strength of the...

Страница 114: ...wn section of the fitting 2 Install a thimble over the fitting threads to protect the O ring from nicks 3 Slide the O ring over the thimble into the turned down section of the fitting 4 Remove thimble...

Страница 115: ...12 10 6 0 375 9 53 11 16 16 13 16 24 18 1 42 31 9 16 18 3 4 3 4 37 27 25 18 12 8 0 500 12 70 13 16 16 15 16 50 37 1 1 8 93 69 3 4 16 7 8 15 16 50 37 33 25 16 10 0 625 15 88 1 14 1 1 8 69 51 1 5 16 118...

Страница 116: ...820083 Boom Sprayer 9500 9600 Page 116 Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 1 800 772 9279 Toll Free 1 507 427 3861 Voice 1 507 427 3030 Fax https fastagsolutions com...

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