Siemens SIMOGEAR BA 2030 Translation Of The Original Operating Instructions Download

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Service and maintenance

8.3 Checking and changing lubricants

BA 2030
Operating Instructions, 02/2021, A5E37880173A/RS-AM

①

Dipstick

②

Marking

Figure 8-3

Distance "x"

Table 8- 3

Values for distance "x"

Gearbox type

Distance "x" in mounting position

Oil hole position

DZF 49

DZF 59

DZF 69

DZF 79

DZF 89

DF 109

DF 129

DF 149

DF 169

DF 189

FD/Z / FD/ZF 29

Summary of Contents for SIMOGEAR BA 2030

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Page 3: ...neral information and safety notes 1 Technical description 2 Incoming goods transport and storage 3 Installation 4 Commissioning 5 Operation 6 Faults causes and remedies 7 Service and maintenance 8 Disposal 9 Technical data 10 Spare parts 11 Declaration of incorporation declaration of conformity 12 Your suggestions 13 ...

Page 4: ...only by personnel qualified for the specific task in accordancewith the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens pro...

Page 5: ...on surface treatment 20 2 5 2 Painted version 21 2 5 3 Primed version 23 2 6 ATEX ignition hazards in accordance with DIN EN 80079 37 24 3 Incoming goods transport and storage 25 3 1 Incoming goods 25 3 2 Transport 25 3 2 1 General information on transport 25 3 2 2 Fastening for suspended transport 26 3 3 Storage 27 3 3 1 General information for storage 27 3 3 2 Storage up to 36 months with long t...

Page 6: ... Removing SIMOLOC 51 4 9 5 Hollow shaft with splines 52 4 9 6 Torque arms with shaft mounted gearboxes 53 4 9 6 1 General information regarding torque arms 53 4 9 6 2 Mounting torque arms on parallel shaft gearboxes 54 4 9 6 3 Mounting torque arms on bevel gearboxes and helical worm gearboxes 55 5 Commissioning 57 5 1 General information for commissioning 57 5 2 Checking the oil level prior to com...

Page 7: ...pansion unit 100 9 Disposal 101 10 Technical data 103 10 1 Type designation 103 10 2 Rating plate data 105 10 2 1 General technical data 105 10 2 2 SIMOGEAR gearbox rating plate 105 10 2 3 Rating plate SIMOGEAR geared motors without a UL CSA design 106 10 2 4 Rating plate SIMOGEAR geared motors with a UL CSA design 108 10 2 5 Rating plate SIMOGEAR geared motors for converter operation 109 10 2 6 R...

Page 8: ...rts 163 11 1 Stocking of spare parts 163 11 2 Spares on Web 164 11 3 Lists of spare parts 165 11 3 1 Helical gearbox E sizes 39 149 165 11 3 2 Helical gearbox D Z sizes 19 189 167 11 3 3 Parallel shaft gearbox F sizes 29 189 169 11 3 4 Bevel gearbox B sizes 19 49 171 11 3 5 Bevel gearbox K sizes 39 189 173 11 3 6 Helical worm gearbox C sizes 29 89 175 11 3 7 SIMOLOC assembly system sizes 29 89 177...

Page 9: ...irective 2011 65 EU regarding the restriction of the use of certain hazardous substances These operating instructions are part of the gearbox delivery Store the operating instructions near the gearbox Please read the operating instructions prior to handling the gearbox and observe the information they contain This is how you ensure safe and disturbance free function These operating instructions ap...

Page 10: ...ve the notes in the associated documentation Please refer to the other operating instructions supplied with the product Valid operating instructions for SIMOGEAR BA 2030 operating instructions for SIMOGEAR gearboxes BA 2031 operating instructions for permissible mounting position deviations of SIMOGEAR gearboxes KA 2032 compact operating instructions for SIMOGEAR worm geared motor S BA 2039 operat...

Page 11: ...ps 13424 man You can find technical configuration data spare parts lists and certificates of compliance on the Intranet at Once Delivered https c0p siemens com 8443 sie 1nce_delivered You can find the contact data of your Technical Support in the Database of contacts at Siemens AG www siemens com yourcontact If you have any technical questions please contact Technical Support https support industr...

Page 12: ...sive gases Zone Gas group of combustible liquid Temperature Class of combustible liquid II 2G Ex h IIB T4 Gb 1 2 IIA IIB T1 T4 II 2G Ex h IIC T4 Gb 1 2 IIA IIB IIC T1 T4 II 3G Ex h IIB T4 Gc 2 IIA IIB T1 T4 II 3G Ex h IIC T4 Gc 2 IIA IIB IIC T1 T4 Designation of the gearbox Use in zones with explosive dusts Zone Dust group of combustible dusts Minimum ignition temperature ofthe explosive dusts II ...

Page 13: ...chnology and are shipped in an operationally reliable condition Changes made by users could affect this operational reliability and are forbidden Note The data on the rating plate assumes an installation altitude of up to 1 000 m above sea level The permissible ambient temperature is stamped on the rating plate For different installation altitudes and ambient temperatures contact Technical Support...

Page 14: ...adial and axial oscillation vibration severity in the following table Radial axial refers to the motor axes Vibration frequency Vibration value 6 3 Hz Vibration displacements 0 16 mm 6 3 Hz to 250 Hz Vibration velocity vrms 4 5 mm s 250 Hz Vibration acceleration apeak 10 m s2 Maximum permissible axial vibration severity Vibration velocity Vibration acceleration Vibration velocity vrms 4 5 mm s Vib...

Page 15: ...ver Marking SI04 for the functionally safe encoder is stamped on the rating plate The safety level is marked on the functionally safe encoder Figure 1 1 Marking for functional safety 1 6 Obligations of the user The company operating the unit must ensure that all persons assigned to work on the geared motor have read and understood these operating instructions and that they comply with them in all ...

Page 16: ...ve equipment keep fasteners in a safe place Re attach removed protective equipment before commissioning Collect and dispose of used oil in accordance with regulations Immediately remove any spilt oil with an oil binding agent Do not carry out any welding work on the geared motor Do not use the geared motor as a grounding point for welding operations Carry out equipotential bonding in accordance wi...

Page 17: ...rcuits for example the anti condensation heating 2 Secure against reconnection 3 Verify absence of operating voltage 4 Ground andshort circuit 5 Cover or safeguardneighboring live parts After the work has been completed undo the measures taken in the reverse order 1 8 Particulartypes of hazards WARNING Extreme surface temperatures Hot surfaces over 55 C pose a burn risk Cold surfaces below 0 C pos...

Page 18: ... WARNING Risk of explosion when working with solvents Ensure adequate ventilation Do not smoke WARNING Risk of eye injury Rotating parts can throw off small foreign particles such as sand or dust Wear protective eyewear In addition to the prescribed personal protection gear also wear suitable protective gloves and safety glasses ...

Page 19: ...st iron Parallel shaft gearbox F Cast iron Cast iron Bevel gearbox B Aluminum Aluminum Bevel gearbox K Cast iron Cast iron Helical worm gearbox C Aluminum Cast iron From size 59 the gearbox housings are made of cast iron Geared components The geared components are hardened and ground For the helical worm gearbox the worm is hardened and ground The gear is manufactured from high quality bronze The ...

Page 20: ...xial loads are transmittedto the machine via the flange The bearings are lubricated independently of the frame size Initial greasing has already been carried out The relubrication is made with the provided grease nipple Options for the VLplus heavy duty bearing system An automatic regreasing device can be supplied as option The automatic regreasing device can be installed at any position and can b...

Page 21: ... of reliability as a result of the insensitivity with respect to contaminations in the oil Permitted oil sump temperatures 40 C to 100 C Seal to handle increased environmental stress optional This seal is equipped with an additional fiber disk The disk so provides increased protection against higher environmental stress caused by dirt and dust Permitted oil sump temperatures 20 C to 80 C High temp...

Page 22: ...an ATEX design The gearbox is delivered complete with primer and paint finish If the gearbox is delivered with primer only or unpainted a paint finish must be applied which meets the applicable guidelines for the specific application The primer does not provide adequate corrosion protection Gearbox and geared motor in an ATEX design When applying conductive paint the operator must ensure that the ...

Page 23: ...is damaged the geared motor may corrode Do not damage the paint finish Note Information about the ability to be repainted does not guarantee the quality of the paint product supplied by your supplier Only the paint manufacturer is liable for the quality and compatibility Note C1 paints are not suitable for ambient air temperatures below 20 C 2 5 2 Painted version The corrosion protection system is...

Page 24: ...ings with condensation production areas with low humidity e g warehouses and sports facilities Atmospheres with little contamination mostly rural areas Resistance to greases mineral oils and sulfuric acid 10 caustic soda 10 and some resistance to aliphatic solvents Corrosiveness category C3 for medium environmental stress 2 component epoxy zinc phosphate base coat 2 component polyurethane top coat...

Page 25: ...s and areas with almost constant condensation and high contamination e g malt factories and aseptic areas Industrial areas with high humidity and aggressive atmosphere coastal areas and offshore environments with high salt levels Resistance to greases mineral oils aliphatic solvents sulfuric acid 10 caustic soda 20 In case of corrosiveness category C1 overpainting with a 1 component hydrosystem af...

Page 26: ...otection the letter h is always assigned In addition to the marking on the rating plate the valid types of protection below are applied Constructional safety c The constructional safety is ensuredby the selection of suitable materials and components the dimensioning of the product for the customer s application suitable sealing systems adequate lubrication of rolling bearings geared components and...

Page 27: ...his is the only way to have damage rectified free of charge Siemens AG will not accept any claims relating to items missing from the delivery and which are submitted at a later date The gearbox or geared motor is delivered in a fully assembled condition Additional items are sometimes delivered packaged separately The products supplied are listed in the dispatch papers 3 2 Transport 3 2 1 General i...

Page 28: ...e hand hook Keep dry Attach here Keep cool 3 2 2 Fastening for suspended transport WARNING Inadequately fastened gearboxes or geared motors can break loose Use only the transport eye or eyebolt of the gearbox to transport the gearbox or geared motor Because they are designed only for the weight of the gearbox or geared motor it is not permissible to add additional loads Do not rig eyebolts to the ...

Page 29: ...on each other NOTICE Failure of the external protection Mechanical damage chemical damage and thermal damage such as scratches acids alkalis sparks welding beads and heat cause corrosion Do not damage the paint finish Unless contractually agreed otherwise the guarantee period for the standardpreservative lasts 6 months from the date of delivery In the case of storage in transit over 6 months speci...

Page 30: ...arbox caused by incorrect oil quantities Check the oil level before commissioning Observe the information and procedures for Checking the oil level Page 74 The gearbox is filled with oil corresponding to the mounting position so that it is ready for operation and is sealed airtight using a screw plug or with a pressure breather valve with transport fixture For storage up to 36 months a VCI anti co...

Page 31: ... an ATEX design Effect on bearings of strayelectric currents from electrical equipment When mounting the gearbox on or connecting it to the machine take care to ensure potential equalization The information on grounding and equipotential bonding provided by the motor supplier must be observed WARNING Operating under load Under load the system can start or reverse in an uncontrolled fashion The ent...

Page 32: ...missible oil sump temperature The oil sump temperature may be exceeded if the temperature monitoring equipment is incorrectly set An alarm must be output when the maximum permissible oil sump temperature is reached The geared motor must be switched off when the maximum permissible temperature is exceeded If the geared motor is shut down then this can cause the machine to come to a stop NOTICE Dest...

Page 33: ...ng means that have been assigned to the particular mounting position and mounting type Cap bolts cannot be used in some cases due to a lack of space In such cases please contact Technical Support quoting the type of gearbox 4 3 Thread sizes andtightening torques for fasteningbolts The general tolerance for the tightening torque is 10 The tightening torque is based on a friction coefficient of μ 0 ...

Page 34: ...he forces acting on the gearbox If the substructure is too weak it will cause radial or axial displacement offset during operation that cannot be measured at a standstill If the gearbox is fastened to a concrete foundation use foundation blocks for the appropriate recesses Align and grout the slide rails into the foundation Align the gearbox carefully with the units on the input and output side Ta...

Page 35: ...79 K89 89 M16 A350 79 89 109 129 149 109 K109 M16 A450 89 109 129 149 169 129 149 K129 K149 M16 A550 129 149 169 189 169 K169 M20 A660 169 189 189 K189 Use screws nuts of strength class 8 8 for gearboxes with a flange mounted design Note the following exceptions Table 4 4 Strength class of the fastening bolt for FF FAF and KF KAF Gearbox size Flange Strengthclass for motor size 90 100 112 132 160 ...

Page 36: ... or flange version NOTICE Impermissible housing loadings caused by incorrectly installed add on elements Do not subject the gearbox housing to excessive stress by adding add on elements to the foot or flange Add on elements must not transmit forces torques and vibrations to the gearbox To prevent strains on the housing fasten the gearbox only on the flange or the foot fastening for force and torqu...

Page 37: ...Premature wear or material damage due to misalignment Misalignment caused by excessive angular or axis displacement to the connecting shaft ends Ensure precise alignment of the individual components NOTICE Damage caused by improper handling Bearings housing shaft and locking rings are damaged due to improper handling Do not use impacts or knocks to force the input and output elements to be mounted...

Page 38: ...angement to minimize stress on shafts and bearings due to lateral forces Correct Incorrect a Hub F Force Figure 4 2 Mounting arrangement for low stress on shafts and bearings Procedure 1 Use either benzine or solvent to remove the anti corrosion protection from the shaft ends and flanges or remove the applied protective skin 2 Fit the drive input and output elements to the shafts Fasten the elemen...

Page 39: ...the gearbox flange Dismantle the protection cover for installation of the output shaft The plastic protection cover of the hollow shaft is supplied loose as kit Screw Flat seal O ring Protection cover Gearbox housing Figure 4 3 Protection cover for hollow shaft Procedure Premounted protection cover 1 Release the screws and remove the protection cover together with the flat gasket or O ring 2 Mount...

Page 40: ...cover for other gearboxes it is not necessary to bring the cover into the required shape in this case start with Point 2 Preset breaking point Figure 4 4 Preset breaking point for F49 1 F49 Break the cover at the preset breaking point see diagram 2 Mount the output shaft 3 Use a suitable cleaning agent to clean the contact surface of the protection cover on the gearbox 4 Ensure that the O ringor f...

Page 41: ... can cause bearing failure The hollow shaft must be flush with the machine shaft to avoid misalignment Do not subject the hollow shaft to axial and radial stress NOTICE For shrink disks Lubricants in the area between the hollow shaft and machine shaft impair torque transmission Keep the bore in the hollow shaft and the machine shaft completely grease free Do not use impure solvents and soiled clea...

Page 42: ...lvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for any damage Contact TechnicalSupport if you notice any damage 3 Apply the mounting paste provided to the machine shaft Apply the paste uniformly Carefully wipe away the rest at the shaft sealing ring of the gearbox 4 Fit the gearbox usingthe disk threadedspindle...

Page 43: ...TICE Subjecting stress to the hollow shaft causes bearing failure It is essentialto prevent misalignment when removing the unit NOTICE Excessive forces during removal Excessive forces can occur during removal of the hollow shaft via the housing Stresses in the hollow shaft can lead to bearing failure and damage to the gearbox housing Note If frictional corrosion has occurred on the seat surfaces u...

Page 44: ...3 15 10 19 9 10 M6 22 5 6 B C 29 20 3 15 10 19 9 10 M6 22 5 6 B F 29 25 3 15 10 24 9 16 M10 28 8 C 39 25 3 15 10 24 9 16 M10 28 8 B K F C 30 6 15 10 29 9 18 M10 33 8 B 35 6 15 10 34 9 24 M12 38 10 B 40 6 15 10 39 9 28 M16 43 12 C 49 30 6 15 10 29 9 18 M10 33 8 K F C 35 6 15 10 34 9 24 M12 38 10 B 40 6 15 10 39 9 28 M16 43 12 K F C 69 40 6 20 9 39 9 28 M16 43 12 C 45 6 20 9 44 9 36 M16 48 14 K F 79...

Page 45: ...shing Figure 4 7 Mounting the hollow shaft with shrink disk Procedure 1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Contact Technical Support if you notice any damage 3 Mount the gearbox with the shrink disk shaft onto the machine shaft Carefullyensure the correct position and...

Page 46: ...e shaft First fit machine shaft Then tighten the tightening bolts NOTICE Avoid overloading the individual bolts Do not exceed the maximum tightening torque for the tightening bolt Frame sizes 19 69 tighten clamping screws Frame sizes 79 189 it is important that the face surfaces of the outer ring and the inner ring are flush with one another If they are not flush with one another when tensioning t...

Page 47: ...t Note Apply a thin layer of grease to the shrink disk seat on the hollow shaft Note Coat with a suitable lubricant to prevent frictional corrosion of the contact surface on the customer s machine shaft in the vicinity of the bush Sizes 19 69 Sizes 79 189 a Greased b Absolutely grease free Machine shaft Hollow shaft Shrink disk comprising items Outer ring Inner ring Tightening bolt Figure 4 8 Moun...

Page 48: ...ane parallel with one other 3 Use the torque wrench to turn each of the clamping screws equally by 1 6 revolution not crosswise repeat this procedure severaltimes Observe the tighteningtorque 4 Attach the rubber cover or protection cover included in the scope of supply see Removing and installingthe protection cover Page 37 You have now installed the shrink disk Table 4 7 Tightening torque for the...

Page 49: ...4 Cleaning and lubricating shrink disks Soiled shrink disks must be cleaned and regreased prior to fitting Shrink disks that have been released need not be disassembled and regreased before being retensioned Procedure 1 Only grease the inner friction surfaces of the shrinkdisks To do this use a solid lubricant with a friction coefficient of μ 0 04 2 Use a paste containing MoS2 to grease the bolts ...

Page 50: ...on the machine shaft impairs the torque transmission Keep the bore in the tapered bushing and the machine shaft completely grease free Do not use impure solvents and soiled cleaning cloths NOTICE Avoid overloading the individual bolts Do not exceed the maximum tightening torque for the tightening bolts und Note The SIMOLOC assembly system secures the hollow shaft axially on the machine shaft Note ...

Page 51: ...Installing SIMOLOC a Absolutely grease free Torque arm Machine shaft Screw Bronze bushing Tapered bushing Clamping ring Tightening bolt for the tapered bushing Tightening bolt for the clamping ring Protection cover cover cap Thrust collar Threaded hole for the tightening bolt during disassembly Hollow shaft Figure 4 9 Installing SIMOLOC ...

Page 52: ...bronze bushing Remove any excessive oil usinga clean cloth 7 Push the gearbox with the installedtorque arm on the machine shaft against the clamping ring 8 Tighten the torque arm with the bolts only gently because the gearbox must have clearance for the subsequent mounting 9 Ensure that the thrust collar is placed at the correct position If the thrust collar is not placed at the correct position b...

Page 53: ...tening bolt tightening torque Gearbox type Frame size Thread size Tightening torque Strengthclass 12 9 Nm F B C 29 M5 10 F B K C 39 F B K C 49 M6 16 F K C 69 F K 79 M8 38 F K C 89 4 9 4 3 Removing SIMOLOC Procedure 1 Remove all bolts completely 2 Screw the bolts into the threadedholes 3 Use the torque wrench to turn each of the bolts equally not crosswise repeatingthis procedure severaltimes Obser...

Page 54: ...g benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Please contact TechnicalSupport if you notice any damage 3 Apply the mounting paste to the machine shaft Apply the paste uniformly 4 Fit the gearbox usingthe disk threadedspindle andnut Support is provided by the hollow shaft 5 Replace t...

Page 55: ...maged rubber elements will not function properly Impacts can cause sparks Damaged rubber elements must be replaced immediately NOTICE Dangerous transient torques due to excess backlash Take care to prevent the torque arm causing excessive constraining forces e g due to the driven shaft running out of true NOTICE Impermissible gearbox loading caused by incorrect mounting Do not tension torque arms ...

Page 56: ...Installation suggestion for torque arms on F 29 F 189 Size Rubber buffer Washer Untensione d Tensioned l1 l1x d6 d1 d5 c6min mm mm mm mm mm mm 29 15 14 0 30 10 5 40 4 39 13 5 49 20 18 5 40 12 5 45 6 69 18 5 50 79 17 5 89 30 28 60 21 75 8 109 27 5 129 40 37 5 80 25 100 10 149 36 5 169 50 47 5 120 31 140 12 189 46 5 Procedure 1 Use the washers according to the table above 2 Use two nuts tosecure the...

Page 57: ...xial play Figure 4 12 Mounting suggestion for torque arm on foot and flange The torque arm can be fitted in various positions depending on the hole circle pitch Figure 4 13 Toggle lever design For a toggle lever design derive the force in the range of 90 20 Procedure 1 Clean the contact surfaces between the housing and the torque arm 2 Tighten the bolts to the specified torque You have now mounted...

Page 58: ...Installation 4 9 Installing and removing the shaft mounted gearbox BA 2030 56 Operating Instructions 02 2021 A5E37880173A RS AM ...

Page 59: ...reather valve Check that the breather valve is activated If the breather valve has a transport fixture it must be removed before commissioning Figure 5 1 Pressure breather valve with securing clip Remove the transport fixture by pulling the securing clip in the direction of the arrow 5 2 Checkingthe oil level prior to commissioning Check the oil level before commissioning Correct the oil quantity ...

Page 60: ...3 Mount the oil expansion unit An oil expansion unit can be used depending on the power drive speed mounting position and transmission ratio The oil expansion unit is used to equalize changes in the oil volume caused by temperature fluctuations in operation Before commissioning the gearbox replace the screw plug with the oil expansion unit Oil expansion unit size 39 89 The unit is supplied as a mo...

Page 61: ...vertical is permissible if space is restricted Oil expansion unit size 109 189 NOTICE Hose with leaks The hose of the oil expansion unit is subject to a naturalaging process Check the hose for tears or leaks Never commission a leaky hose Replace the hose if necessary The hose of the oil expansion unit is not suitable for ambient temperatures below 25 C If the ambient temperatures differ contact Te...

Page 62: ...arboxes The PT100 resistance thermometer operates with a disconnector The disconnector must be approved for the ATEX version The disconnector is installed outside the hazardous area Observe the operating instructions of the disconnector CAUTION Functional restriction of the sensor Note the following The sensor must be free of any dirt and residues Do not damage the cables or the insulation Lay the...

Page 63: ...stalled in any position and can be used underwater Lubrication time controller Transparent housing Pressure generator Roller bearing grease H2 gas Unit floor Pressure piston Connection thread Figure 5 4 Automatic regreasing device Table 5 1 Technical data Grease fill quantity 125 ml Adjustable lubrication time 0 12 months Permissible ambient temperature 20 C 55 C Maximum operating pressure 3 bar P...

Page 64: ...ator will burst at the preset breaking point between the housing and the funnel Open the lubricator before commissioning Press fresh grease into blocked channels with a grease gun Note Fill the lubricant channels and bearings with grease before installing the lubricator Procedure 1 Clean the area aroundthe connection threadof the greasing point 2 Use a knife to cut off the sealat the lubricator ou...

Page 65: ...e lubrication time is influenced by the resistance in the lubricant channels and the ambient temperature At an ambient temperature of 10 C the actual lubrication time is twice that for the set temperature At an ambient temperature of 40 C the actuallubrication time drops to approximately half that for the set temperature Figure 5 6 Lubrication time controller Procedure 1 Set the lubrication time w...

Page 66: ...arboxes ATEX version gearboxes The oil sensor operates with a disconnector The disconnector must be approved for the ATEX version The disconnector is installed outside the hazardous area Observe the operating instructions of the disconnector CAUTION Functional restriction of the sensor Note the following The sensor must be free of any dirt and residues Do not damage the cables or the insulation La...

Page 67: ...tion of possible incipient damage CAUTION Malfunctions can cause injuries or gearbox damage In the event of changes during operation the drive unit must be switched off immediately Determine the cause of the fault using the fault table Page 67 Remedy faults or have faults remedied Check the gearbox during operation for Excessive operating temperature Changes in gear noise Possible oil leakage at t...

Page 68: ...Operation BA 2030 66 Operating Instructions 02 2021 A5E37880173A RS AM ...

Page 69: ...reign bodies in the oil irregular noise Checking the oil quality Page 82 Cleaning the gearbox Page 98 Change the oil Page 74 Excessive bearing play and or bearing defective Check the bearing and replace if necessary Defective gearing Check the gearing and replace if necessary Fastening bolts loose Checking tightness of fastening bolts Page 99 Excessive external load on the drive input and output C...

Page 70: ...inue to monitor the gearbox Surface sealing defective e g on cover flange Reseal Damage in transit e g hairline cracks Check the gearbox for damage in transit Oil leak at the gearbox vent Incorrect oil level for the mounting position used and or incorrect venting position Check the venting position the mounting position Page 115 and the oil level Page 74 Frequent cold starts during which the oil f...

Page 71: ...y Checking the oil quality Page 82 Excessive external load on the drive input and output Check the load against rated data you might need to correct the belt tension for example Motor brake is not released Check circuit connection of brake Check brake for wear and readjust if necessary Geared motor runs against backstop Change the direction of motor or backstop rotation Excessive play at drive inp...

Page 72: ...Faults causes and remedies BA 2030 70 Operating Instructions 02 2021 A5E37880173A RS AM ...

Page 73: ...nel may perform the inspection maintenance and servicing work Please observe the General information and safety notes Page 7 Table 8 1 Maintenance measures Remedy Interval Description of work Monitor and check the geared motor for unusual noise vibrations and changes Daily if possible more frequently during operation Operation Page 65 Check the housing temperature After 3 hours on the first day th...

Page 74: ...ned Check that covers and plugs are securely fastened After 3 hours and then every 2 years Checking tightness of fastening bolts Page 99 Change the rolling bearing grease When the oil is changed Change the roller bearing grease Page 87 Replace the bearing Replace bearings Page 96 Check the rubber buffer of the torque arms Every 6 months Torque arms with shaft mounted gearboxes Page 53 Check the ho...

Page 75: ...itching frequency Rolling bearings Rolling bearings have a finite life even in ideal operating conditions The calculated nominal bearing service life is 90 of the achievable service life It is dependent on Input speed Bearing load level Operating temperature Lubricant and supply of lubricant to the rolling bearing Maintenance Rolling bearings must be regularly checked Note General notes about main...

Page 76: ...ult of the various influencing factors and depends on the application conditions When it comes to checking the sealing quality radial shaft sealing rings must be regularly checked Note General notes about maintenance work Page 71 Cam ring coupling ring Gearboxes with adapter for mounting standard motors in versions K2 K3 KQ KS K8 are equipped with torsionally flexible couplings to transmit force a...

Page 77: ... below the specified fill level NOTICE Damage to the gearbox due to open oil holes Dirt and damaging atmosphere can penetrate through open oil holes Close the gearbox immediately after checking the oil level or changing the oil Note Information about oil Refer to the rating plate for the type of oil oil viscosity and quantity of oil required For oil compatibility see Recommended lubricants Page 90...

Page 78: ...k the oil quality Change the oil Fill in oil and top it up Note Gearbox in special mounting position The gearbox is intended for a specific rotation angle and is delivered with the correct quantity of oil for this purpose It is not possible to check the oil level You will find information regarding oil quantity and type of oil on the rating plate When draining the oil a higher residual quantity of...

Page 79: ... 4 25 G 3 4 32 7 50 Procedure 1 Switch off the power supply to the drive unit 2 Unscrewthe oil level screw see Mounting positions Page 115 Oil escapes if the maximum fill level is above the plug hole 3 Check the oil level Observe the fill level x 4 Top up the oil level if necessaryandcheck it again 5 Check the state of the sealing ring on the sealing element If the sealing ring is damaged replace ...

Page 80: ...x mounting position M4 Procedure 1 Switch off the power supply to the drive unit 2 Remove the screw plug 3 Make a mark on a suitable dipstick 4 Insert the dipstick vertically into the opening untilthe mark is level with the screw plug seating 5 Pull the dipstick out vertically 6 Measure the distance x on the dipstick 7 Compare the value x with the value for distance x as shown in the table 8 Top u...

Page 81: ... A5E37880173A RS AM 79 Dipstick Marking Figure 8 3 Distance x Table 8 3 Values for distance x Gearbox type Distance x in mounting position M4 Oil hole position mm DZF 49 15 2 DZF 59 15 2 DZF 69 15 2 DZF 79 17 2 DZF 89 20 2 DF 109 26 2 DF 129 29 2 DF 149 32 2 DF 169 26 2 DF 189 49 2 FD Z FD ZF 29 12 2 ...

Page 82: ...il hole position mm FD Z FD ZF 39 7 3 FD Z FD ZF 49 13 3 FD Z FD ZF 69 21 3 FD Z FD ZF 79 20 3 FD Z FD ZF 89 12 3 FD Z FD ZF 109 25 3 FD FDF 129 12 3 FD FDF 149 20 3 FD FDF 169 13 3 FD FDF 189 34 3 K K Z KF 39 39 7 K K Z KF 49 12 7 K K Z KF 69 12 7 K K Z KF 79 12 7 K K Z KF 89 12 7 K K Z KF 109 12 7 K K Z KF 129 12 7 K K Z KF 149 16 7 K K Z KF 169 16 7 K K Z KF 189 16 7 ...

Page 83: ...glass Figure 8 4 Oil level in the oil sight glass Top up the oil level if necessary and check it again 8 3 5 Checking the oil level using the oil dipstick optional In the M4 mounting position for ZF EF helical gearboxes the oil level can be checked with an oil dipstick Figure 8 5 Checking the oil level using the oil dipstick To check the oil level push the oil dipstick into the hole but do not scr...

Page 84: ... positions Page 115 Venting Oil level Procedure 1 Allow the geared motor to run for a short time Wear and contaminant particles are visible in the oil shortlyafter shuttingdown 2 Switch off the power supply to the drive unit 3 Unscrewthe sealing element at one of the points marked with the symbols listed above 4 Remove some oil using a suction pump and a flexible hose for example 5 Check the state...

Page 85: ... manufacturers must not be mixed Have the manufacturer confirm that the new oil is compatible with the remaining volume of used oil If very different types of oil or oils with very different additives are changed always flush out the gearbox with the new oil When changing from mineral oil to polyglycol oil PG or vice versa it is vital to flush the gearbox twice All traces of old oil must be comple...

Page 86: ... the sealing element with a new one 6 After drainingthe oil seal the gearbox immediately using the sealing element You have now drained the oil from the gearbox 8 3 7 3 Flushing the gearbox when changing between incompatible oils WARNING Impermissible mixing of oils leads to damage Residual quantities of original oil can impair the specific properties of the new oil A flushing process is required ...

Page 87: ...ineral oil usinga cloth 2 Unscrewthe vent plug 3 Fill the gearbox with a flushing oil usinga filter filter mesh max 25 μm For the flushing oil use either the new oil or one that is compatible with the new oil and is less expensive 4 Operate the gearbox for 15 to 30 minutes under a low load 5 Place a suitable andsufficiently large receptacle underneath the oil drain plug 6 Remove the oil drain plug...

Page 88: ...4 Observe the symbols in the diagrams of the Mounting positions Page 115 Venting Procedure 1 Unscrewthe vent plug 2 Fill the gearbox with fresh oil Use a filler filter with mesh of max 25 μm 3 Check the oil level 4 Top up the oil level if necessaryandcheck it again 5 Check the state of the sealing ring on the sealing element If the sealing ring is damaged replace the sealing element with a new one...

Page 89: ...g agreement the gearbox is filled at the factory with special lubricant for the special applications referred to above the lubricant must be shown on the rating plate 8 3 9 Change the roller bearing grease The roller bearings are lubricated in the factory with the greases listed in the table Renew the grease quantify for grease lubricated bearings with each oil change Clean the bearing before fill...

Page 90: ...ce in determining the individual lubricant change interval Note Oil sump temperatures above 80 C can reduce service life A temperature increase by 10 K halves the service life by the amount as shown in the figure titled Guide values for oil change intervals For a 80 C oil sump temperature the following service life can be expected when observing the properties specified by Siemens AG Table 8 5 Ser...

Page 91: ...einterval in operating hours in h Figure 8 6 Guide values for oil change intervals Grease service life of roller bearing greases Roller bearings and the clearance in front are filled with sufficient grease Under approved operating conditions and ambient temperatures no regreasing is required We recommend that the grease in the bearings is also renewed when the oil or shaft sealing rings are replac...

Page 92: ... temperatures outside the permitted range impair the lubricating property of the gearbox oil For this observe the permissible oil sump temperatures listed in the lubricant table The oil used must be approved for use in the ambient temperature range given on the rating plate When changing the oil please observe the operating temperature range of the new oil as specified by the oil manufacturer Note...

Page 93: ...ating conditions In the case of different operating conditions contact Technical Support If following agreement the gearbox is filled at the factory with special lubricant for the special applications referred to above the lubricant is shown on the rating plate The oil quality must meet the gearbox lubricant requirements specified in the NT 7300 table The Siemens warrantyis otherwise null and void...

Page 94: ...5 40 30 40 40 40 Standard CLP ISO VG220 15 80 CLP ISO PAO VG220 30 100 1 CLP ISO PAO VG68 40 60 CLP ISO PG VG460 25 110 CLP ISO PG VG220 25 110 Food sector USDA NSF H1 CLP ISO H1 VG460 25 100 CLP ISO H1 VG100 30 90 Biodegradable oil CLP ISO E VG220 20 100 Helical gearbox E Z D parallel shaft gearbox F and bevel gearbox K 20 45 20 50 20 60 Standard CLP ISO VG220 15 80 CLP ISO PAO VG220 30 100 CLP I...

Page 95: ...G VG460 25 110 Food sector USDA NSF H1 CLP ISO H1 VG460 25 100 CLP ISO H1 VG100 30 90 Helical worm gearbox C bevel gearbox B 20 45 20 50 20 60 Standard CLP ISO PG VG220 25 110 CLP ISO PAO VG460 25 110 CLP ISO PAO VG220 30 100 CLP ISO PAO VG68 40 60 CLP ISO PG VG460 25 110 Food sector USDA NSF H1 CLP ISO H1 VG460 25 100 CLP ISO H1 VG100 30 90 1 To ensure optimum lubricating properties we recommend ...

Page 96: ...ends on the temperature and the load For temperatures above 70 C the regreasing interval must be reduced by half for each temperature increase of 15 K For moderate shock loading and vibration the regreasing interval must be reduced by 20 For heavy loading the regreasing interval must be reduced by half The regreasing interval is valid for a temperature of 70 C measured on the surface of the housin...

Page 97: ...into the bearing point via the lubricating nipples provided The grease quantities listed in the table are guide values Table 8 8 Grease quantity g for relubrication Regreasing interval Grease quantityfor size 89 109 129 149 169 g After 6 months 10 10 20 20 30 After several years without operation 28 33 46 68 95 Maintenance of the output side bearing Note Change the grease filling of the rolling be...

Page 98: ...149 169 rpm h 30 80000 80000 80000 80000 50000 31 50 80000 50000 50000 40000 40000 51 100 40000 32000 32000 28000 25000 101 150 28000 28000 25000 25000 20000 151 250 25000 20000 20000 15000 15000 251 400 20000 15000 15000 10000 10000 8 5 Replace bearings The bearing service life is finite greatly depends on the operating conditions and therefore cannot be calculated reliably In the operating condi...

Page 99: ... are significant or leaking continues after the running in phase the shaft sealing ring must be replaced to prevent consequential damage Table 8 10 Description and measures Status Description Measures Notes Film of moisture on the shaft sealing ring Film of moisture as a result of the inherent principle of operation apparent leakage Remove using a clean cloth and continue to observe This does not ...

Page 100: ...he oil level sensor gives a switching signal Please refer to the separate operating instructions for the oil level sensor 8 9 Cleaningthe gearbox WARNING Explosion hazard due to overheating of the machine caused by a layer of dust Deposits of dust have a thermally insulating effect which can lead to the machine overheating The maximum surface temperature of the machine cannot be adhered to Dust ca...

Page 101: ...TEX design Loose parts can cause sparks through impact Entry of foreign bodies can cause sparks Note Replace damaged headless bolts with new bolts of the same type and strength class Switch off the power supply to the drive unit Check all fastening bolts for tightness using a torque wrench The general tolerance for the tightening torque is 10 The tightening torque is based on a friction coefficien...

Page 102: ...eral notes about maintenance work Page 71 Check the gearbox in accordance with the criteria set out in General information and safety notes Page 7 Touch up damaged paintwork carefully 8 12 Replacing the hose of the oil expansion unit NOTICE Hose with leaks The hose of the oil expansion unit is subject to naturalwear The service life depends on the operating conditions Check the hose regularly for ...

Page 103: ... stored transported and disposed of in accordance with regulations Do not mix polyglycols with mineral oil Dispose of polyglycols separately Please observe country specific laws Under German law to allow optimal treatment of the oil 4 VI Used Oil oils with different disposal codes must not be mixed with one another Collect and dispose of used oil in accordance with regulations Immediately remove a...

Page 104: ...Disposal BA 2030 102 Operating Instructions 02 2021 A5E37880173A RS AM ...

Page 105: ...helical gearbox Input unit Ex markin g F D F 89 Z 39 K4 100 1 Gearbox type F Stage D Type F Size 89 Development status Stage Z Size 39 Input unit K4 for motor size 100 Ex marking 1 Table 10 2 Type designation code Gearbox type Helical gearbox F Parallel shaft gearbox B Bevel gearbox two stage K Bevel gearbox three stage C Helical worm gearbox Stage E Single stage Z Two stage D Three stage ...

Page 106: ...gearbox transmission stage Z Two stage D Three stage Input unit KS Coupling adapter only for mounting a SIEMENS SIMOTICS S 1FK7 1FT7 SIMOTICS M 1PH8 SIMOTICS S 1FK2 SIMOTICS S 1FL6 servomotor K2 Coupling adapter with flexible coupling forfitting an IEC motor K3 Coupling adapter with flexible coupling forfitting a NEMA motor K4 Short adapter with plug in connection for fitting an IEC motor K5 Short...

Page 107: ... In certain cases separate rating plates are attached to the gearbox and the motor 10 2 2 SIMOGEAR gearbox rating plate Figure 10 1 Example of a SIMOGEAR rating plate for gearboxes 1 Data matrix code 2 Serial number 3 Article number 4 Type designation 5 Mounting position 6 Weight m in kg 7 Ambient temperature 8 Customer ID 9 Oil quantity in l main gearbox intermediate gearbox 10 Oil grade 11 Oil v...

Page 108: ...tion with marking of the functionally safe encoder 8 Mounting position 9 Geared motors type 10 Degree of protection acc to IEC 60034 5 11 Weight m in kg 12 Ambient temperature 13 Customer ID 14 Oil quantity in l main gearbox intermediate gearbox 15 Oil grade 16 Oil viscosity ISO VG class according to DIN 51519 ISO 3448 17 Overall transmission ratio i Frequency 1 18 Rated frequency f in Hz 19 Gearb...

Page 109: ...kW 38 Operating mode for motor and brake if S1 39 For induction motors Efficiency class marking according to IEC 60034 30 with efficiency data For synchronous reluctance motors VSD 4000 Efficiency class marking according to IEC TS 60034 30 2 without efficiency data 40 Rated speed nN in rpm Frequency 2 41 Rated frequency f in Hz 42 Rated voltage range U in V 43 Circuit circuit symbols according to ...

Page 110: ...ounting position 9 Geared motors type 10 Degree of protection acc to IEC 60034 5 11 Ventilation type 12 Weight m in kg 13 Ambient temperature 14 Customer ID 15 Oil quantity in l main gearbox intermediate gearbox 16 Oil grade 17 Oil viscosity ISO VG class according to DIN 51519 ISO 3448 18 Overall transmission ratio i Frequency 1 19 Rated frequency f in Hz 20 Gearbox output speed n2 in rpm 21 Geare...

Page 111: ... data 36 Rated speed nN in rpm 37 Design letter 38 Code letter 39 NEMA energy efficiency 40 Rated power PN in HP 41 NEMA operating mode 42 Service factor 43 Motor designation 44 Anti condensation heating 45 Manufacturer s address and country of origin 10 2 5 Rating plate SIMOGEAR geared motors for converter operation The most important technical data for converter operation at 87 Hz and 104 Hz is ...

Page 112: ...16 Rated power PN in kW 17 Rated speed nN in rpm 18 Energy efficiency Frequency 2 19 Rated frequency f in Hz 20 Rated voltage range U in V 21 Circuit circuit symbols according to DIN EN 60617 Part 6 IEC 60617 6 22 Rated current IN in A 23 Power factor cos φ 24 Rated power PN in kW 25 Rated speed nN in rpm 26 Energy efficiency 10 2 6 Rating plate SIMOGEAR geared motors with synchronous reluctance m...

Page 113: ...1 20 Geared motor output torque T2 in Nm 21 Service factor fB 22 Rated frequency f in Hz 23 Gearbox output speed n2 in rpm Motor and brake data 24 Number of phases and motor current type 25 Temperature class Th Cl 26 Motor protection 27 Symbols IEC 60617 2 brake 28 Rated braking torque TBr in Nm 29 Brake supply voltage U in V 30 Power factor cos φ 31 Performance factor 32 Rated current IN in A 33 ...

Page 114: ...for converter operation at 50 Hz 1 Serial number 2 IE Class according to IEC TS 60034 30 2 3 Underlying standard 4 Number of phases rated voltage U in V and connection type 5 Rated frequency f in Hz 6 Rated current IN in A 7 Rated power PN in kW 8 Operating mode 9 Rated speed nN in rpm 10 Degree of protection acc to IEC 60034 5 11 Temperature class Th Cl 12 Power factor cos φ ...

Page 115: ...g position 8 Weight m in kg 9 Ambient temperature 10 1 Gas explosion protection type 10 2 Dust explosion protection type 11 Customer ID 12 Oil quantity in l main gearbox intermediate gearbox 13 Oil grade 14 Oil viscosity ISO VG class according to DIN 51519 ISO 3448 15 Overall transmission ratio i 16 Gearbox output speed n2 in rpm 17 Geared motor output torque T2 in Nm 18 Service factor fB 19 Maxim...

Page 116: ...LpfA or LWA to increase on average by 3 to 5 dB A The circumferential velocity of the motor pinion has a significant influence on the additional gearbox noise level As a consequence higher speeds or lower ratios result in higher noise SIMOGEAR geared motors provide a decisive advantage here since the motor plug on pinion allows transmission ratios of up to 12 in the input stage Code Description Un...

Page 117: ...ymbols are shown for the standard mounting position Note Gearbox sizes 19 and 29 Gearbox sizes 19 and 29 are lubricated for life There is no opening to check the oil level In mounting positions M2 and M4 the gearboxes are equipped with a breather valve C29 has a breather valve in all mounting positions Description of the symbols Venting Oil level Oil drain A B Position of insert shaft solid shaft ...

Page 118: ...ata 10 6 Mounting positions BA 2030 116 Operating Instructions 02 2021 A5E37880173A RS AM 10 6 2 Single stage helical gearboxes Figure 10 9 Mounting positions for helical gearbox E foot mounted design sizes 39 149 ...

Page 119: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 117 Figure 10 10 Mounting positions for helical gearbox EF EZ flange mounted design sizes 39 149 ...

Page 120: ...10 6 Mounting positions BA 2030 118 Operating Instructions 02 2021 A5E37880173A RS AM 10 6 3 Two and three stage helical gearbox Figure 10 11 Mounting positions for helical gearbox D Z foot mounted design sizes 19 29 ...

Page 121: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 119 Figure 10 12 Mounting positions for helical gearbox D Z foot mounted design sizes 39 189 ...

Page 122: ...Technical data 10 6 Mounting positions BA 2030 120 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 13 Mounting positions for helical gearbox DB ZB foot flange mounted design size 29 ...

Page 123: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 121 Figure 10 14 Mounting positions for helical gearbox DB ZB foot flange mounted design sizes 39 89 ...

Page 124: ...data 10 6 Mounting positions BA 2030 122 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 15 Mounting positions for helical gearbox DF ZF flange mounted design and DZ ZZ with housing flange sizes 19 29 ...

Page 125: ...l data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 123 Figure 10 16 Mounting positions for helical gearbox DF ZF flange mounted design and DZ ZZ with housing flange size 39 ...

Page 126: ... 6 Mounting positions BA 2030 124 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 17 Mounting positions for helical gearbox DF ZF flange mounted design sizes 49 189 and DZ ZZ with housing flange sizes 49 129 ...

Page 127: ...ata 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 125 10 6 4 Parallel shaft gearbox Figure 10 18 Mounting positions for parallel shaft gearbox F AD shaft mounted design size 29 ...

Page 128: ...Technical data 10 6 Mounting positions BA 2030 126 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 19 Mounting positions for parallel shaft gearbox F AD shaft mounted design sizes 39 189 ...

Page 129: ...data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 127 Figure 10 20 Mounting positions for parallel shaft gearbox F F flange mounted design and F Z with housing flange size 29 ...

Page 130: ...ta 10 6 Mounting positions BA 2030 128 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 21 Mounting positions for parallel shaft gearbox F F flange mounted design and F Z with housing flange sizes 39 189 ...

Page 131: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 129 Figure 10 22 Mounting positions for parallel shaft gearbox F foot mounted design size 29 ...

Page 132: ...Technical data 10 6 Mounting positions BA 2030 130 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 23 Mounting positions for parallel shaft gearbox F foot mounted design sizes 39 189 ...

Page 133: ...chnical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 131 10 6 5 Bevel gearbox Figure 10 24 Mounting positions for bevel gearbox B foot mounted design sizes 19 29 ...

Page 134: ...Technical data 10 6 Mounting positions BA 2030 132 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 25 Mounting positions for bevel gearbox B foot mounted design sizes 39 49 ...

Page 135: ...al data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 133 Figure 10 26 Mounting positions for bevel gearbox B F flange mounted design and B Z with housing flange sizes 19 29 ...

Page 136: ...al data 10 6 Mounting positions BA 2030 134 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 27 Mounting positions for bevel gearbox B F flange mounted design and B Z with housing flange sizes 39 49 ...

Page 137: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 135 Figure 10 28 Mounting positions for bevel gearbox BAD shaft mounted design sizes 19 29 ...

Page 138: ...Technical data 10 6 Mounting positions BA 2030 136 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 29 Mounting positions for bevel gearbox BAD shaft mounted design sizes 39 49 ...

Page 139: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 137 Figure 10 30 Mounting positions for bevel gearbox K foot mounted design sizes 39 189 ...

Page 140: ...l data 10 6 Mounting positions BA 2030 138 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 31 Mounting positions for bevel gearbox K F flange mounted design and KAZ with housing flange sizes 39 189 ...

Page 141: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 139 Figure 10 32 Mounting positions for bevel gearboxes KAD shaft mounted design sizes 39 189 ...

Page 142: ...l data 10 6 Mounting positions BA 2030 140 Operating Instructions 02 2021 A5E37880173A RS AM 10 6 6 Helical worm gearbox Figure 10 33 Mounting positions for helical worm gearbox CAD shaft mounted design size 29 ...

Page 143: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 141 Figure 10 34 Mounting positions for helical worm gearbox CAD shaft mounted design size 39A ...

Page 144: ...Technical data 10 6 Mounting positions BA 2030 142 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 35 Mounting positions for helical worm gearbox CAD shaft mounted design sizes 39 89 ...

Page 145: ...cal data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 143 Figure 10 36 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange size 29 ...

Page 146: ...cal data 10 6 Mounting positions BA 2030 144 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 37 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange size 39A ...

Page 147: ...l data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 145 Figure 10 38 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange sizes 39 89 ...

Page 148: ...Technical data 10 6 Mounting positions BA 2030 146 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 39 Mounting positions for helical worm gearbox C foot mounted design size 29 ...

Page 149: ...Technical data 10 6 Mounting positions BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 147 Figure 10 40 Mounting positions for helical worm gearbox C foot mounted design size 39A ...

Page 150: ...Technical data 10 6 Mounting positions BA 2030 148 Operating Instructions 02 2021 A5E37880173A RS AM Figure 10 41 Mounting positions for helical worm gearbox C foot mounted design sizes 39 89 ...

Page 151: ... quantity of lubricant is provided The symbols are shown for the standard mounting position Note Horizontal operating position In a horizontal operating position the bulging part of the housing of the intermediate helical gearbox generally faces vertically downwards Note Helical gearbox size 19 The helical gearbox size 19 is lubricated for life There is no opening to check the oil level In vertica...

Page 152: ...ons BA 2030 150 Operating Instructions 02 2021 A5E37880173A RS AM Horizontal operating position Vertical operating position a Main gearbox b Intermediate helical gearbox On oppositeside Figure 10 42 Operating position for tandem gearbox ...

Page 153: ...pend on the number of stages and transmission ratio of the gearbox The specified oil quantities are valid for the standardmounting position Note Tandem gearbox intermediate helical gearbox The oil quantity is specified for every individual gearbox and is valid for the standard mounting position Note Gearbox in special mounting position The gearbox is intended for a specific rotation angle and is d...

Page 154: ... 4 0 3 D 29 0 15 0 65 0 45 0 5 0 55 0 4 D 39 0 25 0 9 0 8 0 85 0 8 0 7 D 49 0 55 1 8 1 8 1 7 1 7 1 2 D 59 0 45 1 9 1 9 1 8 1 8 1 2 D 69 0 6 2 2 4 2 3 2 2 1 5 D 79 1 3 5 3 7 3 6 3 4 2 3 D 89 2 6 5 6 2 6 6 4 2 D 109 2 9 11 3 11 3 10 9 8 7 3 D 129 5 6 17 9 18 5 17 7 16 9 12 1 D 149 9 1 30 5 28 5 28 5 26 20 5 D 169 12 9 45 45 43 5 40 5 33 D 189 17 9 65 77 77 59 59 Z 19 0 15 0 5 0 45 0 5 0 4 0 35 Z 29 ...

Page 155: ... 48 77 51 5 52 FZ 29 0 6 0 9 0 4 0 7 0 5 0 45 FZ 39 0 95 1 3 0 8 1 4 0 9 0 85 FZ 49 1 6 2 5 1 6 2 5 1 6 1 6 FZ 69 2 2 2 8 1 6 2 9 1 9 1 9 FZ 79 2 8 4 1 2 9 4 2 2 7 2 9 FZ 89 4 9 7 7 5 9 8 4 5 2 5 5 FZ 109 9 1 13 7 9 4 13 1 9 9 3 FZ 129 15 6 21 5 16 7 25 15 6 16 3 FZ 149 23 5 34 24 37 22 5 24 FZ 169 38 54 37 5 59 36 5 38 5 FZ 189 57 77 50 80 52 5 54 Table 10 6 Oil quantities in l for FD ZF sizes 29...

Page 156: ... 50 82 53 5 55 10 7 3 Bevel gearbox Table 10 7 Oil quantities in l for B sizes 19 49 Type Mounting position M1 M2 M3 M4 M5 M6 B 19 0 15 0 3 0 4 0 45 0 3 0 3 B 29 0 25 0 55 0 7 0 85 0 55 0 5 B 39 0 5 0 95 1 3 1 6 0 95 0 9 B 49 1 1 7 2 4 3 1 1 8 1 5 Table 10 8 Oil quantities in l for K KA KAS KAT sizes 39 189 Type Mounting position M1 M2 M3 M4 M5 A M6 B M6 A M5 B K 39 0 35 0 85 1 1 1 2 0 85 0 9 K 49...

Page 157: ... 5 6 K 109 3 7 7 4 9 6 11 7 7 6 8 2 K 129 6 5 13 5 17 5 20 5 13 8 14 2 K 149 9 6 21 5 29 34 5 22 5 23 5 K 169 17 31 47 57 5 35 5 38 5 K 189 24 5 53 73 87 53 5 59 Table 10 10 Oil quantities in l for KF sizes 39 189 Type Mounting position M1 M2 M3 M4 M5 A M6 B M6 A M5 B KF39 0 35 0 9 1 2 1 3 0 95 1 KF49 0 6 1 4 2 2 2 1 6 1 7 KF69 0 85 2 2 8 3 1 2 4 2 4 KF79 1 2 2 3 3 1 3 8 3 2 5 KF89 2 1 4 6 6 5 7 6...

Page 158: ... 6 1 7 C 89 1 2 4 2 4 8 5 2 8 2 9 Table 10 12 Oil quantities in l for CZ CAF CAZ CAD sizes 29 89 Type Mounting position M1 M2 M3 M4 M5 M6 C 29 0 15 0 5 0 55 0 5 0 35 0 35 C 39A 0 15 0 75 0 65 0 65 0 35 0 4 C 39 0 3 1 1 0 95 1 0 6 0 6 C 49 0 6 1 9 1 8 1 9 1 1 1 1 C 69 0 8 2 6 2 6 3 1 6 1 6 C 89 1 4 4 4 5 5 4 3 3 Table 10 13 Oil quantities in l for CF sizes 29 89 Type Mounting position M1 M2 M3 M4 M...

Page 159: ...Z 59 Z19 0 65 0 15 2 0 5 1 9 0 15 2 3 0 5 1 9 0 15 0 6 0 15 Z 59 D19 0 65 0 15 2 0 45 1 9 0 15 2 3 0 45 1 9 0 15 0 6 0 15 D 59 Z19 0 45 0 15 1 9 0 5 1 9 0 15 2 1 0 5 1 8 0 15 1 2 0 15 D 59 D19 0 45 0 15 1 9 0 45 1 9 0 15 2 1 0 45 1 8 0 15 1 2 0 15 Z 69 Z19 0 65 0 15 2 1 0 5 2 6 0 15 2 9 0 5 2 3 0 15 0 85 0 15 Z 69 D19 0 65 0 15 2 1 0 45 2 6 0 15 2 9 0 45 2 3 0 15 0 85 0 15 D 69 Z19 0 6 0 15 2 0 5 ...

Page 160: ...5 2 5 0 5 1 6 0 15 3 0 5 1 6 0 15 1 6 0 15 FZ 49 D19 1 6 0 15 2 5 0 45 1 6 0 15 3 0 45 1 6 0 15 1 6 0 15 FD 49 Z19 2 1 0 15 2 3 0 5 1 5 0 15 2 8 0 5 1 5 0 15 1 5 0 15 FD 49 D19 2 1 0 15 2 3 0 45 1 5 0 15 2 8 0 45 1 5 0 15 1 5 0 15 FZ 69 Z19 2 2 0 15 2 8 0 5 1 6 0 15 3 4 0 5 1 9 0 15 1 9 0 15 FZ 69 D19 2 2 0 15 2 8 0 45 1 6 0 15 3 4 0 45 1 9 0 15 1 9 0 15 FD 69 Z19 2 2 0 15 2 7 0 5 1 6 0 15 3 2 0 5...

Page 161: ...1 6 0 15 1 5 0 15 FZF69 Z19 2 4 0 15 2 9 0 5 1 6 0 15 3 6 0 5 2 0 15 2 0 15 FZF69 D19 2 4 0 15 2 9 0 45 1 6 0 15 3 6 0 45 2 0 15 2 0 15 FDF69 Z19 2 4 0 15 2 8 0 5 1 6 0 15 3 4 0 5 1 9 0 15 1 9 0 15 FDF69 D19 2 4 0 15 2 8 0 45 1 6 0 15 3 4 0 45 1 9 0 15 1 9 0 15 FZF79 Z39 2 9 0 3 4 2 0 95 2 9 0 3 5 1 2 9 0 3 2 8 0 3 FZF79 D39 2 9 0 25 4 2 0 9 2 9 0 25 5 0 9 2 9 0 25 2 8 0 25 FDF79 D39 3 1 0 25 3 9 ...

Page 162: ... 0 45 1 8 0 15 2 2 0 45 1 5 0 15 1 6 0 15 K 69 D19 0 75 0 15 2 0 45 2 5 0 15 3 0 45 2 2 0 15 2 2 0 15 K 79 D39 1 0 25 2 2 0 9 2 9 0 25 3 7 0 9 2 7 0 25 2 5 0 25 K 89 D39 1 9 0 25 4 5 0 9 6 0 25 7 3 0 9 5 0 25 5 3 0 25 K 109 D39 3 0 25 7 2 0 9 9 2 0 25 11 6 0 9 7 1 0 25 7 5 0 25 K 129 D39 6 2 0 25 13 4 0 9 16 6 0 25 21 5 0 9 13 2 0 25 13 6 0 25 K 149 D49 9 3 0 55 21 1 8 28 0 55 36 1 9 21 5 0 55 22 ...

Page 163: ...9 0 6 0 15 1 4 0 5 2 0 15 2 4 0 5 1 6 0 15 1 7 0 15 KF69 Z19 0 85 0 15 2 0 5 2 8 0 15 3 4 0 5 2 4 0 15 2 4 0 15 KF79 Z39 1 2 0 3 2 3 0 95 3 1 0 3 4 1 1 3 0 3 2 5 0 3 KF89 Z39 2 1 0 3 4 6 0 95 6 5 0 3 8 1 5 6 0 3 5 5 0 3 KF109 Z39 3 6 0 3 7 4 0 95 9 8 0 3 12 8 1 8 1 0 3 7 8 0 3 KF129 Z39 6 7 0 3 13 9 0 95 18 1 0 3 24 1 14 4 0 3 14 8 0 3 KF149 Z49 9 7 0 55 22 1 9 30 5 0 55 39 2 1 23 0 55 24 0 55 KF1...

Page 164: ... Z19 0 3 0 15 1 1 0 5 0 95 0 15 1 0 5 0 6 0 15 0 6 0 15 C 49 Z19 0 6 0 15 1 9 0 5 1 8 0 15 1 9 0 5 1 1 0 15 1 1 0 15 C 69 Z19 0 8 0 15 2 6 0 5 2 6 0 15 3 0 5 1 6 0 15 1 6 0 15 C 89 Z39 1 4 0 3 4 4 0 95 5 0 3 5 4 1 3 0 3 3 0 3 C 39A D19 0 15 0 15 0 75 0 45 0 65 0 15 0 65 0 45 0 35 0 15 0 4 0 15 C 39 D19 0 3 0 15 1 1 0 45 0 95 0 15 1 0 45 0 6 0 15 0 6 0 15 C 49 D19 0 6 0 15 1 9 0 45 1 8 0 15 1 9 0 4...

Page 165: ...d by Siemens If you do not use original spare parts and original accessories Siemens AG excludes every liability and warranty Siemens AG accepts the warranty only for original spare parts Note that special manufacturing and delivery specifications often apply to individual components All spare parts offered by Siemens AG are state of the art and conform to the latest legal regulations Please state...

Page 166: ...com lang en Article number Serial number Figure 11 2 Enter a sample article and serial number in Spares on Web Procedure 1 Open the statedlink 2 In the field enter the Article No statedon the ratingplate or SIMOGEAR Example 2KJ3102 1CE11 2AU Zor SIMOGEAR 3 In the field Serial number enter the production number statedon the ratingplate or only the abbreviated number Example FDU1710 2394854002or 239...

Page 167: ...Spare parts 11 3 Lists of spare parts BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 165 11 3 Lists of spare parts 11 3 1 Helical gearbox E sizes 39 149 ...

Page 168: ...tput shaft 1225 Seal 1105 Parallel key 1301 Plug in pinion 1129 Supporting disk 1303 Slip on pinion 1130 Bearing 1304 Parallel key 1131 Shim 1305 Helical gear 1133 NILOS ring 1306 Parallel key 1135 Locking ring 1308 Locking ring 1136 Locking ring 1309 Seal 1140 Bearing 1401 Screw plug 1144 Supporting disk shim 1420 Vent filter 1145 Locking ring 1430 Eyebolt Figure 11 3 Helical gearbox E sizes 39 1...

Page 169: ... Operating Instructions 02 2021 A5E37880173A RS AM 167 11 3 2 Helical gearbox D Z sizes 19 189 Note For gearbox sizes 19 and 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 170: ... 1040 Output flange 1332 Bush locking ring 1045 Bolt 1340 Pinion shaft 1050 Housing cover 1344 Spacer bush 1051 Bolt 1345 Helical 1055 Seal 1346 Parallel key 1065 Sealing cap 1401 Screw plug 1070 Sealing cap 1420 Vent filter 1101 Output shaft 1430 Eyebolt 1105 Parallel key 1130 Bearing 1131 Shim 1133 NILOS ring 1135 Locking ring 1140 Bearing 1141 Supporting disk shim 1144 Supporting disk shim 1145...

Page 171: ...0 Operating Instructions 02 2021 A5E37880173A RS AM 169 11 3 3 Parallel shaft gearbox F sizes 29 189 Note For gearbox size 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 172: ... 1306 Parallel key 1070 Sealing cap 1307 Spacer bush 1091 Rubber bush 1308 Locking ring 1093 Plug 1309 Seal 1101 Output shaft 1315 Bearing 1102 Bushing 1320 Bearing 1104 Seal 1321 Locking ring 1105 Parallel key 1325 Pinion shaft 1114 Cover NDE 1330 Helical 1115 Seal 1331 Parallel key 1116 Bolt 1340 Pinion shaft 1117 Screw retainer 1345 Helical 1118 Plug sealing cap 1346 Parallel key 1120 Shrink di...

Page 173: ...30 Operating Instructions 02 2021 A5E37880173A RS AM 171 11 3 4 Bevel gearbox B sizes 19 49 Note For gearbox sizes 19 and 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 174: ...ories 1045 Bolt 1411 Bolt 1050 Housing cover 1412 Locking ring 1051 Bolt 1413 Disk 1055 Seal 1415 Locking ring 1070 Sealing cap 1418 Sealing cap 1090 Torque arm 1420 Vent filter 1091 Rubber bush 1095 Bolt 1101 Output shaft 1102 Bushing 1104 Seal 1105 Parallel key 1114 Cover NDE 1115 Seal 1116 Bolt 1118 Plug sealing cap 1120 Shrink disk 1121 Protective cap 1129 Supporting disk 1130 Bearing 1131 Shi...

Page 175: ...Spare parts 11 3 Lists of spare parts BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 173 11 3 5 Bevel gearbox K sizes 39 189 ...

Page 176: ...on 1061 Supporting disk 1303 Slip on pinion 1062 Shim 1304 Parallel key 1063 NILOS ring 1305 Helical 1066 Locking ring 1306 Parallel key 1067 Locking ring 1308 Locking ring 1068 Tapered roller bearing 1309 Seal 1070 Sealing cap 1312 Disk 1090 Torque arm 1313 Bolt nut 1091 Rubber bush 1314 Screw lock 1093 Plug 1320 Bevel gear pair 1095 Bolt 1325 Pinion shaft 1096 Screw lock 1327 Parallel key 1101 O...

Page 177: ...030 Operating Instructions 02 2021 A5E37880173A RS AM 175 11 3 6 Helical worm gearbox C sizes 29 89 Note For gearbox size 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 178: ...Housing cover 1410 Mounting accessories 1051 Screw 1411 Screw 1055 Seal 1412 Locking ring 1070 Sealing cap 1413 Disk 1090 Torque arm 1415 Locking ring 1091 Rubber bush 1418 Sealing cap 1095 Screw 1420 Vent filter 1101 Output shaft 1102 Bushing 1104 Seal 1105 Parallel key 1114 Cover NDE 1115 Seal 1116 Screw 1118 Plug sealing cap 1120 Shrink disk 1121 Protective cap 1129 Supporting disk 1130 Bearing...

Page 179: ...Spare parts 11 3 Lists of spare parts BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 177 11 3 7 SIMOLOC assembly system sizes 29 89 ...

Page 180: ...rotective cap 1122 SIMOLOC mounting kit 1123 Thrust collar 1124 Snap ring 1125 Tapered bushing 1126 Bolt 1127 Clamping ring 1128 Bushing 1129 Supporting disk 1130 Bearing 1131 Shim 1132 Bushing 1133 NILOS ring 1135 Locking ring 1140 Bearing 1143 NILOS ring 1146 Locking ring 1160 Shaft sealing ring 1345 Helical 1346 Parallel key Figure 11 9 SIMOLOC assembly system sizes 29 89 ...

Page 181: ...parts 11 3 Lists of spare parts BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 179 11 3 8 XLplus and VLplus heavy duty bearing systems sizes 89 169 Figure 11 10 XLplus and VLplus helical gearboxes ...

Page 182: ...1085 Adapter 1161 Shaft sealing ring 1088 Plug 1166 Shaft sealing ring 1101 Output shaft 1168 Ring 1105 Parallel key 1169 Axial seal 1118 Plug sealing cap 1345 Helical 1129 Supporting disk 1346 Parallel key 1130 Bearing 1407 Screw plug oil sight glass oil sensor 1131 Shim 1411 Screw 1135 Locking ring 1412 Locking ring 1139 Supporting disk 1413 Disk 1140 Bearing 1414 Screw plug automatic regreasing...

Page 183: ...BA 2030 Operating Instructions 02 2021 A5E37880173A RS AM 181 Declaration of incorporation declaration of conformity 12 ...

Page 184: ... Bahnhofstraße 40 Address DE 72072 Tübingen Name Anschrift bevollmächtigte Person Essink Detlef für technische Unterlagen Siemens AG Bahnhofstraße 40 DE 72072 Tübingen Name address of authorised person for technical file Die alleinige Verantwortung für die Ausstellung dieser Einbauerklärung trägt der Hersteller Der oben beschriebene Gegenstand der Erklärung erfüllt die einschlägigen Harmonisierung...

Page 185: ...n grundlegenden Anforderungen nach Anhang I der Richtlinie 2006 42 EG sind im Anhang MR2 zu dieser Erklärung aufgeführt The relevant applied and fulfilled essential requirements of Annex I of Directive 2006 42 EC are listed in Annex MR2 of this declaration Die speziellen technischen Unterlagen nach Anhang VII B der Richtlinie 2006 42 EG wurden erstellt und werden den Behörden auf begründete Anford...

Page 186: ...alte 3 erfüllt bzw zeigen noch Restgefahren die vom Hersteller der Gesamtmaschine zu beachten sind Die für das Produkt nicht relevanten Risiken sind nicht aufgeführt 2006 42 EG Anh I Bezeichnung Anforderung erfüllt j n Weitere Hinweise 1 Grundlegende Sicherheits und Gesundheistsschutzanforderungen 1 1 2 Grundsätze für die Integration der Sicherheit j 1 1 3 Materialien und Produkte j 1 1 5 Konstruk...

Page 187: ...iengesellschaft Vorsitzender des Aufsichtsrats Jim Hagemann Snabe Vorstand Roland Busch Vorsitzender Klaus Helmrich Cedrik Neike Matthias Rebellius Ralf P Thomas Judith Wiese Sitz der Gesellschaft Berlin und München Deutschland Registergericht Berlin Charlottenburg HRB 12300 München HRB 6684 WEEE Reg Nr DE 23691322 2006 42 EG Anh I Bezeichnung Anforderung erfüllt j n Weitere Hinweise 1 7 1 Informa...

Page 188: ...ntified uncompleted machinery According to the remarks in column 3 they have been solved respectively bear residual hazards which have to be covered by the manufacturer of the final machinery Risks not being relevant for the uncompleted machinery are not listed 2006 42 EC Annex I Denotation Requirement fulfilled y n Additional remark 1 Essential health and safety requirements 1 1 2 Principles of s...

Page 189: ...Siemens Aktiengesellschaft Vorsitzender des Aufsichtsrats Jim Hagemann Snabe Vorstand Roland Busch Vorsitzender Klaus Helmrich Cedrik Neike Matthias Rebellius Ralf P Thomas Judith Wiese Sitz der Gesellschaft Berlin und München Deutschland Registergericht Berlin Charlottenburg HRB 12300 München HRB 6684 WEEE Reg Nr DE 23691322 2006 42 EC Annex I Denotation Requirement fulfilled y n Additional remar...

Page 190: ...r Siemens AG Manufacturer Anschrift Bahnhofstraße 40 Address DE 72072 Tübingen Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller This declaration of conformity is issued under the sole responsibility of the manufacturer Der oben beschriebene Gegenstand der Erklärung erfüllt die einschlägigen Harmonisierungsrechtsvorschriften der Union The object of t...

Page 191: ...Berlin Charlottenburg HRB 12300 München HRB 6684 WEEE Reg Nr DE 23691322 Seite 2 von 3 Weitere Angaben über die Einhaltung dieser Richtlinie n enthält der Anhang der ein integraler Bestandteil dieser Konformitätserklärung ist Further information about the conformity to this Directive s is given in the annex which is an integral part of this declaration of conformity Unterzeichnet für und im Namen ...

Page 192: ...84 WEEE Reg Nr DE 23691322 Seite 3 von 3 Anhang Annex zur EU Konformitätserklärung to EU declaration of conformity Nr No A5E43968284AC Produktbezeichnung Product identification Getriebe mit Adapter 2KJ3 Gearbox with adapter 2KJ3 Die Übereinstimmung des bezeichneten Produkts mit den Vorschriften der angewandten Richtlinie n wird nachgewiesen durch die vollständige Einhaltung folgender Normen Vorsch...

Page 193: ... S Encoder Funktionale Sicherheit I I _ S Functional safety ATEX Ausführung J J _ 1 ATEX Version Hersteller Siemens AG Manufacturer Anschrift Bahnhofstraße 40 Address DE 72072 Tübingen Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller This declaration of conformity is issued under the sole responsibility of the manufacturer Der oben beschriebene Gege...

Page 194: ... Berlin Charlottenburg HRB 12300 München HRB 6684 WEEE Reg Nr DE 23691322 Seite 2 von 3 Weitere Angaben über die Einhaltung dieser Richtlinie n enthält der Anhang der ein integraler Bestandteil dieser Konformitätserklärung ist Further information about the conformity to this Directive s is given in the annex which is an integral part of this declaration of conformity Unterzeichnet für und im Namen...

Page 195: ...DE 23691322 Seite 3 von 3 Anhang Annex zur EU Konformitätserklärung to EU declaration of conformity Nr No A5E43968682AC Fehler Verweisquelle konnte nicht gefunden werden Die Übereinstimmung des bezeichneten Produkts mit den Vorschriften der angewandten Richtlinie n wird nachgewiesen durch die vollständige Einhaltung folgender Normen Vorschriften The conformity of the designated product with the pr...

Page 196: ...s AG Manufacturer Anschrift Bahnhofstraße 40 Address DE 72072 Tübingen Name Anschrift bevollmächtigte Person Essink Detlef für technische Unterlagen Siemens AG Bahnhofstraße 40 DE 72072 Tübingen Name address of authorised person for technical file Die alleinige Verantwortung für die Ausstellung dieser Einbauerklärung trägt der Hersteller Der oben beschriebene Gegenstand der Erklärung erfüllt die e...

Page 197: ...ic equipment Official Journal of the EU L174 1 07 2011 p 88 110 Verordnung EG Nr 640 2009 Verordnung der Kommission vom 22 Juli 2009 zur Durchführung der Richtlinie 2005 32 EG des Europäischen Parlaments und des Rates im Hinblick auf die Festlegung von Anforderungen an die umweltgerechte Gestaltung von Elektromotoren Regulation EC No 640 2009 Commission Regulation of 22 July 2009 implementing Dire...

Page 198: ...n grundlegenden Anforderungen nach Anhang I der Richtlinie 2006 42 EG sind im Anhang MR2 zu dieser Erklärung aufgeführt The relevant applied and fulfilled essential requirements of Annex I of Directive 2006 42 EC are listed in Annex MR2 of this declaration Die speziellen technischen Unterlagen nach Anhang VII B der Richtlinie 2006 42 EG wurden erstellt und werden den Behörden auf begründete Anford...

Page 199: ... Angabe in Spalte 3 erfüllt bzw zeigen noch Restgefahren die vom Hersteller der Gesamtmaschine zu beachten sind Die für das Produkt nicht relevanten Risiken sind nicht aufgeführt 2006 42 EG Anh I Bezeichnung Anforderung erfüllt j n Weitere Hinweise 1 Grundlegende Sicherheits und Gesundheitsschutzanforderungen 1 1 2 Grundsätze für die Integration der Sicherheit j 1 1 3 Materialien und Produkte j 1 ...

Page 200: ...Vorstand Roland Busch Vorsitzender Klaus Helmrich Cedrik Neike Matthias Rebellius Ralf P Thomas Judith Wiese Sitz der Gesellschaft Berlin und München Deutschland Registergericht Berlin Charlottenburg HRB 12300 München HRB 6684 WEEE Reg Nr DE 23691322 Anhang MR2 zur Einbauerklärung Nr A5E36964102AI 1 6 Instandhaltung 1 6 1 Wartung der Maschine j 1 6 2 Zugang zu den Bedienungsständen und den Eingrif...

Page 201: ...ntified uncompleted machinery According to the remarks in column 3 they have been solved respectively bear residual hazards which have to be covered by the manufacturer of the final machinery Risks not being relevant for the uncompleted machinery are not listed 2006 42 EC Annex I Denotation Requirement fulfilled y n Additional remark 1 Essential health and safety requirements 1 1 2 Principles of s...

Page 202: ...ts Jim Hagemann Snabe Vorstand Roland Busch Vorsitzender Klaus Helmrich Cedrik Neike Matthias Rebellius Ralf P Thomas Judith Wiese Sitz der Gesellschaft Berlin und München Deutschland Registergericht Berlin Charlottenburg HRB 12300 München HRB 6684 WEEE Reg Nr DE 23691322 Annex MR2 to the declaration of incorporation No A5E36964102AI 1 6 Maintenance 1 6 1 Machinery maintenance y 1 6 2 Access to op...

Page 203: ... motor 2KJ3 Typ A BCD EF G H I J Type Getriebe A A E Z D F B K C S Gearbox Motor BCD EF B L M C E B D _ S E _ M F _ F I U Motor Bremse G G _ L F Brake Drehgeber H H _ I S Encoder Funktionale Sicherheit I I _ S Functional safety ATEX Ausführung J J _ 1 ATEX Version Die Übereinstimmung des bezeichneten Produkts mit den Vorschriften der angewandten Richtlinie n wird nachgewiesen durch die vollständig...

Page 204: ...Declaration of incorporation declaration of conformity BA 2030 202 Operating Instructions 02 2021 A5E37880173A RS AM ...

Page 205: ...n to this information YOUR ideas and suggestions are important Please forward us your knowledge Send the completed following preprinted form to Siemens AG Quality Management Bahnhofstr 40 72072 Tübingen Germany or to the e mail address sales sgm aud siemens com Your data Name Company Street City Phone E Mail Product Current situation Change This advantage results We appreciate your contribution ...

Page 206: ...Your suggestions BA 2030 204 Operating Instructions 02 2021 A5E37880173A RS AM ...

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