Tuttnauer 5596 SP-1 Operation And Maintenance Manual Download Page 2

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OPERATION

and

MAINTENANCE

MANUAL

Prevacuum Steam Heated Autoclave

and Manual Hinged Door

Model 5596 SP-1

S/N. 2307085

Cat. No. MAN205-0076- 036E Rev A

Manufactured by:

Tuttnauer Co. Ltd.

, P.O.Box 35292, Jerusalem, Israel

Tel: 972 2 6581611,

Fax: 972 2 6520271

Authorized Representative:

Tuttnauer U.S.A. Co

25 Power Drive Hauppauge,NY,11788,USA,

Tel:(800)6245836,(631)7374850,

Fax:(631)737 07 20

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for 5596 SP-1

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...6 036E Rev A Manufactured by Tuttnauer Co Ltd P O Box 35292 Jerusalem Israel Tel 972 2 6581611 Fax 972 2 6520271 Authorized Representative Tuttnauer U S A Co 25 Power Drive Hauppauge NY 11788 USA Tel...

Page 3: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 4: ...Description of panel CAT 2007 34 35 4 1 2 Display 36 37 4 2 Description of Displayed Messages and Safety Measures 38 39 4 2 1 Informative messages 39 4 3 Operating the Control Panel 4 3 1 Starting up...

Page 5: ...Troubleshooting 71 74 10 4 Absolute Pressure Transducer 75 10 5 Dismantling The Cabinet s Sides panels 76 10 6 Details of the Locking Mechanism 77 11 Spare Parts 78 79 12 Valves Numbering 80 81 13 Pr...

Page 6: ...by the building utilities This warranty is valid only if the water quality supplied to the machine complies with the water quality requirements on par 2 4 Our obligation is limited to replacing the au...

Page 7: ...bling to check the efficiency of the sterilization process The control system of the sterilizer is based on State of the Art microcomputer technology ensuring a highly reliable and safe operation The...

Page 8: ...d RS232 which can be operated 8 meters away from the autoclave The PC operating under WINDOWS displays the status data and processing in real time in graphic and digital form at the same time recordin...

Page 9: ...tion Model 5596 SP 1 W 20 510 mm H 20 510 mm Chamber Dim D 38 970 mm Chamber volume 250 l 9 ft3 W 44 1120mm H 75 1910 mm External dim D 56 1430mm Degree of protection IPX 4 Utilities Steam Supply 1 2...

Page 10: ...and enable the opening of the door Fast exhaust and vacuum valve 75 has two functions to exhaust the steam from chamber and to connect the chamber to the ejector to create vacuum in the chamber in the...

Page 11: ...6 Bars and transmitted to the entrance of the pilot solenoid valve battery The solenoid valve battery is mounted on a manifold branch base through which all the solenoids are connected to the compress...

Page 12: ...Page 7 of 101 pages Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 13: ...by the competent authorities Only authorized electricians are allowed to serve the electrical system Description of the Electrical Equipment The three phase heating circuits of the steam generator ar...

Page 14: ...level The input voltage will not exceed 24VDC The input must be protected from high voltages by means of an Opto coupler Digital Outputs Digital outputs are used to activate solenoid valves relays and...

Page 15: ...ccuracy of the measurement is 1 of the range i e 0 58 psig Calibration of the pressure circuit requires a special code Measuring generator pressure The measurement range is 14 5 87 psia absolute The r...

Page 16: ...ithout sediment Hardness 0 1 mmol l Compliance with the above data should be tested in accordance with approved analytical methods by an authorized laboratory Attention The use of water for the autocl...

Page 17: ...cause blocking of the rotor and put the pump out of operation This invalidates the guarantee for the vacuum pump The use of soft water is strictly forbidden Note Please consult a water specialist Arti...

Page 18: ...formance description Residual air is displaced due to 3 vacuum pulses down to 25 kPa and 2 steam pulses up to 160 kPa The third vacuum pulse is followed with introducing saturated controlled steam int...

Page 19: ...al release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 250 F 210kPa 160kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa St...

Page 20: ...the sterilization temperature will not drop below the required temperature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of...

Page 21: ...h 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 270 274 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa Start Close door D...

Page 22: ...e neither increase by more than 37 4 F The saturated steam conditions are controlled in a way that the fluctuation of pressure does not allow a drop below 1kPa neither an increase of 3 kPa above the h...

Page 23: ...release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 270 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa Star...

Page 24: ...re neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1kPa neither an increase of 3 kPa...

Page 25: ...43 Air inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal 273 F 310kPa 270 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa Start Clo...

Page 26: ...uired temperature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1kPa neither an inc...

Page 27: ...53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 274 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa...

Page 28: ...ature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1kPa neither an increase of 3 k...

Page 29: ...43 Air inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal 273 F 310kPa 270 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa Start Clos...

Page 30: ...rature will not drop below the required temperature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allo...

Page 31: ...inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 250 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa...

Page 32: ...will not drop below the required temperature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a dro...

Page 33: ...p 43 Air inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal 273 F 310kPa 250 F 210kPa 160 kPa 115kPa 100kPa 50kPa 25kPa 0kPa Start Close do...

Page 34: ...re neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below1kPa neither an increase of 3 kPa a...

Page 35: ...eal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 274 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa...

Page 36: ...mance description Vacuum is built up in the chamber down to 10kPa At this stage all valves and motors are shut A period of 5 minutes is counted to enable stabilization of pressure During the next 10 m...

Page 37: ...Air inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 250 F 210kPa 160 kPa 230 F 115kPa 100kPa 50...

Page 38: ...Page 33 of 101 pages 4 CONTROL AND MONITORING Control Panel CAT 2007 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 39: ...Digit keypads These keypads are used for 2 purposes In normal working conditions the program option is used pressing on the number keypad for example no 3 selects program 3 Under display mode the key...

Page 40: ...2 small LED s are located on the top left corner The RUN LED green lights when the autoclave is in process When the system has been turned off at the ST BY keypad the RUN LED flashes for 1 2 a second...

Page 41: ...en a program ends incorrectly FAIL The names of the stages follow Vacuum Exh Exhaust Heat Dry Ster sterilization Test Following are the 14 cycles names and relevant temperatures Temp Cycle no Program...

Page 42: ...These keypads receive their commands by the name that appears above them in the 4th row of the display During a cycle the fourth row is used to display the timers such as STE Time 02 25 or during pre...

Page 43: ...09 High Temp This message is displayed fail indicator lights up and program is aborted If the temperature rises 3 C 5 F above the required sterilization temperature during the sterilization cycle 10 L...

Page 44: ...ppears automatically on panel 2 during calibration Closing Door Wait When an automatic door is closing this message is displayed so that the operator will wait until the closing operation of the autom...

Page 45: ...onditions are fulfilled If the system is ready the display appears as follows If the system is not ready it will not allow you to start the cycle If for example Door1 is open when the system is turned...

Page 46: ...ogram 12 number 1 must be pressed and within 2 seconds number 2 must be pressed Show Parameters After selecting the cycle pressing the SHOW command key presents the following screen where the message...

Page 47: ...s to ON for a maximum time of 15 seconds or until the UP keypad is pressed The command begins from output number 1 until 24 2 Testing of all the digital inputs should take a maximum time of 15 seconds...

Page 48: ...mber 4 When a value is to be entered the right command keypad is Enter If the value is entered via the digit keypad after the final digit is entered the system automatically transfers to the next scre...

Page 49: ...ess the UP DN key to change this value Press ENTER the right command key to move on to the minute value Continue the process until the time is correct If no changes are to be made press ENTER to move...

Page 50: ...n appears If pressure needs to be altered this may be done either through the digit keypad or the UP DN keypads Jacket Jacket Type Jacket the steam to the chamber passes from the jacket press 1 F O Mo...

Page 51: ...nimum value 230 F Maximum value 278 F STE Time Required sterilization time for the process Entry code 1 or 11 Resolution 1 minute Minimum value 1 minutes Maximum value 99 minutes Dry Time Required dry...

Page 52: ...s the vacuum value in pulse no 1 of the pre vacuum stage Entry code 11 Resolution 0 1 psia Minimum value 1 psia Maximum value 14 psia VacDip2 Vacuum value in the remaining pulses This value defines th...

Page 53: ...ains the maximum pressure in the jacket will be 332kPa however if this value will be 10 the maximum pressure will be 49 6PSi Entry code 11 Resolution 0 5 psia Minimum value psia Maximum value 7 psia C...

Page 54: ...r 30 sec of ON and 30 sec OFF intervals depending on the interval selected by the operator Entry code 11 Resolution 0 1 min Minimum value Maximum value 13 Code 13 Parameters ReqPrs The addition to the...

Page 55: ...will automatically work with sensor no 1 the sensor in the condense even if 2 was selected as 2 is only an option This is the final parameter under Code 13 Pressing ENTER returns the display to the ST...

Page 56: ...matic door the message OPENING DOOR WAIT will appear in the 3rd row Closing an Automatic Door During the process of closing an automatic door the message CLOSING DOOR WAIT will appear in the 3rd row I...

Page 57: ...nters the system in place of PUMP TO 25K it will display HEAT TO 160K When the cycle passes to the Exhaust stage it will display EXH TO 100K Display During the Heating Stage Display during the Sterili...

Page 58: ...urn on the power again while pressing the STOP keypad until you hear a long buzz After loading the screen the screen lights with the message below The display returns to the ST BY screen and you can c...

Page 59: ...h 5 therefore calibration is necessary The system has a non erasable memory in which the offset and gain data of the sensors are stored This data may be inserted to the system through programming or t...

Page 60: ...he next screen The values in all the following screens can only be changed via the UP DN keypads When the correct value is displayed press Enter and the system will progress to the next screen The fol...

Page 61: ...reen Pressing the middle button F2 reads the value of the sensor Pressing STOP will stop the cycle 5 1 6 Jkt Pres Jacket Pressure Jacket Pressure Refer to Chm Prs for instructions 5 1 7 Gen Pres Gener...

Page 62: ...pper Row A 121 0 R 121 0 A 132 0 R 134 0 The system calibrates the new offset and gain and loads them into the non erasable memory As a result while running a 134 C program the correction is automatic...

Page 63: ...e instrument There should be no direct contact between the carbon steel and the stainless steel trays 4 All instruments must be sterilized in an open position 5 Place a sterilization indicator strip i...

Page 64: ...and comes with adjustable legs to balance the height of the loading cart to rails in the sterilizer chamber It is designed to slide smoothly off the carriage into the sterilization chamber The cart m...

Page 65: ...ade the required colour change and that the load is dry The load shall be rejected if a The package has been compressed b The package is torn c The load is wet water droplets signs d The load fell on...

Page 66: ...nts The ambient temperature around the autoclave must not exceed 40 C 80 humidity and the room should be ventilated 10 air changes hour Do not use the autoclave in presence of dangerous gases and vapo...

Page 67: ...ect the feed water to the network by a 1 2 pipe Drain Connect the following outlets directly to a drain funnel Or connect them through a drain collector pipe of 2 that should be covered The drain syst...

Page 68: ...lenoid valves are set in neutral position i e the slit on the head of the screw is set in horizontal position Search for leaks and fix piping joints if necessary Check Grounding see par 10 2 Check ins...

Page 69: ...ing autoclave is ready to start operation 8 Select the sterilization program according to the type of material to be sterilized by pressing the relevant keys as described in Chapter 4 Press the START...

Page 70: ...cycle and identification hints During process data is printed After the preliminary printing the autoclave starts performing the sequence of operations of the cycle The measured values of temperature...

Page 71: ...02 00 245 F 21 psi The time temperature and pressure during the heating stage H03 00 161 1 F 23 5 In The time temperature and pressure during the heating stage V00 22 180 3 F 23 5 In The time temperat...

Page 72: ...reassemble the front panel on the unit Printer is now ready for use NOTE If the paper is not pulled in by the rollers even when you press the feed switch B push the paper in 5 To ensure correct operat...

Page 73: ...not operate idle 2 Verify sewage pipe is not clogged ensuring free drainage of sewage liquids It is important that sewage liquids do not overflow at the working site 3 Disassemble the steam traps and...

Page 74: ...Page 69 of 101 pages SERVICE INSTRUCTIONS Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 75: ...electrical potential 500 V The insulation resistance should be at least 2 M Success criteria no leakage 2 Protective Earth Impedance Test Measure the resistance between Grounding of any metallic port...

Page 76: ...k and remove the overload or replace circuit 2 4 Upper electrode short circuited 2 4 Clean or replace upper electrode 2 5 Electronic pressure transducers or measuring circuits faulty or out of calibra...

Page 77: ...e 4 4 Close the door fix or replace the gasket 4 5 Leakage at the vacuum or exhaust piping 4 5 Check and tighten fitting joints replace defective packing 4 6 Steam inlet valve blocked or damaged 4 6 F...

Page 78: ...Drying stage does not work 8 1 Trouble with the vacuum system 8 1 See par 2 and 4 8 2 Steam valve leaks 8 2 Repair or replace steam valve 8 3 Control system trouble 8 3 Replace control boards 9 The ai...

Page 79: ...EX connectors 12 2 Power supplies out of order 12 2 Fix or replace the power supply 12 3 Control boards or keyboard 12 3 Replace defective board of microcomputer unit 12 4 Paper to printer missing or...

Page 80: ...trol of gasket pressure The transducer type TECSIS 3296 is a membrane pressure sensor and electronic measuring circuit having the following specifications Pressure gauge 0 4bar abs Output span current...

Page 81: ...Page 76 of 101 pages 10 5 Dismantling the Cabinet s Side Panels Push the side cover upward and pull out Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 82: ...Page 77 of 101 pages 10 6 Details of the Locking Mechanism Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 83: ...Steam 0 60 psi 2 5 R GAU029 0012 Gauge Pressure Air 1 4 R GAU029 0023 Gauge Pressure Steam 1 60 psi _ PNE195 0034 Reducer air pressure with manometer MAFR 200 8A Mindman R PNE195 0039 Silencer 1 8 _ P...

Page 84: ...1018 Locking handle CST 141 0006 Steel pipe LDK 550 0008 Main locking bolt LOK 550 0001 Main locking shaft LOK 550 0002 Bushing LOK 550 0003 Okolon stopper LOK 550 0004 Upper arm holder LOK 550 0005...

Page 85: ...xhaust 14 to reservoir 15 to vacuum pump ejector 16 Water outlet 17 Shut 18 to air detector 2 MINERAL FREE WATER 21 Mineral free water inlet 22 Detergent 23 To spray 24 Recycling inlet 25 Recycling ou...

Page 86: ...ust 74 Slow exhaust 75 Exhaust to ejector to vacuum pump 76 Exhaust from heat exchanger 77 Exhaust from steam generator 78 Exhaust through heat exchanger pre vacuum stage only 79 Jacket steam trap 8 G...

Page 87: ...2 224 2 3 9 18 6 101 4 106 9 214 5 0 8 15 5 106 9 128 9 224 4 4 0 18 7 101 5 106 9 214 7 0 8 15 5 107 0 129 6 224 6 4 1 18 8 101 6 107 6 214 9 0 9 15 6 107 1 130 3 224 8 4 2 18 9 101 7 107 6 215 1 0...

Page 88: ...117 7 184 8 243 9 12 1 26 8 112 2 154 4 234 0 7 7 22 4 117 8 184 8 244 0 12 1 26 8 112 3 154 4 234 1 7 7 22 4 117 9 185 5 244 2 12 2 26 9 112 4 155 1 234 3 7 8 22 5 118 0 186 2 244 4 12 3 27 0 112 5 1...

Page 89: ...28 4 257 5 263 1 22 7 37 4 123 1 218 9 253 6 17 1 31 8 128 5 258 3 263 3 22 8 37 5 123 2 219 6 253 8 17 2 31 9 128 6 259 1 263 5 22 9 37 6 123 3 220 3 253 9 17 3 32 0 128 7 259 8 263 7 23 0 37 7 123 4...

Page 90: ...1 6 28 3 43 0 137 1 333 0 278 8 33 6 48 3 133 2 297 1 271 8 28 4 43 1 137 2 333 7 279 0 33 7 48 4 133 3 297 9 271 9 28 5 43 2 137 3 334 4 279 1 33 8 48 5 133 4 298 8 272 1 28 6 43 3 137 4 335 8 279 3...

Page 91: ...Page 86 of 101 pages Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 92: ...11 OUTPUT2 4 20mA OUTPUT4 B28 1 2 2 2 1 B27 1 2 DIGITAL GND B29 1 2 24V PANEL1 INPUT7 INPUT8 7 INPUT15 OUTPUT20 4 20mA L 1 CB1 6A 1 2 Exhaust to ejector 1 2 INPUT12 OUTPUT10 OUTPUT22 POWER SUPPLY OUTP...

Page 93: ...Page 88 of 101 pages XPCS Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 94: ...ibration adjusting analog input presentation value by changing gain and offset values Overview XPCS is a Data exchange program that enables to perform downloading of PCS code downloading uploading ana...

Page 95: ...rial port number connected to the PCS Target platform or modem port number for remote connection In Baudrate text box type the PCS Target platform baud rate Usually the value is 19200 Wait loop is a c...

Page 96: ...is completed If Get and Set Parameters checked when program performing download all parameters will be stored before PCS code downloading and restored after downloading is completed Note The program...

Page 97: ...a phone number Wait for connection establishment Check if remote target platforms are connected If one of the tasks fails the program will abort connection process and will display relevant error mes...

Page 98: ...connect with the PCS Target platform The connection tasks are Check if target is connected In the status bar Looking for machine is displayed Uploading 16 Analog inputs gain and offset values In the...

Page 99: ...selected analog input Description of the Calibration tool Gain text box use it for manual inserting of the Gain value Offset text box use it for manual inserting of the Offset value Min and Max limit...

Page 100: ...ed with PCS Target platform Pressing Calculate button will calculate new Gain and Offset values The new values will be displayed in the Gain and Offset text boxes Close button Pressing this button wil...

Page 101: ...g Parameters will be displayed in the status bar Download file The program will display Downloading dialog window with progress bar and counter of the downloaded packets Wait for target platform start...

Page 102: ...he relevant options were selected in the Options window Expectable errors list Can not upload Gain and Offset Description This message may be displayed during download process when the program is tryi...

Page 103: ...Description This message may be displayed during download process when the program is trying to download Parameters Reason Probably a communication failure between PCS Target and the PC or PCS target...

Page 104: ...umeric data in the text box The Actual High value is not in range The Actual Low value is not in range The Read High value is not in range The Read Low value is not in range Description This message i...

Page 105: ...oxes are not numeric data Tips Type numeric value in Gain or Offset text boxes Illegal Port number Description This message is displayed when the user is pressing the OK button in the Options window R...

Page 106: ...Row 2 Connect RS232 to Modem Converter according the following diagram 3 Check the Jumpers State according RS232 communication 4 Turn On the Modem 5 Turn On the Autoclave 6 The System is ready to be...

Page 107: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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Page 120: ...hamber dimension WxHxD 508x508x970 mm Loading volume 250 liter Typical application Sterilizing glass and plastic lab ware Sterilizing solutions liquids Sterilizing biological waste Location Building 3...

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