Still LTX 50 Original Instructions Manual Download Page 201

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Maintenance - 1000 hours

At operating hours

1.000

2.000

4.000

5.000

7.000

8.000

11.000

13.000

14.000

Carried

out





Note

▲ = Every 1000 hours or at least every 12 months (whichever comes first), unless

local regulations require more frequent intervention.

Drive

Reduction gear: check that it is correctly mounted

Reduction gear: check for any oil leakage

Drive motor: check that it is correctly mounted

Forks

Check condition of forks

Grease the rods and levers (if present)

Grease the fork opening and closing system and check that it is working correctly

(for LTX-FF only)

Check bushes and levers

Steering

Steering: check the mounting of the steering wheel "cockpit"

Steering: check that the steering system operates correctly

Steering: grease the two steering wheel travel controls

Steering: check that the "cockpit" steering wheel adjustment system is properly

mounted and that it operates correctly (if present)

Wheels

Wheels and rollers: check for any damage, foreign matter or signs of wear

Wheels: check that they are at the correct tightness

Rollers: check that they are correctly mounted

Hydraulic pivot wheels: check the oil level and check that the wheels operate cor-

rectly (where present)

Pivot wheels: check and adjust the pivot wheels (for LTX only)

Load rollers: Grease using the specific grease nipples (for LTX only)

Brake

Electromagnetic brake: check for signs of wear and any adjustment

Check that the various braking operations of the truck are operating correctly

Maintenance

Maintenance - 1000 hours

191

45878043344 EN - 11/2021 - 12

Summary of Contents for LTX 50

Page 1: ...s OPX 20 25 OPX 20 25 PLUS OPX L 12 16 20 OPX L 20 S OPX D 20 LTX 50 LTX FF 05 10 LTX T 06 OXV 07 08 10 Original instructions 0089 0615 0617 1075 1076 1077 1078 1079 1080 1081 1082 1084 1085 1086 1087 1088 45878043344 EN 11 2021 12 ...

Page 2: ......

Page 3: ...strial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable indus trial trucks for a particular area of applica tion Prerequisites for the safe operation of in dustrial trucks Information on the use of industrial trucks Information on transport initial commission ing and storage of industrial trucks Internet address and QR co...

Page 4: ......

Page 5: ...ons to Forklift 10 Applied equipment 10 User obligations 10 Environmental considerations 11 Disposal of components and batteries 11 Packaging 12 2 Safety Safety guidelines 14 General Safety Rules 14 Flooring requirements 14 Battery connection cables 15 External electrical connections 15 Requirements for the traction battery charging area 15 Safety Regulations Relative to Forklift Use 15 Safety gui...

Page 6: ...TX50 labels 38 Location of labels LTX T 38 Location of labels LTX FF 38 Location of labels OXV 07 OXV 10 38 Location of OXV 08 labels 38 Nominal value designation plate 56 Specific nominal value designation plate for LTX and LTX T 56 Specific nominal value designation plate for LTX FF 56 Serial number 59 The serial number is marked on the frame 60 OPX L 12 16 20S capacity plate 61 OPX L20 capacity...

Page 7: ...ng travel option 93 Battery electrolyte level indicator LED optional 94 Cab optional 95 Lock lever for competitor batteries optional 97 4 Use Authorised and safe use 100 Intended use of the trucks 100 Safety instructions for using the truck 100 Order picker trucks Description of intended use 104 Forklift Use in Cold Storage Rooms 105 Transporting and lifting the truck 106 Transporting the truck 10...

Page 8: ...tor on the ground alongside the truck 127 Stopping the truck in EMERGENCIES 130 On off systems 131 List of on off systems 131 On off key 132 Numeric keypad Start up using a PIN option 133 Driving 135 Truck travel 135 Truck brake systems 136 Reversing the direction of travel 138 Speed restrictions 139 Steering 141 Parking and stopping the truck 143 Mobile platform 144 General precautions for using ...

Page 9: ... system where present 179 Charging the battery 184 Accessing the battery for trucks WITHOUT a mobile platform 184 Accessing the battery for trucks with a mobile platform optional 184 Charging the lead battery 186 Recharging the battery using the on board battery charger optional 187 5 Maintenance General Information 190 Operations Preliminary to Maintenance 190 Maintenance 1000 hours 191 Maintenan...

Page 10: ...on 207 Checks and Inspections After a Long Period of Inactivity 207 Permanent Putting Out of Commission Demolition 208 6 Technical data Datasheet VDI OPX 210 Datasheet VDI LTX 248 Datasheet VDI OXV 260 Eco design requirements for electric motors and variable speed drives 268 Oil and lubricant tables 270 Table of contents VIII 45878043344 EN 11 2021 12 ...

Page 11: ...1 Introduction ...

Page 12: ...tely trained operators only For the necessary operator training contact the authorised sales network Persons working near the forklift must also be instructed in the risks associated with use of the forklift In the interests of clear information some il lustrations in this manual show the forklift without the safety equipment guards pan els etc The forklift may not be used with out safety equipmen...

Page 13: ...lure to observe the instructions highlighted with this symbol may cause environmental damage NOTE This symbol is used to provide additional infor mation Introduction 1 How to Consult the Manual 3 45878043344 EN 11 2021 12 ...

Page 14: ...it has been delivered with the following documentation Original instructions Declaration of conformity If the truck has been delivered with a traction battery and or a battery charger ensure that these products conform to the order and that the corresponding operating and maintenance manuals are included as well as the declara tion of conformity for the battery charger If there is applied equipmen...

Page 15: ...arking The manufacturer uses the conformity mark ing to document the conformity of the industri al truck with the relevant directives at the time of placing on the market CE in the European Union EU UKCA in the United Kingdom UK EAC in the Eurasian Economic Union The conformity marking is applied to the nameplate A declaration of conformity is is sued for the EU and UK markets An unauthorised stru...

Page 16: ...H 1 For the markets of the European Union the EU candidate countries the EFTA States and Switzerland 2 For the United Kingdom market The declaration of conformity document is supplied with the industrial truck The declara tion shown explains the conformity with the provisions of the EC Machinery Directive and the Supply of Machinery Safety Regulation 2008 2008 No 1597 An unauthorised structural ch...

Page 17: ...handed over to the new owner if the industrial truck is sold on Introduction 1 Declaration that reflects the content of the declaration of conformity 7 45878043344 EN 11 2021 12 ...

Page 18: ...d centre approximately on the forklift s median longi tudinal plane DANGER The forklift must not be used for other purposes Any other use renders the user solely responsible for injury damage to persons and or objects and voids the warranty The following scenarios are examples of incor rect use of the forklift truck Transport on uneven irregular or non com pact surfaces loads that exceed the weigh...

Page 19: ...ruck and cause corrosion of metallic parts If the truck must be used in conditions outside of the limits indicated or in any case under extreme conditions extreme weather cold storage rooms presence of strong magnetic fields etc appropriate equipment and or us age precautions are necessary Contact the authorised sales network for information DANGER The truck must not be used in environments where ...

Page 20: ...e compatibility of such devices must be verified with the presence of operators us ing medical devices such as heart pacemakers Applied equipment To apply additional equipment after purchas ing you must contact the sales network au thorised by the truck manufacturer which will verify feasibility install the equipment add a label with the new residual capacity provide documentation on the equipment...

Page 21: ...of they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The documentation provided by the battery manufacturer must be observed when dispos ing of batteries ENVIRONMENT NOTE We recommend working with a waste man agement company for disposal purposes Introduction 1 Environmental considerations 11 45878043344 EN 11 2021 12 ...

Page 22: ...ovide protection during trans port This packaging must be removed com pletely prior to initial start up ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck Introduction 1 Environmental considerations 12 45878043344 EN 11 2021 12 ...

Page 23: ...2 Safety ...

Page 24: ...s Do not drive with loads off centre laterally with respect to the forklift s median axis Lack of compliance with this regulation can compromise forklift stability Make sure that the surface on which the load rests is able to support its weight Always use safety clothing compliant with current regulations and any personal pro tective equipment that may be applicable Do not travel on loose or hilly...

Page 25: ...onal regula tions Safety Regulations Relative to Forklift Use The operator must familiarize himself with the forklift to be able to better describe any defects and assist maintenance personnel The operator trained and authorized to use the forklift must be familiar with the controls and performances of the forklift Any defect squeaking leaks etc must be promptly reported because if neglected it co...

Page 26: ...ollution laws Oils Avoid contact with skin Do not inhale oil vapours Wear appropriate personal protective equip ment during truck maintenance operations gloves goggles etc to prevent the oil from coming into contact with your skin ENVIRONMENT NOTE The used oils and relative filters contain sub stances that are hazardous to the environment and they must be disposed of according to current regulatio...

Page 27: ... The replacement and disposal of the life expired battery must be carried out as required by law We advise you to contact the authorised service network that is equipped for eco friendly disposal in accordance with current regulations Safety 2 Safety guidelines 17 45878043344 EN 11 2021 12 ...

Page 28: ...f the truck must be instructed regarding the risks that arise through use of the truck In addition we draw your attention to the Safety Guidelines in these operating instructions Risks can include Escape of consumables due to leakages rupture of lines and containers etc Risk of accidents when driving on ramps or in conditions of poor visibility etc Falling tripping etc when moving the truck especi...

Page 29: ...rojecting to the side e g side shift turning and driving diagonally across slopes driving on slopes with the load pointing downhill oversized loads swinging loads steps or ramp edges WARNING These risks are caused by improper use Improper use e g swinging loads transporting liq uids etc is PROHIBITED unless specifically ap proved in writing by the manufacturer Electromagnetic radiation The limit v...

Page 30: ...nd ard EN 12053 and declared according to EN ISO 4871 with weighted time percentages of the Transport Lifting and Idling modes CAUTION The value expressed above can be used to compare forklift trucks of the same category This cannot be used to determine the noise level in workplaces dai ly personal noise exposure Noise values that are lower or higher than those indicated above can occur during act...

Page 31: ...y expo sure must be calculated using data from the place of use OPX Vibrations to which the body legs is exposed The following value is valid for standard trucks WITHOUT sprung operator platforms āw zF 0 84 m s2 Uncertainty K 0 25 m s2 The following values are specifically for trucks with sprung operator platforms optional Operator weight between 70 kg and 90 kg āw zF 0 68 m s2 Uncertainty K 0 20 ...

Page 32: ...two in spections have been carried out The inspection date is indicated by an adhe sive label on the truck Arrange for the service centre to perform periodic safety inspections on the truck Observe guidelines for checks carried out on the truck in accordance with FEM 4 004 The operator is responsible for ensuring any defects are remedied without delay Contact your service centre NOTE Observe the n...

Page 33: ... may not be used until they have been properly repaired Do not remove or deactivate safety devices and switches Fixed set values may only be changed with the approval of the manufacturer Work on the electrical system e g connecting a radio additional headlights etc is only per mitted with the manufacturer s written appro val All electrical system interventions must be documented Safety 2 Safety de...

Page 34: ...Safety 2 Safety devices 24 45878043344 EN 11 2021 12 ...

Page 35: ...3 Overview ...

Page 36: ...ities vary depending on the model up to a maximum load capacity of 2500 kg The vehicles are equipped with Blue Q mode which brings energy savings of up to 7 A range of customisation options allow you to adapt the vehicles to meet your specific re quirements Examples include Height adjustable steering wheel Reduced vibrations for the operator thanks to a pneumatically damped step plate An elevating...

Page 37: ...km h OPX L 20 S Capacity 2000 kg Speed 12 km h Fork length 2390 mm The OPX L 20 S truck s scissor lift forks can lift two pallets weighing up to 1000 kg each and can lift them to an ergonomic working height This variant makes it easy to order pick and transport even long or large goods such as those used in the furniture industry Maxi mum lift height 785 mm OPX L 12 Capacity 1 200kg Speed 12 km h ...

Page 38: ...nd out feature of the OPX L 20 is its cen tre of gravity which is optimised for faster cor nering The ability to vary height for ergonomic working brings advantages OPX D 20 Capacity 2000 kg Speed 12 km h Double the efficiency with the OPX D 20 The vehicle can be used to transport two pallets stacked on top of one another with a load of 1000 kg per pallet This makes it possible to safely transport...

Page 39: ...rolleys simply and safely LTX FF Lifting capacity 1000 kg Maximum towing capacity 5000 kg Maximum speed 13 km h With its foldable forks LTX FF is a towing or lifting vehicle The tow tractor has been de signed to hold various towing hooks at the rear LTX FF is compatible with LiftRunner a complete system of hydraulic trailers for col lecting loaded trolleys simply and safely Overview 3 Overview of ...

Page 40: ...storage area With OXV 10 this amount is up to 1000 kg The height adjustable driver s working area is a real strong point and allows a reach height of up to 2800 mm For quick order picking the driver s platform can also be raised and lowered during travel Features such as an intuitive steering wheel and speed reduction when turning help ensure comfortable safe and enjoyable driving The OXV 08 can l...

Page 41: ... Motor compartment cover Battery Pivoting wheel Load castor Straddles Forks Dashboard 1 2 3 4 5 6 7 8 9 10 12 24 V cigarette lighter socket Emergency stop button On off key Digicode Numerical Keypad Lift mast Operator platform Document holder Glove compartment Seat backrest push buttons Battery plug socket 11 12 13 14 15 16 17 18 19 20 Overview 3 OPX range general overview 31 45878043344 EN 11 202...

Page 42: ...urrent plug of the on board battery charger Mechanical battery lock clasp 21 22 23 Seat backrest Platform damping system Operator protective guard 24 25 26 Overview 3 OPX range general overview 32 45878043344 EN 11 2021 12 ...

Page 43: ...upling Trailer lighting socket Dashboard 12 24 V cigarette lighter socket Emergency stop button 1 2 3 4 5 6 7 8 9 10 11 12 On off key Digicode Numerical Keypad Ballast Operator platform Document holder Glove compartment Battery plug socket Power current plug of the on board battery charger Mechanical battery lock clasp Seat backrest LiftRunner system hydraulic coupling 13 14 15 16 17 18 19 20 21 2...

Page 44: ...heels Tow coupling Trailer lighting socket Dashboard 12 24 V cigarette lighter socket Emergency stop button 1 2 3 4 5 6 7 8 9 10 11 12 On off key Digicode Numerical keypad Ballast Operator platform Document holder Storage compartment Battery plug and socket Power current plug of the on board battery charger Mechanical battery lock clasp Seat backrest Rear cover 13 14 15 16 17 18 19 20 21 22 23 Ove...

Page 45: ...Front pivot wheels 24 Storage compartment 25 Overview 3 General overview LTX T 35 45878043344 EN 11 2021 12 ...

Page 46: ...tem Rear wheels Ballast Tow coupling Dashboard 12 24 V cigarette lighter socket Emergency stop button 1 2 3 4 5 6 7 8 9 10 11 12 On off key Digicode Numerical keypad Forks Operator platform Document holder Storage compartment Battery plug and socket Power current plug of the on board battery charger Mechanical battery lock clasp Seat backrest Lift mast 13 14 15 16 17 18 19 20 21 22 23 Overview 3 G...

Page 47: ...Anti shearing guard grille 24 Ballasts 25 Overview 3 General overview LTX FF 37 45878043344 EN 11 2021 12 ...

Page 48: ...l risks on the truck Removing labels and designation plates is forbidden There may be options on your truck with the same la bels placed in different zones of the truck For this reason the explanations on the labels shown on the following pages should be read and taken into con sideration even if the label is located in a different area to the one in the following illustrations Overview 3 Markings...

Page 49: ...any only Nominal value plate Label ON OFF Cold store label for cold store equipment only Danger of crushing feet label 1 2 3 4 5 6 7 8 9 Maximum permissible pressure label Operator platform capacity schematic view label Hook symbol Battery warning label Version set up for gel batteries Positioning yourself in front of the truck is prohibited label only in pedestrian mode with steering wheel option...

Page 50: ... damping 11 This label indicates the setting pressure of the operator platform depending on the weight of the operator 1 2 bar below 70 kg 1 7 bar between 70 and 90 kg 2 2 bar be tween 90 and 110 kg 2 6 bar between 110 and 130 kg only present on versions with platform damping 12 This label indicates where to attach the truck s lifting hook 13 This designation plate indicates that only the on board...

Page 51: ... OFF Do not climb on the forks label Cold store label for cold store equipment only Truck capacity label 1 2 3 4 5 6 7 8 9 Danger of crushing feet label Maximum permissible pressure label Operator platform capacity schematic view label Battery warning label Version set up for gel batteries Positioning yourself in front of the truck is prohibited label only in pedestrian mode with steering wheel op...

Page 52: ... operator platform Cau tion The adjustment system must not be infla ted to pressures above 8 bar only present on versions with platform damping 12 This label indicates the setting pressure of the operator platform depending on the weight of the operator 1 2 bar below 70 kg 1 7 bar between 70 and 90 kg 2 2 bar be tween 90 and 110 kg 2 6 bar between 110 and 130 kg only present on versions with platf...

Page 53: ...fety inspection label Germany only Hook symbol Label ON OFF Do not climb on the forks label Warning label 1 2 3 4 5 6 7 8 9 Cold store label for cold store equipment only Truck capacity label Danger of crushing feet label Maximum permissible pressure label Operator platform capacity schematic view label Version set up for gel batteries Battery warning label 10 11 12 13 14 15 16 Overview 3 Markings...

Page 54: ...the forks present only on cer tain versions 13 This label indicates the maximum adjust ment pressure for the operator platform Cau tion The adjustment system must not be infla ted to pressures above 8 bar only present on versions with platform damping 14 This label indicates the setting pressure of the operator platform depending on the weight of the operator 1 2 bar below 70 kg 1 7 bar between 70...

Page 55: ...alue designation plate Label ON OFF Cold store label for cold store equipment only Danger of crushing feet label Maximum permissible pressure label 1 2 3 4 5 6 7 8 9 Operator platform capacity schematic view label Battery warning label Version set up for gel batteries Hook symbol Handling trailers label Positioning yourself in front of the truck is prohibited label only in pedestrian mode with ste...

Page 56: ... on versions with platform damping 11 This designation plate indicates that only the on board battery should be connected 12 This symbol where present indicates that the truck is set up for the gel battery ver sion Do not use other types of battery 13 This label indicates where to attach the truck s lifting hook 14 This ON OFF label relates to handling trailers Switching the Lift Runner system on ...

Page 57: ...ction label Germany only Nominal value designation plate Label ON OFF Cold store label for cold store equipment only Danger of crushing feet label 1 2 3 4 5 6 7 8 9 Maximum permissible pressure label Operator platform capacity schematic view label Hook symbol Battery warning label Version set up for gel batteries Positioning yourself in front of the truck is prohibited label only in pedestrian mod...

Page 58: ... kg 2 6 bar between 110 kg and 130 kg only present on versions with platform damping 12 This label indicates where to attach the truck s lifting hook 13 This plate indicates that only the on board battery should be connected 14 This symbol where present indicates that the truck is set up for the gel battery ver sion Do not use other types of battery 15 This label where present indicates that posit...

Page 59: ...bel Germany only Nominal value designation plate Label ON OFF Cold store label for cold store equipment only 1 2 3 4 5 6 7 8 Danger of crushing feet label Maximum permissible pressure label Operator platform capacity schematic view label Hook symbol Battery warning label Version set up for gel batteries Positioning yourself in front of the truck is prohibited label only in pedestrian mode with ste...

Page 60: ...kg 1 7 bar between 70 kg and 90 kg 2 2 bar be tween 90 kg and 110 kg 2 6 bar between 110 kg and 130 kg only present on versions with platform damping 12 This label indicates where to attach the truck s lifting hook 13 This designation plate indicates that only the on board battery should be connected 14 This symbol where present indicates that the truck is set up for the gel battery ver sion Do no...

Page 61: ...on the following pages that describes the la bel Overview 3 Markings 51 45878043344 EN 11 2021 12 ...

Page 62: ... 9 10 1 5 4 1 Danger of crushing hands label Nominal value designation plate Truck capacity label Operating and maintenance manual label Sling strap symbol Operator platform lowering pedal label Cold store label for cold store equipment only 1 2 3 4 5 6 7 Do not climb on the forks label Hook symbol Battery charge status label Version set up for gel batteries Battery warning label Two or more perso...

Page 63: ... you should exercise caution while using the travel buttons in pedestrian mode with the operator on the ground During use position yourself at the side of the truck and maintain a safe dis tance between yourself particularly your feet and the truck 8 This label indicates that you must not climb on the forks or transport people on the forks 9 This label indicates where to attach the truck s lifting...

Page 64: ...edestrian mode with buttons warning la bel only in pedestrian mode with buttons option Danger of crushing feet label Operating and maintenance manual label Sling strap symbol Cold store label for cold store equipment only 1 2 3 4 5 6 7 Pedestrian mode with steering wheel warn ing label only in pedestrian mode with steering wheel option Hook symbol Battery charge status label Version set up for gel...

Page 65: ...el function During use position yourself at the side of the truck and maintain a safe distance between yourself particularly your feet and the truck 9 This label indicates where to attach the truck s lifting hook 10 This label is the legend for interpreting the battery charge status as represented by the LED 11 This symbol where present indicates that the truck is set up for the gel battery ver si...

Page 66: ... Kingdom the designation plate will read Air craft ground support equipment instead of Industrial truck Manufacturer Production number Year of manufacture Unladen weight without battery in kg Maximum battery weight in kg Minimum battery weight in kg Additional weight ballast in kg QR code For more detailed information please refer to the technical data in the operating man ual In this zone there m...

Page 67: ... be towed Manufacturer Serial number Unladen weight without battery in kg Year of manufacture In this zone there may be one or more marks including the CE mark the UKCA mark for the United Kingdom market the EAC mark for the Eurasian Economic Union market QR code Battery voltage V Nominal power in kW Minimum battery weight Danger To avoid compromising the stability of the truck it is strictly forb...

Page 68: ...en weight without battery in kg Year of manufacture In this zone there may be one or more marks including the CE mark the UKCA mark for the United Kingdom market the EAC mark for the Eurasian Economic Union market QR code Battery voltage V Nominal power in kW Minimum battery weight Danger To avoid compromising the stability of the truck it is strictly forbidden to use bat teries that weigh less th...

Page 69: ...ial number for all technical questions The serial number contains the following infor mation 1 Production location 2 Type 3 Year of production 4 Sequential number 7090_921 004 xx xxxx x xxxxx 1 2 3 4 Overview 3 Markings 59 45878043344 EN 11 2021 12 ...

Page 70: ...The serial number is marked on the frame F2XXXXYZZZZZ 2423 1 The truck s serial number is on the label 1 on the chassis frame Overview 3 Markings 60 45878043344 EN 11 2021 12 ...

Page 71: ...ructures may be compromised OPX L 12 The plate indicates the following data C distance from the centre of gravity of the load on the forks to the fork carriage mm h3 maximum lift stroke of the forks mm total permitted load 1200 kg As you can see from the chart the maxi mum capacity for this truck does not vary depending on the lift height of the forks 2361 1200 kg 1200 kg Overview 3 Markings 61 45...

Page 72: ... not vary depending on the lift height of the forks OPX L 20S The plate indicates the following data C distance from the centre of gravity of the load on the forks to the fork carriage mm h3 maximum lift stroke of the forks mm total permitted load 2000 kg As you can see from the chart the maxi mum capacity for this truck does not vary depending on the lift height of the forks 2360 1600 kg 1600 kg ...

Page 73: ...al components of the truck With the straddles fully lowered and the forks at the maximum height from the ground the maximum capacity of the truck is 1000 kg With the straddles raised it is prohibited to reach heights greater than 420 mm from the ground with the forks As a result with the straddles raised the maximum permissible fork height is 420 mm from the ground Do not change the position of th...

Page 74: ...city of the truck is 2000 kg Qmax The load placed on the forks must be lighter than or at most equal to the weight of the load placed on the straddles Q1 Q2 The maximum permissible load that can be carried is 1000 kg on the forks and 1000 kg on the straddles Q1 Q2 2000 kg max Do not change the position of the centre of gravity beyond the maximum permitted lim its Height 600 mm and depth 765 mm fro...

Page 75: ...rk height is 420 mm from the ground With the forks up against the straddles and the straddles raised from the ground the maximum capacity of the truck is 2000 kg Qmax Using the truck as a double pallet stacker illustration 2487 When transporting two loads with one on the forks and one on the straddles the maximum capacity of the truck is 2000 kg Qmax The load placed on the forks must be light er t...

Page 76: ...n be transported on the rear load bed 600 kg In this case the maximum permissible load that can be towed by trailers 2 tonnes 2000 kg In general if you are transporting a load on both the rear load bed up to 600 kg and the trailers the sum of the two loads must not exceed the maximum permissible ca pacity of 2600 kg Maximum permissible load that can be tow ed by trailers 5 tonnes 5000 kg This load...

Page 77: ...compromised Capacity plate for lifting a load on the forks The plate contains the following information A Shows the maximum capacity of the truck kg with the load centre of gravity up to 500 mm and with the forks at the maxi mum height of 1800 mm C B Shows the maximum capacity of the truck kg with the load centre of gravity at 600 mm and with the forks at the maximum height C 2420 C B A Overview 3...

Page 78: ...te contains the following information A maximum lift height of the forks mm B truck model C maximum permissible load on the forks kg depending on the distance of the forks from the ground and the centre of gravity of the raised load D distance from the centre of gravity of the load on the forks to the fork carriage mm 700 kg kg kg Typ 600 500 400 mm 2528 A C B D 700 600 500 400 mm kg kg kg Typ Ove...

Page 79: ...h the truck in reverse travel and must not be exceeded otherwise the stability of the truck and the load bearing capacity of the structures may be compromised The trailer coupled to the truck must not ex ceed the maximum permissible weight of 1000 kg The maximum permissible pulling force on the coupling during towing is 800 N Qmax 1000 kg F 800 N 2480 Overview 3 Markings 69 45878043344 EN 11 2021 ...

Page 80: ... the truck in forward travel and must not be exceeded otherwise the stability of the truck and the load bearing capacity of the structures may be compromised The trailer coupled to the truck must not ex ceed the maximum permissible weight of 5000 kg The maximum permissible pulling force on the coupling during towing is 1000 N Qmax 5000 kg F 1000 N 2556 Overview 3 Markings 70 45878043344 EN 11 2021...

Page 81: ...where present 8 9 10 11 12 13 Description NOTE The following controls are active with the truck switched on and the operator in the correct working position 1 Knob Area for gripping the steering wheel with the left hand during use 2 Travel control When travel control 2 or 4 is turned the truck starts in forward or reverse travel For more information see the Truck travel paragraph in Chapter 4 3 Kn...

Page 82: ... and or fork lift pallet stacker truck with lift mast 9 Straddle or fork initial lifting button where present The functionality of the button depends on the model of truck used The operation can be divided into two groups Functionality for all trucks excluding OPX L 12 16 20S and LTX FF models Specific functionality for OPX L 12 16 20S and LTX FF models only 9 Explanation of the functionality for ...

Page 83: ...s depending on the version Pay attention to the markings on the button itself NOTE The following controls are active with the truck switched on and the operator in the correct working position only if the control has not already reached the end position NOTE The speed of movement of the forks and the platform is proportional to the pressure exer ted on its control button 14 Fork lifting button whe...

Page 84: ... button where present When the button is pressed the movable step plate lowers Movement of the movable step plate can be stopped at any time by releasing the button The movable step plate stops at the posi tion reached 18 Fork upward tilt button where present When the button is pressed the forks tilt upwards Fork movement can be stopped at any time by releasing the button The forks will stop in th...

Page 85: ...ssed the button lights up and the dipped beam headlights turn on When the key 1 is pressed again the but ton and the dipped beam headlights turn off 2 Flashing beacon The flashing beacon is optional The button 2 is always present but only works if the optional flashing beacon is fitted When the key 2 is pressed the button lights up and the beacon starts to flash When the key 2 is pressed again the...

Page 86: ...on lights up and the tor toise symbol 13 appears simultaneously The function remains active even when the truck is turned off and turned on again When the key 9 is pressed again the tor toise function is deactivated The button 9 turns off and the tortoise symbol 13 disap pears Describing the screen 10 Battery charge level indicator The battery charge level indicator is made up of ten status bars W...

Page 87: ... the left In this case the hour meter indicates the number of working hours remaining before the battery runs out 15 Adjustable spanner The adjustable spanner reminds the opera tor that a service is due The symbol 15 starts to flash when a service is almost due The symbol 15 shows a steady light when the scheduled service must be carried out on the truck contact the manufacturer s authorised techn...

Page 88: ...correct use and a detailed description of the controls consult the following chapters Fork controls A The fork controls where present are installed in the zone A If the truck is equipped with a single central handle as shown in the illustration the A controls are located to the side of the han dle If the truck is equipped with two side han dles the A controls are located above the handles The fork...

Page 89: ...ith the opera tor on the ground in pedestrian mode The travel controls vary depending on the model of truck chosen The creep speed controls available are Travel in both directions of travel Travel in only one direction of travel The individual controls are explained in detail in the following chapter Overview 3 Instruments and controls 79 45878043344 EN 11 2021 12 ...

Page 90: ...y the regula tions Forward travel 1 Preferred direction of travel Right 2 Reverse travel 3 Left 4 NOTE The image of the truck is an example It is val id for all trucks described in this manual Overview 3 Instruments and controls 80 45878043344 EN 11 2021 12 ...

Page 91: ...ight h3 by the central cylinder via a chain Telescopic OPX L20 and OPX L20D When the lift button is pressed the internal mast is raised by the lateral cylinders and drives the fork carriage h3 via the chains the lifting speed of the fork carriage rail is twice that of the internal mast CAUTION In locations with a low ceiling be aware that the load height may be greater than the mast height h3 OM23...

Page 92: ...tioned on the steering wheel turrets Various fork gauge measures Lithium ion battery see the operating man ual for further information On board charger Autolift Various types of traction chassis protective guard Mobile platform Foldaway step and support handle Cold store version down to 30 C for alter nate use Roll holder Various heights of load guard grilles Speed limitation with the forks lowere...

Page 93: ...s located on the truck s dashboard The socket has the following specifications 12 V voltage and 10 A current WARNING If the electrical socket 1 is not being used protect it from the weather dust etc using the cap 2 Do not leave the electrical socket 1 uncovered 2430 2 1 Overview 3 Options and variants 83 45878043344 EN 11 2021 12 ...

Page 94: ...e connected to the customer s data terminal as follows Connect the positive to terminal 1 Connect the negative to terminal 2 DANGER Always respect the connections mentioned above 1 and 2 Reversing the polarity is dangerous and strictly pro hibited WARNING The instructions provided are for information only In stallation must be carried out precisely and in ac cordance with technical regulations Onl...

Page 95: ...ta terminal used to the relevant support 7 precisely and in accordance with technical regula tions Do not allow the data terminal used to fall from the support 7 Overview 3 Options and variants 85 45878043344 EN 11 2021 12 ...

Page 96: ...truck can be equipped with an optional rear storage compartment 1 Stow items in accordance with the size of the compartment Stow items securely so that they do not fall out while moving Overview 3 Options and variants 86 45878043344 EN 11 2021 12 ...

Page 97: ... to the rear part of the truck Technical features of the socket 7 pins 12 V ISO 1724 3732 standard DANGER Risk of short circuit Before you connect the trailer plug to the socket P and before use in any case check that the socket and the plug are fully intact and do not show any signs of damage WARNING If you are not using the socket P protect it from the weather dust etc by keeping the cap closed ...

Page 98: ...dicators Multifunction lights Working spotlight Dipped beam lights 1 2 3 4 5 6 7 8 9 Reverse lights Dipped beam lights and light bar push but ton Flashing beacon push button Arrow push buttons direction indicators Hazard lights push button Working spotlight switch 10 A B C D E F Overview 3 Options and variants 88 45878043344 EN 11 2021 12 ...

Page 99: ... the truck is turned off The LED bar turns on only during forward travel of the truck Additional LED bar functions can be activa ted on the truck In these cases the LED bar flashes to warn the operator in the fol lowing instances Warning signal upon expiry of maintenance contact the manufacturer s authorised technical service centre Warning signal when the truck is stationary Warning signal when t...

Page 100: ...n angle greater than the permitted value set by the manufactur er In this case the arrows turn on in inter mittent mode The arrows turn off automati cally when the steering wheel is turned within the permitted angle about 10 The simultaneous activation of all the arrows hazard lights 4 5 6 7 is designed to sig nal an emergency situation due to a malfunc tion or other reason When the push button E ...

Page 101: ...s are provided as an option instead of standard batteries A description of and information on their operation can be found in the lithium ion battery instruction manual supplied separately Overview 3 Options and variants 91 45878043344 EN 11 2021 12 ...

Page 102: ...l and can be fitted on the truck in several versions A description of and information on its operation can be found in the FleetManager specific instruction man ual supplied separately Overview 3 Options and variants 92 45878043344 EN 11 2021 12 ...

Page 103: ...one hand Rotate it from A to B To close the step Hold it with one hand Rotate it from B to A DANGER Risk of slipping and falling from the step To ensure an adequate hold and to maintain balance while using the step use the attachment mounting bar as a support handle 2367 1 1 2 B A Locking fork or straddle lowering during travel option With this option the fork or straddle lowering command is inact...

Page 104: ... the distilled water in the battery Operation If the LED 1 or 2 is green there is a suf ficient level of electrolyte in the battery The battery must not be topped up with distilled water If the LED 1 or 2 is red there is an insuf ficient level of electrolyte in the battery The battery must be topped up with distilled wa ter 1 2256 2 Overview 3 Options and variants 94 45878043344 EN 11 2021 12 ...

Page 105: ...owing three controls are located inside the cab 7 Front windscreen wiper The button s first position activates the front windscreen wip er 2 Pressing the button again activates the front washer water jet 8 Windscreen wiper speed regulation The button is used to adjust the speed of the front windscreen wiper intermittent speed one and speed two 9 Rear windscreen wiper The button s first position ac...

Page 106: ...ted are positioned correctly regardless of the equipment fitted on the tow tractor or on the truck WARNING Risk of accident Before driving through access passageways make sure that the height of the tow tractor or truck fitted with a cab is compatible with that of the passageway CAUTION On the cab version with plastic side doors if present and when using the ground controls if present the operator...

Page 107: ...he battery falling out during travel and sub sequent risk of injury The adjustment of the battery lock lever and the in stallation of the battery must be performed precisely and in accordance with technical regulations Only the manufacturer s own approved sales network is authorised to install the lock lever and the battery The lever must be adjusted each time a new battery is installed and in acc...

Page 108: ...ur hand against it 3 and push C the lever until it is fully locked B Check that the lever is completely and cor rectly fitted in its seating on the chassis Close the battery hood Overview 3 Options and variants 98 45878043344 EN 11 2021 12 ...

Page 109: ...4 Use ...

Page 110: ...e operator must obey the same rules within the plant as on the road The operator must drive at a speed appropriate for the driving conditions For example the operator should drive slowly around corners when entering and travelling through narrow passageways when driving through swing doors at blind spots or on uneven surfaces The operator must always maintain a safe distance from ve hicles and per...

Page 111: ...the truck Stay in the safety area working area de fined by the manufacturer Pay attention to protruding objects e g on shelves NOTE Using a telephone or radio in the truck is per mitted but avoid using these devices when driving as they may distract you While driving it is forbidden to Stick out your arms and legs Lean outside the edge of the truck Move from one truck to another or from the truck ...

Page 112: ...t be sufficient ly level clean and clear of objects Drainage channels railway crossings and other similar obstacles must be levelled and if necessary fitted with ramps so that the truck can cross without jolting There must be sufficient distance between the highest part of the truck or the load and the surrounding fixed installations The height de pends on the lift height and the load dimen sion R...

Page 113: ...Hazards Hazards on the traffic routes must be signalled by standard road signs or possibly by addition al warning notices Use 4 Authorised and safe use 103 45878043344 EN 11 2021 12 ...

Page 114: ...l cockpit or of being injured by collisions with the shelving cross pieces cross bars or any other com ponents of the load bearing structure of the ware house The picture to the side shows an example of the danger present during an incorrect manoeuvre and which thus must not be emulated When driving in reverse the op erator is in danger of colliding with the metal cross piece at the entrance to th...

Page 115: ... outside the cold area cold storage room CAUTION If the truck has been working in environments at tem peratures below 5 C and it is taken outside the cold storage room let it stand either for a sufficiently long time to allow any condensation to evaporate at least 30 minutes or a sufficiently short time to prevent the formation of any condensation less than 10 mi nutes Avoid the formation of ice o...

Page 116: ...charge of the disassembly and reassembly opera tions The forklift must be secured to the trans port means during transport using appropriate restraint systems Block the wheels with wedges to prevent even the slightest move ment OM0747 Climatic Conditions for Transport and Storage The forklift must be protected from atmospher ic agents during transport and storage Use 4 Transporting and lifting the...

Page 117: ...suitable lifting capacity for the weight of the truck which is indicated on its data plate Also take into account the weight of the bat tery fitted if applicable by referring to the relevant identification plate Lifting operations must be per formed by qualified personnel DO NOT stand with in the crane s radius of action or near the truck Do not stand in the danger area below suspended loads Use N...

Page 118: ...ifting There are threaded holes at the two points 3 Fully screw an M16 eye bolt into each of the two holes CAUTION After the special eyelets have been properly secured only insert the rope sling into the eyelets of the eye bolt 1 It is forbidden to hook onto points 2 to lift the truck 2450 1 2 2 3 3 Breaking In This type of forklift does not require special breaking in operations Use 4 Breaking In...

Page 119: ...n the following sections Climb on the platform see the detailed in structions in the following sections Position yourself correctly in the driving seat see the relevant instructions on correct driving positions in the following sections Make sure that the emergency push button is not pressed see the instructions for shut ting off the emergency push button in the following sections Switch on the tr...

Page 120: ... that they are correctly mounted There must be no objects on the truck that may limit visibility Check that NO stickers are missing or dam aged Replace damaged or missing stickers in compliance with the marking position ta ble Visually check that the forks or other load carrying equipment show NO obvious dam age e g bends cracks significant wear Check that the battery male connector and socket are...

Page 121: ...good condition and properly fastened The roller tracks of the mast where present must be coated in a visible film of grease The chains must be undamaged and must be evenly and adequately tensioned where present The mast s protective screen must be intact and correctly mounted where present Visually check that the towing hook is in good condition and correctly secured to the truck Test that the tow...

Page 122: ... washer tank for the front and rear windscreen is located behind the operator seat backrest 1 Proceed as follows Open the windscreen washer tank cap If the level of washer fluid is visibly high there is no need to top up the fluid Close the tank cap 1 If the level of washer fluid is visibly low fill the tank then close the windscreen washer cap 1 Use 4 Checks and actions prior to commissioning 112...

Page 123: ...an Parliament and of the Council states that the employer shall take the measures necessary to ensure that the work equipment made available to workers in the undertaking or establishment is suitable for the work to be carried out or properly adapted for that pur pose and may be used by workers without im pairment to their safety or health In selecting the work equipment which he proposes to use t...

Page 124: ...use you to lose control of the truck Do not make adjustments when the truck is switched on to avoid inadvertently activating the truck con trols Make adjustments on a flat surface and only when the truck is switched off After completing the adjustment check that the com ponent is correctly positioned and secured Use 4 Optional driver s seat adjustments 114 45878043344 EN 11 2021 12 ...

Page 125: ...B Holding the steering wheel with both hands push it up C if you want to raise it and push it down D if you want to lower it To secure the steering wheel in the desired position tighten the knob 1 by turning it clockwise A WARNING Risk of crushing fingers and hands while adjusting the height of the steering wheel Do not place your hands in the area E of the slide guides of the base of the steering...

Page 126: ... compulsory Positioning objects e g screw drivers adjustable spanners etc between the seat backrest and the operator s back is forbidden The seat backrest is adjustable as follows To raise the seat backrest push the toggle lever 2 upwards C and at the same time pull the seat backrest 1 slightly up wards A with the other hand Release the toggle lever 2 once the desired height has been reached To lo...

Page 127: ...ompulsory Positioning objects e g screw drivers adjustable spanners etc between the seat backrest and the operator s back is forbidden The seat backrest is adjustable as follows To raise the seat backrest pull the toggle lever 2 towards C and at the same time pull the seat backrest 1 slightly upwards A with the other hand Release the toggle lever 2 once the desired height has been reached To lower...

Page 128: ... seat 1 is properly open DANGER Risk of injury to the operator The operator must remain inside the confines of the truck Putting your hands arms legs etc outside the truck is forbidden as they could hit shelves etc Seating yourself correctly in the driving seat is man datory Locking the seat in the open position B with objects or anything else is forbidden Tampering with the sensor 2 that verifies...

Page 129: ...table to improve oper ator ergonomics To raise the seat push the toggle lever 4 upwards C and at the same time pull the seat backrest 3 slightly upwards D with the other hand Release the toggle lever 4 once the desired height has been reached To lower the seat push the toggle lever 4 upwards C and at the same time push the seat backrest 3 down E with the oth er hand Release the toggle lever 4 once...

Page 130: ...justment is optional and only available on trucks with gas sprung operator platforms Read Chapter Safety guidelines for driver s seat adjustment work described in the follow ing sections Page 114 Near the valve is a label that shows the ad justment pressure depending on the weight of the operator 1 2 bar below 70 kg 1 7 bar between 70 and 90 kg 2 2 bar between 90 and 110 kg 2 6 bar between 110 and...

Page 131: ...neck laces rings etc get caught in a truck component when climbing on or off the truck this could cause serious injuries e g the operator could fall injure a finger etc Do not wear accessories in the workplace Do not wear loose fitting or damaged workwear Risk of damaging the truck if components are not used correctly Truck components such as the steer ing wheel emergency stop button key etc are n...

Page 132: ...e refer to the specific sections that follow Driving with the operator on board the truck Operator standing Operator seated on the seat optional Driving in pedestrian mode with the operator on the ground alongside the truck Using the drive controls on the seat back rest of the truck optional Using the drive controls on the steering wheel optional Use 4 Drive modes and positions 122 45878043344 EN ...

Page 133: ...tor presence detection switch The platform mat 1 must only be activated when the operator is on board the truck It is prohibited to activate the platform mat 1 with body parts or ob jects while the operator is on the ground The correct driving position is Operator standing on board the machine The seat optional must be fully closed The seat backrest must be at the correct height only if the seat b...

Page 134: ...seated on the seat on board the truck The seat must be fully open Seat at the correct height for optimum ergo nomics The seat backrest must be at the correct height only if the seat backrest adjustment option is fitted for optimum ergonomics Operator facing the truck front Both of the operator s feet must be on the platform Operator s back resting against the seat backrest Hands firmly on the stee...

Page 135: ... 12 13 14 are specific to trucks that can be driven in both forward travel and re verse travel NOTE The buttons 9 or alternatively the buttons 11 13 are installed on both sides of the seat backrest This enables the truck to be driven in pedestrian mode from either side of the truck Take care when using the travel controls especially if you are not familiar with using this function Using the travel...

Page 136: ...direction indica ted by the arrow 12 press the key 11 Release the key to stop the truck To move the truck in the direction indica ted by the arrow 14 press the key 13 Release the key to stop the truck NOTE If the travel control buttons are pressed for about 10 seconds a safety circuit immobil ises the truck If this occurs simply release the button and then press the travel control again Only minor...

Page 137: ...o use the controls in a different way than the way described Indicator lights F1 and F2 2392 The indicator lights F1 and F2 are off when driving with the operator on board the truck The indicator lights F1 and F2 flash when the truck is switched on but the oper ator is not in the driver s compartment on board the truck operator platform disabled NOTE When F1 and F2 flash this indicates that the st...

Page 138: ... of safety when driving the truck the travel con trols must be operated and or turned manually during both the acceleration phase and the deceleration phase and when stopping the truck The automatic return of the travel controls to the neu tral position is not to be considered as a feature of normal driving for the truck The automatic return of the travel controls is only to ensure that they retur...

Page 139: ...ood twice in quick succession It is necessary to turn it twice in succession in order to pre vent unintentionally activating the travel control Perform a first full turn of the travel control in direction B Turn the travel control to the neutral posi tion Perform a second turn of the travel control in direction B and the truck will start in re verse travel To stop the truck from moving turn the tr...

Page 140: ...pressed B Button activated pressed Activating the EMERGENCY stop but ton To activate the button and lock all truck func tions Starting from position A when the emer gency stop button 1 is pressed the button locks in position B Deactivating the EMERGENCY stop button To deactivate the button and restore operating conditions Eliminate the cause of the emergency Then starting from position B unlock th...

Page 141: ...erical keypad Pin Code The truck can be fitted with the FleetManag er system for monitoring operating statuses With the FleetManager system the truck is switched on and off using a key In addition to the key the truck functions can be activa ted as follows Using a numerical keypad Pin Code Using a transponder chip or chip card Use 4 On off systems 131 45878043344 EN 11 2021 12 ...

Page 142: ...fter each use and every time you move away from it For more infor mation see Chapter Parking and stopping the truck Page 143 WARNING Switching on and off the truck using the key is only permitted when the truck is stationary It is forbidden to turn off the truck using the key when the truck is still moving For emergency shutdown you must only use the special emergency stop but ton Use 4 On off sys...

Page 143: ... Warning THE ADMINIS TRATOR CODE IS IMPORTANT FOR ALL DIGI CODE SET TINGS 0 0 0 0 0 0 0 0 by default continuous red con tinuous green 3 Once the diodes have been switched off the electronic key automati cally reverts to operat ing mode New operator code 0 4 5 6 7 8 red off green flash ing 2 code accepted Example of a new oper ator code 45678 Allocating opera tor codes 2 5 4 3 2 1 red off green fla...

Page 144: ...ing 2 value accepted Example automatically switches off after 1 min 60 s if not used Minimum setting 10 s maximum 3000 s Deactivating the automatic switch off 2 0 red off green flash ing 2 command ac cepted Stand by NOTE The stand by function is only available with the Digicode option To prolong battery life the truck can be put in to energy saving mode when it is not in use After a certain period...

Page 145: ...for braking and stopping the truck using the steering wheel controls 1 and 2 Chapter Truck brake systems Page 136 NOTE When both travel controls 1 and 2 are turned in the same direction A or B the control with the greatest angular range will take precedence Turning both travel controls 1 and 2 in opposite directions to each other is improp er use and is therefore prohibited In this case the truck ...

Page 146: ...ieved by turning the travel control beyond the neutral position in the opposite direction to the direction of travel When driving the truck turn the travel con trol beyond the neutral position in the oppo site direction to the truck s direction of trav el The truck will decelerate more forcefully but will come to a gradual stop When the truck stops zero speed put the travel con trol in the neutral...

Page 147: ...ce braking stops the truck even with the travel controls turned To resume travel after stopping the truck using the service brake first turn the travel controls to the neutral position Only then can you activate them again Parking brake The electromagnetic brake operates when the truck is stationary after having put the travel controls in the neutral position Use 4 Driving 137 45878043344 EN 11 20...

Page 148: ... to move again in the opposite direction Reverse direction with a load on the forks To reverse direction with a load on the forks put the drive control throttle in the neutral position and wait for the truck to stop Then turn the drive control throttle in the op posite direction of travel to the previous one CAUTION The operator must regulate the travel control by adapting truck braking to the typ...

Page 149: ...in the following ca ses When driving with the forks at a height of more than approximately 300 mm from the ground The driving speed limitation is acti vated both with a load and when empty without a load on the forks with a load on the forks there will be a greater automatic speed limitation than when carrying no load When carrying a load on the forks The automatic limitation of the speed of the t...

Page 150: ...added to the truck Additional limitations on the driving speed of the truck Stricter speed limitations than the standard limitations NOTE Contact the manufacturer s authorised techni cal service centre for more information Use 4 Driving 140 45878043344 EN 11 2021 12 ...

Page 151: ...the relative turn indicator before turning The steering wheel is used to steer The im age above shows 1 steering wheel in neutral position 2 steering wheel turned fully anti clock wise 3 steering wheel turned fully clockwise NOTE When the steering wheel is released after hav ing been turned the steering wheel automati cally returns to neutral position 1 Use 4 Driving 141 45878043344 EN 11 2021 12 ...

Page 152: ... turned clock wise H in forward travel A the truck turns towards E When the steering wheel is turned clock wise H in reverse travel B the truck turns towards F WARNING To facilitate driving the truck automatically reduces the speed when cornering Despite this automatic feature the operator must ad just the cornering speed limiting it in relation to the load being transported and the steering angle...

Page 153: ...it does not ob struct passageways and or render unusable emer gency equipment e g fire extinguishers and fire hydrants Do not park the truck on slopes Without explicit instructions the operator must not leave the switch key or other alternative systems for starting the truck with other people DANGER Never leave the truck with the forks raised if present whether loaded or not DANGER Do not park on ...

Page 154: ...only after fully lowering the platform and when the truck is at a standstill Keep your centre of gravity inside the platform and take care not to overbalance Use the controls to adjust the lifting and lowering speed of the platform to maintain balance on the platform When lifting the mobile platform keep a firm grip on the steering wheel with at least one hand Do not move onto other trucks or onto...

Page 155: ...with the truck switched on and with the operator standing on board the truck in the correct working position The speed of the platform is proportional to how hard the button is pressed Raising the mobile platform When the button 1 is pressed the mobile platform rises to the maximum height Movement of the mobile platform can be stopped at any time by releasing the button 1 The mobile platform stops...

Page 156: ...mobile platform The platform can be lowered in the two ways outlined below Press the key 2 with your fingers Re lease the key to stop the platform at the po sition reached Press the coloured area 3 of the platform with your foot twice consecutively and hold Remove your foot from the coloured area 3 to stop the platform in the position reached Use 4 Mobile platform 146 45878043344 EN 11 2021 12 ...

Page 157: ...rks to more than 300 mm from the ground check that the platform is fully lowered If the platform is raised from the ground lower the plat form fully before raising the forks to more than 300 mm from the ground Description W10380 1 2 1 2 WARNING The buttons in the illustration above may have differ ent positions depending on the version Pay attention to the symbol on the button itself NOTE The foll...

Page 158: ... controls are used with the platform raised the truck will move in the chosen direction at a reduced speed Lowering the mobile platform The platform can be lowered in the two ways outlined below Press the key 2 with your fingers Re lease the key to stop the platform at the po sition reached Press the coloured area 3 of the platform with your foot twice consecutively and hold Remove your foot from ...

Page 159: ...e platform rises to a maximum height of around 300 mm from the ground When the button 4 is pressed the mobile platform rises and can reach the maximum height The lifting speed achieved via the button 4 will be proportionate to the pres sure applied to it The movement of the mobile platform can be stopped at any time by simply releasing the button you are using to lift it 1 or 4 The mobile platform...

Page 160: ...t form can be lowered in the following two ways Press the key 2 with your fingers Re lease the key to stop the lowering of the platform Press the pedal 3 on the platform with your foot Remove your foot from the pedal 3 to stop the platform at the desired posi tion Press the key 5 with your fingers The speed of lowering using the key 5 will be proportionate to the pressure applied to it Release the...

Page 161: ...ed at reduced speed when depositing a load and or picking up a load from shelving DANGER Before picking up the load make sure that its di mensions and weight fall within the truck specifica tions as indicated in the TECHNICAL DATA chapter DANGER The loads must be arranged so that they cannot slip or overturn and fall to the ground In order to guarantee load stability make sure that the load is bal...

Page 162: ... strictly with the capacity designation plates and labels Never exceed the maximum loads shown Otherwise the stability of the truck can no longer be guaranteed Additional people in the truck apart from the opera tor or additional weight being added to the truck is forbidden The capacity of the truck is not increased in this way Use 4 Moving the load 152 45878043344 EN 11 2021 12 ...

Page 163: ...st vary according to the model of truck The controls and relevant symbols 1 2 5 6 are specific to trucks WITH a lift mast The controls and relevant symbols 3 4 7 8 are specific to trucks WITH OUT a lift mast NOTE The buttons 1 2 5 6 or alternatively the buttons 3 4 7 8 are installed on both sides of the backrest Use 4 Moving the load 153 45878043344 EN 11 2021 12 ...

Page 164: ...s will lower as shown by the symbol 6 or 8 Release the key to stop the forks Using the backrest fork controls with the operator on the ground next to the truck B 2391 The image B shows the position of the oper ator when using the backrest fork controls from the ground DANGER Risk of accident To avoid his feet being crushed by the forks when the operator fully lowers the forks from on board the tru...

Page 165: ... feet or other body parts being crushed un der the forks To lower the forks further the operator must stand correctly on the plat form A and then press the push button 2 Lowering the forks for trucks WITHOUT lift mast The controls for lowering the forks 4 DO NOT work with the operator on the ground alongside the truck To lower the forks the operator must stand correctly A on the platform and then ...

Page 166: ...rol The control is optional and described in sec tion 5 NOTE The following controls are active with the truck switched on and the operator standing on the platform in the correct working position and only if the control has not already reached the end position DANGER Stepping onto the forks is forbidden Do not use the controls while standing on the forks Use 4 Moving the load 156 45878043344 EN 11...

Page 167: ...ntrol is disabled when the forks are raised above the ground Press the two buttons 3 at the same time until the forks are fully open The buttons 3 are located on the right hand side and the left hand side of the seat backrest WARNING Check that the forks are fully open before beginning travel If the forks are not completely open the travel of the truck is still enabled but with automatically re du...

Page 168: ...ftRunner trailer lifting lowering con trol 5 The control is optional and described in sec tion Chapter Introduction to LiftRunner where present Page 179 Use 4 Moving the load 158 45878043344 EN 11 2021 12 ...

Page 169: ...y attention to the part of the forks protruding from the load to be lifted Do not strike the wall the shelving or other loads and or objects behind the load to be picked up Lift the load a few centimetres from the ground and read the Transporting loads section Palletising a load Only pallets that do not exceed the establish ed maximum dimension may be stored Faulty load carrying aids pallets and i...

Page 170: ...ssist with manoeuvres in order to warn the driver of any obstacles In this case driving is only authorised at walking speed and with the greatest care Stop the truck immediately if you lose contact with the person accompanying you DANGER Lower or raise the load until there is sufficient ground clearance Never transport loads with forks raised to greater heights as the truck and the load being carr...

Page 171: ...oad is depos ited in the required area then free the forks from any contact with the pallet or contain er Look behind you before backing up the truck Check that the truck s path is free of any objects people and obstacles of any type Look behind you and proceed very slowly to fully extract the forks from the load DANGER Risk of injury and crushing for the operator Risk of damage to the truck and t...

Page 172: ...onally WARNING When travelling on a slope with a load on the forks the load on the forks must be facing uphill DANGER Risk of accident and falling Keep the truck at the required safety distance from the edges of uphill and downhill slopes CAUTION In certain cases driving with the forks pointing to wards the top of the slope is permitted even if the truck is not loaded In these cases drive with the...

Page 173: ... has sufficient load ca pacity You must drive onto the loading bridge slowly and carefully The operator must check that the vehicle to be loa ded or unloaded is sufficiently secure so that it will not move and that it is suitable to support the stress created by the truck The lorry driver and the forklift operator must agree on the time of departure of the lorry Use 4 Moving the load 163 458780433...

Page 174: ... Completely screw in the knob C Repeat the preceding steps for the other clamp E Push the bar G downwards A to raise clamps D and E Position the pallet in the position defined 1 and clamp it between the clamps D pull ing the bar G towards B CAUTION Risk of crushing hands and feet While moving the bar G towards A or B keep your hands away from the clamps D E of the pal let lock When manually positi...

Page 175: ...ween the clamps E pull ing the bar G towards B CAUTION Risk of crushing hands and feet While moving the bar G towards A or B keep your hands away from the clamps D E of the pal let lock When manually positioning the pallet be careful that the pallet does not fall Use 4 Moving the load 165 45878043344 EN 11 2021 12 ...

Page 176: ...um force that can be delivered by the tow tractor to overcome the start up resistance of the load being towed combined weight of the tow tractor trailers and load CAUTION You must consider that in difficult conditions of use such as on slopes or slippery roads NEITHER the pulling force of the towing truck NOR the trailer load capacity is decisive in determining the load that can be towed but rathe...

Page 177: ...r wheels have been chocked to prevent movement The driver must be trained to use and ma noeuvre the tow tractor with or without a trail er DANGER Risk of injury Position yourself in a safe place or in a marked area for hitching or unhitching the trailer During this hitch ing or unhitching work the driver cannot be clearly seen by other forklift operators There is a risk of im pacts or collision WA...

Page 178: ... will be towed En sure that the load to be towed is secured in a stable manner and evenly distributed on each trailer and that the load is within the nominal capacity of the tow tractor Assess the turning radius of the tow tractor This is particularly important because of the cutting effect when turning CAUTION NEVER drive on public roads if local traffic regula tions are not complied with NOTE If...

Page 179: ...and uncoupling trailers both the tow tractor and the trailer must always be on a flat sur face Check that all of the switch elements are in the neutral position and that the parking brake is engag ed Before coupling a trailer check that the eye of the trailer tow bar and the towing hook of the tow tractor are compatible Check that the trailer brakes are engaged or check that the wheels are locked ...

Page 180: ...amaged during towing the load will be released and it will no longer be possible to control it Only use the original coupling pins for the trailer af ter checking that they are in good condition Check that the trailer coupling pin is inserted and fit ted securely Use 4 Handling trailers 170 45878043344 EN 11 2021 12 ...

Page 181: ...Lower the extension 1 or the towing pin 2 into the towing device 3 and then turn it by 90 This locks the towing pin CAUTION Always make sure that the towing pin has been locked after coupling Remove the wheel chocks from the trailer wheels and release the trailer s brakes Uncoupling the tow tractor and the trail er Climb down from the truck and secure the trailer against accidental movements using...

Page 182: ...er of crushing Do not place your hands feet or arms into the open hook DANGER Nobody should be standing between the tow tractor and the trailer during coupling and uncoupling Only move the tow tractor towards the trailer not vice versa CAUTION Release the brake on the front axle of the trailer with an articulated tiller Failure to do this can cause dam age to the towing hitch the trailer eye and t...

Page 183: ...iler eye The pin of the towing hook also locks by pressing the lever 2 with your foot WARNING It is not permitted to lock the pin of the towing hook using the remote operating lever 1 from B to A Uncoupling the tow tractor and trailer automatic closure towing hook with re mote operating lever Climbing down from the truck will activate the truck s parking brake Secure the trailer against moving wit...

Page 184: ...er eye The pin of the towing hook also locks by pressing the lever 4 with your foot As shown on the label 6 the red pin re tracts into the seating to indicate that the hook is locked properly Uncoupling the trailer Climbing down from the truck will activate the truck s parking brake Secure the trailer against moving with wheel chocks or the trailer brake Turn the lever 3 upwards Move the tow tract...

Page 185: ...ds are evenly distrib uted in the trailer and check that they are properly secured Do not exceed the per missible load Put heavy loads at the bottom and lighter loads on top The centre of gravity should be as low as possible Never load a trailer on a slope Do not exceed the trailer and truck load ca pacities Never transport passengers on a trailer Use 4 Handling trailers 175 45878043344 EN 11 2021...

Page 186: ...late Chapter Capacity plate LTX T Page 66 and trailer towing Chapter Towing the trailer Page 168 Warnings to observe Park on a flat surface that is suitable for loading and unloading from the rear load bed and any trailers Turn off the truck Climb down from the truck and ensure that there are no people or vehicles in transit Any other people that could hinder opera tions must not be present when l...

Page 187: ...load bed and any trailers Turn off the truck Climb down from the truck and ensure that there are no people or vehicles in transit Opening the hood 1 allows you to access the storage compartment 4 To open the closed A hood 1 follow these steps Position yourself to the side of the truck Open the lock 5 by turning it towards C Place a hand in the handle 2 or 3 Choose the closest handle to the side of...

Page 188: ...e you are on Close the lock 5 by turning it towards D DANGER Risk of crushing hands When closing the hood in sert your fingers into the relative handle Do not keep your hands or fingers under the hood when closing the hood Do not use the truck when the door of the storage compartment is open or not closed correctly Use 4 Handling trailers 178 45878043344 EN 11 2021 12 ...

Page 189: ...wing paragraphs explain its functionality The first paragraph describes the function ality of the electrically controlled Liftrunner The second paragraph describes the func tionality of the hydraulically controlled Lif trunner NOTE Information about trailers and the Liftrunner option not present in this manual can be viewed in the specific trailer instruction man ual The trailer instruction manual...

Page 190: ...on the hydraulic connection between the tow tractor and the trailer is forbidden Do not connect the pipe to the tow tractor if there are people on the tow tractor DANGER Risk of crushing the trailer and the operator falling Climbing and walking on the trailers is forbidden NOTE It is possible to configure the operation of the trailer as follows The tow tractor will not move until the trailer reach...

Page 191: ...lers the operator must make sure that there are no people near the trailer before lowering the trailers by using the button Lifting and lowering the trailers AUTOMATI CALLY When the operator climbs onto the operator platform the system automatically lifts the trailers When the operator climbs down from the operator platform the system automatically lowers the trailers Lifting and lowering the trai...

Page 192: ...limb down from the tow tractor and dis connect the hydraulic fitting of the trailer from the quick release coupling 1 at the rear of the tow tractor Use 4 LiftRunner optional 182 45878043344 EN 11 2021 12 ...

Page 193: ...truck Climb down from the tow tractor and con nect the socket and plug for LiftRunner that are used to connect the truck to the trailers Information about the power socket for Lif tRunner present on the truck 85 A for power contacts and 14 5 A for con trol contacts Operation Lifting and lowering the trailers AUTOMATI CALLY When the operator climbs onto the operator platform the system automaticall...

Page 194: ...k the bat tery access hood 1 Then hold down the button A put your other hand in the handle on the battery ac cess hood 1 and at the same time pull the hood towards B until the hood is fully open Pull the battery socket 2 towards C to disconnect it from the truck plug To close the battery hood 1 proceed in the reverse order To avoid the risk of crush ing hands be careful not to put your hands under...

Page 195: ...ull the hood towards B until the hood is fully open Open the battery hood 3 as described be low 2393 C D 3 4 5 E Push the toggle lever 4 inside the slot C to unlock the hood then open the hood 3 as in dicated D Charge the battery Disconnect the socket from the battery male connector Close the battery hood 3 Push the hood 3 towards E until fully closed DANGER Risk of crushing hands Do not put your ...

Page 196: ... follow the instructions given in the battery manual and those included in the Safety guidelines of this manual Before re charging the battery cables and the battery charg er cables must be checked for damage and re placed if necessary Do not place objects on the battery during charging Access the upper part of the battery open the battery hood and hold the hood open Connect the battery outlet to ...

Page 197: ... connecting the battery to an external battery charger is strictly prohibited CAUTION Make sure that the mains supply voltage complies with the battery charger s working voltage DANGER The electrical system connected to the on board battery charger plug must comply with the national regulations in force and European standard EN 60204 1 Instructions 2396 end of charge error no battery charging 1 2 ...

Page 198: ...ith light green remove the plug from the bat tery charger from the mains socket Cor rectly position the plug in its housing being careful not to trap the cables Close the battery hood Use 4 Charging the battery 188 45878043344 EN 11 2021 12 ...

Page 199: ...5 Maintenance ...

Page 200: ...rised service network for a maintenance contract appropriate to your fork lift CAUTION Maintenance intervals are defined for standard use In the following cases it is necessary to reduce the interval between the various scheduled maintenance operations in the event of use in dusty or salty envi ronments extremely high or low ambient tempera tures high levels of air humidity particularly intense an...

Page 201: ... check that the steering system operates correctly Steering grease the two steering wheel travel controls Steering check that the cockpit steering wheel adjustment system is properly mounted and that it operates correctly if present Wheels Wheels and rollers check for any damage foreign matter or signs of wear Wheels check that they are at the correct tightness Rollers check that they are correctl...

Page 202: ...nents clean Indicator lights and alarms check for and then resolve any issues Lighting check that the lights direction indicators and headlights operate correctly if present Test the insulation between the chassis and the electric motors Test the insulation between the chassis and the electronic control Check the insulation between the chassis and the battery poles On board charger if present eart...

Page 203: ...es check the windscreen wiper brushes for wear Pivot wheels check and adjust the pivot wheels Load lift system if present Mast check that it is in good condition Mast lubricate the sliding tracks of the mast profiles Mast check that it is correctly mounted Lift cylinders chains rollers and end stops check the condition mounting and oper ation Lifting chain check chain adjustment and maintenance cl...

Page 204: ... 9 000 12 000 15 000 Carried out Note Perform all maintenance work every 1000 hours Hydraulic system Replace hydraulic oil and hydraulic oil filter Maintenance of the lift mast if present Maintenance 5 Maintenance 3000 hours 194 45878043344 EN 11 2021 12 ...

Page 205: ...0 hours At operating hours 10 000 20 000 Carried out Note Perform all maintenance work every 1000 hours Drivetrain Replace the reduction gear unit oil Maintenance 5 Maintenance 10 000 hours 195 45878043344 EN 11 2021 12 ...

Page 206: ...l be reduced For chain lubricant specifications see the section Supply table in chapter 6 Alterna tively contact the sales network authorised by the manufacturer Using a clean brush spread a thin layer of lubricant along the entire length of the chain Lubricate the chain both inside and outside This will help the lubricant to pene trate the links of the chain If dirt has accumulated on the chain t...

Page 207: ...tinguisher at hand Safe parking Park the truck securely before carrying out work on the battery The truck can only be op erated when the battery cover is closed and the battery outlet is inserted If the truck is en abled for side removal of the battery the truck can only be operated once the battery is fixed in place properly using the battery locking sys tem Servicing the battery The lids of the ...

Page 208: ...battery must comply with the weight shown on the truck identification plate Install the battery precisely and in accordance with technical regula tions CAUTION Be careful not to damage any wiring when replacing the battery Maintenance 5 Maintenance as required 198 45878043344 EN 11 2021 12 ...

Page 209: ...latform Unlocking the battery in the standard truck version CAUTION Risk of crushing fingers between the mechanical clasp and the battery During all stages be careful not to put your fingers under the mechanical clasp 1 When opening only let go of the mechanical clasp when it is fully open and in a stable position Manually open the battery s mechanical clasp 1 by turning it towards A until it is f...

Page 210: ...uck ver sion with a mobile step plate Push the pin 5 towards E to unlock the bat tery If necessary replace the battery as ex plained in the relevant section 2394 E 5 Maintenance 5 Maintenance as required 200 45878043344 EN 11 2021 12 ...

Page 211: ...tions be covered with a rubber mat Replace the battery and refit it by following the steps in reverse order taking the same precautions and care mentioned previous ly CAUTION To decide which type of battery to use check the battery characteristics provided in the TECHNICAL DATA chapter When installing the new battery be particu larly careful during the battery insertion stage CAUTION Proceed with ...

Page 212: ...the battery at the bat tery compartment DANGER Risk of crushing hands The battery must be re moved by a single operator only The operator must follow the operating instructions given in this section positioning himself on the same side as the battery side removal roller unit Pull the battery 5 outwards C sliding it along the rollers on the truck frame and po sitioning it on the previously prepared...

Page 213: ...w battery be particu larly careful during the battery insertion stage Push the battery 6 towards D to position it in the appropriate battery compartment on the truck DANGER Risk of crushing hands The battery must be in serted by a single operator only The operator must follow the operating instructions given in this sec tion positioning himself on the same side as the battery side removal roller u...

Page 214: ...and within the crane s radius of action or near the truck Do not stand in the danger area below sus pended loads Use NON METALLIC slings Make sure that the lifting capacity of the slings is suitable for the weight of the battery The rope slings must be pulled vertically To prevent short circuits it is recommended that batteries with polar terminals or unprotected connections be covered with a rubb...

Page 215: ...ontact the manufacturer s authorised technical service centre and use only original spare parts The manufacturer is NOT responsible for accidents injuries etc caused by third parties Description of fuses Name Description Value 2F1 Lift fuse 150 A 1F1 Traction fuse 225 A 3F1 Steering fuse 30 A 6F1 MMS fuse optional data socket 5 A F1 Auxiliary general fuse 10 A 4F1 Lights fuse 5 A 2F2 Hydraulic fus...

Page 216: ...ssioning General Information The operations to be performed for Tempora ry decommissioning and Permanent de commissioning are listed in this chapter Maintenance 5 Decommissioning 206 45878043344 EN 11 2021 12 ...

Page 217: ...e a month Raise the forklift so that the wheels do not touch the ground otherwise the wheels will become flat at the point of contact with the floor Cover the forklift with a NON plastic sheet Checks and Inspections After a Long Period of Inactivity DANGER Perform the following operations before using the forklift Clean forklift truck thoroughly Check the battery charge level and reas semble it in...

Page 218: ...lift according to local legislation ENVIRONMENT NOTE In particular batteries fluids oils fuels lubri cants etc electrical and electronic compo nents and rubber components must be dis posed of in compliance with specific local leg islation for each type of material DANGER Disassembly of the forklift for scrapping is extreme ly hazardous Maintenance 5 Decommissioning 208 45878043344 EN 11 2021 12 ...

Page 219: ...6 Technical data ...

Page 220: ...datasheet VDI X min 100 100 l2 b5 b11 b1 b10 R Wa 2346 h14 h7 h12 m2 h13 h3 s x y c l A st l1 e OPX 20 OPX 25 1 3 Drive Electric Electric 1 4 Operator type Stand on Stand on Technical data 6 Datasheet VDI OPX 210 45878043344 EN 11 2021 12 ...

Page 221: ...x 100 85 x 80 3 4 Additional wheels dimensions mm 150 x 50 150 x 50 3 5 Wheels number front rear x driven wheels 1x 1 2 1x 1 4 3 6 Tread front b10 mm 474 474 3 7 Tread rear b11 mm 348 368 388 498 348 368 388 498 4 2 Height mast lowered h1 mm 4 3 Free lift h2 mm 4 4 Lift h3 mm 130 130 4 5 Height mast extended h4 mm 4 6 Initial lift h5 mm 4 8 Stand height Seat height min max h7 mm 130 6 130 6 4 9 He...

Page 222: ...d Ast mm see table see table 4 3 4 2 Aisle width for pallets 800 x1200 crossways forks raised Ast mm see table see table 4 3 5 Turning radius Wa mm 2893 2 2786 2 3 2893 2 2786 2 3 5 1 Travel speed laden unladen km h 9 12 9 12 5 1 1 Travel speed laden unla den backwards km h 8 11 8 11 5 2 Lift speed laden unladen m s 0 070 0 111 0 064 0 089 5 3 Lowering speed laden unladen m s 0 084 0 067 0 068 0 0...

Page 223: ...the top for OPX L 20 S and OPX L 12 1575 mm for OPX L16 6 with lifting platform option h7 30 mm h14 87 mm 7 with lifting platform option 87 mm with till er adjustment option h14 setting range 89 mm 19 mm 8 minimum ground clearance under the chassis with mandatory foot guard 9 on rounded edge slope with forks arms raised if possible 10 for the geometric limit on unrounded edge slope see table below...

Page 224: ... 1845 2947 2390 f 1200 1615 2717 pull bar 2390 1200 1845 2947 2390 1200 1615 2717 2900 1500 2125 3227 3100 1600 2125 3227 OPX 20 25 20 Plus 25 Plus fork overview push bar l1 b Wa b d mm Ast b d mm load condi tion of aisle width Ast 2280 2034 2885 1 pallet 1000 x 1200 cross ways 2480 2231 2904 1 pallet 800 x 1200 length ways 2740 2489 3184 pallet 800 x l6 length ways l6 2 x c Technical data 6 Datas...

Page 225: ...827 3792 pallet 800 x l6 length ways l6 2 x c 3440 2598 3766 pallet 800 x l6 length ways l6 2 x c 3680 3065 4122 3 pallet 800 x 1200 cross ways 3680 2837 3969 2 pal lets 800 x 1200 length ways pull bar 3680 3015 3989 2 pal lets 800 x 1200 length ways 3680 2786 3964 2 pal lets 800 x 1200 length ways Technical data 6 Datasheet VDI OPX 215 45878043344 EN 11 2021 12 ...

Page 226: ... and OPX 25 Plus versions 3 mm d values with forks fully raised with forks lowered Wa for push bar version 57 mm Wa for pull bar version 108 mm e long wheel base suitable for picking up 3 Euro pallets crossways f short wheel base suitable for picking up 2 Euro pallets lengthways OPX 20 25 20 Plus 25 Plus geometric gradeability a pus h bar l mm c mm x mm tray 53 tray 53 with foot guar d tray 54 or ...

Page 227: ...0 0 137 5 8 3 6 6 7 9 6 3 239 0 120 0 184 5 7 3 5 9 6 9 5 5 239 0 120 0 161 5 7 9 6 3 7 4 5 9 pull bar 239 0 120 0 184 5 7 4 5 9 7 0 5 6 239 0 120 0 161 5 7 9 6 3 7 4 5 9 290 0 150 0 212 5 7 0 5 6 6 6 5 3 310 0 160 0 212 5 7 0 5 6 6 6 5 3 a due to manufacturing and assembly toler ances it is recommended to foresee a de crease in the nominal values of not less than 1 Technical data 6 Datasheet VDI ...

Page 228: ... b5 b11 b1 b10 R Wa 2346 h14 h7 h12 m2 h13 h3 s x y c l A st l1 e OPX 20 Plus OPX 25 Plus 1 3 Drive Electric Electric 1 4 Operator type Stand on Stand on 1 5 Rated capacity rated load Q t 2 0 2 5 Technical data 6 Datasheet VDI OPX 218 45878043344 EN 11 2021 12 ...

Page 229: ...110 x 60 110 x 60 3 5 Wheels number front rear x driven wheels 1x 2 4 1x 2 4 3 6 Tread front b10 mm 547 547 3 7 Tread rear b11 mm 348 368 388 498 348 368 388 498 4 2 Height mast lowered h1 mm 4 3 Free lift h2 mm 4 4 Lift h3 mm 130 130 4 5 Height mast extended h4 mm 4 6 Initial lift h5 mm 4 8 Stand height Seat height min max h7 mm 130 6 130 6 4 9 Height drawbar in driving position min max h14 mm 12...

Page 230: ...avel speed laden unladen km h 11 14 11 14 5 1 1 Travel speed laden unladen back wards km h 8 11 8 11 5 2 Lift speed laden unladen m s 0 070 0 111 0 064 0 089 5 3 Lowering speed laden unladen m s 0 084 0 067 0 068 0 066 5 8 Max gradeability laden unladen 7 12 9 10 7 12 9 10 5 9 Acceleration time laden unladen s 6 1 4 8 6 2 4 8 5 10 Service brake Electromagnetic Electromagnetic 6 1 Drive motor ratin...

Page 231: ...t guard 9 on rounded edge slope with forks arms raised if possible 10 for the geometric limit on unrounded edge slope see table below 11 in bracket minimum geometric limit on unrounded edge slope without or with foot guard if different due to manufacturing and assembly tolerances it is recommended to foresee a decrease in the nominal values of not less than 1 12 with 1000 kg on mast and 1000 kg on...

Page 232: ... mm load condi tion of aisle width Ast 2280 2034 2885 1 pallet 1000 x 1200 cross ways 2480 2231 2904 1 pallet 800 x 1200 length ways 2740 2489 3184 pallet 800 x l6 length ways l6 2 x c 2940 2688 3383 pallet 800 x l6 length ways l6 2 x c 2940 2330 3295 pallet 800 x l6 length ways l6 2 x c 3090 2837 3505 pallet 800 x l6 length ways l6 2 x c Technical data 6 Datasheet VDI OPX 222 45878043344 EN 11 20...

Page 233: ...969 2 pal lets 800 x 1200 length ways pull bar 3680 3015 3989 2 pal lets 800 x 1200 length ways 3680 2786 3964 2 pal lets 800 x 1200 length ways 4190 3293 4554 pallet 800 x l6 length ways l6 2 x c 4390 3293 4819 2 pallet 800 x 1200 length ways 1 pallet 800 x 1200 cross ways on the tip of the forks Technical data 6 Datasheet VDI OPX 223 45878043344 EN 11 2021 12 ...

Page 234: ...or picking up 2 Euro pallets lengthways OPX 20 25 20 Plus 25 Plus geometric gradeability a pus h bar l mm c mm x mm tray 53 tray 53 with foot guar d tray 54 or Li Ion tray 54 or Li Ion with foot guar d 990 500 805 11 2 8 9 10 7 8 5 119 0 600 100 5 9 8 7 8 9 4 7 4 145 0 750 126 5 8 7 6 9 8 2 6 6 165 0 850 146 5 8 1 6 5 7 6 6 1 165 0 850 110 5 9 3 7 4 8 9 7 1 180 0 900 161 5 7 7 6 2 7 3 5 8 215 0 11...

Page 235: ...7 4 5 9 290 0 150 0 212 5 7 0 5 6 6 6 5 3 310 0 160 0 212 5 7 0 5 6 6 6 5 3 a due to manufacturing and assembly toler ances it is recommended to foresee a de crease in the nominal values of not less than 1 Technical data 6 Datasheet VDI OPX 225 45878043344 EN 11 2021 12 ...

Page 236: ...4 h1 h1 h3 s h14 2200 2250 with lifting platform h2 h13 h7 m2 m1 y c l OPX D 20 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 2 0 1 0 on main lift 1 6 Load centre distance c mm 600 Technical data 6 Datasheet VDI OPX 226 45878043344 EN 11 2021 12 ...

Page 237: ...e below 4 6 Initial lift h5 mm 130 4 8 Stand height Seat height min max h7 mm 130 6 4 9 Height drawbar in driving position min max h14 mm 1250 7 4 10 Height of wheel arms h8 mm 85 4 14 Stand height elevated with lifting platform h12 mm 1197 4 15 Forks height lowered h13 mm 91 4 19 Overall length l1 mm 2653 4 4 20 Length to face of forks l2 mm 1503 4 4 21 Overall width b1 mm 800 4 22 Fork dimension...

Page 238: ...5 kg 402 6 6 Energy consumption according to DIN EN 16796 kWh h 0 39 6 6 2 CO2 equivalent emissions kg h 0 2 8 1 Drive control AC control 10 7 Sound level at driver s ear dB A 70 1 with holder for vertical pallet 1365 765 mm 2 with forks lenght 2390 mm x 1615 mm pull bar version for other forks dimension see table below 3 with load arms or forks raised 4 with tray 54 or Li ion 114 mm 5 with mandat...

Page 239: ...ith 1000 kg on mast and 1000 kg on ini tial lift at max initial lift height OPX D 20 ADDITIONAL mast table OPX D 20 Mast type Tele scopic Mast height lowered h1 mm 1276 Mast height free lift h1 mm 1351 Free lift a h2 mm 150 Lift height h3 mm 1580 b Mast height mast raised h4 mm 2066 Truck height mast lowered stand ard mm 2200 with lift ing plat form lowered b mm 2250 with pallet holder b mm Truck ...

Page 240: ...lat form lowered b mm 2250 with pallet holder b mm a with increased height mast h1 b with mandatory screen protection on ac cessory holder high load end Technical data 6 Datasheet VDI OPX 230 45878043344 EN 11 2021 12 ...

Page 241: ...X L 20 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 2 0 1 0 on main lift 1 6 Load centre distance c mm 1248 600 on main lift 1 Technical data 6 Datasheet VDI OPX 231 45878043344 EN 11 2021 12 ...

Page 242: ...elow 4 6 Initial lift h5 mm 130 4 8 Stand height Seat height min max h7 mm 130 6 4 9 Height drawbar in driving position min max h14 mm 1250 7 4 10 Height of wheel arms h8 mm 85 4 14 Stand height elevated with lifting platform h12 mm 1197 4 15 Forks height lowered h13 mm 91 4 19 Overall length l1 mm 4005 4 4 20 Length to face of forks l2 mm 1503 4 4 21 Overall width b1 mm 800 4 22 Fork dimensions s...

Page 243: ...t 5 kg 402 6 6 Energy consumption according to DIN EN 16796 kWh h 0 39 6 6 2 CO2 equivalent emissions kg h 0 2 8 1 Drive control AC control 10 7 Sound level at driver s ear dB A 70 1 with holder for vertical pallet 1365 765 mm 2 with forks lenght 2390 mm x 1615 mm pull bar version for other forks dimension see table below 3 with load arms or forks raised 4 with tray 54 or Li ion 114 mm 5 with mand...

Page 244: ...on ini tial lift at max initial lift height OPX L 20 ADDITIONAL mast table OPX L 20 Mast type Tele scopic Tele scopic Mast height low ered h1 mm 1276 1276 Mast height free lift h1 mm 1351 1351 Free lift a h2 mm 150 150 Lift height h3 mm 800 b 1580 b Mast height mast raised h4 mm 1676 2066 Truck height mast low ered stand ard mm 2200 2200 with lifting plat form low ered b mm 2250 2250 with pallet h...

Page 245: ... OPX L 20 AISLE WIDHT WITH LOAD ARMS RAISED forks leng ht mm di men s verti cal pallet mm load ing arms leng ht mm x Wa c Ast c load con di tion of aisle width Ast 1295 1207 1782 3271 4289 2 pal let 800 x 1200 lengt hway s 1295 165 1137 1617 3271 4350 2 pal let 800 x 1200 lengt hway s c c with tray 54 or Li ion 114 mm Technical data 6 Datasheet VDI OPX 235 45878043344 EN 11 2021 12 ...

Page 246: ...S datasheet VDI OPX L 20 S 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 2 0 1 6 Load centre distance c mm 1200 Technical data 6 Datasheet VDI OPX 236 45878043344 EN 11 2021 12 ...

Page 247: ...6 Initial lift h5 mm 4 8 Stand height Seat height min max h7 mm 130 6 4 9 Height drawbar in driving position min max h14 mm 1250 7 4 10 Height of wheel arms h8 mm 4 14 Stand height elevated with lifting platform h12 mm 1197 4 15 Forks height lowered h13 mm 85 4 19 Overall length l1 mm 3764 4 4 20 Length to face of forks l2 mm 1374 4 4 21 Overall width b1 mm 800 4 22 Fork dimensions s e l mm 75 172...

Page 248: ... kg 402 6 6 Energy consumption according to DIN EN 16796 kWh h 0 39 6 6 2 CO2 equivalent emissions kg h 0 2 8 1 Drive control AC control 10 7 Sound level at driver s ear dB A 70 1 with holder for vertical pallet 1365 765 mm 2 with forks lenght 2390 mm x 1615 mm pull bar version for other forks dimension see table below 3 with load arms or forks raised 4 with tray 54 or Li ion 114 mm 5 with mandato...

Page 249: ...edge slope without or with foot guard if different due to manufacturing and assembly tolerances it is recommended to foresee a decrease in the nominal values of not less than 1 12 with 1000 kg on mast and 1000 kg on ini tial lift at max initial lift height Technical data 6 Datasheet VDI OPX 239 45878043344 EN 11 2021 12 ...

Page 250: ...A st l2 100 100 Wa b1 b10 h13 h3 h1 h4 s c l h7 m2 h14 e OPX L 12 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 1 2 1 6 Load centre distance c mm 600 Technical data 6 Datasheet VDI OPX 240 45878043344 EN 11 2021 12 ...

Page 251: ...itial lift h5 mm 4 8 Stand height Seat height min max h7 mm 130 6 4 9 Height drawbar in driving position min max h14 mm 1250 7 4 10 Height of wheel arms h8 mm 4 14 Stand height elevated with lifting platform h12 mm 1197 4 15 Forks height lowered h13 mm 86 4 19 Overall length l1 mm 2532 4 4 20 Length to face of forks l2 mm 1342 4 4 21 Overall width b1 mm 800 4 22 Fork dimensions s e l mm 55 172 119...

Page 252: ...g 402 6 6 Energy consumption according to DIN EN 16796 kWh h 0 30 6 6 2 CO2 equivalent emissions kg h 0 2 8 1 Drive control AC control 10 7 Sound level at driver s ear dB A 70 1 with holder for vertical pallet 1365 765 mm 2 with forks lenght 2390 mm x 1615 mm pull bar version for other forks dimension see table below 3 with load arms or forks raised 4 with tray 54 or Li ion 114 mm 5 with mandatory...

Page 253: ...edge slope without or with foot guard if different due to manufacturing and assembly tolerances it is recommended to foresee a decrease in the nominal values of not less than 1 12 with 1000 kg on mast and 1000 kg on ini tial lift at max initial lift height Technical data 6 Datasheet VDI OPX 243 45878043344 EN 11 2021 12 ...

Page 254: ...2 y h14 s c l h13 h3 h1 h4 b1 b10 x l1 A st l2 100 100 e OPX L 16 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 1 6 1 6 Load centre distance c mm 1200 Technical data 6 Datasheet VDI OPX 244 45878043344 EN 11 2021 12 ...

Page 255: ...ial lift h5 mm 4 8 Stand height Seat height min max h7 mm 130 6 4 9 Height drawbar in driving position min max h14 mm 1250 7 4 10 Height of wheel arms h8 mm 4 14 Stand height elevated with lifting platform h12 mm 1197 4 15 Forks height lowered h13 mm 90 4 19 Overall length l1 mm 3763 4 4 20 Length to face of forks l2 mm 1373 4 4 21 Overall width b1 mm 800 4 22 Fork dimensions s e l mm 70 85 max 19...

Page 256: ...g 402 6 6 Energy consumption according to DIN EN 16796 kWh h 0 52 6 6 2 CO2 equivalent emissions kg h 0 3 8 1 Drive control AC control 10 7 Sound level at driver s ear dB A 70 1 with holder for vertical pallet 1365 765 mm 2 with forks lenght 2390 mm x 1615 mm pull bar version for other forks dimension see table below 3 with load arms or forks raised 4 with tray 54 or Li ion 114 mm 5 with mandatory...

Page 257: ...edge slope without or with foot guard if different due to manufacturing and assembly tolerances it is recommended to foresee a decrease in the nominal values of not less than 1 12 with 1000 kg on mast and 1000 kg on ini tial lift at max initial lift height Technical data 6 Datasheet VDI OPX 247 45878043344 EN 11 2021 12 ...

Page 258: ...Datasheet VDI LTX LTX 50 datasheet VDI 1 2 Manufacturer s type designation LTX 50 1 3 Drive Electric 1 4 Operator type Stand on Technical data 6 Datasheet VDI LTX 248 45878043344 EN 11 2021 12 ...

Page 259: ...ght drawbar in driving position min max h14 mm 1270 3 6 4 12 Coupling height h10 mm 190 245 300 355 410 4 13 Loading height unladen h11 mm 4 16 Length of loading surface l3 mm 4 17 Overhang l5 mm 195 4 18 Width of loading surface b9 mm 4 19 Overall length l1 mm 1512 2 4 21 Overall width b1 mm 800 4 32 Ground clearance centre of wheelbase m2 mm 70 3 4 35 Turning radius Wa mm 1480 2 3 5 1 Travel spe...

Page 260: ... transporter capacity table 2 with tray 54 or Li ion 114 mm 3 with ground clearance m2 100 mm two additional wheels 100 x 40 b10 580 mm y 1150 mm with tray 54 or Li ion 114 mm h6 2275 mm h7 180 mm h14 1300 mm Wa 1497 mm with tray 54 or Li ion 114 mm 4 N B note reserved to service weight val ues of LTX 20 and LTX T 04 in the web data sheet see LTX VDI 07 19 remarks sheet in this file 5 optional equ...

Page 261: ...VDI 1 2 Manufacturer s type designation LTX T 06 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 5 0 tow 0 6 max on board 1 Technical data 6 Datasheet VDI LTX 251 45878043344 EN 11 2021 12 ...

Page 262: ...h14 mm 1300 6 4 12 Coupling height h10 mm 220 4 13 Loading height unladen h11 mm 430 4 16 Length of loading surface l3 mm 638 4 17 Overhang l5 mm 422 4 18 Width of loading surface b9 mm 765 4 19 Overall length l1 mm 2059 2 4 21 Overall width b1 mm 800 4 32 Ground clearance centre of wheelbase m2 mm 100 4 35 Turning radius Wa mm 1640 2 5 1 Travel speed laden unladen km h 10 10 5 1 1 Travel speed la...

Page 263: ...with tray 54 or Li ion 114 mm 3 with ground clearance m2 100 mm two additional wheels 100 x 40 b10 580 mm y 1150 mm with tray 54 or Li ion 114 mm h6 2275 mm h7 180 mm h14 1300 mm Wa 1497 mm with tray 54 or Li ion 114 mm 4 N B note reserved to service weight val ues of LTX 20 and LTX T 04 in the web data sheet see LTX VDI 07 19 remarks sheet in this file 5 optional equipment 6 with tiller adjustmen...

Page 264: ...5 e b11 b1 h10 h10 h10 152 x l2 A st 100 100 1 2 Manufacturer s type designation LTX FF 05 LTX FF 10 1 3 Drive Electric Electric 1 4 Operator type Stand on Stand on 1 5 Rated capacity rated load Q t 0 5 1 0 Technical data 6 Datasheet VDI LTX 254 45878043344 EN 11 2021 12 ...

Page 265: ... 2 3 6 Tread front b10 mm 3 7 Track rear b11 mm 604 604 4 1 Tilt of fork carriage forward backward a b 0 5 0 5 4 2 Height mast lowered h1 mm 1776 1776 4 3 Free lift h2 mm 4 4 Lift h3 mm 1204 1204 4 5 Height mast extended h4 mm 1776 1776 4 8 Stand height seat height min max h7 mm 150 905 1094 150 905 1094 4 9 Height drawbar in driving posi tion min max h14 mm 1270 1270 4 12 Coupling height h10 mm 2...

Page 266: ...0 23 5 3 Lowering speed laden unladen m s 0 28 0 26 0 23 0 26 5 5 Drawbar pull laden unladen S2 60 min N 1000 1000 5 6 Max drawbar pull laden unla den S2 5 min N 3400 5 3400 5 5 8 Max gradeability laden unladen 11 15 6 6 5 15 6 5 9 Acceleration time laden unladen s 5 9 5 0 6 0 5 0 5 10 Service brake Electromagnetic Electromagnetic 6 1 Drive motor rating S2 60 min kW 3 3 6 2 Lift motor rating at S3...

Page 267: ...s lenght l 790 mm 200 mm with forks lenght l 1190 mm 5 with Lead acid battery with Li ion bat tery 1750 N 6 for use as a stacker for use as a tractor see diagram 7 stacker mode LTX FF 05 LTX FF 10 MAST Mast type Single Single Mast height low ered h1 mm 1776 2326 Free lift h2 mm 1204 1754 Lift height h3 mm 1204 1754 Mast height mast raised h4 mm 1776 2326 Residual capacity at nominal height LTX FF ...

Page 268: ...he T models R Towing load Towing load onboard load A 0 t B 0 5 t C 1 t D 1 5 t E 2 t maximum trailer weight for LTX T models combined with a load of up to 600 kg on board F 2 5 t G 3 t H 4 t I 5 t L speed km h M distance km N see example below O speed in km h permissible distance km P ramp gradient Technical data 6 Datasheet VDI LTX 258 45878043344 EN 11 2021 12 ...

Page 269: ...imiter for LTX T models The example in the illustration shows N A tow tractor towing 2 t Use on a ramp 4 Maximum possible travel speed 4 6 6 km h Length of ramp 4 40 km Technical data 6 Datasheet VDI LTX 259 45878043344 EN 11 2021 12 ...

Page 270: ...heet VDI 2518 c Q l h1 h14 h12 h4 b5 y x h7 h3 m2 h13 100 l2 l1 100 Wa b1 e OXV 07 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 0 7 Technical data 6 Datasheet VDI OXV 260 45878043344 EN 11 2021 12 ...

Page 271: ...nded h4 mm 2423 4 8 Stand height h7 mm 145 4 9 Height drawbar in driving position min max h14 mm 1258 4 10 Height of wheel arms h8 mm 80 4 11 Additional lift h9 mm 4 14 Stand height elevated h12 mm 1195 4 15 Forks height lowered h13 mm 95 4 19 Overall length l1 mm 2582 4 20 Length to face of forks l2 mm 1432 4 21 Overall width b1 mm 800 4 22 Fork dimensions s e l mm 57 186 1150 4 24 Fork carriage ...

Page 272: ...minal capacity K5 V Ah 24 345 375 6 5 Battery weight 5 kg 295 6 6 Energy consumption according to DIN EN 16796 kWh h 0 44 6 6 2 CO2 equivalent emissions kg h 0 2 8 1 Drive control AC control 10 7 Sound level at driver s ear dB A 70 1 with adjustable forks standard for platform with fixed forks h13 65 mm s e l 60 180 1150 mm b3 700 mm b5 560 mm 2 up to a platform height of 300 mm from the floor 3 i...

Page 273: ... h12 h4 b5 y x h7 h3 m2 h13 100 l2 l1 100 Wa b1 e OXV 08 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 0 8 1 6 Load centre distance c mm 500 Technical data 6 Datasheet VDI OXV 263 45878043344 EN 11 2021 12 ...

Page 274: ...eight drawbar in driving position min max h14 mm 1258 4 10 Height of wheel arms h8 mm 80 4 11 Additional lift h9 mm 762 4 14 Stand height elevated h12 mm 1195 4 15 Forks height lowered h13 mm 55 1 4 19 Overall length l1 mm 2887 4 20 Length to face of forks l2 mm 1687 4 21 Overall width b1 mm 800 4 22 Fork dimensions s e l mm 40 80 1200 1 4 24 Fork carriage width b3 mm 800 1 4 25 Distance between f...

Page 275: ...6 5 Battery weight 5 kg 377 6 6 Energy consumption according to DIN EN 16796 kWh h 0 44 6 6 2 CO2 equivalent emissions kg h 0 2 8 1 Drive control AC control 10 7 Sound level at driver s ear dB A 70 1 with adjustable forks standard for platform with fixed forks h13 65 mm s e l 60 180 1150 mm b3 700 mm b5 560 mm 2 up to a platform height of 300 mm from the floor 3 in brackets forks speed 4 on rounde...

Page 276: ...h12 h4 b5 y x h7 h3 m2 h13 100 l2 l1 100 b4 Wa b1 e OXV 10 1 3 Drive Electric 1 4 Operator type Stand on 1 5 Rated capacity rated load Q t 1 0 1 6 Load centre distance c mm 600 Technical data 6 Datasheet VDI OXV 266 45878043344 EN 11 2021 12 ...

Page 277: ...145 4 9 Height drawbar in driving position min max h14 mm 1258 4 10 Height of wheel arms h8 mm 80 4 11 Additional lift h9 mm 4 14 Stand height elevated h12 mm 1195 4 15 Forks height lowered h13 mm 95 4 19 Overall length l1 mm 2582 4 20 Length to face of forks l2 mm 1432 4 21 Overall width b1 mm 800 4 22 Fork dimensions s e l mm 57 186 1150 4 24 Fork carriage width b3 mm 4 25 Distance between fork ...

Page 278: ...2 CO2 equivalent emissions kg h 0 2 8 1 Drive control AC control 10 7 Sound level at driver s ear dB A 70 1 with adjustable forks standard for platform with fixed forks h13 65 mm s e l 60 180 1150 mm b3 700 mm b5 560 mm 2 up to a platform height of 300 mm from the floor 3 in brackets forks speed 4 on rounded edge slope geometric limit on unrounded edge slope is 7 Residual capacity at maximum heigh...

Page 279: ...icle 2 2 o Motors designed specifically for the traction of electric vehicles All variable speed drives in this industrial truck are exempt from Regulation EU 2019 1781 because these variable speed drives do not meet the description given in Article 2 Scope Item 1 b Technical data 6 Eco design requirements for electric motors and variable speed drives 269 45878043344 EN 11 2021 12 ...

Page 280: ...S Quantity l Type Standard Cold store Hydraulic system 1 8 HLF 32 EQUIVIS XV32 Reduction gear unit until May 2018 1 5 TUTELA TRANSMISSION W90 LA OWD reduction gear unit from June 2018 0 98 SAE 75W 90 API GL 5 Pivot wheels PLUS only 0 35 IDRAULICAR AP31 Grease for traction control knobs cockpit KLÜBERSYNTH LI 44 22 Generic lubricant TUTELA MP02 STATERMELF EP2 Chain lubricant STRUCTOVIS EHD STRUCTOV...

Page 281: ...June 2018 0 98 SAE 75W 90 API GL 5 Grease for traction control knobs cockpit KLÜBERSYNTH LI 44 22 Generic lubricant TUTELA MP02 STATERMELF EP2 Chain lubricant STRUCTOVIS EHD STRUCTOVIS FHD OXV 07 OXV 08 Volume l Type Standard Cold store Hydraulic system 3 HLF 32 EQUIVIS XV32 Reduction gear unit 1 1 TARAL DEGOL GS 220 FUCHS RENOLIN PG 220 SHELL OMALA S4 WE 220 Grease for traction control knobs cock...

Page 282: ...Technical data 6 Oil and lubricant tables 272 45878043344 EN 11 2021 12 ...

Page 283: ...ation of conformity in accordance with the Machinery Directive 6 Ergonomic dimensions 113 F Fuses 205 H Height adjustable steering wheel 115 I Intended use of the trucks 100 L Labels 38 Loading trailers 174 Location of labels 39 52 54 Location of labels LTX FF 49 Location of labels LTX T 47 Location of LTX50 labels 45 Location of OPX L20 and OPX D20 labels 43 Location of OPX L 12 16 20S labels 41 ...

Page 284: ...echnical description General features 26 Towing the trailer 168 Transporting loads on the forks 160 Types of lift mast Simplex 81 Telescopic 81 Types of lift masts where present 81 U Update of this manual 4 Using the version with rear load bed LTX T 176 Index 274 45878043344 EN 11 2021 12 ...

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Page 286: ...STILL GmbH 45878043344 EN 11 2021 12 ...

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