Siemens SIMOGEAR BA 2030, Translation Of The Original Operating Instructions

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Table of contents
BA 2030
4
Operating Instructions, 02/2021, A5E37880173A/RS-AM
4.4 Gearbox with foot mounting .......................................................................................... 32
4.5 Gearbox with flange fastening ........................................................................................ 33
4.6 Gearboxes in foot or flange version ................................................................................. 34
4.7 Mounting an input or output element on the gearbox shaft .............................................. 35
4.8 Removing and installing the protection cover .................................................................. 37
4.9 Installing and removing the shaft-mounted gearbox......................................................... 39
4.9.1 General information on installing the shaft-mounted gearbox........................................... 39
4.9.2 Hollow shaft with parallel key ......................................................................................... 40
4.9.2.1 Mounting the hollow shaft with parallel key .................................................................... 40
4.9.2.2 Removing the hollow shaft with parallel key .................................................................... 41
4.9.3 Hollow shaft with shrink disk .......................................................................................... 43
4.9.3.1 Mounting the hollow shaft with shrink disk ..................................................................... 43
4.9.3.2 Mounting the shrink disk ................................................................................................ 44
4.9.3.3 Pulling off the shrink disk ............................................................................................... 47
4.9.3.4 Cleaning and lubricating shrink disks............................................................................... 47
4.9.4 SIMOLOC assembly system ............................................................................................. 48
4.9.4.1 General notes for the SIMOLOC assembly system ............................................................. 48
4.9.4.2 Installing SIMOLOC ........................................................................................................ 49
4.9.4.3 Removing SIMOLOC ....................................................................................................... 51
4.9.5 Hollow shaft with splines ............................................................................................... 52
4.9.6 Torque arms with shaft-mounted gearboxes .................................................................... 53
4.9.6.1 General information regarding torque arms ..................................................................... 53
4.9.6.2 Mounting torque arms on parallel shaft gearboxes ........................................................... 54
4.9.6.3 Mounting torque arms on bevel gearboxes and helical worm gearboxes ............................ 55
5 Commissioning ............................................................................................................................... 57
5.1 General information for commissioning........................................................................... 57
5.2 Checking the oil level prior to commissioning .................................................................. 57
5.3 Mount the oil expansion unit .......................................................................................... 58
5.4 Installing the oil temperature monitoring device .............................................................. 60
5.5 Options of the VLplus heavy-duty bearing system............................................................. 61
5.5.1 Automatic regreasing device .......................................................................................... 61
5.5.2 Dry-well version with oil sensor ...................................................................................... 64
6 Operation ....................................................................................................................................... 65
7 Faults, causes and remedies ........................................................................................................... 67
8 Service and maintenance................................................................................................................ 71
8.1 General notes about maintenance work .......................................................................... 71
8.2 Parts subject to wear...................................................................................................... 73
8.3 Checking and changing lubricants................................................................................... 74
8.3.1 General safety notes ...................................................................................................... 74
8.3.2 Checking the oil level ..................................................................................................... 76
8.3.3 Check the oil level for tandem gearboxes in mounting position M4 ................................... 78
8.3.4 Checking the oil level using the oil sight glass (optional)................................................... 81
8.3.5 Checking the oil level using the oil dipstick (optional) ....................................................... 81
8.3.6 Checking the oil quality .................................................................................................. 82