Varian 3900GC Assembly Procedures Download Page 96

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Assy, Basic, (Pneumatic)

03-933001-0X

ALL PART NAMES / PART NUMBERS

(IN NUMERICAL ORDER)

P/N:

03-917142-00
VITON FERRULE DISC. USE -50......................pg. 4

03-917145-01
TUBING CONN. 1/16 12IN.................................pg. 4

03-917157-00
WASHER FERRULE, HOLD USE -50 ...............pg. 4

03-918164-03
CARRIER GAS ID (GREEN) ..............................pg. 4

03-925377-01
3800 PNEUMATICS MANIFOLD .......................pg. 2

03-925457-02
SOLENOID, 3900 POWER FAIL........................pg. 5

03-925467-03
SOLENOID 3900 POWER FAIL.........................pg. 4

03-933172-01
COVER, LEFT SIDE SERVICE..........................pg. 8

03-933173-01
COVER, OVEN, LEFT SIDE ..............................pg. 8

03-933194-01
BRACKET, MANIFOLD ......................................pg. 2

03-933201-01
LABEL, MAX PRESS, CARRIER GAS...............pg. 8

03-933204-01
LABEL, S/N TAG, MODEL 3900 ........................pg. 8

03-933508-01
ASSY, CABLE, EFC, 3900GC............................pg. 2

12-901161-02, 2 PLCS (REF.)
SCREW, SEMS, 6-32 X 3.8, SST ......................pg. 5

12-901163-00, 4 PLCS
SCR, SEM, 8-32 X 3/8 ....................................... pg. 2

12-901165-00, 2 PLCS
SCREW, SEM, 8-32 X 1/4 ................................. pg. 2

12-901165-00, 2 PLCS
SCREW, SEM, 8-32 X 1/4 ................................. pg. 4

12-902733-00, 14 PLCS
SCREW, 8-32 X 5/16, SS .................................. pg. 8

14-901030-00, 2 PLCS (REF.)
WASHER, FLAT, #10, STT ............................... pg. 5

28-691944-00
1/8 X 1/8 X 1/8IN TEE-BRASS .......................... pg. 2

28-693973-00
UNION, BLKHD, 1/8 X 1/8 ................................. pg. 2

28-849067-00, 3 PLCS
ADAPT, HOSE, 10-32 ....................................... pg. 4

28-849067-00, 3 PLCS
FITTING, HOSE ADAPTER............................... pg. 5

28-849071-00
FITTING HOSE ADAPTER, ELBOW, 10-32 ..... pg. 5

28-849969-00
ADAPTER, HOSE, ELBOW............................... pg. 4

37-000820-15
1/8” DIAMETER COPPER TUBING, 4.5” .......... pg. 2

57-000028-00
VALVE, NUPRO B-2SA ..................................... pg. 4

Summary of Contents for 3900GC

Page 1: ...Maneuvering the Assembly Documentation 1 Select your bookmark of interest 2 Click on the to expand your selection and select the submenu 3 Navigate through the document with these buttons...

Page 2: ...ctrical 120v Shown PAGE REV 1 of 23 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 07 18 00 Dave Maderos MENU ASSY BASIC ELECTRICAL 120V SHO...

Page 3: ...3 PLCS PLASTIC FOOT 03 933181 01 BRACKET LOWER HINGE 14 999410 00 WASHER TEFLON 177ID 12 901165 00 2 PLCS SCREW 8 32 X 1 4 SEMs LOWER HINGE BRACKET INSTALLATION 03 933010 01 ASSY CHASSIS UPPER HINGE...

Page 4: ...ne foot screw assembly into each front corner of chassis and one foot screw assembly into the back left corner of chassis as shown 1 1 2 Install one each foot R0 028000 84 one each washer R0 028120 23...

Page 5: ...933509 01 ASSY HARNESS DOOR LED 24 799873 00 2 PLCS BUSHING NYLON SNAP BLACK 5 8 03 93178 01 PANEL LOWER FRONT 67 599272 00 2 PLCS MTG CLIP LED 03 925210 01 HOUSING POWER SWITCH STANDARD REAR VIEW RE...

Page 6: ...ng 03 925210 01 as shown Secure using special wrench T 8983 1 2 5 Plug 1 4 quick connect lugs from circuit breaker harness onto circuit breaker Note that the numbered label on the lug matches the numb...

Page 7: ...s MENU 12 902733 00 4 PLCS SCREW 8 32 X 5 16 TRUSS 03 933174 01 COVER RIGHT SIDE OVEN 03 933158 01 DOOR CATCH 12 901165 00 2 PLCS SCREW 8 32 X 1 4 SEM MAGNETIC SWITCH REF 3 16 NUT DRIVER R0 028000 55...

Page 8: ...d mount with large hole on the Right Side Oven Cover Place an other thick 37 thk Transferline Gasket 03 933205 03 over previous gasket as shown 1 3 3 Using a 3 16 nut driver secure magnetic switch to...

Page 9: ...933503 01 ASSY CABLE AC INPUT E 2 LABELED BLUE WIRE FROM AC INPUT 51 340093 00 CONN AC M INL 3WIR 03 925594 01 POWER LINE EMI RFI FILTER 12 901130 00 4 PLCS SCREW 10 32 X 3 8 SEM GROUND WIRE BLUE WIR...

Page 10: ...d remove the first nut and all the washers from each of the four AC studs Using a 11 32 nut driver gently tighten down the remaining nuts 1 4 5 Attach the AC input cable 03 933503 01 to the side of th...

Page 11: ...Y Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 07 18 00 Dave Maderos MENU VENT DOOR INSTALLATION 03 933190 01 VENT DUCT TOP 03 933189 01 EXHAUST VENT DUCT 03 933007 01 AS...

Page 12: ...coupler onto the stepper motor shaft Tighten coupler set screw using a 3 32 Hex Key Make sure vent door assembly is pushed up fully prior to tightening Hex Socket Cap screw to 8 9 inch lbs torque 1 5...

Page 13: ...TRIAL ENGINEERING REV DATE SHOWN 07 18 00 Dave Maderos MENU 03 933162 01 BRACKET VENT SHAFT 03 933012 01 ASSY COLUMN OVEN MOTOR 120V 03 933196 01 INTAKE DUCT 21 128961 00 BEARING NYLON SLEEVE 12 90116...

Page 14: ...0 into vent shaft bracket 03 933162 01 as shown 1 6 4 Secure vent shaft bracket and intake duct to rear oven chassis using three each 8 32 X 1 4 screws 12 901165 00 as shown 1 6 5 Weave intake duct ar...

Page 15: ...1165 00 6 PLCS SCREW 8 32 X 1 4 SEMS 03 933187 01 FAN 8 0DIA X 1 75 PITCH 03 933014 01 ASSY COLUMN OVEN HEATER 120V 22 119785 00 CLAMP CABLE 1 8 03 925375 03 ASSY TEMP PROBE COLUMN OVEN INSERT HEATER...

Page 16: ...eater assembly using two additional 8 32 X 1 4 screws 12 901165 00 in both lower corners Tighten all four mounting screws 1 7 4 Secure column oven heater wires to rear chassis of oven using one each c...

Page 17: ...k REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 07 18 00 Dave Maderos MENU BRACKET REF 03 925996 01 ASSY 1177 INJECTOR 12 901165 00 2 PLCS SCREW 8 32 X 1 4 SEM 03 933510 01 ASSY CABLE INJEC...

Page 18: ...e center tab of the switch and BLACK to the remaining tab 1 8 2 With the proper clearance in the column oven insulation install the 1177 injector onto the top of the oven chassis using two each 8 32 X...

Page 19: ...TEP 1 9 3 STEP 1 9 4 Figure 1 9 5 51 406927 00 CONNECTOR HOUSING 4 PIN 1177 HEATER CONTACTS 1177 INJECTOR PROBE WIRE WIRE TO PIN 1 11 OVEN COLUMN TEMPERTURE PROBE CONN REFER TO DIAGRAM FOR CONNECTOR P...

Page 20: ...e stepper motor assembly 03 925306 01 Attach wires as follows Pin 4 WHT BRN Pin 5 BRN Pin 6 BLK Pin 13 GRN Pin 14 Red Pin 16 BLK NOTE There is no polarity requirement for black wires Reference wiring...

Page 21: ...eros MENU STEP 1 10 1 STEP 1 10 2 STEP 1 10 3 STEP 1 10 4a STEP 1 10 4b STEP 1 10 5 VENT STEPPER MOTOR WIRE THROUGH HERE COLUMN MOTOR WIRE THROUGH HERE 22 119650 00 TY WRAP NYLON NATURAL SHORT MPB PRO...

Page 22: ...approximately 6 inches from chassis top 1 10 3 Route the column oven probe injector probe and switch wires through the flat cable clamp on the bottom of chassis top 1 10 4 Obtain EFC flat ribbon cabl...

Page 23: ...to J17 and the column fan motor connector into J16 Plug the injector heater connector into J13 and the transformer secondary connector into J15 Plug the Door LED stepper motor 18 pin connector into J6...

Page 24: ...as shown 1 12 2 Install assembly column rack 03 933151 01 into the three slots in the column oven as shown 1 12 3 Install front door assembly 03 933008 01 onto basic assembly NOTE Holding door assembl...

Page 25: ...T DOC 03 933001 01 DESC Assy Basic Electrical 120v Shown PAGE REV 24 of 23 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 07 18 00 Dave Made...

Page 26: ...C Assy Basic Pneumatic PAGE REV 1 of 8 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 16 00 Dave Maderos MENU ASSY BASIC PNEUMATIC 3900GC...

Page 27: ...U FIGURE 1 FIGURE 2 FIGURE 3a FIGURE 3b FIGURE 4 FIGURE 5 12 901163 00 4 PLCS SCR SEM 8 32 X 3 8 03 933508 01 ASSY CABLE EFC 3900GC 03 925377 01 3800 PNEUMATICS MANIFOLD 12 901165 00 2 PLCS SCREW SEM...

Page 28: ...clamp already installed Be careful not to pinch tubing 1 1 6 Secure manifold bracket 03 933194 01 to manifold 03 925377 01 using two each 8 32 X 1 4 screws 12 901165 00 Secure manifold and bracket to...

Page 29: ...deros MENU FIGURE 6 FIGURE 7 FIGURE 8 FIGURE 9 FIGURE 10 FIGURE 11 57 000028 00 VALVE NUPRO B 2SA 03 925467 03 SOLENOID 3900 POWER FAIL 03 917157 00 WASHER FERRULE HOLD USE 50 03 917142 00 VITON FERRU...

Page 30: ...ght 1 1 13 Remove the side nut and ferrule from the septum purge valve 57 000028 00 and discard ferrule Route the Teflon tubing through one each washer 03 917157 00 and valve nut Secure the tubing vit...

Page 31: ...only tube that is not teed route down chassis top and align with the stainless steel tube labeled with the green sleeve on the pneumatics manifold See Figure 11 1 1 19 For type 21 unit only place a y...

Page 32: ...the EFC sub assembly to the brass tee using one each washer 03 917157 00 and one each viton ferrule 03 917142 00 1 1 25 Route one each 1 16 stainless steel tube 03 917145 01 between the remaining por...

Page 33: ...G REV DATE SHOWN 08 16 00 Dave Maderos MENU REAR VIEW FRONT VIEW 12 902733 00 14 PLCS SCREW 8 32 X 5 16 SS 03 933172 01 COVER LEFT SIDE SERVICE 03 933173 01 COVER OVEN LEFT SIDE 03 933201 01 LABEL MAX...

Page 34: ...Button Up 3900GC Galileo PAGE REV 1 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 25 00 Dave Maderos MENU ASSY BUTTON UP 3900GC GAL...

Page 35: ...EFT SIDE SEE ROLLER ASSEMBLY 3M LONG MASK MASKING TAPE 2 IN X 60 YD P N 2090 2 BOTH SIDE ROLLER ASSEMBLY 14 901074 00 4 PLCS WASHER FLAT 6 12 901163 00 4 PLCS SCREW 8 32 X 3 8 SEMS 03 933193 01 4 PLCS...

Page 36: ...Verify injector cover rolls freely on chassis top and that 1177 injector aligns with hole in cover Secure injector cover to GC using four each truss screws 12 902733 00 1 1 4 Install four each ball st...

Page 37: ...T DOC BUTTON UP STATION DESC Assy Button Up 3900GC Galileo PAGE REV 4 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 25 00 Dave Made...

Page 38: ...t GC MS EFC Power Fail PAGE REV 1 of x Pr CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 16 00 Dave Maderos MENU ASSY INSTL KIT GC MS EFC P...

Page 39: ...U 12 901161 02 2 PLCS SCREW SEMS 6 32 X 3 8 SST 03 917142 00 3 PLCS FERRULE VITON 03 917157 00 3 PLCS WASHER FERRULE VITON 28 849067 00 3 PLCS FITTING HOSE ADAPTER 03 917145 01 TUBING 1 16OD X 030ID X...

Page 40: ...DOC 03 925520 00 DESC Assy INSTL Kit GC MS EFC Power Fail PAGE REV 3 of x Pr CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 16 00 Dave Mad...

Page 41: ...DOC 03 925520 00 DESC Assy INSTL Kit GC MS EFC Power Fail PAGE REV 4 of x Pr CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 16 00 Dave Mad...

Page 42: ...Assembly Installation PAGE REV 1 of 5 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 09 25 00 Sax MENU EFC SUB ASSEMBLY INSTALLATION 3900GC...

Page 43: ...DESC EFC Sub Assembly Installation PAGE REV 2 of 5 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 09 25 00 Sax MENU Figure 1 Figure 2 Figur...

Page 44: ...Insert pin into hole labeled Pin 1 on fixture and bend tubing while holding filter in place counter clockwise until clear of hole labeled Pin 2 See Figure 4 1 1 7 Insert pin into hole labeled Pin 2 a...

Page 45: ...ESC EFC Sub Assembly Installation PAGE REV 4 of 5 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 09 25 00 Sax MENU Figure 7 Figure 8 Figure...

Page 46: ...as shown in Figure 13 to measure and adjust tubing length Adjust the SST tube that is not labeled to 16 25 and the other three tubes two tubes for type 25 to 13 25 Tighten tie wrap to secure tubes 1...

Page 47: ...TS LIST DOC 03 933016 21 25 DESC EFC Sub Assembly Installation PAGE REV 6 of 5 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 09 25 00 Sax M...

Page 48: ...120V 230V PAGE REV 1 of 4 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 14 00 Dave Maderos MENU ASSY HEATER 101V 120V 230V 3900GC STATI...

Page 49: ...TYPICAL SPACING DETAIL NO SCALE 025 MIN 045 MIN FIGURE 2 FIGURE 1 REFERENCE 03 933005 00 DRAWING PRIOR TO ROUTING HEATERS 01 03 AS SHOWN HOLD THE EYELET AT EACH END OF THE HEATER AND STRETCH TO OBTAIN...

Page 50: ...R 14 202006 00 4 PLCS WASHER SPLIT LOCK 6 13 312006 00 2 PLCS NUT KEPS 6 32 03 933005 01 HEATER COL OVEN 1000W 120V AC 14 122006 00 2 PLCS WASHER FLAT 6 12 222006 03 6 PLCS SCREW 6 32 X 3 16 LG PHMS S...

Page 51: ...of heater harness 03 933506 01 Tightly secure with one each 6 32 Kep nut 13 312006 00 using a 5 16 nut driver and Phillips screw driver Repeat this process for the other side of heater coil 1 1 3 Posi...

Page 52: ...y Column Oven Motor PAGE REV 1 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 21 00 Dave Maderos MENU ASSY COLUMN OVEN MOTOR SUB ASS...

Page 53: ...PLCS NUT KEPS 10 32 SST FIXTURE T XXXX 12 901135 00 4 PLCS SCREW 6 32 X 25 SEMS STL NI PL 03 933199 01 SHIPPING BRACKET NOTES 1 WHEN ASSEMBLING THE MOTOR MOUNT BRACKETS MAKE SURE THE THREADED HOLES EX...

Page 54: ...esive 88 299671 00 on the motor where the rectangular cut outs on fixture are located Place three each Vibration Isolator 03 933186 01 onto motor Using the cut outs in fixture for proper orientation M...

Page 55: ...TS LIST DOC 03 933012 00 DESC Assy Column Oven Motor PAGE REV 4 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 08 21 00 Dave Maderos ME...

Page 56: ...ESC Assy Front Door PAGE REV 1 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 12 00 Dave Maderos MENU ASSY FRONT DOOR 3900GC STATION...

Page 57: ...OVEN DOOR 03 933011 01 ASSY COLUMN OVEN DOOR MAGNETIC SENSOR INSTALLATION 12 901165 00 4 PLCS SCREW 8 32 X 1 4 SEMS SST 03 933186 03 VIBRATION ISOLATOR OBROUND SEE EXPLODED VIEW BELOW 03 933157 00 STR...

Page 58: ...00 Excess tape can be trimmed with an exacto knife 1 2 2 Secure the Strike Plate Assembly onto the GC Front Door 03 933156 01 using four 8 32 x 1 4 Sems Screws 12 901165 00 as shown Check that latch...

Page 59: ...PARTS LIST DOC 03 933008 00 DESC Assy Front Door PAGE REV 4 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 12 00 Dave Maderos MENU...

Page 60: ...DESC Assy Vent Door PAGE REV 1 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 12 00 Dave Maderos MENU ASSY VENT DOOR 3900GC STATION...

Page 61: ...00 Dave Maderos MENU 17 699938 00 2 PLCS RIVET BLIND 125 X 390 SST STL 14 901074 00 2 PLCS WASHER FLAT 6 16ID X 87OD 03 933155 01 2 PLCS INSULATION VENT DOOR 17 699907 00 4 PLCS RIVET BLIND 125 X 265...

Page 62: ...door arms to shaft using four each SST STL Blind Rivets 17 99938 00 and rivet gun as shown 1 1 3 Rivet Vent Doors 03 933154 01 onto vent door arms using four each Alumnium Blind Rivets 17 699907 00 f...

Page 63: ...PARTS LIST DOC 03 933007 00 DESC Assy Vent Door PAGE REV 4 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 12 00 Dave Maderos MENU...

Page 64: ...PAGE REV 1 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 14 00 Dave Maderos MENU ASSY ELECTRONIC MODULE 3900GC STATION GC SUBS ASS...

Page 65: ...2 222006 04 8 PLCS SCREW 6 32 X 1 4 LG PHMS SST 03 933350 01 ASSY PWA MAIN BOARD 03 933171 01 COVER RIGHT SIDE SERVICE 03 925305 01 ASSY CHASSIS FAN 14 901074 00 WASHER 16ID X 87OD X 03 THK SST 13 312...

Page 66: ...ard orientation is as shown in Rear Panel Reference View Caution Assembler should be properly grounded with anti static protection when performing following steps 1 1 2 Install Main Board PWA Assembly...

Page 67: ...TS LIST DOC 03 933006 00 DESC Assy Electronics Module PAGE REV 4 of 3 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 06 14 00 Dave Maderos M...

Page 68: ...around instrument safe during testing 1 1 1 Attach Hy Pot ground and Instrument power cables to the 3900 1 1 2 Connect 24Vdc connector to J12 and listen for click as contactor energizes 1 1 3 Turn on...

Page 69: ...RED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 10 00 Bob Jolley MENU 1 3 ESTABLISH COMMUNICATIONS 1 3 1 Turn on the computer After booting up the Star Toolbar sho...

Page 70: ...OLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 10 00 Bob Jolley MENU 1 3 3 Click on the button 1 3 4 To establish communications between the computer and...

Page 71: ...LILEO TEST PAGE REV 4 of 12 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 10 00 Bob Jolley MENU 1 3 5 Click the button 1 3 6 Click the b...

Page 72: ...of the 3900 being tested are already in the Host Name block skip the next step 1 3 9 After new data appears on a line in the table click the box under and replace unnamed with the last 4 digits of th...

Page 73: ...EV 6 of 12 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 10 00 Bob Jolley MENU 1 3 11 Wait for data to appear then click the button 1 3...

Page 74: ...N 10 10 00 Bob Jolley MENU 1 3 13 Click on the Instrument menu Then click the configuration item as shown 1 3 14 Verify that the 3900 icon is in the Instrument 1 box If the 3900 icon is at the bottom...

Page 75: ...ORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 10 00 Bob Jolley MENU CLICK HERE STEP 1 4 1 1 3 15 The screen should look similar to this when the 3...

Page 76: ...uld go to 80 0 psi Note Assure Col Oven and 1177 Actual temperatures stabilize at the Set values 1 4 4 After the Stabilization Time has reached zero and the Start button has become active then click t...

Page 77: ...BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 10 00 Bob Jolley MENU 1 5 FUNCTIONAL TEST 1 5 1 Open Leak_Functional_3900 mth by clicking and then clicking 1 5 2 In t...

Page 78: ...run 1 5 5 During the run verify the following A During first minute I Oven vent closes completely during oven heat up II Oven heats up to and stabilizes at 100 deg III Split state on split ratio 10 T...

Page 79: ...ck Close Update 1 5 9 Verify 3900 faults and red LED illuminates on 3900 1 5 10 Click and return the Injector C to 325 deg and then click Close Update 1 5 11 Exit System Control program by clicking th...

Page 80: ...to the required location and pushing the left mouse button Note If the instrument fails to meet the required specifications troubleshoot accordingly or contact a manufacturing engineer for assistance...

Page 81: ...OLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 17 00 Bob Jolley MENU 1 2 3 Click on the button 1 2 4 To establish communications between the computer and...

Page 82: ...Procedures PAGE REV 3 of 12 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 17 00 Bob Jolley MENU 1 2 5 Click the button 1 2 6 Click the b...

Page 83: ...st Name block skip the next step 1 2 9 After new data appears on a line in the table click the box under and replace unnamed with the last 4 digits of the 3900 serial number and push enter on the keyb...

Page 84: ...S PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 17 00 Bob Jolley MENU 1 2 11 Wait for new data to appear click on the line corresponding to the 3900 being s...

Page 85: ...MENU 1 2 13 Click on the Instrument menu Then click the configuration item as shown 1 2 14 Verify that the 3900 icon with the Address selected in step 1 2 10 is in an Instrument box If the 3900 icon i...

Page 86: ...TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 17 00 Bob Jolley MENU CLICK HERE STEP 1 3 1 1 2 15 The screen should look similar to this when the 3900...

Page 87: ...1 3 3 Critical data A Go to Setup to check the following I Column length 30 Column bore 320 II Gas Saver Time Out set to zero for burn in purposes B The following can be checked on the status screen I...

Page 88: ...Bob Jolley MENU 1 4 BURN IN Note The 3900 Connection and Establish Communications sections must be completed prior to performing Burn In 1 4 1 Remove injector nut and septum install bake out nut with...

Page 89: ...Test Procedures PAGE REV 10 of 12 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 17 00 Bob Jolley MENU 1 4 4 Click Begin 1 4 5 Click OK...

Page 90: ...STATION DESC Burn In Test Procedures PAGE REV 11 of 12 1 CHG HISTORY TOOLS PREPARED BY Sax Makthepharack REVISED BY CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 17 00 Bob Jolley MENU 1 4 6 Click O...

Page 91: ...CONTROL INDUSTRIAL ENGINEERING REV DATE SHOWN 10 17 00 Bob Jolley MENU 1 4 7 After heated zones reach set temperatures and Stabilization has ended click Start Critical data A Column Oven temp 350 C B...

Page 92: ...S SETUP PRESS ANY KEY TO CONTINUE Depress the SPACE key on the keyboard 1 1 4 In a few seconds the monitor will display ALL FILES IN DIRECTORY WILL BE DELETED ARE YOU SURE Y N Depress the Y and then t...

Page 93: ...the right arrow key move over to the FLOPPY A Icon and depress the ENTER key again 1 2 3 A box entitled FLOPPY A should appear on the monitor with the NOT INSTALLED box highlighted Depress the down a...

Page 94: ...T VENT SHAFT pg 12 03 933170 01 CHANNEL FAN MOTOR MOUNT pg 8 03 933174 01 COVER RIGHT SIDE OVEN pg 6 03 933180 01 BRACKET UPPER HINGE pg 2 03 933181 01 BRACKET LOWER HINGE pg 2 03 933187 01 FAN 8 0DIA...

Page 95: ...g 8 14 901030 00 2 PLCS WASHER 10 FLAT SST pg 20 14 901030 00 2 PLCS WASHER FLAT 10 SST pg 21 14 999410 00 WASHER TEFLON 177ID pg 2 21 128961 00 BEARING NYLON SLEEVE pg 12 22 119650 00 2 PLCS TY WRAP...

Page 96: ...8 03 933204 01 LABEL S N TAG MODEL 3900 pg 8 03 933508 01 ASSY CABLE EFC 3900GC pg 2 12 901161 02 2 PLCS REF SCREW SEMS 6 32 X 3 8 SST pg 5 12 901163 00 4 PLCS SCR SEM 8 32 X 3 8 pg 2 12 901165 00 2...

Page 97: ...3 933161 01 COVER INJECTOR pg 2 03 933193 01 4 PLCS ROLLER INJECTOR COVER pg 2 03 933195 01 CAP pg 2 03 933198 01 SHIPPING PIN pg 2 12 901163 00 4 PLCS SCREW 8 32 X 3 8 SEMS pg 2 12 902733 00 4 PLCS S...

Page 98: ...ave Maderos MENU 03 917142 00 3 PLCS FERRULE VITON 2 03 917143 00 PIN BLANK OFF 2 03 917145 01 TUBING 1 16OD X 030ID X 1 2 LG SST 2 03 917157 00 3 PLCS WASHER FERRULE VITON 2 03 925457 02 VALVE SOLENO...

Page 99: ...P N DESC PAGE REV 1 of 1 Template 1 XX XXXXXX XX ALL PART NAMES PART NUMBERS IN NUMERICAL ORDER...

Page 100: ...03 933005 03 HEATER COL OVEN 1000W 101V AC pg 3 03 933150 01 BAFFLE INNER OVEN pg 3 03 933506 01 HARNESS COL OVEN HEATER pg 3 12 222006 03 6 PLCS SCREW 6 32 X 3 16 LG PHMS SST pg 3 12 222006 06 2 PLCS...

Page 101: ...3 925307 02 ASSY MOTOR COL FAN 230V pg 2 03 925307 03 ASSY MOTOR COL FAN 101V pg 2 03 933177 01 2 PLCS BRACKET MOTOR MOUNT pg 2 03 933186 01 3 PLCS VIBRATION ISOLATOR RECT pg 2 03 933199 01 SHIPPING B...

Page 102: ...PLCS SPRING OVEN DOOR pg 2 03 933186 03 VIBRATION ISOLATOR OBROUND pg 2 12 901165 00 4 PLCS SCREW 8 32 X 1 4 SEMS SST pg 2 14 999408 00 2 PLCS WASHER FLAT 093ID X 312 X 01 TEFLON pg 2 17 699907 00 4...

Page 103: ...VENT DOOR pg 2 03 933153 01 2 PLCS ARM VENT DOOR pg 2 03 933154 01 2 PLCS DOOR VENT pg 2 03 933155 01 2 PLCS INSULATION VENT DOOR pg 2 14 901074 00 2 PLCS WASHER FLAT 6 16ID X 87OD pg 2 17 699907 00...

Page 104: ...pg 2 03 933171 01 COVER RIGHT SIDE SERVICE pg 2 03 933350 01 ASSY PWA MAIN BOARD pg 2 12 222006 04 8 PLCS SCREW 6 32 X 1 4 LG PHMS SST pg 2 12 222008 23 4 PLCS SCREW 8 32 X 1 3 8 LG PHMS SST pg 2 13 3...

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