Table of contents
BA 2030
Operating Instructions, 02/2021, A5E37880173A/RS-AM
5
8.3.7
Changing the oil ............................................................................................................ 83
8.3.7.1
General safety notes for changing the oil ......................................................................... 83
8.3.7.2
Draining the oil .............................................................................................................. 84
8.3.7.3
Flushing the gearbox when changing between incompatible oils....................................... 84
8.3.7.4
Filling in oil.................................................................................................................... 86
8.3.8
Topping up with oil ........................................................................................................ 87
8.3.9
Change the roller bearing grease..................................................................................... 87
8.3.10
Service life of the lubricants ............................................................................................ 88
8.3.11
Recommended lubricants ............................................................................................... 90
8.4
Lubrication of the XLplus and VLplus heavy-duty bearing systems...................................... 94
8.5
Replace bearings............................................................................................................ 96
8.6
Checking the gearbox for leaks ....................................................................................... 97
8.7
Replacing the vent valve ................................................................................................. 98
8.8
Checking the oil level sensor (optional) ........................................................................... 98
8.9
Cleaning the gearbox ..................................................................................................... 98
8.10
Checking tightness of fastening bolts .............................................................................. 99
8.11
Inspecting the gearbox ................................................................................................. 100
8.12
Replacing the hose of the oil expansion unit .................................................................. 100
9
Disposal ........................................................................................................................................ 101
10 Technical data............................................................................................................................... 103
10.1
Type designation ......................................................................................................... 103
10.2
Rating plate data.......................................................................................................... 105
10.2.1
General technical data.................................................................................................. 105
10.2.2
SIMOGEAR gearbox rating plate .................................................................................... 105
10.2.3
Rating plate SIMOGEAR geared motors without a UL/CSA design ..................................... 106
10.2.4
Rating plate SIMOGEAR geared motors with a UL/CSA design .......................................... 108
10.2.5
Rating plate SIMOGEAR geared motors for converter operation ....................................... 109
10.2.6
Rating plate, SIMOGEAR geared motors with synchronous-reluctance motor and
SINAMICS G110M ........................................................................................................ 110
10.3
Rating plate for ATEX version gearboxes ........................................................................ 113
10.4
Weight ........................................................................................................................ 114
10.5
Sound energy level ...................................................................................................... 114
10.6
Mounting positions ...................................................................................................... 115
10.6.1
General notes on mounting positions ............................................................................ 115
10.6.2
Single-stage helical gearboxes ...................................................................................... 116
10.6.3
Two- and three-stage helical gearbox ............................................................................ 118
10.6.4
Parallel shaft gearbox ................................................................................................... 125
10.6.5
Bevel gearbox .............................................................................................................. 131
10.6.6
Helical worm gearbox .................................................................................................. 140
10.6.7
Tandem gearboxes - Intermediate helical gearboxes ....................................................... 149
10.7
Oil quantities ............................................................................................................... 151
10.7.1
Helical gearbox ............................................................................................................ 152
10.7.2
Parallel shaft gearbox ................................................................................................... 153
Summary of Contents for SIMOGEAR BA 2030
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Page 68: ...Operation BA 2030 66 Operating Instructions 02 2021 A5E37880173A RS AM ...
Page 72: ...Faults causes and remedies BA 2030 70 Operating Instructions 02 2021 A5E37880173A RS AM ...
Page 104: ...Disposal BA 2030 102 Operating Instructions 02 2021 A5E37880173A RS AM ...
Page 206: ...Your suggestions BA 2030 204 Operating Instructions 02 2021 A5E37880173A RS AM ...
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