Siemens SINAMICS G150 Operating Manual Download

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SINAMICS G150

Versions A and C

Operating Instructions

User Documentation

Valid for

Converter Type

Closed-Loop Control Version

SINAMICS G150

V1.3

Edition 11/03

Safety Notes

Device Overview

Mechanical Installation

Electrical Installation

Commissioning

Operation

Setpoint Channel and

Closed-Loop Control

Output Terminals

Monitoring, Functions,
and Protective
Functions

Diagnosis / Faults and

Alarms

Maintenance and

Servicing

Technical Data

Index

Summary of Contents for SINAMICS G150

Page 1: ...Operating Manual Edition 11 2003 sinamics Converter Cabinet Units SINAMICS G150 75 kW to 800 kW ...

Page 2: ......

Page 3: ...CS G150 V1 3 Edition 11 03 Safety Notes 1 Device Overview 2 Mechanical Installation 3 Electrical Installation 4 Commissioning 5 Operation 6 Setpoint Channel and Closed Loop Control 7 Output Terminals 8 Monitoring Functions and Protective Functions 9 Diagnosis Faults and Alarms 10 Maintenance and Servicing 11 Technical Data 12 Index ...

Page 4: ...n or a utility model or design are reserved Siemens AG 2003 All rights reserved We have conscientiously checked the contents of this manual to ensure that they coincide with the hardware and software described Since deviations cannot be precluded entirely we cannot guarantee complete conformance However the data in this manual is reviewed regularly and any necessary corrections included in subsequ...

Page 5: ...ully including the warning labels on the equipment itself The warning labels must always be legible Missing or damaged labels must be replaced Further information is available from Technical Support Tel 49 0 180 50 50 222 Fax 49 0 180 50 50 223 E mail adsupport siemens com Internet Address Customers can access general and technical information at the following address http www siemens com sinamics...

Page 6: ...ent 4 1 4 2 Electrical Installation Checklist 4 2 4 3 Important Safety Precautions 4 6 4 4 Introduction to EMC 4 7 4 5 EMC Compliant Installation 4 7 4 6 Power Connections 4 10 4 6 1 Connection Cross Sections and Cable Lengths 4 10 4 6 2 Connecting the Motor and Power Cables 4 11 4 6 3 Adjusting the Fan Voltage U1 T10 4 12 4 6 4 Adjusting the Internal Power Supply A1 T10 Only with Version A 4 14 4...

Page 7: ... Resetting Parameters to the Factory Settings 5 10 6 Operation 6 1 6 1 Chapter Content 6 1 6 2 Control via the Operator Panel 6 3 6 2 1 Operator Panel AOP30 Overview 6 3 6 2 2 Menu Structure of the Operator Panel 6 4 6 2 3 Operation via the Operator Panel LOCAL Mode 6 11 6 2 4 Faults and Alarms 6 16 6 2 5 Saving the Parameters Permanently 6 17 6 2 6 Parameterization Errors 6 18 6 3 Control via the...

Page 8: ...aintenance and Servicing 11 1 11 1 Chapter Content 11 1 11 2 Maintenance 11 2 11 2 1 Cleaning 11 2 11 2 2 Replacing the Filter Mats 11 3 11 3 Servicing 11 3 11 3 1 Replacing the Fan 11 3 11 3 2 Replacing the Fan Fuses 11 4 11 3 3 Replacing the Fuses for the Auxiliary Power Supply F11 F12 11 4 11 3 4 Replacing Fuse F21 11 4 11 3 5 Replacing the Cabinet Operator Panel 11 5 11 3 6 Replacing the Backu...

Page 9: ...and equipment in accordance with established safety procedures Training or instruction in the maintenance and use of appropriate safety equipment in accordance with the technological safety standards First aid training DANGER Danger indicates that death severe personal injury or substantial property damage will result if proper precautions are not taken WARNING Warning indicates that death severe ...

Page 10: ...uring operation Non observance of the warnings can result in severe personal injury or property damage Only qualified personnel should work on or around the equipment This personnel must be thoroughly familiar with all warning and maintenance procedures described in this documentation The successful and safe operation of this device is dependent on correct transport proper storage and installation...

Page 11: ...missioning maintenance and repair work is carried out by qualified personnel and or checked by experts responsible The operating instructions and machine documentation are always available The technical data and specifications regarding the applicable installation connection environmental and operating conditions are always observed The plant specific assembly and safety guidelines are observed an...

Page 12: ...ing materials such as plastic parts insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces Boards and components should only be stored and transported in conductive packaging such as metalized plastic boxes or metal containers If the packaging material is not conductive the boards must be wrapped with a conductive packaging mater...

Page 13: ... 1 2Device Overview 2 2 1 Chapter Content This chapter provides information on the following Introduction to the cabinet units The main components and features of the cabinet unit The cabinet unit wiring Explanation of the type plate ...

Page 14: ...n Ready to connect to facilitate the installation process Quick menu driven commissioning with no complex parameterization Clear and convenient operation via a user friendly graphical operator panel with measured values and messages displayed in plain text and a quasi analog bar display for measured values SINAMICS is an integral part of Totally Integrated Automation TIA The TIA concept offers an ...

Page 15: ...ation downloads operating instructions and FAQs Helplines and field services are available 24 hours a day 7 days a week for support and advice for servicing and ordering spare parts 2 3 Design The SINAMICS G150 cabinet units are characterized by their compact modular and service friendly design A wide range of electrical and mechanical components enable the drive system to be optimized for the app...

Page 16: ...al protection and monitoring devices can be installed as required The cabinet unit comprises up to two cabinet panels with a total width of between 800 and 1600 mm depending on the output Door lock EMERG OFF opt Operator panel Ventilat grille dep on degree of protection Custumer terminal block A60 Motor connect X2 Main circuit breaker Q1 Line reactor L1 Power connect X1 Control unit CU320 A10 Conv...

Page 17: ...ed decentrally and in the immediate vicinity of the motor thereby avoiding the need for long motor cables and additional output filters Line fuses are required for conductor protection VDE 636 Part 10 Line fuses can also be used to protect the semi conductors of the line commutated converter VDE 636 Part 40 EN 60 269 4 The cabinet unit simply comprises a single cabinet with a width of 400 mm 600 m...

Page 18: ...tor functions are implemented by means of circuit breakers Motor connection Inverter Power connection Rectifier DC link Main circuit breaker 1 Fuses 1 Main contactor 1 Line reactor Uk 2 500 kW standard 500 kW only as option L23 Version A Version C PE PE PE PE R1 R2 Brake chopper Fig 2 3 Wiring principle versions A and C IMPORTANT The motor earth must be fed back directly to the cabinet unit ...

Page 19: ...re Year of manufacture Fig 2 4 Type plate for the cabinet unit Date of Manufacture The date of manufacture can be ascertained as follows Table 2 1 Year and month of manufacture Letter number Year of manufacture Letter number Month of manufacture R 2003 1 to 9 January to September S 2004 O October T 2005 N November U 2006 D December ...

Page 20: ...class I to EN 60146 1 1 100 continuously with the specified current values the cabinet unit can operate continuously under 100 load Cooling method AF A coolant air F circulation method forced cooling drive unit fan in the device Weight Weight of the cabinet unit Explanation of the Option Short Codes Table 2 3 Explanation of the option codes Version A C Input options L00 Radio interference suppress...

Page 21: ...ction Mechanical options M06 Plinth 100 mm high RAL 7022 M07 Cable wiring compartment 200 mm high RAL 7035 M13 Line connection from above M78 Motor connection from above M90 Top mounted crane transport assembly for cabinets Y09 Special paint finish for cabinet Miscellaneous options L19 Connection for external auxiliary equipment controlled max 10 A L50 Cabinet illumination with service socket L55 ...

Page 22: ...Device Overview 11 03 SINAMICS G150 2 10 Operating Manual ...

Page 23: ...g Manual 3 1 3Mechanical Installation 3 3 1 Chapter Content This chapter provides information on the following The conditions for transporting storing and installing the cabinet unit Preparing and installing the cabinet unit ...

Page 24: ...ient country The notes on the packaging for transportation storage and proper handling must be observed The devices must be carried on a wooden palette when transported with fork lift trucks When the devices are unpacked they can be transported using the optional transport eyebolts option M90 or rails on the cabinet unit The load must be distributed evenly Heavy blows or impacts must be avoided du...

Page 25: ...ss The electrical safety of the device can no longer be ensured It must not be connected until a thorough high voltage test has been carried out Death serious injury or substantial material damage can result if these factors are not taken into account Storage The devices must be stored in clean dry rooms Permissible temperatures between 25 C and 70 C Temperature variations greater than 20 K per ho...

Page 26: ...e you have finished the installation procedure to confirm that the activities are complete Item Activity Fulfilled Complete 1 The ambient conditions must be permissible See Technical Data General Technical Data The cabinet unit must be firmly attached to the fixing points provided With version C with a width of 400 mm the cabinet unit can if required be secured to a non flammable vertical surface ...

Page 27: ... units are installed in accordance with the dimension drawings supplied The clearance between the top of the cabinet unit and the ceiling is also specified on the dimension drawings The cooling air for the power unit is drawn in from the front through the ventilation grilles in the lower part of the cabinet doors The warmed air is expelled through the perforated top cover or the ventilation grille...

Page 28: ...n can be increased to IP21 by fitting an additional canopy The canopy is flush mounted with the cabinet unit and is fitted using spacers at a distance of 250 mm above the top of the cabinet As a result cabinets with a canopy are 250 mm higher Cabinet units with degree of protection IP23 are supplied with additional hoods as well as plastic ventilation grilles and braided plastic in the air inlet d...

Page 29: ... Option M21 1 Remove the crane transport assembly if fitted 2 Attach the spacers to the roof of the cabinet at the positions specified You may have to remove the protective grille 3 Fit the canopy to the spacers Attach the supplied bolts from above Attach the supplied bolts from below Fig 3 1 Cabinet with attached canopy ...

Page 30: ...epending on production requirements this can be fitted at a later stage For option M54 only Secure the contact surfaces of the hood on top of the cabinet using the sealing tape provided Fit the hood to the roof of the cabinet at the positions specified fixing points for the crane transport assembly Attach the original hood bolts M14 from above Attach the supplied bolts and washers M8 from below Ad...

Page 31: ...nted on site With options M23 and M54 plastic ventilation grilles and filter mats are also supplied A 5 mm aluminum mounting plate with no holes is fitted in the roof of the cover for feeding in the cables Depending on the number of cables and the cross sections used holes for attaching cable glands for feeding in the cables must be drilled in this mounting plate on site NOTE The control cables an...

Page 32: ...10 Operating Manual Insert original M14 hood bolts from above Insert the bolts and washers M8 supplied from below Additional screw connections are available here for wider hoods Mounting plate for cable entry Fig 3 3 Attaching the hood with M13 M78 ...

Page 33: ...is chapter provides information on the following Establishing the electrical connections for the cabinet unit Adjusting the fan voltage and the internal power supply to local conditions supply voltage The customer terminal block and its interfaces The interfaces for additional options ...

Page 34: ...ust also be connected with the required torques 2 The cables between the low voltage switchgear and the cabinet unit must be protected with line fuses for conductor protection VDE 636 Part 10 With version C combined fuses must be used for conductor and semi protection VDE636 Part 40 EN60269 4 See Technical Data for the appropriate fuses 3 For strain relief the cables must be clamped on the cable c...

Page 35: ...e input voltage of the cabinet unit and the load current must not be greater than 10 A see Section 4 9 2 12 Option L55 Anti condensation heating for cabinet The 230 V auxiliary supply for the anti condensation heating for the cabinet 230 V 50 Hz 100 W or 230 V 50 Hz 2 x 100 W for cabinets with a width of 800 to 1200 mm must be connected to terminals X240 1 to 3 and protected with fuses max 16 A se...

Page 36: ...ed in an external safety circuit however the contact must be looped in via terminal block X120 see Section 4 9 9 18 Option L61 L62 Braking unit The connecting cables and ground for the braking resistor must be connected to terminal block X5 R1 R2 A connection must be established between the braking resistor thermostat and customer terminal block A60 The settings for evaluating the thermostat as Ex...

Page 37: ...t unit is fed via a converter transformer assigned to the cabinet unit integrated in the cabinet unit warning train see 4 9 13 Point 7 must also be taken into account Before the cabinet is operated from an ungrounded supply IT supply the connection bracket for the interference suppression capacitor must be removed see 4 6 5 Required Tools To install the connections you will require Spanner or sock...

Page 38: ...ure is described in Maintenance and Servicing The operator is responsible for ensuring that the motor converter and other devices are installed and connected in accordance with the recognized technical rules in the country of installation and applicable regional guidelines Special attention should be paid to cable dimensioning fuses grounding shutdown disconnection and overcurrent protection If an...

Page 39: ...y and Noise Immunity Measures must be taken by the converter manufacturer and the operator to ensure the greatest possible level of operational reliability and noise immunity within the entire system converters automation systems drive motors and so on Only when all of these measures have been taken are the satisfactory function of the converter and compliance with the legal requirements 89 336 EE...

Page 40: ...relays or contactors must be provided with anti interference elements Cable Installation Cables that are subject to or sensitive to interference should be laid as far apart from each other as possible Noise immunity increases when the cables are laid close to the ground potential For this reason you are advised to lay these cables in corners and on the ground potential Ground the spare cables at a...

Page 41: ... Create a low impedance ground connection for additional cabinets system components and distributed devices with the largest possible cross section at least 16 mm Ground unused lines at one end in the cabinet Choose the greatest possible clearance between the power and signal cables at least 20 cm The greater the distance over which the cables are routed in parallel the greater the clearance must ...

Page 42: ...ed in the tables provided in the Technical Data section Cable Lengths The following table shows the maximum permissible cable lengths with output filter option L08 and without output filter for standard cable types or cable types recommended by SIEMENS Longer cables can only be used after consultation The cable lengths specified represent the actual distance between the cabinet unit and the motor ...

Page 43: ...et Unit NOTE The location of the connections is indicated in the layout diagrams provided in 3 1 Open the cabinet remove the covers if necessary in front of the connection panel for motor cables terminals U2 T1 V2 T2 W2 T3 X2 and power cables terminals U1 L1 V1 L2 W1 L3 X1 2 Move or remove the bottom plate below the connection panel through which the motor cables are fed 3 Screw the protective ear...

Page 44: ...ce cannot be corrected by subsequently swapping the motor cables it can be corrected by means of a negative command value or by parameterizing the cabinet unit With motors that can be operated in a star delta configuration the windings must be checked to ensure that they have been connected properly Please refer to the relevant documentation for the motor and note the required insulation voltage f...

Page 45: ...not reconnected to the actual supply voltage the required cooling capacity cannot be provided because the fan rotates too slowly the fan fuses may blow due to an overcurrent NOTE The order numbers for fan fuses that have blown can be found in the spare parts list Table 4 3 Supply voltage assignments for the fan transformer setting 380 V 480 V Supply voltage Fan transformer tap U1 T10 342 V 390 V 3...

Page 46: ...ed in the following table IMPORTANT If the terminals are not reconnected to the actual supply voltage the internal power supply will not be correct Table 4 5 Supply voltage assignments for the internal power supply 380 V 480 V Supply Voltage Range Tapping Matching transformer taps A1 T10 LH1 LH2 342 V 390 V 380 V 1 2 391 V 410 V 400 V 1 3 411 V 430 V 415 V 1 4 431 V 450 V 440 V 1 5 451 V 470 V 460...

Page 47: ...th Operation from an Ungrounded Supply If the cabinet unit is operated from an ungrounded supply IT supply the connection bracket for the interference suppression capacitor of the converter U1 must be removed Unscrew bolts M4 Torx T20 and remove the connection bracket Fig 4 2 Removing the connection bracket for the interference suppression capacitor ...

Page 48: ... options for the external auxiliary voltage depending on the selected options External supply of auxiliary voltage independent of the main supply Cabinet unit option 24 V DC terminal X9 230 V AC terminal X40 24 V DC terminal X9 230 V AC terminal X40 1 230 V AC terminal X40 with options L13 L26 when I 800 A With no further options Version C X L13 X L26 when I 800 A X L83 X X L84 X X L86 X X L87 X X...

Page 49: ...f supplying 630 VA for the transformer Connection On terminal block X40 remove the jumpers between terminals 1 and 2 as well as 5 and 6 Connect the external 230 V AC supply to terminals 2 L1 and 6 N 4 7 2 24 V DC Auxiliary Supply The power requirement is 4 A Connection Connect the external 24 V DC supply to terminals 1 P 24 V and 2 Mext of terminal block X9 ...

Page 50: ...omer terminal block A60 is established in the immediate vicinity of the terminal block For this purpose the customer terminal block A60 and the mounting plates have cut out sections which are used to snap the enclosed shield springs into place The shields of incoming and outgoing cables must be applied directly to these shield connections It is important here to establish the greatest possible are...

Page 51: ...ensor Auxiliary power supply Digital outputs Relay 1 Relay 2 S5 Current voltage switchover for analog inputs S5 0 X521 X522 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 X541 X540 X542 X530 X520 RDY SIEMENS S5 1 V V I I Shield connection Protective conductor connection M4 1 2 3 4 5 6 Fig 4 4 Customer terminal block TM31 ...

Page 52: ...4 V X540 AI 0 4 3 2 1 AI 0 AI 1 AI 1 5 P10 6 M X521 7 N10 M 8 AO 0V 4 3 2 1 AO 0 AO 1V AO 0C 5 AO 1 6 AO 1C X522 7 Temp Temp 8 V A V A ϑ 24 V M X524 M M M M DI 4 4 3 2 1 DI 5 DI 7 DI 6 5 M2 6 M X530 X542 4 3 2 1 DO 0 5 DO 1 6 V X541 DI DO 8 1 2 3 4 5 6 DI DO 9 DI DO 11 DI DO 10 M M S5 0 S5 1 A D A D 24V 5V DI Out In DO P24V Fig 4 5 Connection overview for customer terminal block TM31 ...

Page 53: ... removed in order to avoid potential rounding X520 4 Digital Inputs Table 4 8 Terminal block X520 Terminal Designation 1 Technical data Factory Setting 1 DI 0 ON OFF1 2 DI 1 Motor pot higher 3 DI 2 Motor pot lower 4 DI 3 Acknowledge error 5 M1 1 2 3 4 5 6 6 M Voltage 3 V to 30 V Current input typical 10 mA at 24 V With electrical isolation Reference potential is terminal M1 Level High level 15 V t...

Page 54: ...low Terminal M1 must be connected so that the digital inputs can function correctly The following solutions are possible 1 The provided ground reference of the digital inputs or 2 A jumper to terminal M Important electrical isolation for the digital inputs is revoked as a result X521 2 Analog Inputs Differential Inputs Table 4 10 Terminal block X521 Terminal Designation 1 Technical data Factory Se...

Page 55: ...Setting 1 AO 0 V 2 AO 0 ref 3 AO 0 A Actual speed value 0 20 mA 4 AO 1 V 5 AO 1 ref 6 AO 1 A 10 V 10 V 4 mA 20 mA 20 mA 20 mA 0 mA 20 mA Motor current actual value 0 20 mA 7 KTY 8 7 6 5 4 3 2 1 8 KTY KTY84 0 200 C PTC RPTC 1 5 kΩ 1 AO analog output KTY temperature sensor connection Max connectable cross section 1 5 mm AWG 14 X540 Common Auxiliary Voltage for Digital Inputs Table 4 13 Terminal bloc...

Page 56: ...ross section 1 5 mm AWG 14 NOTE An open circuit input is interpreted as low X542 2 Relay Outputs Two Way Contacts Table 4 15 Terminal block X542 Terminal Designation 1 Technical data Factory Setting 1 DO 0 NC 2 DO 0 NC 3 DO 0 NO Checkback Enable pulses 4 DO 1 NC 5 DO 1 COM 1 2 3 4 5 6 6 DO 1 NO Max load current 8 A Max switching voltage 250 V AC 30 V DC Max switching capacity at 250 V AC 2000 VA a...

Page 57: ...an be found in Additional Operating Instructions in the documentation folder 4 9 1 Main Contactor Option L13 Description The SINAMICS G150 cabinet unit is designed as standard without a line contactor Option L13 main contactor is needed if a switching element is required for disconnecting the cabinet from the supply necessary with EMERGENCY OFF The contactor is energized and supplied within the ca...

Page 58: ...onnection Table 4 17 Terminal block X155 connection for external auxiliary equipment Terminal Designation Technical data 1 L1 2 L2 3 L3 3 AC 380 480 V 3 AC 660 690 V 11 12 Contactor control 230 V AC 13 14 Checkback from circuit breaker 230 V AC 0 5 A 24 V DC 2 A 15 16 Checkback from contactor 240 V AC 6 A PE PE PE Max connectable cross section 4 mm AWG 10 Circuit Proposal for Controlling the Auxil...

Page 59: ...iption The main circuit breaker of cabinet units with an output current of up to 800 A is a load interruptor with externally mounted fuses Cabinets with an output current greater than 800 A are fitted with a circuit breaker instead of a load interruptor Connection Table 4 18 Terminal block X50 checkback contact main circuit breaker circuit breaker closed Terminal Designation 1 Technical data 1 NO ...

Page 60: ... options L57 L59 and L60 A braking unit may be necessary to achieve the required shutdown times Connection Table 4 19 Terminal block X120 checkback contact EMERGENCY OFF button in cabinet door Terminal Designation 1 Technical data 1 NC 2 NC 3 NC 2 4 NC 2 Checkback contacts of EMERGENCY OFF button in cabinet door Max load current 10 A Max switching voltage 250 V AC Max switching capacity 250 VA Req...

Page 61: ...with service socket Terminal Designation Technical data 1 L1 2 N 3 PE 230 V AC Max connectable cross section 4 mm AWG 10 4 9 6 Cabinet Anti Condensation Heating Option L55 Description The anti condensation heating is used at low ambient temperatures and high levels of humidity to prevent condensation forming A 100 W heater is installed for a 400 mm and 600 mm cabinet panel and 2 100 W heaters for ...

Page 62: ... LEDs In the factory setting this version is set with a 230 V AC button circuit Connection Table 4 22 Terminal X120 connection for EMERGENCY OFF category 0 230 V AC and 24 V DC Terminal 230 V AC and 24 V DC button circuit 7 8 Loop in EMERGENCY OFF button from system side remove jumper 7 8 15 16 On for monitored start remove jumper 15 16 and connect button 17 18 Checkback trip safety combination Ma...

Page 63: ...cated by a total of eight LEDs Connection Table 4 23 Terminal block X120 connection for EMERGENCY OFF category 1 230 V AC Terminal Technical data 7 8 Loop in EMERGENCY OFF button from system side remove jumper 7 8 15 16 On for monitored start remove jumper 15 16 and connect button 17 18 Checkback trip safety combination Max connectable cross section 4 mm AWG 10 Setting When the emergency stop func...

Page 64: ...ted by means of five LEDs Connection Table 4 24 Terminal block X120 connection for EMERGENCY OFF category 1 24 V DC Terminal Button circuit 24 V DC 7 8 Loop in EMERGENCY OFF button from system side remove jumper 7 8 15 16 On for monitored start remove jumper 15 16 and connect button 17 18 Checkback trip safety combination Max connectable cross section 4 mm AWG 10 Setting When the emergency stop fu...

Page 65: ...5 kW 4 4 Ω 7 5 189 A 380 V 480 V 50 kW 100 kW 200 kW 250 kW 2 2 Ω 7 5 378 A 660 V 690 V 25 kW 50 kW 100 kW 125 kW 9 8 Ω 7 5 127 A 660 V 690 V 50 kW 100 kW 200 kW 250 kW 4 9 Ω 7 5 255 A Installing the Braking Resistor The braking resistor should not be installed in the vicinity of the converter The maximum cable length between the cabinet unit and the braking resistor is 50 m Sufficient space must ...

Page 66: ...1 T1 T2 screw terminal 2 5 mm 2 x threaded bolt M8 710 40 740 57 52 5 Fig 4 7 Dimension drawing of the braking resistor for option L61 52 5 380 52 5 140 70 M12 M50 Type plate Ground connection M10 60 70 112 710 740 93 1321 T1 T2 screw terminal 2 5 mm 2 x threaded bolt M10 Fig 4 8 Dimension drawing of the braking resistor for option L62 ...

Page 67: ... resistor must not exceed 50 m Table 4 27 Terminal block X5 connection for external braking resistor Terminal Function description R1 Braking resistor connection R2 Braking resistor connection Max connectable cross section 70 mm AWG 000 Recommended cable cross sections For L61 100 kW 35 mm AWG 0 For L62 200 kW 50 mm AWG 00 Table 4 28 Installing the thermostat for the external braking resistor in t...

Page 68: ...te CDS 1 MENU Settings Data Set Selection Command Data Set Set CDS to 1 The following query is displayed Save data in drive too Choose No For PROFIBUS operation Connect External Fault 3 to DI 11 p2108 0 03 4022 11 p1240 0 Blocking the Vdc max controller The vdc max controller must be switched off when the brake chopper is used Fig 4 9 Activating the connection for External Fault 3 Diagnostics If t...

Page 69: ...d the DC link capacitors are discharged Table 4 29 Response thresholds for the braking units Rated voltage Response threshold Switch position Comments 774 V 1 380 V 480 V 673 V 2 774 V is the default factory setting With supply voltages of between 380 V and 400 V the response threshold can be set to 673 V to reduce the voltage stress on the motor and converter This does however reduce the possible...

Page 70: ...on shutdown The PTC thermistor sensors are connected directly to terminals T1 and T2 of the evaluation unit Table 4 31 Maximal line length for the sensor circuit Line cross section in mm Line length in m 2 5 2 x 2800 1 5 2 x 1500 0 5 2 x 500 Diagnostics Messages output during operation and in the event of faults meaning of LEDs are described in Additional Operating Instructions in the operating ma...

Page 71: ...oller Connection Table 4 32 Terminal block A1 A140 connection for evaluation unit PT100 resistors Terminal Designation Technical data T11 T13 90 240 V AC DC PT100 sensor 1 group 1 T21 T23 90 240 V AC DC PT100 sensor 2 group 1 T31 T33 90 240 V AC DC PT100 sensor 3 group 1 T41 T43 90 240 V AC DC PT100 sensor 1 group 2 T51 T53 90 240 V AC DC PT100 sensor 2 group 2 T61 T63 90 240 V AC DC PT100 sensor ...

Page 72: ...tputs would have to be integrated in the fault warning train of the cabinet unit on the system side providing the plant configuration and protection philosophy permit this IMPORTANT Only one insulation monitor can be used in an electrically connected network Connection Table 4 33 Terminal block A1 A101 connection for one insulation monitor Terminal Technical data 11 Signaling relay ALARM 1 mid pos...

Page 73: ...binet initialization Entering the motor data drive commissioning Entering the most important parameters basic commissioning concluding with the motor ID Data backup Resetting parameters to the factory settings Cabinet operator panel PROFIBUS Input terminals A60 M Output terminals A60 Diagnosis Faults alarms Monitoring Functions Protective functions Setpoint channel Closed loop control 5 7 6 8 9 10...

Page 74: ... controlling drives during operation LOCAL REMOTE switchover for selecting the control terminal master control assigned to operator panel or customer terminal block PROFIBUS Numeric keypad for entering setpoint or parameter values Function keys for prompted navigation through the menus Two stage security concept to protect against accidental or unauthorized changes to settings Degree of protection...

Page 75: ...ed SINAMICS s F2 F1 F3 F4 F5 Initialisierung CPU Start Fig 5 2 Initial screen While the system is ramping up the internal statuses are displayed in the bottom line of the operator panel Once the system has successfully ramped up the drive has to be commissioned when the system is switched on for the first time after it has been delivered The converter can then be switched on When the system is the...

Page 76: ...kW 235 cosϕ 0 87 1 min 1485 IA IN TE s Certif No IP 55 Rotor SQU CAGE KL 13 EN IEC 60034 1 Gew Wt 1 3 t NMAX 3000 1 MIN MADE IN GERMANY DEW0233 p0308 Fig 5 3 Example of a motor type plate Table 5 4 Motor data Parameter no Values Unit System of units for line frequency and entering motor data p0100 0 1 IEC 50 Hz kW NEMA 60 Hz hp Motor Rated voltage Rated current Rated output Rated power factor Cos ...

Page 77: ...ible settings Press F4 to abort motor selection Press F5 to confirm the setting p0100 Sel Mot IEC NEMA xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx Motor data Back p0304 MOT V_Rated 400 0 V p0305 MOT I_Rated 405 0 A p0307 MOT P_Rated 235 0 kW p0308 MOT CosPhi_Rated 0 870 xxxxxxxxxxxxxxxxxxxxxxx Help Change OK F2 F1 F3 F4 F5 Entering motor data specified on the type plate Change the values with F4 A screen app...

Page 78: ... Change Continue F2 F1 F3 F4 F5 p1082 Maximum Speed 1500 000 min 1 Basic commisioning Back p1120 RG t_Ramp_Up 20 00 s p1121 RG t_Ramp Down 30 00 s p1135 RG t_OFF3 30 00 s F2 F1 F3 F4 F5 Final confirmation ttt Help Back OK Apply parameters permanently with OK p1082 Maximum Speed 1500 000 min 1 may cause the shaft to turn F2 F1 F3 F4 F5 Please switch on the drive to start Motor identification xxxxxx...

Page 79: ...peed directly and enter the required speed r0027 Switch on drive Reading the current in parameter r0027 This is displayed in the lower bar display on the operator panel Expert access level Setting Expert access level on the operator panel Set key pushbutton access level Expert and confirm enter activation code 47 Switch off motor Switch the motor off and allow it to coast to a standstill wait unti...

Page 80: ...ntered during basic commissioning Switching Between Remote Mode 0 and 1 Switching between REMOTE mode 0 and REMOTE mode 1 is carried out via terminal X530 1 In the factory setting REMOTE mode 1 control via terminal block is active LOCAL Mode Control via Operator Panel You switch to LOCAL mode by pressing the LOCAL REMOTE key Switching can be blocked by applying a HIGH signal at terminal X530 2 Con...

Page 81: ...fan drives due to a previous shutdown or power failure whereby the kinetic energy stored causes the drive to coast to a standstill slowly When the flying restart function is activated the output frequency of the converter is varied until the current motor speed is found The motor then ramps up in accordance with the settings for the ramp up generator until the defined setpoint is reached 5 5 Data ...

Page 82: ... the cabinet unit on delivery Resetting the parameters to the factory settings means that all the parameter settings made since the system was delivered are reset Setting the parameter filter to Parameter reset MENU device commissioning select Set p0009 30 in the following dialog screen p0976 p0009 30 Resetting all the parameters to the factory settings All the cabinet unit parameters are reset th...

Page 83: ...mation on the following Control via the operator panel Control via the terminal block Control via PROFIBUS Cabinet operator panel PROFIBUS Input terminals A60 M Output terminals A60 Diagnosis Faults alarms Monitoring Functions Protective functions Setpoint channel Closed loop control 5 7 6 8 9 10 ...

Page 84: ...DS 0 PROFIBUS REMOTE 0 1 Terminal block REMOTE 1 r0807 Master control active 0 REMOTE PROFIBUS Terminal block 1 LOCAL Operator panel LOCAL REMOTE key internal controller X530 1 X530 2 LOCAL disable LOCAL disable PROFIBUS Terminal block Fig 6 1 Control sources Priority The priority of the control sources is shown in Fig 6 1 NOTE Emergency OFF signals L57 L59 L60 and motor protection signals L83 L84...

Page 85: ... a menu Your starting point is the main menu which you can always call up using the yellow MENU key F2 F1 F3 F4 F5 M a i n m e n u Operation Screen Parameterization Fault memory Alarm memory F2 F1 F3 F4 F5 Settings M a i n m e n u AOP30 diagnosic Drive commisioning Help Select Dialog screen for the main menu Press the MENU key to access this from anywhere in the system Settings AOP30 diagnosic Hel...

Page 86: ...e called up for all alarms and faults All parameters Parameter groups Safety locks Operat lock Parameteriz lock MENU AOP30 Diagnostic Drive commisioning Act Alarm View fault memory View alarm memory Control settings Define operating screen Set date time Language switch Reset system settings Software database version Battery status Communication Keyboard Access level Device commisioning Fig 6 3 Men...

Page 87: ... has been switched on and the system has ramped up 2 If you do not make any entries for two minutes the system calls up the operation screen automatically 3 By pressing the MENU key twice and then F5 OK Operation 12 25 30 S N SET 1450 000min F_OUT 50 0Hz P_ACT 235 0kW Vdc 620 0V F2 F1 F3 F4 F5 N_ACT min 1450 0 0 50 100 I_ACT A 450 0 0 50 100 If a fault occurs the system automatically displays the ...

Page 88: ...processing parameters which although relevant to both REMOTE mode 0 and 1 can be set differently For example the main setpoint for terminal operation p1070 1 REMOTE mode 1 and the main setpoint for PROFIBUS operation p1070 0 REMOTE mode 0 can be set via two separate command data sets The command data set that must be activated for setting the relevant main setpoint is indicated in square parenthes...

Page 89: ... operation screen The following image shows how the entries are assigned to the screen positions OPERATION 12 25 30 S Entry 01 Entry 02 Entry 03 Entry 04 Entry 05 Entry 06 Entry 07 Entry 08 Entry 09 Entry 10 OPERATION 12 25 30 S Entry 01 Entry 02 Entry 03 Entry 04 Entry 05 Entry 06 Entry 09 0 50 100 Entry 07 Entry 08 OPERATION 12 25 30 S Entry 01 Entry 02 Entry 03 Entry 04 Entry 05 0 50 100 Entry ...

Page 90: ...control factor Field producing current component r0029 A p2002 Torque producing current component r0030 A p2002 Converter overload Degree of thermal overload r0036 100 Shutdown Speed setpoint downstream of filter r0062 N_ACT 1 min p2000 Actual speed after smoothing r0063 N_ACT 1 min p2000 Control deviation r0064 1 min p2000 Slip frequency r0065 Hz Reference frequency Output frequency r0066 Hz Refe...

Page 91: ...he date and time Setting the Language In this menu you can select the active language You have a choice between the two languages currently stored in the operator panel If the language you require is not available you can load it separately see Chapter 11 Menu for Resetting System Settings You can choose this menu option to reset the following settings to the factory settings Language Display brig...

Page 92: ...pup window with the following information Warning weak battery If the battery voltage is 2 V the system displays a popup window with the following information Warning battery is empty If the time and or database are not available after the system has been switched off for a prolonged period due to the voltage being too low the loss is established by means of a CRC check when the system is switched...

Page 93: ...o LOCAL mode If the green LED in the LOCAL REMOTE key does not light up the control keys are not active 6 2 3 1 Timeout Monitoring Settings MENU Settings Control Settings Timeout monitoring factory setting 3000 ms The monitoring time continuously monitors communication between the operator panel and drive If when the drive is in LOCAL mode no communication signal has been received once the monitor...

Page 94: ...s to LOCAL a check is carried out to determine whether the drive is in the operational status If so the system does not switch to LOCAL and outputs the message Local not possible Before the system switches to REMOTE the drive is switched off and the setpoint is set to 0 6 2 3 3 ON OFF Key ON key always active in LOCAL when the operator input inhibit is deactivated OFF key in the factory setting ac...

Page 95: ...arrow next to the operating mode 6 2 3 5 Jog reserved for future use 6 2 3 6 Increase Setpoint Decrease Setpoint You can use the increase and decrease keys to set the setpoint with a resolution of 1 of the maximum speed e g if the resolution is 15 min 1 at p1082 1500 min 1 You can also enter the setpoint numerically To do so press F2 in the operation screen The system displays an inverted edit fie...

Page 96: ... that was last saved is used No When you switch the system on in LOCAL mode setpoint 0 is always selected When the system is switched from REMOTE to LOCAL mode while the drive is switched on motor is running the actual value that was last present is set as the output value for the motor potentiometer setpoint Motor potentiometer ramp up time factory setting 20 s Motor potentiometer ramp down time ...

Page 97: ...l be actuated NOTE If you have forgotten your password you can switch off the parameterization inhibit as follows 1 Switch off the power supply 2 Disconnect the RS232 data cable 3 When switching the power supply back on press the key pushbutton and hold down for 20 s 4 When the key symbol in the top right of the display disappears the access protection function has been reset Access level standard...

Page 98: ...ple from the winding temperature monitor for the asynchronous motor The faults are displayed and can be reported to a higher level control system via PROFIBUS In the factory default setting the message converter fault is also sent to a relay output Once you have rectified the cause of the fault you have to acknowledge the fault message The list of faults and alarms in Chapter 10 indicates the type...

Page 99: ...ermanently Description If parameters have been changed on the operator panel press OK in the Parameter Editor to confirm the new values are initially stored in a volatile memory RAM An S flashes in the top right of the display until they are saved to a permanent memory This indicates that at least 1 parameter has been changed and not yet stored permanently Two methods are available for permanently...

Page 100: ...arameters are being read or written this is indicated in the status bar on the operator panel the eighth or lowest line in the operation screen or the seventh line in all other screens The system displays Parameter write error d pxxxx yy 0xnn and a plain text explanation of the type of parameterization error ...

Page 101: ... 3 1 General The customer terminal block A60 is available as a control interface for the customer You can use this interface to connect the system to the higher level controller using analog and digital signals or connect additional devices The customer terminal block is a type TM31 module ...

Page 102: ...urrent input Prerequisite p1070 r4055 00 Main setpoint is specified by analog input 0 MENU parameterization all parameters Select p1070 and set to r4055 Select index 00 Proposed Connection Assignment 4 3 2 1 5 6 M X521 8 7 S5 0 M 1 N10 M P10 AI 1 AI 1 AI 0 AI 0 DI 4 4 3 2 1 5 6 X520 M M1 DI 3 DI 2 DI 1 DI 0 1 X530 X540 A10 CU 320 A60 TM31 ON OFF1 Fault ack PROFIBUS terminal block 1 Terminal block ...

Page 103: ... on the customer terminal block A60 must be set to I Setting 3 with open circuit monitoring fault F3505 is triggered if the input current is less than 2 mA r4052 Current input voltage current Unit V or mA The current input voltage is displayed in V when the analog input is set as a voltage input p4056 0 4 and switch S5 0 is set to V The current input current is displayed in mA when the analog inpu...

Page 104: ...ent to Voltage Input 10 to 10 V Set analog input 0 type to 10 10 V p4056 4 S5 0 V Current voltage switchover Set the current voltage selector switch to voltage V Fig 6 10 Example Setting analog input 0 F3505 Fault Analog input cable breakage This fault is triggered when analog input type p4056 is set to 3 4 20 mA with open circuit monitoring and the input current of 2 mA has been undershot The fau...

Page 105: ...nt to increase via the operator panel using parameter p1047 The setpoint can be decreased in the same way via terminal X520 3 decrease setpoint You can set the deceleration ramp via the operator panel using parameter p1048 Prerequisite p1070 r1050 Main setpoint is specified by motor potentiometer MENU parameterization all parameters Select p1070 and set to r1050 Proposed Connection Assignment DI 0...

Page 106: ...p1082 maximum speed Maximum speed entry for the motor potentiometer Setting range 210000 000 210000 000 1 min p1038 Motor potentiometer minimum speed Factory setting p1082 maximum speed Minimum speed entry for the motor potentiometer Setting range 0 000 1000 000 s p1047 Motor potentiometer ramp up time Factory setting 10 000 s Ramp up time entry for the motor potentiometer Setting range 0 000 1000...

Page 107: ... Main setpoint is specified by fixed speed setpoint MENU parameterization all parameters Select p1070 and set to r1024 Proposed Connection Assignment 4 3 2 DI 5 DI 7 DI 6 5 M2 6 M M PROFIBUS terminal block Fixed setpoint selection bit 0 A10 CU 320 A60 TM31 X530 DI 0 4 3 2 1 DI 1 DI 3 DI 2 5 M1 6 M X520 ON OFF1 Fault ack X540 DI 4 1 1 1 Terminal block Fixed setpoint selection bit 0 Fig 6 14 Propose...

Page 108: ...g range 210000 000 210000 000 1 min p1001 Fixed speed setpoint 01 Factory setting 300 000 1 min Entry for the first fixed speed setpoint Setting range 210000 000 210000 000 1 min p1002 Fixed speed setpoint 02 Factory setting 600 000 1 min Entry for the second fixed speed setpoint Setting range 210000 000 210000 000 1 min p1003 Fixed speed setpoint 03 Factory setting 1500 000 1 min Entry for the th...

Page 109: ...6 3 only Fig 6 16 Signal flow diagram Analog input 0 Setting Parameters for Scaling Setting range 20 000 20 000 V or mA p4057 0 Value x1 for the analog input characteristic Factory setting 0 000 mA Setting for the x coordinate in V or mA of the first point on the scaling characteristic The unit is V when analog input 0 is set as a voltage input p4056 0 4 and switch S5 0 is set to V The unit is mA ...

Page 110: ...point on the scaling characteristic The unit is V when analog input 0 is set as a voltage input p4056 0 4 and switch S5 0 is set to V The unit is mA when analog input 0 is set as a current input p4056 2 3 5 and switch S5 0 is set to I Setting range 1000 00 1000 00 p4060 0 Value y2 for the analog input characteristic Factory setting 100 00 Setting for the y coordinate in of the second point on the ...

Page 111: ...PROFIBUS Connection Position Address Switch and Diagnostic LED The PROFIBUS connection address switch and diagnostics LED are located on the control unit RDY DP1 OPT MOD PROFIBUS Address Switch X126 PROFIBUS Connection LEDs PROFIBUS Diagnostic LED Fig 6 17 View of the control unit with PROFIBUS interface ...

Page 112: ... N Receive transmit data N A A RS485 1 9 9 Not used Connectors The cables must be connected via PROFIBUS connectors because they contain terminating resistors PROFIBUS connector without programming device PC connection 6ES7972 0BA41 0XA0 PROFIBUS connector with programming device PC connection 6ES7972 0BB41 0XA0 Fig 6 18 PROFIBUS connectors Bus Terminating Resistor The bus terminating resistor mus...

Page 113: ...evious bus node Last bus node Fig 6 19 Position of the bus terminating resistors Cable Routing Entry of PROFIBUS cable from above into electronics board Shield connection Route bus cable along available cable line and fasten it to this line with cable ties To pass the cable through the bus connector has to be dismantled Fig 6 20 Cable routing ...

Page 114: ...ter power on 6 4 2 2 Setting the PROFIBUS Address Two methods are available for setting the PROFIBUS address The address switches DIP switches on the front of the control unit behind the cover plate see Section 6 4 1 If you use the address switch parameter p0918 is read only and displays the address that is set If the switch is reset the new setting does not become effective until the control unit...

Page 115: ...ed 2 1 No emergency stop 1 3 0 Disable operation 1 Enable operation 1 0 The ramp generator output is set to setpoint 0 4 0 Set ramp generator to zero 1 Enable ramp generator 1 0 The current setpoint is frozen at the ramp generator output 5 0 Freeze ramp generator 1 Restart ramp generator 1 6 1 Enable speed setpoint The setpoint is enabled at the ramp generator input 1 7 0 1 Acknowledge error A pos...

Page 116: ... is always present 10 1 f or n comparison value reached or exceeded 11 1 I M or P limit reached 12 reserved 13 0 Alarm motor overtemperature 14 1 Motor rotating forwards nact 0 0 Motor rotating backwards nact 0 15 1 Alarm thermal overload in power section 6 4 3 3 Selecting the Message Frame Type Description By selecting predefined message frame types you can define the volume of send and receive d...

Page 117: ...and closed loop control functions Setpoint channel Direction reversal Suppression speed Minimum speed Speed limitation Ramp generator Closed loop control in preparation Cabinet operator panel PROFIBUS Input terminals A60 M Output terminals A60 Diagnosis Faults alarms Monitoring Functions Protective functions Setpoint channel Closed loop control 5 7 6 8 9 10 ...

Page 118: ...ence cannot be corrected by swapping the motor cables it can be corrected by means of a negative command value or by parameterizing the cabinet unit thereby enabling the direction to be reversed This is mainly used for operating the drive in both directions of rotation Prerequisites Direction reversal is triggered via PROFIBUS by means of control word 1 bit 11 via the cabinet operator panel LOCAL ...

Page 119: ...iagram Minimum speed Minimum speed p1080 1 x y x y nSet_afterSkip r1112 Setp_after_Lim r1114 Suppress speed Fig 7 1 Signal flow diagram Minimum speed Setting Parameters Setting range 0 000 19500 000 1 min p1080 Minimum speed Factory setting 0 000 1 min Setting parameter for the minimum speed This speed is not undershot during operation r1112 Speed setpoint after minimum limit Unit 1 min Display of...

Page 120: ...000 210000 000 1 min p1082 Speed limit Factory setting 1500 000 1 min Setting parameter for the maximum speed This parameter is the reference speed for all ramp up and ramp down times motor potentiometer ramp generator Setting range 0 000 210000 000 1 min p1083 Speed limit positive direction of rotation Factory setting 210000 000 1 min Setting parameter for the speed limit in a positive direction ...

Page 121: ...oached thereby improving control quality Caution if rounding times are too long this can cause the setpoint to be overshot if the setpoint is reduced abruptly during ramp up Rounding is also effective in the zero crossover in other words when the direction is reversed the ramp generator output is reduced to zero via start rounding the ramp down time and end rounding before the new inverted setpoin...

Page 122: ...0 s During this interval the setpoint decreases from the speed limit p1082 to zero Setting range 0 00 30 00 s p1130 Ramp generator start rounding time Factory setting 0 00 s Setting for the start rounding time The value applies to ramp up and ramp down Setting range 0 00 30 00 s p1131 Ramp generator end rounding time Factory setting 0 00 s Setting for the end rounding time The value applies to ram...

Page 123: ... bands allow this range to be blocked for steady state operation Because the points at which critical whirling speeds occur in a drive train can vary depending on age or thermal factors a larger control range must be blocked To ensure that the speed does not constantly increase and decrease in the skip frequency band range speeds the bands are assigned a hysteresis Signal Flow Diagram Suppress spe...

Page 124: ...ory setting 0 000 1 min Setting parameter for suppression speed 2 Setting range 0 000 210000 000 1 min p1093 Suppression speed 3 Factory setting 0 000 1 min Setting parameter for suppression speed 3 Setting range 0 000 210000 000 1 min p1094 Suppression speed 4 Factory setting 0 000 1 min Setting parameter for suppression speed 4 Setting range 0 000 210000 000 1 min p1101 Suppression speed bandwid...

Page 125: ... Content This chapter provides information on Analog outputs Digital outputs Cabinet operator panel PROFIBUS Input terminals A60 M Output terminals A60 Diagnosis Faults alarms Monitoring Functions Protective functions Setpoint channel Closed loop control 5 7 6 8 9 10 ...

Page 126: ... for Analog Output 0 AO0 Setting range see list p4071 0 Signal source for the analog output Factory setting r1445 N_ACT Setting parameter for the signal to be output for analog output 0 on the customer terminal block Setting range 0 1000 ms p4073 0 Smoothing time for analog output Factory setting 0 ms Setting parameter for the time constant of the 1 st order low pass filter for analog output 0 r40...

Page 127: ...ange 0 1000 ms p4073 1 Smoothing time for analog output Factory setting 0 ms Setting parameter for the time constant of the 1 st order low pass filter for analog output 1 r4074 1 Current output voltage current Unit V or mA The current output voltage is displayed in V when analog output 1 is set as a voltage output p4076 1 4 and terminals X522 4 and 5 are used The current output current is displaye...

Page 128: ...ower r0082 kW r2004 For diagnostic purposes Control deviation r0064 1 min p2000 Slip frequency r0065 Hz Reference frequency Actual phase current r0069 A p2002 Control factor r0074 Reference control factor Field producing current setpoint r0075 A p2002 Field producing actual current r0076 A p2002 Torque producing current setpoint r0077 A p2002 Torque producing actual current r0078 A p2002 Flux setp...

Page 129: ...ence torque 100 p2003 p2003 2 x rated motor torque Reference power 100 r2004 30 π p2000 p2003 r2004 Reference frequency 60 p2000 100 Reference control factor 100 Maximum output voltage without overload Reference flux 100 Rated motor flux Reference temperature 100 100 C Example Changing Analog Output 0 from Current to Voltage Output 10 to 10 V Set analog input 0 type to 10 V 10 V p4076 4 X522 1 2 V...

Page 130: ...ration enabled r0899 2 1 Ramp up ramp down completed r2199 5 1 Ready to operate r0899 1 p4038 p4039 p4040 p4041 p4031 p4030 DO 0 DO 1 X541 DI DO 8 DI DO 9 DI DO 11 DI DO 10 4 3 2 1 5 6 X542 M p4048 8 11 1 p4048 0 1 Invert p4048 1 1 0 1 4 3 2 1 5 6 Fig 8 3 Signal flow diagram Digital outputs Factory Setting Digital output Terminal Factory Setting DO0 X542 2 3 Enable pulses DO1 X542 5 6 No fault DI ...

Page 131: ...63 p2166 8 r2197 7 1 Control required to PLC 9 r0899 9 1 f or n comparison value reached or exceeded p2141 p2142 10 r2199 1 1 I M or P limit reached p0640 p1520 p1521 11 r1407 7 reserved 12 0 Alarm motor overtemperature A7910 13 r2129 14 reserved 14 0 Alarm thermal overload in power section A5000 15 r2129 15 1 Pulses enabled inverter is clocking drive is carrying current r0899 11 1 n_act p2155 r21...

Page 132: ...ling Char x1 p4077 Char y2 p4080 x y x1 y2 x2 y1 y x Char y1 p4078 Char x2 p4079 Fig 8 4 Signal flow diagram Analog output 0 Additional Setting Parameters for Analog Output 0 AO0 Setting range 1000 00 1000 00 p4077 0 Value x1 for the analog output characteristic Factory setting 0 00 Setting for the x coordinate in of the first point on the scaling characteristic Setting range 20 000 20 000 V or mA...

Page 133: ... point on the scaling characteristic Setting range 20 000 20 000 V or mA p4078 1 Value y1 for the analog output characteristic Factory setting 0 000 mA Setting for the y coordinate in V or mA of the first point on the scaling characteristic The unit is V when analog output 1 is set as a voltage output p4076 1 1 4 and terminals X522 4 and 5 are used The unit is mA when analog output 1 is set as a c...

Page 134: ... TM31 AO_type analog output 0 to 10 10 V p4077 0 0 00 p4080 0 10 000 Set TM31 AO_charac y1 to 0 000 V p4076 0 4 Set TM31 AO_charac x1 to 0 00 X522 1 2 Voltage output present at terminal 1 ground at terminal 2 p4078 0 0 000 p4079 0 100 00 Set TM31 AO_charac x2 to 100 00 Set TM31 AO_charac y2 to 10 000 V Fig 8 5 Example Setting analog output 0 and the characteristic ...

Page 135: ... provides information on Monitoring Functions Vdc max closed loop control Automatic restart Flying restart Protective functions Cabinet operator panel PROFIBUS Input terminals A60 M Output terminals A60 Diagnosis Faults alarms Monitoring Functions Protective functions Setpoint channel Closed loop control 5 7 6 8 9 10 ...

Page 136: ...Monitoring Functions and Protective Functions 11 03 SINAMICS G150 9 2 Operating Manual 9 2 Monitoring in preparation ...

Page 137: ...ration Factory setting 1 Setting for the controller configuration for the voltage DC link Vdc controller Values 0 Disable Vdc controller 1 Enable Vdc max controller The Vdc max controller increases the ramp down times automatically to keep the DC link voltage within the permissible limits r1242 Vdc max controller switch on level Unit V Display the switch on level of the Vdc max controller Setting ...

Page 138: ...er automatic detection of EIN level Factory setting 0 Activates deactivates automatic detection of the switch on level for the Vdc max controller Values 0 Automatic detection disabled 1 Automatic detection enabled Settings Parameter p1240 functions as enable 0 controller disabled 1 controller enabled You use p1242 to define the starting point of the Vdc max controller This is the maximum value of ...

Page 139: ...or can be restarted automatically without the need to issue the ON command In the event of prolonged power failures and when the automatic restart function is activated p1210 1 the drive may have been at a standstill for a long time and mistakenly considered to have been switched off For this reason entering the area around the drive when it is in this condition can cause death serious injury or c...

Page 140: ...waiting time first starting attempt Factory setting 1 0 s Setting for the waiting time after the first starting attempt Another startup is not possible until the waiting time has elapsed This parameter setting is active when p1210 2 6 Setting range 0 0 10 0 s p1213 Automatic restart waiting time increment Factory setting 0 0 s Setting for the waiting time increment of the automatic restart functio...

Page 141: ...ituations are possible here a The drive rotates as a result of external influences such as water pump drives or air fan drives In this case the drive can also rotate against the direction of rotation b The drive rotates as a result of a previous shutdown such as OFF 2 or a power failure The drive slowly coasts to a stop as a result of the kinetic energy stored in the drive train example induced dr...

Page 142: ...rt is active with line ON error OFF2 in direction of setpoint only 6 Flying restart is active with error OFF2 in direction of setpoint only In operating modes 1 to 3 the search is carried out in both directions in operating modes 4 to 6 the search is carried out in the setpoint direction only Setting range 10 400 p1202 Flying restart detection current Factory setting 100 Defines the detection curr...

Page 143: ... chapter provides information on the following Troubleshooting Service and support offered by Siemens AG Cabinet operator panel PROFIBUS Input terminals A60 M Output terminals A60 Diagnosis Faults alarms Monitoring Functions Protective functions Setpoint channel Closed loop control 5 7 6 8 9 10 ...

Page 144: ...uously lit Control unit 320 is ready for operation Green Flashing 2 Hz Writing to CompactFlash Card Continuously lit At least one fault is present e g RESET watchdog monitoring basic system error Control unit 320 is booting Red Flashing 0 5 Hz Boot error e g firmware cannot be loaded to the RAM Green Red Flashing 0 5 Hz Control unit 320 is ready for operation No software licenses for the device Co...

Page 145: ...ready for operation Orange Continuously lit DRIVE CliQ communication is being established Red Continuously lit Fault present READY Red Green Flashing 2 Hz Firmware is being downloaded Component recognition via LED is activated p0154 CIB Converter Interface Module U1 Table 10 3 Description of the LEDs LED Color State Description Off Electronics power supply out of permissible tolerance range Green ...

Page 146: ...this drive are present Bit 00 1 no enable when The signal source in p0840 is set to 0 signal Power on disable is present Bit 01 1 no enable when The signal source in p0844 or p0845 is set to 0 signal Bit 02 1 no enable when The signal source in p0848 or p0849 is set to 0 signal Bit 03 1 no enable when The signal source in p0852 is set to 0 signal Bit 08 1 no enable when No pulse enable on the moto...

Page 147: ...6 X132 3 0 OFF 1 ON Bit 07 DI 7 X132 4 0 OFF 1 ON Bit 08 DI DO 8 X122 7 0 OFF 1 ON Bit 09 DI DO 9 X122 8 0 OFF 1 ON Bit 10 DI DO 10 X122 10 0 OFF 1 ON Bit 11 DI DO 11 X122 11 0 OFF 1 ON Bit 12 DI DO 12 X132 7 0 OFF 1 ON Bit 13 DI DO 13 X132 8 0 OFF 1 ON Bit 14 DI DO 14 X132 10 0 OFF 1 ON Bit 15 DI DO 15 X132 11 0 OFF 1 ON r0747 Status of digital outputs CU320 Display of the digital output status B...

Page 148: ...ON Bit 05 DI 5 X530 2 0 OFF 1 ON Bit 06 DI 6 X530 3 0 OFF 1 ON Bit 07 DI 7 X530 4 0 OFF 1 ON Bit 08 DI DO 8 X541 2 0 OFF 1 ON Bit 09 DI DO 9 X541 3 0 OFF 1 ON Bit 10 DI DO 10 X541 4 0 OFF 1 ON Bit 11 DI DO 11 X541 5 0 OFF 1 ON r4047 Status of TM31 digital outputs Display of the TM31 digital output status Bit 00 DO 0 X542 1 3 0 OFF 1 ON Bit 01 DO 1 X542 4 6 0 OFF 1 ON Bit 08 DO 8 X541 2 0 OFF 1 ON ...

Page 149: ...ault alarm buffer along with time the error occurred and the time it was rectified The time stamp relates to the relative system time in milliseconds r0969 What is a Fault A fault is a message from the drive indicating an error or other exceptional unwanted status This could be caused by a fault within the converter or an external fault triggered for example from the winding temperature monitor fo...

Page 150: ...ur plant is down and you need fast on site help we can provide the specialists with the required expertise wherever you are With our comprehensive service network we offer professional and reliable expertise to get your plant up and running again as quickly as possible Experts are available 24 hours a day 365 days a year Tel 0180 50 50 444 Of course we can also arrange special service contracts ta...

Page 151: ...ases help is available from professional trained and experienced specialists via teleservice and video conferencing Free Contact providing you with free technical support In Europe Africa Tel 49 0 180 50 50 222 Fax 49 0 180 50 50 223 E mail adsupport siemens com in America Tel 14232622522 Fax 14232622289 E mail simatic hotline sea siemens com Asia Pacific region Tel 86 1064 757575 Fax 86 1064 7474...

Page 152: ...d the following procedure is recommended 1 Identify the cause by examining the specified devices display or LEDs 2 Check the fault display on the relevant protection device and establish the fault 3 Rectify the displayed fault with the help of the appropriate operating instructions provided in Additional Operating Instructions 10 4 2 External Fault 1 Causes Fault code F7860 External Fault 1 is tri...

Page 153: ...lt code F7862 External Fault 3 is triggered when the braking resistor available with options L61 and L62 is subject to thermal overload thereby activating the thermostat The drive is switched off with OFF2 Remedy The cause of the braking resistor overload must be eliminated and the fault code acknowledged ...

Page 154: ...ault Fxxxx Fault name Reaction Details of the response when a fault occurs OFF1 OFF2 NONE and so on Cause Description of the possible cause of the fault alarm Fault value r0949 Detailed troubleshooting information Remedy Description of a procedure for rectifying the problem Acknowl Description of the fault acknowledgement process after the cause has been rectified Alarm Axxxx Name of the alarm Cau...

Page 155: ...e selected component number p7828 Store the appropriate firmware file for download in the siemens sinamics code sac directory Acknowl Immediate F1010 Unknown drive type Reaction NONE Cause Unknown drive type found Fault value r0949 Drive object number Remedy Check EEPROM data of the drive objects Acknowl Immediate F1030 Monitoring master control Sign of life failure PC Reaction OFF1 Cause No signs...

Page 156: ... Try again Use another CompactFlash card Acknowl Immediate F1110 CU Only one SINAMICS G at a time may be operated at a Control Unit Reaction NONE Cause More than one drive of type SINAMICS G is in operation with the control unit Remedy Only one drive of type SINAMICS G is permitted Acknowl Immediate F1111 CU Drive types SINAMICS S G cannot be combined at a CU Reaction NONE Cause The drive units SI...

Page 157: ...the option slot EEProm Fault value r0949 1 Read error RO structure 2 Checksum error RO structure 3 Block structure error RO data Remedy POWER ON durchführen Acknowl POWER ON F1300 Topology No topology detected or specified Reaction NONE Cause The number of components connected via DRIVE CLiQ incl the TBxx or the target device topology type is zero See also r0098 p0099 Remedy Connect topology compo...

Page 158: ...01 A drive object number must not be repeated 0 may be entered to distinguish between drive with without PZD A1330 Topology Quick commissioning not possible Cause Unable to perform a quick commissioning The existing actual topology does not meet the set requirements Alarm value r2124 Byte 1 1 Invalid connections were detected for a component Byte 2 Component number Byte 3 Port type Byte 4 Connecti...

Page 159: ...VE CLiQ ports of the CU should be interconnected to the same number of components Acknowl Immediate F1350 Topology Unable to read actual topology Reaction NONE Cause An error has occurred reading the actual topology from r9900 and r9901 Remedy Execute a POWER ON Acknowl POWER ON F1351 Topology Actual topology Unable to write Reaction NONE Cause Cannot write actual topology internally in r9900 and ...

Page 160: ...ion Reaction NONE Cause A ring shaped connection was detected during detection of the actual topology Fault value r0949 Byte 1 Component number of a component contained in the ring Byte 2 Connection type Byte 3 Connection number Note The connection type and number are described in F1375 Remedy Output the fault value and remove the specified connection Acknowl Immediate F1371 Topology Actual topolo...

Page 161: ...ecognition Fault value r0949 Byte 1 Component number of the defective component Remedy Output the fault value and remove the defected component Acknowl POWER ON F1400 Topology Comparison not possible Reaction NONE Cause Unable to perform comparison between actual and target topology Fault value r0949 1 Insufficient dynamic memory 2 No target topology present 3 No actual topology present Remedy Exe...

Page 162: ...gy and reconnect if necessary Acknowl Immediate A1416 Topology comparison Component also in actual topology Cause The topology comparison has found a component in the actual topology which is not specified in the target topology The supplementary info describes the connection at which the additional component was detected Alarm value r2124 Byte 1 Component number Byte 2 Connection type Byte 3 Conn...

Page 163: ... Adapting the topologies Reconnect the actual topology in line with the target topology Load the target topology that matches the actual topology commissioning software Correct the topology error automatically p9904 Acknowl Immediate F1431 Topology Comparison Different component connection types Reaction NONE Cause The topology comparison has detected differences in the actual and target topologie...

Page 164: ...nt number of a double connected component Byte 2 Connection type Byte 3 Connection number 1 of double connection Byte 4 Connection number 2 of double connection Note The connection type and number are described in F1375 Remedy Output the fault value and remove the two specified connections Then reload the target topology using the commissioning software Acknowl Immediate F1505 BICO Interconnection...

Page 165: ...fault value 11 Ensure that the cabinet and cabling are EMC compliant For fault value 12 Replace the affected component Acknowl Immediate F1801 DRIVE CLiQ No communication to component Reaction OFF2 Cause A communication with the DRIVE CLiQ component indicated by the fault value is not possible Cause may be that a Drive CLiQ cable has been pulled out Remedy Check the DRIVE CliQ cables POWER ON Ackn...

Page 166: ...meout Reaction OFF1 Cause The receipt of setpoints from the PROFIBUS interface is interrupted because the bus connection is interrupted or the PROFIBUS master is switched off or in the STOP state Remedy Restore the bus link and set the PROFIBUS master to RUN Acknowl Immediate F1911 PROFIBUS Clock synchronous clock failure Reaction OFF1 Cause The global control telegram for synchronizing the clock ...

Page 167: ...us mode was selected via bus configuration Master uses a different isochronous DP clock cycle than transferred to the slave in the parameterization telegram Master does not increment its sign of life CTW2 Bit 12 15 in the configured time frame Tmapc Remedy Check master application and bus configuration Check consistency between clock cycle input for slave configuration and clock cycle setting at t...

Page 168: ... The speed setpoint of a drive specified for connection is greater than the value set via p1226 for zero speed detection Alarm value r2124 Number of the affected drive object Remedy Set the speed setpoints of all drives specified for connection to zero A2011 Function generator Speed value of a drive not equal to zero Cause The actual speed value of a drive specified for connection is greater than ...

Page 169: ... and adjust if necessary See also p4828 p4829 A2050 Trace Unable to start Cause Trace already started See also p4700 Remedy Stop and if necessary restart the trace A2055 Trace Trace duration too short Cause The value for the trace duration is too short Minimum length twice the value of the trace cycle See also p4720 p4721 Remedy Check the value for the trace duration and adjust if necessary A2056 ...

Page 170: ...can be read via r4795 The memory requirement of the trace is displayed in r4708 Remedy Reduce memory requirement as follows Reduce the trace duration Increase the trace clock cycle Reduce the number of signals to be traced See also r4708 r4799 F3500 TM Initialization Reaction OFF2 Cause An internal software error occurred while initializing the TM the CU terminals or the TB30 Fault value r0949 The...

Page 171: ...ed Pulse frequency too high A5002 Power section Overtemperature Intake air Cause Warning threshold for inlet air overtemperature has been reached The reaction is set in p0290 Remedy Check the following points Does the ambient temperature lie within the defined limits Has the cooling failed A5003 Power section Overtemperature Electronic module Cause Warning threshold for overtemperature of Ebox has...

Page 172: ...cates in fault value r0949 e g p0640 current limit 0 See also p0311 p0341 p0344 p0350 p0354 p0356 p0358 p0360 p0400 p0640 p1082 Acknowl Immediate F7085 Drive Open loop closed loop control parameters modified Reaction NONE Cause Forced modification of open loop closed loop control parameters since they have exceeded the dynamic limits of other parameters See also p0640 p1082 p1300 p1800 Fault value...

Page 173: ...ror reaction should be parameterized to no reaction Acknowl Immediate F7300 Drive Main contactor no checkback Reaction OFF2 Cause Unable to activate the main contactor within the time parameterized in p0861 Unable to deactivate the main contactor within the time parameterized in Main contactor closed during operation Main contactor activated although converter is deactivated Remedy Check setting o...

Page 174: ...heck whether the input voltage lies inside the permissible range Check whether the load cycle and load limits lie inside the permissible ranges A7402 Drive Link minimum controller active Cause The DC link voltage controller has been activated because the voltage has dropped below the lower activation limit r1246 The motor s kinetic energy is used to buffer the DC link This decelerates the drive Se...

Page 175: ...ONE Cause The filter natural frequency of the PT2 element for the reference model p1433 is higher than the Shannon frequency The Shannon frequency is calculated according to the following formula 0 5 p0115 0 Remedy Reduce natural frequency of PT2 element for reference model p1433 Reduce speed control sampling time p0115 1 Acknowl Immediate F7430 Drive Converter cannot switch to torque controlled o...

Page 176: ...r combination Acknowl Immediate F7802 Drive Infeed or power section not ready Reaction OFF2 Cause Infeed or drive signals not ready after internal ON command Monitoring time too short DC link voltage not present Associated infeed or drive of component signaling the fault is defective Remedy Increase monitoring time p0857 Provide DC link voltage Check the DC link busbar Enable infeed module Replace...

Page 177: ...signal Ready in operation canceled Reaction OFF2 Cause Infeed has canceled the ready signal during operation Wrong interconnection of binector input for ready signal p0864 The enable signals for the infeed had been deactivated Infeed removes the ready signal on account of an error If this drive is to be used to generate support for the DC link the error reaction should be set to no reaction if the...

Page 178: ...F7901 Drive Motor overspeed Reaction OFF2 Cause The maximum permissible positive or negative speed has been exceeded The maximum permissible positive speed is calculated as follows Minimum p1082 CI p1085 p2162 The maximum permissible negative speed is calculated as follows Maximum p1082 CI 1088 p2162 Remedy In positive direction r1084 check and if nec correct p1082 CI p1085 and p2162 In negative d...

Page 179: ...ncies 50 Pulse frequency cannot be implemented with the set current controller sampling rate The percentages are referred to the rated impedance of the motors Zn Vmot nom sqrt 3 Imot nom Remedy Fault value 0 Check whether the motor is connected correctly Check connection type star delta Fault value 1 40 Check whether motor data are entered correctly in P0300 P0304 P0311 Is the ratio between the po...

Page 180: ...also p0210 p1240 Acknowl Immediate F30003 Power section DC link Undervoltage Reaction OFF2 Cause Power section has detected undervoltage in DC link Line failure Line voltage below permissible value Remedy Check line voltage See also p0210 Acknowl Immediate F30004 Power section Overtemperature Heatsink AC converter Reaction OFF2 Cause Power section temperature at heatsink of AC converter has exceed...

Page 181: ...erter 5 Bit7 AC converter 6 Bit8 DC converter 1 Bit9 DC converter 2 Remedy Contact the manufacturer Acknowl Immediate F30013 Power section Temperature sensor Heatsink Short circuit Reaction OFF2 Cause The heat sink temperature sensor in the motor module is shorted Fault value r0949 Bit0 Module duct electronic module Bit1 Intake air Bit2 AC converter 1 Bit3 AC converter 2 Bit4 AC converter 3 Bit5 A...

Page 182: ...in power section of the semiconductor Short circuit on the motor module output Defective semiconductor in power section See also r0949 Fault value r0949 Bit0 Phase R Bit1 Phase S Bit2 Phase T Bit3 Phototransmitter enable defective Bit4 Uce checksum error signal interrupted Remedy Check power line connections Select defective semiconductor and replace Acknowl POWER ON F30025 Power section Overtemp ...

Page 183: ...it tripped in phase R Cause Current in Phase R has reached permissible current limit of power section Pulsing is blocked for one pulse period Control incorrectly parameterized Fault in motor or in power lines Power lines exceed maximum permissible length Motor load too high Power section defective Remedy Check motor data Check motor switching mode star delta Check motor load Check power line conne...

Page 184: ...d until the value is below the warning threshold for warning A5002 Acknowl Immediate F30036 Power section Overtemperature Electronic module Reaction OFF2 Cause Power section Temperature in module duct of converter has exceeded permissible limit Insufficient ventilation fan failure Overload Ambient temperature too high Remedy Check that fan is running Check fan mats Check that ambient temperature l...

Page 185: ...ER ON F30820 F30825 Power section DRIVE CLiQ Telegram faulted Reaction OFF2 Cause DRIVE CLiQ communication between control unit and affected power section defective Remedy Check cabinet design and cabling for EMC conformity Replace affected component See also p9916 Acknowl Immediate F30826 F30827 Power section DRIVE CLiQ fault in cyclic data transfer Reaction OFF2 Cause DRIVE CLiQ communication be...

Page 186: ...on between control unit and affected power section defective Remedy Replace affected component Acknowl Immediate F30835 F30836 Power section DRIVE CLiQ fault in cyclic data transfer Reaction OFF2 Cause DRIVE CLiQ communication between control unit and affected power section defective Remedy Check firmware states of affected components Replace affected component Acknowl Immediate F30837 F30838 Powe...

Page 187: ...heck cabinet design and cabling for EMC conformity Replace affected component Acknowl Immediate F30880 CU DRIVE CLiQ Telegram faulted Reaction OFF2 Cause DRIVE CLiQ communication between control unit and at least one other component is defective Fault value r0949 Bit 0 7 Number of the affected component Bit 8 31 Reserved Remedy Replace affected component Acknowl Immediate F30881 CU DRIVE CLiQ Tele...

Page 188: ... CLiQ Data transfer faulted Reaction OFF2 Cause DRIVE CLiQ communication between control unit and at least one other component is defective Fault value r0949 Bit 0 7 Number of the affected component Bit 8 31 Reserved Remedy Check firmware states of affected components Replace affected component Acknowl Immediate F30887 F30888 CU DRIVE CLiQ Hardware defect Reaction OFF2 Cause DRIVE CLiQ communicati...

Page 189: ...nsor selected 5 Internal buffer does not contain the required number of stored values 6 Negative difference voltage measured Remedy Check sensor connection Replace sensor A35200 TM Calibration data Cause Error detected in calibration data of TM Alarm value r2124 The hundred thousands and ten thousands places specify the component ID of the TMxx at which the error occurred The thousands place speci...

Page 190: ...he measured sensor resistance is above the permissible range This error message is triggered if the measured sensor resistance exceeds 1630 ohms corresponding to a temperature of 180 degrees C for a KTY84 130 Alarm value r2124 The hundred thousands and ten thousands places indicate the component ID of the TMxx at which the error occurred Remedy Check whether the supply cables from terminals X522 7...

Page 191: ...place affected component See also p9916 Acknowl Immediate F35826 F35827 TM DRIVE CLiQ fault in cyclic data transfer Reaction OFF2 Cause There is a DRIVE CLiQ communication error between the control unit and the affected terminal module Remedy Check firmware states of affected components Replace Control Unit Acknowl Immediate F35828 TM DRIVE CLiQ Receive ALARM bit Reaction OFF2 Cause There is a DRI...

Page 192: ...e affected component Acknowl Immediate F35835 F35836 TM DRIVE CLiQ fault in cyclic data transfer Reaction OFF2 Cause There is a DRIVE CLiQ communication error between the control unit and the affected terminal module Remedy Check firmware states of affected components Replace affected component Acknowl Immediate F35837 F35838 TM DRIVE CLiQ Hardware defect Reaction OFF2 Cause There is a DRIVE CLiQ ...

Page 193: ...heck cabinet design and cabling for EMC conformity Replace affected component Acknowl Immediate F35880 CU DRIVE CLiQ Telegram faulted Reaction OFF2 Cause DRIVE CLiQ communication between control unit and at least one other component is defective Fault value r0949 Bit 0 7 Number of the affected component Bit 8 31 Reserved Remedy Replace affected component Acknowl Immediate F35881 CU DRIVE CLiQ Tele...

Page 194: ...Cause DRIVE CLiQ communication between control unit and at least one other component is defective Fault value r0949 Bit 0 7 Number of the affected component Bit 8 31 Reserved Remedy Check firmware states of affected components Replace affected component Acknowl Immediate F35887 F35888 CU DRIVE CLiQ Hardware defect Reaction OFF2 Cause DRIVE CLiQ communication between control unit and at least one o...

Page 195: ...t synchronize to DRIVE CLiQ Remedy Check DRIVE CLiQ connections between CU and TM A35901 TM DRIVE CLiQ Communication faulted Cause Signal received by the TM via the DRIVE CLiQ is of poor quality Remedy Check DRIVE CLiQ connections between CU and TM A35903 TM Error I2C bus Cause An error occurred on access via the TM internal I2C bus Remedy Replace TM A35904 TM EEPROM Cause An error occurred while ...

Page 196: ...Diagnosis Faults and Alarms 11 03 SINAMICS G150 10 54 Operating Manual ...

Page 197: ...n the unit is serviced Reforming the DC link capacitors Upgrading the Cabinet Unit Firmware Load the new operator panel firmware and database from the PC DANGER Before carrying out any maintenance or repair work on the de energized cabinet unit wait for 5 minutes after switching off the supply voltage This allows the capacitors to discharge to a harmless level 25 V after the supply voltage has bee...

Page 198: ...levant safety regulations The cabinet must be cleaned using a brush and vacuum cleaner and dry compressed air max 1 bar for areas that cannot be easily reached Ventilation The ventilation openings in the cabinet must never be obstructed The fan must be checked to make sure that it is functioning correctly Cable and Screw Terminals Cable and screw terminals must be checked regularly to ensure that ...

Page 199: ... actual service life however depends on various factors such as the ambient temperature and the degree of protection for the cabinet and can therefore differ The fans must be replaced promptly to ensure that the cabinet unit is always available Removal 1 Unscrew the fastening screws on the fan 3x Torx M6 2 Disconnect the fan cable from the terminal and remove it 2x 3 Pull out the fan 4 Detach the ...

Page 200: ...hat have blown can be found in the spare parts list in section 8of the documentation folder WARNING You must carry out the following First disconnect the auxiliary power supply Identify the cause of the fault Then replace the fuse 11 3 4 Replacing Fuse F21 1 Open the cabinet 2 Remove the defective fuse 3 Fit the replacement fuse and close the fuse holder 4 Close the cabinet The order numbers for r...

Page 201: ...cturer Maxell Sony Panasonic Rated capacity 220 mAh Maximum permissible charging current 10 mA restricted to 2 mA in operator panel Self discharge at 20 C 1 year Service life in backup mode 1 year at 70 C 1 5 years at 20 C Service life in operation 2 years Replacing the Battery 1 Switch off the main circuit breaker 2 Open the cabinet 3 Disconnect the 24 V DC power supply and communications line on...

Page 202: ...Maintenance and Servicing 11 03 SINAMICS G150 11 6 Operating Manual Fig 11 1 Replacing the backup battery in the cabinet operator panel ...

Page 203: ...nd not as of the delivery date Procedure The DC link capacitors are reformed by applying the rated voltage without load for at least 30 minutes at room temperature Operation via PROFIBUS CDS 0 Set bit 3 of control word 1 operation enable permanently to 0 Switch on the converter by means of an ON signal bit 0 of the control word all the other bits must be set in such a way that the converter can be...

Page 204: ...all it and switch it on The cabinet unit components power section and customer terminal block are supplied with the firmware by means of the procedure described below The firmware versions for the individual components can be read in the following parameters r0128 Firmware version of the power section r0158 Firmware version of the customer terminal block NOTE The power supply to the components mus...

Page 205: ...mpleted successfully when p7829 automatically switches to 0 Select the node number of the customer terminal block The node number of the customer terminal block A60 is 3 Fault during the upgrade Faults that occur while the firmware is being upgraded are indicated by fault F1005 and a fault value Upgrade the firmware This process lasts a few minutes It has been completed successfully when p7829 aut...

Page 206: ...e 6 Once the database has been loaded Database loaded is displayed on the AOP30 7 Switch the power on switch the power supply off and then back on Procedure for Loading Firmware and the Database 1 Establish the RS232 connection from the PC to the AOP30 2 Connect the 24 V power supply 3 Start the LOAD_AOP30 program on the PC 4 Choose the PC interface COM1 COM2 5 Choose and open the firmware AOP30 H...

Page 207: ...rator panel Confirm with YES soft key After initialization the initial motor commissioning screen is displayed Before you start commissioning however you first have to load the cabinet factory setting Call up the main menu Set the Expert access level MENU Parameterization All Parameters p0009 30 p0976 20 21 or 22 380 V 480 V 110 kW 250 kW p0976 20 380 V 480 V 315 kW 560 kW p0976 21 660 V 690 V 75 ...

Page 208: ...Maintenance and Servicing 11 03 SINAMICS G150 11 12 Operating Manual ...

Page 209: ...12 12 1 Chapter Content This chapter provides information on the following General and specific technical data for the SINAMICS G150 cabinet units Information on restrictions that apply when the cabinets are used in unfavorable ambient conditions derating ...

Page 210: ...ic compatibility RI suppression filter according to EN 55 011 Class A1 available as option for TN TT systems RI suppression According to EMC product standard for variable speed drives EN 61 800 3 restricted distribution Ambient conditions Operation Storage Transport Ambient temperature 0 C to 40 C Up to 50 C with derating 25 C to 55 C 25 C to 70 C Above 40 C for 24 hours Humidity range non condens...

Page 211: ...e altitude for cabinet units with degree of protection IP20 IP21 and IP23 Ambient temperature in C Site altitude above sea level in m 20 25 30 35 40 45 50 0 to 2000 95 0 90 0 Up to 2500 100 96 3 91 4 86 6 Up to 3000 96 2 92 5 87 9 83 3 Up to 3500 96 7 92 3 88 8 84 3 79 9 Up to 4000 97 8 92 7 88 4 85 0 80 8 76 5 Table 12 3 Current derating as a function of the ambient temperature and site altitude ...

Page 212: ...he site altitude 660 V 690 V Rated converter input voltage Site altitude above sea level in m Max input voltage in V 660 V 690 V 0 to 2000 690 100 Up to 2250 660 96 Up to 2500 648 98 94 Up to 2750 621 95 90 Up to 3000 607 92 88 Up to 3250 586 89 85 Up to 3500 565 85 82 Up to 3750 545 83 79 Up to 4000 524 80 76 12 3 Technical Data NOTE The current voltage and output values specified in the followin...

Page 213: ... 2 x 000 4 x 240 4 x 600 M12 2 holes 2 x 95 2 x 4 0 4 x 240 4 x 600 M12 2 holes 2 x 120 2 x 300 4 x 240 4 x 600 M12 2 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 70 2 x 000 2 x 150 2 x 400 M12 2 holes 2 x 95 2 x 4 0 2 x 150 2 x 400 M12 2 holes 2 x 120 2 x 300 2 x 150 2 x 400 M12 2 holes Protective earth connection Fastening screw M12 2 h...

Page 214: ...0 M12 2 holes 2 x 185 2 x 500 4 x 240 4 x 600 M12 2 holes 2 x 240 2 x 600 4 x 240 4 x 600 M12 2 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 120 2 x 300 2 x 150 2 x 400 M12 2 holes 2 x 185 2 x 500 2 x 240 2 x 600 M12 2 holes 2 x 240 2 x 600 4 x 240 4 x 600 M12 2 holes Protective earth connection Fastening screw M12 2 holes M12 2 holes M12...

Page 215: ...12 2 holes 4 x 150 4 x 400 8 x 240 8 x 600 M12 4 holes 4 x 185 4 x 500 8 x 240 8 x 600 M12 4 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 300 2 x 800 4 x 240 4 x 600 M12 2 holes 4 x 150 4 x 400 4 x 240 4 x 600 M12 2 holes 4 x 185 4 x 500 6 x 240 6 x 600 M12 3 holes Protective earth connection Fastening screw M12 10 holes M12 16 holes M12 ...

Page 216: ...DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 70 2 x 000 2 x 240 2 x 600 M12 1 hole 2 x 95 2 x 4 0 2 x 240 2 x 600 M12 1 hole 2 x 120 2 x 300 2 x 240 2 x 600 M12 1 hole Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 70 2 x 000 2 x 150 2 x 400 M12 1 hole 2 x 95 2 x 4 0 2 x 150 2 x 400 M12 1 hole 2 x 120 2 x 300 2 x 150 2 x ...

Page 217: ... DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 120 2 x 300 2 x 240 2 x 600 M12 1 hole 2 x 185 2 x 500 2 x 240 2 x 600 M12 1 hole 2 x 240 2 x 600 8 x 240 8 x 600 M12 4 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 120 2 x 300 2 x 150 2 x 400 M12 1 hole 2 x 185 2 x 500 2 x 240 2 x 600 M12 1 hole 2 x 240 2 x 600 8 x 240 8 x 600 M12 4 holes Pr...

Page 218: ... DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 300 2 x 800 8 x 240 8 x 600 M12 4 holes 4 x 150 4 x 400 8 x 240 8 x 600 M12 4 holes 4 x 185 4 x 500 8 x 240 8 x 600 M12 4 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 300 2 x 800 8 x 240 8 x 600 M12 4 holes 4 x 150 4 x 400 8 x 240 8 x 600 M12 4 holes 4 x 185 4 x 500 8 x 240 8 x 600 M12 4 hole...

Page 219: ...screw mm 2 mm 2 50 00 4 x 240 4 x 600 M12 2 holes 50 00 4 x 240 4 x 600 M12 2 holes 70 000 4 x 240 4 x 600 M12 2 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 50 00 2 x 70 2 x 000 M12 2 holes 50 00 2 x 150 2 x 400 M12 2 holes 70 000 2 x 150 2 x 400 M12 2 holes Protective earth connection Fastening screw M12 2 holes M12 2 holes M12 2 holes Appr...

Page 220: ...0 4 x 600 M12 2 holes 120 300 4 x 240 4 x 600 M12 2 holes 2 x 70 2 x 000 4 x 240 4 x 600 M12 2 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 95 4 0 2 x 150 2 x 400 M12 2 holes 120 300 2 x 150 2 x 400 M12 2 holes 2 x 70 2 x 000 2 x 150 2 x 400 M12 2 holes Protective earth connection Fastening screw M12 2 holes M12 2 holes M12 2 holes Approx wei...

Page 221: ... M12 2 holes 2 x 120 2 x 300 4 x 240 4 x 600 M12 2 holes 2 x 185 2 x 500 4 x 240 4 x 600 M12 2 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 95 2 x 4 0 2 x 185 2 x 500 M12 2 holes 2 x 120 2 x 300 2 x 240 2 x 600 M12 2 holes 2 x 185 2 x 500 4 x 240 4 x 600 M12 2 holes Protective earth connection Fastening screw M12 2 holes M12 2 holes M12 2...

Page 222: ...holes 2 x 240 2 x 600 4 x 240 4 x 600 M12 2 holes 3 x 185 3 x 500 8 x 240 8 x 600 M12 4 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 185 2 x 500 4 x 240 4 x 600 M12 2 holes 2 x 240 2 x 600 4 x 240 4 x 600 M12 2 holes 3 x 185 3 x 500 6 x 240 6 x 600 M12 3 holes Protective earth connection Fastening screw M12 2 holes M12 2 holes M12 18 hole...

Page 223: ...ion Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 4 x 150 4 x 400 8 x 240 8 x 600 M12 4 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 4 x 150 4 x 400 6 x 240 6 x 600 M12 3 holes Protective earth connection Fastening screw M12 18 holes Approx weight standard version kg 1360 Dimensions w x h x d mm 1600 x 2000 x 6...

Page 224: ...r connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 50 00 2 x 240 2 x 600 M12 1 hole 50 00 2 x 240 2 x 600 M12 1 hole 70 000 2 x 240 2 x 600 M12 1 hole Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 50 00 2 x 70 2 x 000 M12 1 hole 50 00 2 x 150 2 x 400 M12 1 hole 70 000 2 x 150 2 x 400 M12 1 hole Protective eart...

Page 225: ...VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 95 4 0 2 x 240 2 x 600 M12 1 hole 120 300 2 x 240 2 x 600 M12 1 hole 2 x 70 2 x 000 2 x 240 2 x 600 M12 1 hole Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 95 4 0 2 x 150 2 x 400 M12 1 hole 120 300 2 x 150 2 x 400 M12 1 hole 2 x 70 2 x 000 2 x 150 2 x 400 M12 1 hole Protective earth conn...

Page 226: ...m DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 95 2 x 4 0 2 x 240 2 x 600 M12 1 hole 2 x 120 2 x 300 4 x 240 4 x 600 M12 1 hole 2 x 185 2 x 500 4 x 240 4 x 600 M12 2 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 95 2 x 4 0 2 x 185 2 x 500 M12 1 hole 2 x 120 2 x 300 2 x 240 2 x 600 M12 1 hole 2 x 185 2 x 500 4 x 240 4 x 600 M12 2 holes Pro...

Page 227: ...IN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 185 2 x 500 4 x 240 4 x 600 M12 2 holes 2 x 240 2 x 600 4 x 240 4 x 600 M12 2 holes 3 x 185 3 x 500 8 x 240 8 x 600 M12 4 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 2 x 185 2 x 500 4 x 240 4 x 600 M12 2 holes 2 x 240 2 x 600 4 x 240 4 x 600 M12 2 holes 3 x 185 3 x 500 6 x 240 6 x 600 M12 3 holes ...

Page 228: ...und pressure level at 50 60 Hz dB A 72 75 Power connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 4 x 150 4 x 400 8 x 240 8 x 600 M12 4 holes Motor connection Recommended DIN VDE AWG MCM Maximum DIN VDE AWG MCM Fastening screw mm 2 mm 2 4 x 150 4 x 400 6 x 240 6 x 600 M12 3 holes Protective earth connection Fastening screw M12 18 holes Approx weight standard ...

Page 229: ...erial bus system CB Communication module CD Compact disc CDS Command data set CI Connector input CMD Command COM Mid position contact of a changeover contact CPU Central processing unit CT Constant torque CU Control Unit DA DAC Digital analog converter DC Direct current DDS Drive data set DI Digital input DI DO Bi directional digital input output DO Digital output EGB Electrostatic sensitive devic...

Page 230: ...E Protective earth PROFIBUS Serial data bus PTC Positive temperature coefficient r Read only parameter RAM Random access memory read write RS232 Serial interface RS485 Standard that describes hardware design of a digital serial interface S1 Continuous operation S3 Intermittent operation SH Safe standstill SI Safety integrated SPS Programmable logic controller STW PROFIBUS control word TIA Totally ...

Page 231: ... Database Version 6 10 Date 6 9 Date of Manufacture 2 7 Decrease Key 6 13 Defining the Operation Screen 6 6 Derating 12 3 Derating Data 12 3 Design 2 3 Device Commissioning Menu 6 11 Device Overview 2 1 Diagnosis LEDs 10 2 Parameters 10 4 Diagnosis Operator Panel 6 10 Digital Inputs 4 21 4 22 Digital inputs outputs 4 24 Digital Outputs 8 6 Direction Reversal 7 2 Display Settings 6 6 Drive Commissi...

Page 232: ...minating Resistor 6 30 PROFIBUS Connection 6 29 PROFIBUS Connectors 6 30 PT100 Evaluation Unit Option L86 4 38 Q Qualified Personnel 1 1 Quality 2 2 R Ramp Generator 7 5 Reforming the DC Link Capacitors 11 7 Relay Outputs 4 24 Removing the Interference Suppression Capacitor 4 15 Replacing the Backup Battery of the Cabinet Operator Panel 11 5 Replacing the Cabinet Operator Panel 11 5 Replacing the ...

Page 233: ...5 Tools 3 5 4 5 Transportation 3 2 Troubleshooting 10 2 Type Plate 2 7 Data 2 8 V Vdc Max Closed Loop Control 9 3 Version A Design 2 4 Version C Design 2 5 W Wiring Principle 2 6 X X520 4 21 X521 4 22 X522 4 23 X530 4 22 X540 4 23 X541 4 24 X542 4 24 ...

Page 234: ......

Page 235: ...Control deviation 6 8 8 4 0065 Slip frequency 6 8 8 4 0066 Output frequency 6 8 8 4 0068 Output current 8 4 0069 Actual phase current 8 4 0070 DC link voltage 8 4 0072 Output voltage 6 8 0074 Control factor 6 8 0074 Speed setpoint upstream of setpoint filter 8 4 0075 Field producing current setpoint 8 4 0076 Field producing actual current 8 4 0077 Torque producing current setpoint 8 4 0078 Torque ...

Page 236: ...ttempt 9 6 1213 Automatic restart waiting time increment 9 6 1240 Vdc controller configuration 9 3 1242 Vdc max controller switch on level 9 3 1243 Vdc max controller dynamic factor 9 3 1250 Vdc controller proportional gain 9 3 1251 Vdc controller integral time 9 4 1252 Vdc controller derivative time 9 4 1254 Vdc max controller automatic detection of ON level 9 4 1480 Speed controller output 8 4 1...

Page 237: ... 4073 Smoothing time for analog output 8 2 8 3 4074 Current output voltage current 8 2 8 3 4076 Analog output type 8 3 4077 Value x1 for the analog output characteristic 8 8 8 9 4078 Value y1 for the analog output characteristic 8 8 8 9 4079 Value x2 for the analog output characteristic 8 9 4080 Value y2 for the analog output characteristic 8 9 ...

Page 238: ...Parameterlist 11 03 SINAMICS G150 Parameterlist 4 Operating Manual ...

Page 239: ......

Page 240: ... AG Automation Drives Large Drives P O Box 4743 D 90025 Nuremberg Federal Republic of Germany www ad siemens de Siemens AG 2003 Subject to change Doc No A5E00189855A Printed in the Federal Republic of Germany ...

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