Sumitomo Drive Technologies PARAMAX M Series Maintenance Manual Download Page 1

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These products should be handled, installed, and maintained by trained technicians.

Carefully read the maintenance manual before use.

Oil is removed from these products before shipment. Supply oil according to the

maintenance manual before operation.

A copy of this maintenance manual should be sent to the actual user.

This maintenance manual should be kept by the user for future reference.

PARAMAX

M Series

No.GM0102E-6

Maintenance Manual

CAUTION

Summary of Contents for PARAMAX M Series

Page 1: ...before use Oil is removed from these products before shipment Supply oil according to the maintenance manual before operation A copy of this maintenance manual should be sent to the actual user This maintenance manual should be kept by the user for future reference PARAMAX M Series No GM0102E 6 MaintenanceManual CAUTION ...

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Page 3: ...with explosion proof motor a technician with electrical expertise should supervise the transport installation plumbing wiring operation maintenance and inspection of the equipment so as to avoid a potentially hazardous situation that may result in electrical shock fire explosion personal injury and or damage to the equipment When the unit is to be used in a system for human transport a protecting ...

Page 4: ... Upon Delivery 3 2 Storage 5 3 Transport 6 4 Installation 7 5 Connecting to Machinery 8 6 Operation 9 7 Daily Maintenance and Inspection 10 8 Troubleshooting 15 9 Construction Drawing 16 10 Oil Quantity 18 11 Oil Filler and Drain Plug Locations 19 12 Warranty 20 This is a maintenance manual for Paramax M Series Please refer to Motor Maintenance Manual No MM1001E for unit with motor ...

Page 5: ...e unit received matches your order Installing an incorrect product may result in personal injury or damage to the equipment Do not remove the nameplate Verify the items listed below upon receiving the product If a nonconformity or problem is found con tact our nearest agent distributor or sales office 1 Does the description on the nameplate match your order 2 Were there any parts damaged during tr...

Page 6: ... Horizontal 4 Right angle shaft Vertical 5 Parallel shaft Horizontal with motor 6 Parallel shaftVertical with motor Auxiliary type Model Blank Cast iron housing A Steel housing LS LS drop bearing housing L1 L1 drop bearing housing Auxiliary type Mounting Blank Horizontal V Vertical Y Inclined Symbol meanings are shown below Please confirm that the nomenclature matches the order In case of special ...

Page 7: ... environment where free of moisture dust extreme temperature changes corrosive gas etc If the storage period exceeds 6 months or for export adherence to special rust prevention specifications is required Please consult factory If the storage period exceeds 6 months operate the unit for few minutes with no load every 2 to 3 months 2 3 Operation After Storage Oil seals are affected by temperature ul...

Page 8: ...ntire machine using the hanging bolt or hole otherwise personal injury or damage to the equipment and or lifting device may result Before hoisting refer to the nameplate crate outline drawing catalog etc to check the weight of the unit Never hoist a unit that exceeds the rating of the crane or other mechanism being used to lift it otherwise personal injury or damage to the equipment and or lifting...

Page 9: ...n location Indoors Dry area with minimal dust Special reducers are required for installation conditions not described in these guidelines Reducers made for outdoor explosion proof or other special conditions are designed to operate under those conditions without any problem Install reducers where inpection maintenance and repair operations can be performed easily Install reducers on a sufficiently...

Page 10: ...o apply impact force or excessive thrust to the shaft otherwise the bearing may be damaged Shrink fit or shaft end thread is recommended for mounting Fig 5 1 1 Coupling The dimensions A B and X illustrated in Fig 5 2 must be within the tolerance shown in Table 5 1 2 Chain Sprocket and Gear The chain tension angle must be perpendicular to the shaft of reducer The pitch circle of the sprocket and ge...

Page 11: ...t prevention export rust prevention or sealed lubricant specification hole for air breather is plugged Replace the plug with attached air breather after installing For special piping pipes are shipped as accessory to avoid the damage during transport Plumb the pipe after installing After the unit is installed and filled with oil check the following items before operating Is the unit properly conne...

Page 12: ...amage to the equipment may result We cannot assume any responsibility for damage or personal injury resulting from an unauthorized modification by a customer as it is out of warranty Dispose reducer and or lubricant in accordance with local regulations 7 1 Daily Inspection To ensure proper and continued optimum operation use Table 7 1 to perform daily inspection Table 7 1 Daily inspection Inspecti...

Page 13: ...oil bath lubrication is applied to the other parts 7 3 Lubrication Maintenance 1 Oil Change Interval Table 7 3 Oil Change Interval Interval Usage conditions Oil filling At purchasing Oil change 1st time After 500 hours or 6 months whichever comes first 2nd time After 2500 hours or 6 months whichever comes first 3rd time or later Every 5000 hours or one year whichever comes first Oil temperature is...

Page 14: ...URALITH GREASE 68 MULTIFAK EP2 BEACON EP2 MOBILPLEX 48 Shell Gadus S2 V 220 2 MULTIS EP2 4 Oil Quantity An estimated oil quantity for standard specifications is shown in 10 Oil quantity Use a dipstick or visible oil gauge to check the oil level even after filling with indicated oil quantity 5 Fill Drain oil Supply oil through the filling port on top of the main unit Check the oil level with a dips...

Page 15: ...e3 Forced lubrication Note3 F Forced lubrication Note3 Forced lubrication Note3 30 F 20 G G G 1000 1000 H 70 H 50 H 30 K K K 1000 L 100 L L Right angle shaft Horizontal and Vertical Assembly 3 4 Double Reduction Unit hour Triple Reduction Unit hour Quadruple Reduction Unit hour Size Input speed r min Replenishing quantity g Size Input speed r min Replenishing quantity g Size Input speed r min Repl...

Page 16: ...er Drain cooling water if not operate for long time Remaining water may cause corrosion Drain cooling water un der the environment where water freezes in winter as well 2 Maintenance of Water Cooler Unit Check the condition of piping outside by removing the bonnet at water U turn side Check the condition of piping inside after draining the oil from drain plug Check the corrosion proof zinc and rep...

Page 17: ...ease the load to the specified value Damage to bearing Confer with authorized service station The ambient temperature is high Improve the ventilation Damage to gear bearing due to over load Confer with authorized service station Oil leakage Oil leaks from the input out put shaft Damage to oil seal Confer with authorized service station Scratches or abrasion on the shaft where the sealing lip touch...

Page 18: ...le 9 2 Parts List No Part Name 1 Dip Stick 2 Housing 3 Bearing 4 Key 5 Helical Gear 6 Bearing 7 Key 8 Nilos ring 9 Bearing 10 Key 11 Oil Seal 12 High Speed Shaft 13 Collar 14 Bearing 15 Oil thrower 16 Key 17 Helical Pinion 18 Intermediate shaft 19 Key 20 Helical Gear 21 Helical Pinion 22 Helical Pinion Shaft 23 Oil Seal 24 Collar 25 Slow Speed Shaft 26 Flange cylinder 27 Helical Gear Fig 9 1 Horiz...

Page 19: ...g Table 9 4 Parts List No Part Name 1 Dip Stick 2 Bearing 3 Key 4 Helical Gear 5 Bearing 6 Nilos ring 7 Helical Pinion Shaft 8 Oil Retainer 9 Intermediate shaft 10 Spiral Bevel Gear 11 Housing 12 Bearing 13 Bearing 14 Oil Seal 15 Bevel Pinion Shaft 16 Collar 17 Helical Pinion 18 Key 19 Bearing 20 Helical Gear 21 Key 22 Slow Speed Shaft 23 Collar 24 Oil Seal 25 Flange cylinder Fig 9 3 Horizontal Ri...

Page 20: ...15 190 135 180 257 160 250 265 275 228 273 300 able 10 2 D Type Oil Quantity Unit Liter Size Double reduction Triple reduction Quadruple reduction Parallel shaft Parallel shaft Right angle shaft Parallel shaft Right angle shaft Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Assembly 1 5 Assembly 2 6 Assembly 1 5 Assembly 2 6 Assembly 3 Assembly ...

Page 21: ...ize Fig 11 5 N Type H L Size Fig 11 3 D Type A G Size Fig 11 6 D Type A G Size Oil Filler PlugOil Filler Vent Plug Oil Filler PlugOil Filler Vent Plug Dip Stick Dip Stick PlugOil Filler Vent Plug Dip Stick Drain Plug Drain Plug Drain Plug Drain Plug Dip Stick PlugOil Filler Vent Plug Dip Stick Drain Plug PlugOil Filler Vent Plug Oil Filler Drain Plug Dip Stick PlugOil Filler Vent Plug Note The pos...

Page 22: ...arranty as set forth herein does not apply to any prob lem or damage to the product caused by 1 Installation connection combination or integration of the product with or into the other equipment or machine that is rendered by any person or entity other than the seller 2 Insufficient maintenance or improper operation by the buyer or its customers such that the product is not maintained in accordanc...

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Page 24: ...pain TEL 34 943 457 200 FAX 34 902 431 278 United Kingdom SM Cyclo UK Ltd SMUK Unit 29 Bergen Way Sutton Fields Industrial Estate Kingston upon Hull HU7 0YQ East Yorkshire United Kingdom TEL 44 1482 790340 FAX 44 1482 790321 Turkey SM Cyclo Turkey Güç Aktarım Sis Tic Ltd Sti SMTR Barbaros Mh Çiğdem Sk Ağaoğlu Office Mrk No 1 Kat 4 D 18 Ataşehir İstanbul Turkey TEL 90 216 250 6069 FAX 90 216 250 55...

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