Siemens IM 153-4 PN Operating Instructions Manual Download Page 112

Page: 112 / 274

Maintenance and service

7.6 Replace modules without the function "Change During Operation"

ET 200M

110

Operating Instructions, 12/2008, EWA-4NEB780600602-08

Replacement for IM 153-4 PN (order number 6ES7153-4AA01-0XB0)

The IM153-4AA01 interface module is compatible with the IM153-4AA00 interface module

and can replace this.
If a replacement is necessary, an IO device already in operation in has to be reset to the

factory settings by using "Reset to factory settings" in

STEP 7 via Target system / Edit

Ethernet nodes.

Response of the ET 200M after module replacement

If a fault is present after module replacement, you can use

STEP 7 to evaluate the cause of

the fault in the corresponding diagnostic data record.

7.6

Replace modules without the function "Change During Operation"

Removing a Module

Proceed as follows when removing modules without "Module change during operation":
1.

Switch off the load voltage to the module.

Switch off power supply for the IM 153-x.

Remove the labeling strip from the module.

Open the front door.

Unlock the front connector and pull it off the module:
–

With 20-pin front connector: To do this, use one hand to press the unlocking button

down (5) and use your other hand to remove the front connector via the gripping

surface (5a).

–

With 40-pin front connector: Remove the fixing screw from the middle of the front

connector. Pull the front connector out while holding the grips.

Undo the module fixing screw(s).

Swing the module up and off the rail.

Summary of Contents for IM 153-4 PN

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Page 3: ... planning 3 Installation 4 Connecting 5 Commissioning 6 Maintenance and service 7 Functions 8 Interrupt error and system messages 9 Technical Specifications 10 Compatibilities between the IM 153 x A Order Numbers for the ET 200M B SIMATIC Distributed I O device ET 200M Operating Instructions 12 2008 EWA 4NEB780600602 08 The following supplement is part of this documentation No Product Information ...

Page 4: ...ithin the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant ...

Page 5: ...153 4AA00 0XB0 01 IM 153 4 PN 6ES7153 4AA01 0XB0 01 Declaration In the following the term IM 153 x is used in the operating instructions apart from when a description refers directly to a special variant of the IM 153 x A variant of the IM 153 1 as well as of the IM 153 2 is also available as a module for use in expanded environmental conditions outdoor To find out under which climatic and mechani...

Page 6: ...ed startup Operation without removable data storage medium SIMATIC Micro Memory Card Device replacement without removable media programming device Changing IO devices during operation changing partner ports In addition to this the production information from 01 2007 08 2007 attached to the operating instructions has been integrated in these operating instructions Approvals See chapter Standards an...

Page 7: ...iew of the use in process automation Parameter assignment with SIMATIC PDM Digital input group Digital output module In addition to these operating instructions you will require the manual for the DP master that is being used and the ET 200 distributed I O system manual Manual Contents ET 200 distributed I O system System overview of the ET 200 and PROFIBUS Planning and commissioning Description o...

Page 8: ... looking for Recycling and disposal On account of its low level of contaminants the ET 200M is suitable for recycling Contact a certified electronic waste disposal company to recycle and dispose of your old equipment in an environment friendly manner Contacts See product information Technical Support Contacts and Training http support automation siemens com WW view en 19293011 Training See product...

Page 9: ...3 2 35 3 3 Configuration possibilities for PROFIBUS DP 35 3 3 1 Distributed I O with IM 153 1 35 3 3 2 Passing on parameter assignment data from the PD PC with IM 153 2 36 3 3 3 Configurable FM in a configuration with IM 153 2 38 3 3 4 FOC network with IM 153 2 FO 39 3 4 Structure variants and configuration possibilities for PROFINET IO 40 3 5 Configuring the mechanical structure 40 3 5 1 Horizont...

Page 10: ...ctors of the signal modules 81 5 4 4 Connecting shielded cables via a shield connecting element 85 6 Commissioning 89 6 1 PROFIBUS DP 89 6 1 1 Commissioning the DP slave 89 6 1 2 IM 153 1 start up 91 6 1 3 IM 153 2 153 2 FO start up 92 6 1 4 PROFIBUS DPV1 operation 95 6 2 PROFINET IO 96 6 2 1 Configuring in STEP 7 96 6 2 2 Configuring by means of GSD file 97 6 2 3 Assigning device names to the I O...

Page 11: ...tomer applications 141 8 2 3 2 With the PCS 7 system solution 141 8 2 4 Time stamping outside of S7 400 143 8 2 4 1 Prerequisites 143 8 2 4 2 Operating principle 147 8 2 4 3 Brief introduction to commissioning the time stamping 149 8 2 4 4 Time synchronization 150 8 2 4 5 Configuring the time stamping 150 8 2 4 6 Structure of the process interrupt 154 8 2 4 7 Structure of the IM 153 2 messages 156...

Page 12: ...2 Diagnostic messages of the electronic modules 220 9 2 3 Evaluating the interrupts of the ET 200M 221 9 2 4 Maintenance interrupts 222 9 2 5 Channel diagnostics 223 9 2 6 Error types for modules 223 9 2 7 Diagnostics of incorrect configuration states of ET 200M on PROFINET IO 223 9 2 8 Diagnostics events triggered by a STOP of the I O controller 223 10 Technical Specifications 225 10 1 Standards ...

Page 13: ...he I O devices communicate smoothly PROFINET IO 1 2 What is PROFIBUS DP What is PROFIBUS DP PROFIBUS DP is an open bus system in accordance with the standard IEC 61784 1 2002 Ed1 CP 3 1 with the transmission protocol DP DP is the abbreviation of the German term dezentrale Peripherie distributed I O Physically the PROFIBUS DP is either an electric network based on a shielded two wire line RS 485 or...

Page 14: ...C HMI operator panel OP operator station OS and text display TD operator control and monitoring devices Devices from other manufacturers Structure of a PROFIBUS DP network The figure below illustrates a typical PROFIBUS DP network structure The DP masters are integrated in the respective device e g if the S7 400 has a PROFIBUS DP interface the master connection IM 308 C is connected with an S5 115...

Page 15: ... that will be subscribed to by an IO controller are defined within the engineering phase The quantity framework is extended in accordance with the options offered on PROFINET IO Parameter limits are not exceeded during configuration The transmission rate is 100 Mbps The configuration interface for users is generally the same as that on PROFIBUS DP the system is configured in STEP 7 HW CONFIG Topol...

Page 16: ... modules of the S7 300 ET 200M supports communication with all DP masters compliant with IEC 61784 1 2002 Ed1 CP 3 1 all IO controllers compliant with IEC 61158 Configuration of the ET 200M example 1 2 3 Power supply module PS 307 Interface module IM 153 x up to 12 I O modules SM FM CP Figure 1 3 Configuration of the ET 200M distributed IO device example In the STEP 7 module catalog or in the GSD ...

Page 17: ...ompatibility with earlier versions of the IM 153 x is assured Components A series of components are provided for the configuration and commissioning of the ET 200M The most important components and their functions are listed in the following table Table 1 1 ET 200M components Components Function Diagram Mounting rail Accessories Shield connecting element is the rack for the ET 200M Mounting Rail f...

Page 18: ...ecifications in the PROFINET Installation Guide and Industrial Ethernet FC installation lines connects nodes of a PROFINET IO configuration with one another Signal modules SM Accessories Front connectors Bus connectors adapt differing process signal levels Function modules FM Accessories Front connectors Bus connectors for time sensitive and memory intensive process signal processing tasks e g pos...

Page 19: ... Properties and functions The following table provides a detailed overview of the properties and functions of the different IM 153 x and their current versions You will find the comparison with the respective predecessor versions that are not listed in this table in the appendix Compatibilities between the IM 153 x Page 241 Table 1 2 Properties and functions of the IM 153 x variants Properties fun...

Page 20: ...should not be used for these functions 2 not with IM 153 1AA8x Front view of the interface modules IM 153 1 and IM 153 2AA02 2AB01 6 0 16 6 0 7 7 0 0 0 0 0 0 6 7 21 6 7 21 21 21 6 7 21 9 9 FORVHG IURQW GRRU ZLWK 56 LQWHUIDFH RSHQHG IURQW GRRU ZLWK 2 LQWHUIDFH RQO 0 2 RRU 6ORW 3URGXFW YHUVLRQ 2UGHU QXPEHU 7 RQO ZLWK 0 6WDWXV DQG HUURU GLVSOD V QWHUIDFH 352 86 3 SLQ MDFN RU 2 FRQQHFWLRQ DEOH GXFW 6H...

Page 21: ... 0 9 9 6 0 7 7 0 0 FORVHG IURQW GRRU ZLWK 56 LQWHUIDFH RSHQHG IURQW GRRU ZLWK 2 LQWHUIDFH RQO 0 2 RRU 6ORW 3URGXFW YHUVLRQ 2UGHU QXPEHU 6WDWXV DQG HUURU GLVSOD V 352 86 3 LQWHUIDFH SLQ MDFN RU 2 FRQQHFWLRQ LUPZDUH VWDWXV 6HWWLQJ WKH 352 86 DGGUHVV ULGJH GLVFRQQHFWDEOH RQQHFWLRQ IRU 3RZHU VXSSO DQG IXQFWLRQDO JURXQG DEOH GXFW 6ORW IRU 6 0 7 0LFUR 0HPRU DUG Figure 1 5 Front view of the IM 153 2Bx00 ...

Page 22: ...0 16 6 7 21 6 7 21 9 6 0 7 7 0 1 0 0 0 9 FORVHG IURQW GRRU ZLWK 56 LQWHUIDFH RSHQHG IURQW GRRU RRU 6ORW 3URGXFW YHUVLRQ 2UGHU QXPEHU 6WDWXV DQG HUURU GLVSOD V QWHUIDFH 352 86 3 SLQ MDFN LUPZDUH VWDWXV 6HWWLQJV IRU WKH 352 86 GGUHVV ULGJH GLVFRQQHFWDEOH RQQHFWLRQ IRU 3RZHU VXSSO DQG IXQFWLRQDO JURXQG DEOH GXFW Figure 1 6 Front view of the IM 153 2Bxx1 ...

Page 23: ...nostics Encoder supply short circuit after M on the digital input module Short circuit after L on the digital output module Requirements You have configured an S7 station consisting of a power supply module and a DP master e g CPU 315 2 DP For this example a CPU 315 2 DP is used as the DP master You can of course use any other DP master standard IEC 61784 1 2002 Ed1 CP 3 1 The current STEP 7 versi...

Page 24: ...iemens 1 Mounting rail e g 6ES7390 1AE80 0AA0 1 PS 307 power supply with jumper e g 6ES7307 1BA00 0AA0 1 Interface module IM 153 2 6ES7153 2BA01 0XB0 1 DI module SM 321 e g 6ES7321 7BH01 0AB0 1 DO module SM 322 e g 6ES7322 8BF00 0AB0 2 20 pin front connector with screw contacts 6ES7392 1AJ00 0AA0 x m PROFIBUS DP cable with bus connectors depending on design x m Cable for grounding the rail with 10...

Page 25: ...e 2 one pin on button commonly available 1 24 V indicator lamp commonly available 2 1 2 Mounting the ET 200M Procedure 1 Mount the rail on a firm base so that there is at least 40 mm clearance above and below the rail 2 Starting from the left side mount the individual modules on the rail plug in the bus connectors not for PS 307 and the last module engage swing in screw down Observe the following ...

Page 26: ... the strain relief assembly on the PS 307 Strip the power supply cable 3 If necessary attach wire end ferrules in the case of multi conductor cables Then connect to the PS 307 see the following figure 4 Screw the strain relief assembly tight 5 Insert the jumper in the PS 307 and the IM 153 2 and tighten it refer to following figure 6 Check that the switch for selecting the mains voltage is set cor...

Page 27: ...nd ferrules to the wire ends 4 Wire the front connector of the DI in the following way Terminal 1 L of PS Terminal 20 M of PS Terminal 3 Button 1 Terminal 4 Button 2 Terminal 10 Free cable ends of button see the following figure 5 Wire the front connector of the DO in the following way Terminal 1 L of PS Terminal 20 M of PS Terminals 3 and 20 Indicator lamp see the figure below 6 Guide the wires d...

Page 28: ...ED flashes for 3 seconds and then remains on 3 Insert the backup battery Plug the backup battery connector into the appropriate socket in the battery compartment of the CPU The notch on the connector must point to the left Insert the backup battery into the battery compartment of the CPU Close the front door of the CPU The BATF LED goes out and then shortly afterwards the SF LED follows 4 Boot the...

Page 29: ...Start the SIMATIC Manager and then set up a new project with a DP master e g CPU 315 2 DP In addition to OB 1 also create OB 82 for the project 2 From the hardware catalog insert the IM 153 2 on the PROFIBUS DP 3 Set the PROFIBUS address 3 on the IM 153 2 4 Drag the individual modules out of the hardware catalog and drop them onto the configuration table Figure 2 4 Configuration table for ET 200M ...

Page 30: ...T 200M adopt the default settings in the dialog box DP slave properties for SM 321 slot 4 in the configuration table diagnosis No load voltage yes Diagnostic alarm Yes in the dialog box DP slave properties for SM 322 slot 5 in the configuration table see following figure Figure 2 5 dialog box Properties DP Slave for SM 322 6 Save and compile the configuration 7 Download the configuration to the CP...

Page 31: ...ration to the DP master 2 1 7 Switching on ET 200M Procedure 1 Switch on the power supply at the ET 200M 2 Observe the status LEDs on the DP master and the ET 200M CPU 315 2 DP DC5V ON SF DP OFF BUSF off ET 200M SF OFF BF OFF ON ON Carrying out a dry run 1 Press the two buttons on the ET 200M alternately refer to the figure in chapter Wiring the ET 200M Page 24 The LEDs of inputs E0 1 and E0 2 lig...

Page 32: ...a wire to short circuit the encoder supply Vs terminal 10 after M terminal 20 2 Note the status LEDs IM 153 2 SF ON SM 321 DI 16 x 24 V DC SF lights up a diagnostic message is pending Vs does not light up terminal 10 3 Evaluate the diagnostic message Result Station status 1 Byte x 3 is set external diagnostics Identifier related diagnostics Byte x 7 3 is set Slot 4 Channel related diagnostics Byte...

Page 33: ...er related diagnostics Byte x 7 4 is set Slot 5 Channel related diagnostics Byte x 16 0 to x 16 5 000100B Slot 5 Byte x 17 0 to x 17 5 000000B Channel 0 Byte x 18 0 to x 18 4 00001B Short circuit 4 Remove the wire between terminal 3 and terminal 1 Evaluate the diagnosis LEDs once again IM 153 2 SF off SM 322 DO 8 x DC 24 V 0 5 A SF off F0 off 0 On The diagnostic message is deleted See also Diagnos...

Page 34: ...Brief instructions on commissioning 2 2 Commissioning on PROFINET IO ET 200M 32 Operating Instructions 12 2008 EWA 4NEB780600602 08 ...

Page 35: ...ns com WW view en 1142696 operating instructions Structure variants in the non outdoor area Using the existing hardware you can realize the combinations listed in the following table in the non outdoor area Table 3 1 ET 200M structure variants in the non outdoor area non redundant configuration redundant configuration IM 153 2 bus connector I O modules BM PS IM PS IM 153 2 BM 2 x 40 BM 1 x 80 I O ...

Page 36: ... to the standard modules The SIPLUS S7 300 modules have their own order numbers These are based on those of the standard S7 300 modules starting however with 6AG1 instead of 6ES7 For more information on these modules refer to the reference manual S7 300 automation system module specifications http support automation siemens com WW view en 8859629 You ll find more information on SIPLUS and contact ...

Page 37: ...ng structure variants mixed structures are not permissible Input output modules and coupler modules in one structure Bus modules BM 2 x 40 BM 1 x 80 and BM DP PA BM Y coupler in one structure 3 3 Configuration possibilities for PROFIBUS DP 3 3 1 Distributed I O with IM 153 1 The IM 153 1 is the interface module of the ET 200M for standard applications Sample Configuration The following figure show...

Page 38: ...devices in the Ex area The IM 153 2 passes on parameter assignment data from the PD PC via the HART analog input module to the intelligent field devices and back again the thick line indicates the communication path For a detailed description please refer to S7 300 Automation Systems ET 200M Ex I O Modules http support automation siemens com WW view en 1096709 in the device manual 1 2 3 6 5 4 IM 1...

Page 39: ... HART field devices EDD for ET 200M Version V1 1 8 or higher EDD Electronic Device Description is required to set up HART field devices It is included on the PDM Device Library CD as of Edition 2 dated 2007 supplied with PDM PDM V6 0 SP3 Note If an older PDM version is used together with the EDD indicated above an error message is not issued However then HART field devices on HART input output mod...

Page 40: ...ly with the configured FM the thick line represents the communication path Configurable FM are for example the FM 353 354 355 The following S7 functions are supported by the IM 153 2 Assigning FM parameters via the DP mater CPU Commissioning and diagnosing the FM via a PD PC Operating and monitoring the FM via an OP Refer to the appendix Compatibilities between the versions of IM 153 2 2 FO Page 2...

Page 41: ...ule with ET 200M and IM 153 2 FO With FOC networks with partners with integrated FOC interfaces note The FOC network can be configured as a line or star If you remove the FOC from an integrated FOC interface then the following partners are no longer available 1 2 3 Figure 3 4 FOC network with IM 153 2 FO S7 400 automation system with IM 467 FO as DP master ET 200M distributed I O with IM 153 2 FO ...

Page 42: ... view en 1186523 system manual 3 4 Structure variants and configuration possibilities for PROFINET IO Structure variants and configuration possibilities for PROFINET IO can be found in the PROFINET System Description http support automation siemens com WW view en 19292127 system manual 3 5 Configuring the mechanical structure 3 5 1 Horizontal or vertical configuration Installation Options You can ...

Page 43: ...ou will guarantee heat dissipation of the S7 300 modules you will have sufficient space to insert and remove the S7 300 modules You have sufficient space for running cables Using a shielding contact element you can connect shielded lines directly with the rail This increases the S7 300 rack s installation height to 185 mm You must nevertheless adhere to the distance of 40 mm Clearance Measurements...

Page 44: ... of the IM 153 x interface module are specified in the Technical specifications of the IM 153 x Page 231 chapter Length of the Rails Depending on the ET 200M installation you have you can use the following rails Rail for Usable length for modules Remark Standard configuration Module change during operation 160 mm 482 6 mm 530 mm 830 mm 482 6 mm 530 mm 620 mm 120 mm 450 mm 480 mm 580 mm 780 mm Come...

Page 45: ...les 3 2 1 Power supply IM 153 x S7 300 modules Figure 3 7 Arrangement of the modules of an ET 200M Greater number of modules with the IM 153 2BAx2 and IM 153 4AA0x A maximum of 12 modules can be operated with the IM 153 2BAx2 and IM 153 4AA0x interface module compared to 8 modules previously Restrictions Use of the high accuracy time stamp 1 ms accuracy is only possible with 8 modules In this case...

Page 46: ...nations of interface modules IM 153 2 specified in the following table on active bus modules BM IM IM Table 3 3 Compatible versions of the IM 153 2 interface module If the redundant IM 153 2 are configured as and the interface modules are connected to the active bus module 6ES7195 then the following IM 153 2 can be operated compatibly 7HD00 0XA0 IM 153 2AA02 IM 153 2BA00 IM 153 2BAx1 IM 153 2AA02 ...

Page 47: ...kplane bus cover Figure 3 8 Example Bus module 2 x 40 7HB00 To use the ET 200M in the intrinsically safe area use the explosion proof partition preferably between the modules in the intrinsically safe area and the modules in the non intrinsically safe area Greater number of modules with the IM 153 2BAx2 and IM 153 4AA0x A maximum of 12 modules can be operated with the IM 153 2BAx2 and IM 153 4AA0x...

Page 48: ...cement of the PS 307 power supply modules Redundancy with 2 x IM 153 2 If you use the 530 mm rail place the BM IM IM in the right hand of the two latched positions on the rail Then you can install either 2 x PS 307 2A or 1 x PS 307 5A to the rail to the left of the BM IM IM Otherwise you must fit the power supply modules to a separate S7 standard rail Recommendation Each IM 153 2 has its own PS IM...

Page 49: ... electrical equipment of machines must remain effective Startup of the system after certain events The following table identifies situations you must pay attention to when the system starts up after the occurrence of certain events If there is then Start up after voltage drop or failure Startup of the ET 200M after an interruption of bus communication should not cause any dangerous operating state...

Page 50: ...ply The following table identifies requirements to be observed for the 24 V supply With you must ensure Buildings Outdoor lightning protection 24 V DC supply lines signal lines Indoor lightning protection to provide lightening protection measures e g lightening protection ductors 24 V DC supply Safe electrical isolation of safety extra low voltage Protection against outside electrical influences T...

Page 51: ...ply to the backplane bus The PS 307 power supply is dependent on the current consumption from the 24 V load power supply this is the result of the total of the current consumption of the signal modules and all other connected loads The power loss of all the components in a cabinet must not exceed the maximum thermal rating of the cabinet Tip When establishing the required dimensions of the cabinet...

Page 52: ...ety measures are prescribed for setting up a complete plant The nature of the components and the degree of credibility of the safety measures depends on which DIN VDE directive applies to your unit configuration The following table refers to the two following figures Table 3 4 DIN VDE directives for the configuration of a controller Comparisons Reference to figure DIN VDE 0100 DIN VDE 0113 Switch ...

Page 53: ... of the 6EP1 series have this property Tolerances of the output voltage 20 4 V to 28 8 V 24 V DC load power supply 40 8 V to 57 6 V 48 V DC load power supply 51 V to 72 V 60 V DC load power supply In the case of considerable unevenness of the output voltage we recommend using a supporting capacitor Measurement 200 µF per 1 A load current with bridge rectification Rule ground the load circuits The ...

Page 54: ... concept with a supply from a TN S network Note The arrangement shown of the supply connections does not correspond to the actual arrangement it has been chosen for reasons of clarity w3 1 0 0 36 60 0 0 1 3 RZ YROWDJH GLVWULEXWLRQ 71 6 V VWHP 9 IRU H DPSOH 0RXQWLQJ UDLO DELQHW 6 PRGXOHV URXQGLQJ EXVEDU LQ FDELQHW RDG FLUFXLW WR 9 IRU PRGXOHV RDG FLUFXLW WR 9 IRU LVRODWHG PRGXOHV RDG FLUFXLW WR 9 I...

Page 55: ...nding concept with a supply from a TN S network Alongside the IM 153 x the PS 307 also supplies the load circuit for the 24 V DC modules Note The arrangement shown of the supply connections does not correspond to the actual arrangement it has been chosen for reasons of clarity 0 w3 60 0 1 0 0 36 1 3 RZ YROWDJH GLVWULEXWLRQ H J 71 6 V VWHP 9 DELQHW 0RXQWLQJ UDLO 6 PRGXOHV URXQG EXV LQ FDELQHW RDG F...

Page 56: ... case for example in the chemical industry or in power stations Connection diagram The following figure shows the configuration of an ET 200M with IM 153 x and ungrounded reference potential If you don t want to ground the reference potential then you must remove the bridge on the IM 153 x between the terminals M and the functional earth If the bridge isn t connected then the reference potential o...

Page 57: ...ition With a configuration using isolated modules the reference potentials are electrically isolated from the control circuit Minternal and load circuit Mexternal refer also to the following figure Application area You use electrically isolated modules for all AC load circuits DC load circuits with separate reference potential e g DC load circuits the encoders for which have different reference po...

Page 58: ... with isolated modules The following figure shows the potential relation of an ET 200M configuration with isolated input and output modules 1 0 0 36 0 w3 1 1 2 3 8 LQWHUQDO DWD 0 LQWHUQDO 9 ORDG SRZHU VXSSO 9 ORDG SRZHU VXSSO 0 H WHUQDO URXQG EXV LQ FDELQHW Figure 3 13 Simplified representation for the configuration with isolated modules ...

Page 59: ...th isolated modules The following figure shows the potential relations of an ET 200M configuration with grounded reference potential with the isolated analog input output module SM 334 AI 4 AO 2 x 8 8 bit 1 0 0 36 0 w3 1 2 3 PP 0 1 9 8 LQWHUQDO DWD 0 LQWHUQDO b9 ORDG VXSSO 0 H WHUQDO URXQG EXV LQ FDELQHW Figure 3 14 Potential relations in the configuration with the isolated analog input output mod...

Page 60: ...Assignment planning 3 6 Configuring the electrical structure ET 200M 58 Operating Instructions 12 2008 EWA 4NEB780600602 08 ...

Page 61: ...That means you can only install the ET 200M in housings cabinets or electrical operating areas These housings cabinets and electrical operating areas should only be accessible by means of a key or a special tool Only trained or authorized personnel should have access to the housings cabinets or electrical operating areas 4 2 Installation 4 2 1 Mounting Sequence Mounting steps Depending on the desi...

Page 62: ...ng for Fixing Holes If you do you need to prepare the 2 meter rail for installation Proceed as follows 1 Shorten the 2 meter rail to the required length 2 Mark out four holes for fixing screws dimension refer to the following figure and following table One hole to take the fixing screw for the protective conductor 3 Is the rail longer than 830 mm If not No further steps have to be taken If so Then...

Page 63: ...e 4 1 Fixing holes for rails DIN Rail Mounting rail for the Insertion and Removal function PP PP D E Length of rail DIN Rail Mounting rail for the Insertion and Removal function Dimension a Dimension b 160 mm X 10 mm 140 mm 482 6 mm X X 8 3 mm 466 mm 530 mm X X 15 mm 500 mm 620 mm X 15 mm 590 mm 830 mm X 15 mm 800 mm 2 meter rail 2 meter rail for the Insertion and Removal function PP PP PP PP PP S...

Page 64: ... to install it properly and enough space to cope with the temperature rise of the modules Observe the minimum clearance distances of 40 mm above and below the rail 2 Connect the rail to the base screw size M6 Is this base a grounded metallic plate or a grounded device supporting plate If not No particular steps are required If so Ensure there is a low impedance connection between the rail and the ...

Page 65: ...mounting rail standard installation Accessories The accessories you need for installation are included with the modules The appendix Order Numbers for ET 200M Page 247 contains a list of accessories and spare parts with the corresponding order numbers Table 4 2 Module accessories Module Included accessories Description IM 153 x 1 x slot number label For assigning slot numbers Bus connectors For es...

Page 66: ... specifications http support automation siemens com WW view en 8859629 reference manual Sequence for Installation Proceed as follows to install the modules Table 4 3 Installing modules on mounting rails Step Activity Figure 1 Hook the power supply unit PS 307 onto the rail and screw it tight 2 Clip on the bus connector A bus connector is included with each signal module but not however with the IM...

Page 67: ...ructions 12 2008 EWA 4NEB780600602 08 65 Step Activity Figure 3 Hook the modules onto the rail 1 slide them along as far as the module on the left 2 and swing them down into place 3 7 4 Bolt the modules tight applying a torque of between 0 8 and 1 1 Nm 7 ...

Page 68: ...IM you can still install either 2 x PS 307 2A or 1 x PS 307 5A 2 Hook the next bus module bus module BM 2 40 or BM 1 80 onto the rail and push it onto the rail Push it towards the left bus module so that the module connector has contact 3 Are you installing the ET 200M in intrinsically safe areas If yes then you require the explosion proof partition between the modules in the intrinsically safe an...

Page 69: ...r the Insertion and Removal function Plugging in Output Modules During Operation of an ET 200M Installation WARNING When you insert output modules uncontrolled system states may occur This also applies if you insert input output modules tilted on the bus module When you insert an output module the outputs set by the user program immediately become active We recommend that you set the outputs in th...

Page 70: ...s Slot number Module Remark 1 Power supply PS 1 2 IM 153 x 3 inapplicable 4 1 S7 300 module right alongside the IM 153 x 5 2 S7 300 module 11 8 S7 300 module 1 The use of the power supply is optional Unoccupied slots If in a configuration of an ET 200M with active bus modules slots are unoccupied e g reserved for later use then you must leave these slots free in the configuration in STEP 7 or COM ...

Page 71: ...S address using a screwdriver and with the door open The PROFIBUS address is the addition of the switch that is located on the right ON position Note In the IM 153 2Bx00 and the IM 153 2Bxx1 the PROFIBUS address has an 8 pin DIL switch instead of the 7 pin switch that has been used up until now The lowest switch has no function and is labeled with 0 or in order to maintain the addition principle E...

Page 72: ...200M 70 Operating Instructions 12 2008 EWA 4NEB780600602 08 Changing the PROFIBUS Address You can change the set PROFIBUS address at any time However the IM 153 x adopts the new PROFIBUS address only after a switch off switch on of the 24 V DC supply ...

Page 73: ... observe at least these basic rules if you want your ET 200M to operate faultlessly and satisfactorily 5 2 Connecting PROFIBUS DP 5 2 1 Connecting the Bus Connector Applicable bus connectors To connect with the PROFIBUS DP it is preferable to use the following FastConnect bus connectors up to 12 MBaud with vertical cable departure without PD jack 6ES7972 0BA50 0XA0 with PD jack 6ES7972 0BB50 0XA0 ...

Page 74: ... x 3 If the bus connector is located at the start or end of a segment you must connect the terminating resistor switch setting ON Alternative You use the PROFIBUS terminator as an active bus connector 4 Lay the bus cable s in the area intended for the IM 153 x to the right alongside the DC 24 V connection terminal Ensure that the nodes to which the terminating resistor is connected are always supp...

Page 75: ...x connector in the plug adapter for the IM 153 2 FO and the FOC in the intended cable routing Snap the plug adapter closed until you can hear clearly that the side panels have engaged Ensure correct positioning when inserting the connector in the plug adapter Make sure the transmitter is always on top and the receiver always on the bottom 1 3 2 Plug adapter for the IM 153 2 FO Maximum 30 mm bendin...

Page 76: ...interface with dummy plugs plugging in factory state in the IM 153 2 FO CAUTION Do not look directly into the opening of the optical transmit diodes The emitted light beam could damage your eyes 1 2 3 2 1 2 1 352 86 3 6 21 7 Figure 5 1 Connect the FOC to the IM 153 2 FO Receiver Transmitter Grip Bending radius for the fiber optic cable When inserting the FOC duplex wire in the plug adapter and whe...

Page 77: ... IO to the IM 153 4 PN interface module Front door Connection for PROFINET IO with 2 ports Connection for supply voltage Cable holder Requirements Wire the interface module with the supply voltage switched off Required tools Screwdriver with 3 mm blade Cross tip screwdriver size 1 Industrial Ethernet Fast Connect stripping tool 6GK1901 1GA00 stripping tool for Industrial Ethernet Fast Connect inst...

Page 78: ... Connect marine cable 6XV1840 4AH10 Installing the PROFINET cable connector Install the PROFINET connector according to the specifications in the PROFINET installation guideline http www profibus com pall meta downloads article 00328 For more information refer to the PROFINET Cabling and Interconnection Technology http www profibus com pall meta downloads article 00327 manual Pin assignment of the...

Page 79: ... cable when using an ET 200M system under environmental conditions where it is subject to mechanical vibration or shock To do this you require a cable tie with a standard width of 2 5 mm or 3 6 mm Use it to attach the PROFINET connecting cable from right where it exits the PROFINET connector to the cable bracket provided on the Interface module on the front side directly below the PROFINET IO inte...

Page 80: ...lation collar 11 mm without insulation collar Form A 10 to 12 mm long Wire end ferrules in accordance with DIN 46228 with insulation collar Form E up to 12 mm long Table 5 2 Wiring rules for front connectors of modules Front connectors of modules screw and spring terminals Wiring rules for 20 pin 40 pin connectable wire cross sections for solid wires No No without end sleeve 0 25 to 1 5 mm2 0 14 t...

Page 81: ...bout a short circuit via the ground terminal Reason The two IM 153 2 have a mutual ground cable via the BM IM IM bus module with IM 153 2AA02 2AB01 We recommend with a redundant configuration that you protect the L supply from the IM 153 2 with 2 5 A with IM 153 2Bx00 2Bxx1 In configurations with ungrounded reference potential jumper between M and functional ground removed see the figure in the Co...

Page 82: ...e the power cable 230 V 120 V and connect this to the PS 307 4 Screw the strain relief assembly tight again 5 Insert the jumper and screw it tight 6 Close the front doors 1 2 7 9 9 Figure 5 2 Wiring a power supply module PS 307 and IM 153 x with jumper Strain relief Jumper Setting the Switch for the Mains Voltage Check that the switch for selecting the mains voltage is set correctly to your mains ...

Page 83: ...s of Front Connector The 20 pin and 40 pin front connectors are available in 2 designs Cage clamp terminals and screw type terminals For order numbers refer to the appendix Order Numbers for the ET 200M Page 247 Cageclamp Technology The front connectors in the cage clamp technology can be wired very easily Insert the screwdrivers vertically in the opening with the red opening mechanism insert the ...

Page 84: ...nt connector in the wiring position To do so push the front connector into the signal module until it snaps into place The front connector still protrudes from the module in this position Advantage of the wiring position Comfortable wiring in the wiring position a wired front connector has no contact with the module The following figure shows you how to get the front connector into wiring position...

Page 85: ...h terminal 40 or 20 and continue to wire the terminals reciprocally i e the terminals 39 19 38 18 etc until terminals 21 and 1 If not 2 Start with terminal 1 and wire the terminals in the sequence terminal 1 2 until you get to 20 Start with terminal 1 or 21 and continue to wire the terminals reciprocally i e the terminals 2 22 3 23 etc until terminals 20 and 40 3 Also tighten the screws of any ter...

Page 86: ...r into its operating position on the module When the front connector reaches its operating position the unlocking button will snap back into the locking position Tighten screws to bring front connector to its operating position 2 Close the front door 3 Enter the addresses for identifying the individual channels on the labeling strip 4 Slide the labeling strip into the guides on the front door 7 1 ...

Page 87: ...nect the interconnecting cable to ground Design of the Shield Contact Element The shield contact element consists of the following parts a clamp with 2 screwed bolts for fixing to the rail order no 6ES7390 5AA00 0AA0 as well as The shield terminals Depending on the cable cross sections used you must use the following shield terminal Table 5 5 Assignment of cable cross sections and terminal element...

Page 88: ... the modules to be wired 2 Bolt the fixing bracket tight to the rail 3 A slotted web is arranged at the bottom side of the terminal element Place the shield terminal at this position onto the edge of the fixing bracket see the figure 1 2 2 4 Press the shield terminals down and swing them into the desired position You can attach up to four terminal elements on each of the two rows of the shield con...

Page 89: ...l see figure and table above The cable is connected by its bare cable shield There must be at least 20 mm of bare cable shield If you need more than 4 shield terminals start wiring at the rear row of the shield contact element Note Use a sufficiently long cable between the shield terminal and the front connector This enables you to remove the front connector without removing the shield terminal ...

Page 90: ...Connecting 5 4 Wiring the power supply and modules ET 200M 88 Operating Instructions 12 2008 EWA 4NEB780600602 08 ...

Page 91: ...odules If your IM 153 x version is not in the hardware catalog then integrate the GSD file in STEP 7 COM PROFIBUS Version 3 0 You have integrated the IM 153 x with the GSD file in the COM PROFIBUS COM PROFIBUS supports the GSD file up to revision 2 You can use the GSD file revision 3 for the configuration however then the new functions of the IM 153 2Bx00 and the IM 153 2Bxx1 are not supported 1 C...

Page 92: ...configured refer to the online help manual on configuration software NOTICE when configuring with GSD file When using an IM 153 2BA81 outdoor you must convert the user parameter MLFB to 6ES7153 2BA81 0XB0 If you configure the ET 200M IM 153 2BAx2 with a GSD file the length of the parameter assignment message frame maximum 244 bytes can lead to limitations in the number of assignable modules Supply...

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Page 94: ...ependently from each other The following flow chart takes into consideration the start up of the IM 153 2 a When you consider the IM 153 2 b then the following flow chart applies accordingly with the reverse terms 0 D 0 E 60 60 60 60 60 7 0 CAUTION If the IM 153 2AA02 2AB01 has inadvertently be plugged to the bus module BM IM IM 6ES7195 7HD10 0XA0 or 6ES7195 7HD80 0XA0 then this IM cannot access t...

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Page 97: ... PD OP x x Diagnosis3 Identifier related diagnostics x x Module status x 6 x 8 Channel specific diagnostics x 6 x 8 Interrupts Diagnostic interrupt x 9 Process interrupt x 9 removing insertion interrupt x Other functions Time synchronization x 10 Time stamping4 x 11 Isochronous x 10 1 The assignment of the functions to the versions of the interface module can be found in the Compatibilities betwee...

Page 98: ... OB 82 is called in the master CPU If the OB 82 is not available then the master CPU goes to STOP Acknowledging the diagnostic interrupt by the master CPU a new diagnostic interrupt is possible after this Actions after the diagnostics message in DPV0 mode The error is entered in the channel specific diagnostics in the diagnostic frame The SF LED lights up on the IM 153 x Several simultaneous diagn...

Page 99: ...onfiguring by means of GSD file Introduction The GSD file allows you to configure the ET 200M using STEP 7 V5 4 Service Pack 2 or higher To do so you must install the GSD in the configuration software beforehand Requirements You will need a GSD file available for download from the Internet http support automation siemens com WW view en 25057900 Interface Module IM 153 4 PN GSDML V1 0 Siemens ET200...

Page 100: ...T to the IO device to let you assign a device name to the interface module The IO device is configured in HW Config and assigned an IP address Assigning device names 1 For IM 153 4AA00 0XB0 Insert an empty SIMATIC Micro Memory Card into the module slot on the front of the IM 153 4 PN interface module 2 Switch on the voltage supply for the IM 153 4 PN 3 In HW Config open the Properties IM 153 4 PN ...

Page 101: ... addressed again and will operate as before the replacement For IM 153 4AA01 0XB0 you can also replace the device without removable media PD Instead of being assigned a device name from the removable medium or programming device the IO device is now assigned a device name by the IO controller The IO controller uses the configured topology and the correlations derived from the IO devices The config...

Page 102: ...figured in HW Config The port diagnostics must be released Configuring ports in HW Config Configure both ports of the IM 153 4 PN in HW Config in the Properties of the IM 153 4 PN port dialog Addresses tab Specify the diagnostic address of each port Topology tab Specify a Port interconnection Options tab To enable the port diagnostics select the following for Connection under Transmission Medium D...

Page 103: ...hapter Connecting Page 71 The SIMATIC Micro Memory Card is inserted Chapter Service and maintenance Page 103 Device name for I O device assigned Chapter Commissioning Page 89 ET 200M configured Chapter Commissioning Page 89 Supply voltage to the I O controller is switched on I O Controller Manual I O controller is switched to RUN mode I O Controller Manual Commissioning the ET 200M 1 Switch on the...

Page 104: ...e startup sequence of the ET 200M on PROFINET IO 6ZLWFK RQ VXSSO YROWDJH IRU 2 GHYLFH 2 GHYLFH VHWV RXWSXWV WR DQG DFFHSWV WKH FRQILJXUHG GHYLFH QDPH RI WKH 6 0 7 0LFUR 0HPRU DUG 21 OLW IODVKLQJ 2 GHYLFH UHFHLYHV FRQQHFW IUDPH DQG VWDUWXS GDWD UHFRUGV IURP WKH 2 FRQWUROOHU JRHV RXW LQSXWV DQG RXWSXWV DUH HQDEOHG GDWD H FKDQJH LV SRVVLEOH Figure 6 5 Startup of ET 200M on PROFINET IO ...

Page 105: ...umbering from the old Power Supply Modules and then reuse it in the new Power Supply Modules Removing the Power Supply Module To remove the power supply module proceed as follows 1 Operate the supply isolating switch in order to de energize the power supply module 2 Remove the cover 3 Disconnect all the wiring 4 Undo the fixing screws of the power supply module 5 Swing the power supply module out ...

Page 106: ...bus cable from the PROFIBUS DP interface without having to interrupt the data traffic to the bus Note A data communication error may occur on the network A bus segment must always be terminated at both ends with the terminating resistor For example this is not the case when the last slave with the bus connector is deactivated As the terminating resistor in the bus connector obtains its voltage fro...

Page 107: ...alled A new IM 153 2 2 FO of the same type should be installed Slot numbering If you have provided the modules in your system with slot numbering when replacing modules you must remove the numbering from the old module and then reuse it in the new module IM 153 2 Pull out the bus connector You can remove the bus connector with worn through bus cable from the PROFIBUS DP interface without having to...

Page 108: ...mage your eyes Replacing In the redundant system Note Always switch off the power before you replace the IM 153 2 2 FO If you carry out a replacement in an energized state the specified switchover times cannot be guaranteed and the I O modules could fail for a certain time and output 0 If you replace the IM 153 2 2 FO in a redundant configuration the following applies ACT LED is on ACT LED is off ...

Page 109: ...the two cable ends until you connect to the new IM 153 2 No redundancy Switch the on off switch of the power supply module to position 0 output voltages 0 V 2 Remove the bus connector or the FOC In the case of fiber optic cables Fold out the handle for the plug adapter and with that remove the plug adapter from the IM 153 2 FO 3 Disconnect the wiring 4 Loosen the fixing screws of the IM 153 2 2 FO...

Page 110: ... replaced an active IM 153 2 2 FO ACT LED on Have you replaced a passive IM 153 2 2 FO ACT LED off The in the ET 200M the other IM 153 2 2 FO is switched to and this also maintains the data traffic to its DP master No change in data traffic the active IM 153 2 2 FO maintains the data traffic to its DP master Does the new IM 153 2 2 FO have a different version to that of the one that has not been r...

Page 111: ... cause a failure of all downstream IO devices Removing a module To remove the module proceed as follows 1 With the on off switch of the power supply module to 0 output voltages 0 V 2 Remove the PROFINET cable connector 3 Remove the cable connector for the supply voltage 4 Remove the SIMATIC Micro Memory Card from the module slot 5 Loosen the fixing screws of the IM 153 4 PN 6 Swivel out the IM 153...

Page 112: ...ate the cause of the fault in the corresponding diagnostic data record 7 6 Replace modules without the function Change During Operation Removing a Module Proceed as follows when removing modules without Module change during operation 1 Switch off the load voltage to the module 2 Switch off power supply for the IM 153 x 3 Remove the labeling strip from the module 4 Open the front door 5 Unlock the ...

Page 113: ...t connector coding key from the new module Reason This part is already available in the wired front connector refer to the following figure Figure 7 1 Removing the Front Connector Coding Key Installing a New Module Proceed as follows when installing a new module 1 Hook the new module of the same type onto the rail and swing it down into place 2 Screw the module on securely 3 Push the labeling stri...

Page 114: ...lows 1 Open the front door 2 Bring the front connector back into its operating position 7 3 Close the front door 4 Switch on the power supply for the IM 153 x 5 Switch the load voltage back on Response of the ET 200M After Module Replacement After replacing modules the IM 153 x and if there are no faults the IM 153 x starts data transfer If the IM 153 x remains in STOP you can view the error cause...

Page 115: ...et by the user program become active immediately We therefore advise you to set the outputs to 0 in the user program when removing the output module If modules are not removed and inserted properly neighboring modules via the backplane bus can fail Removing a Module When removing modules with Module Change During Operation proceed as follows 1 Release the fixing screw s on the module 2 Swing the m...

Page 116: ... removing or inserting modules Removing inserting Actual set configuration Response of the ET 200M Removing a module The IM 153 x reports via diagnostics the removal of a module The diagnostic event corresponds to the removal interrupt The IM 153 x also enters the removal of a module in the module diagnosis Yes When inserting a configured module the IM 153 x deletes the entry in the module diagnos...

Page 117: ...s are locked together On the bus module that is to be replaced press down the lock of the bus module on the right and push the bus module s on the right to the right 4 On the bus module on the left press down the lock of the bus module that is to be replaced and push this one to the right 5 Using a screwdriver push the lock down towards the rail 6 Lift the bus module off the rail You can also pull...

Page 118: ...M 322 DO 16 x AC120 230V Digital output SM 322 DO 8 x AC120 230V Replacement fuses If you must change the fuses then for example you can use the following fuses Fuse 8 A 250 V e g Wickmann 19 194 8 A Schurter SP001 013 Littlefuse 217 008 Fuse holder e g Wickmann 19 653 Position of the Fuses The digital output modules have one fuse per channel group The fuses are located at the left side of the dig...

Page 119: ...l output module 3 Replace the fuse 4 Screw the fuse holder back into the digital output module 5 You fit the digital output modules as described in chapter Replace modules without the function Change During Operation Page 110 7 10 Updating the IM 153 x 7 10 1 When should you update the IM 153 x After performance or compatible function enhancements you should update the interface module IM 153 x to...

Page 120: ...again Principle An update is possible with IM 153 2 as of order number 6ES7153 2Bx00 0XB0 You will require STEP 7 V5 2 or higher for this purpose There are 3 ways in which you can perform an update from PD PC via PROFIBUS DP direct from PD PC via PROFIBUS DP and CPU via SIMATIC Micro Memory Card After a successful update the former firmware version of the IM 153 2 must be covered over with a stick...

Page 121: ...53 2 Update from PD PC via PROFIBUS DP and CPU The PD PC with the update files is connected to the MPI interface of the CPU The IM 153 2 is connected to the 2nd interface of the CPU via the PROFIBUS DP see the following figure In the STEP 7 project the IM 153 2 must be linked to the CPU e g CPU 315 2 DP 3 3 7 0 0 38 3 Figure 7 5 Update via PROFIBUS DP PD PC via CPU to the IM 153 2 Update via SIMAT...

Page 122: ...s the SIMATIC Micro Memory card with the update files and starts the update During the update the SF and the BF LEDs light up After the update is concluded the BF LED flashes at 0 5 Hz 4 Switch off the IM 153 2 and insert the SIMATIC Micro Memory card with update To eject the SIMATIC Micro Memory card push in the ejector with a small screwdriver or ball point pen Update in the Redundant System Whe...

Page 123: ...ns have been made for this case then the update causes the CPU to STOP on account of rack failure the IM 153 2 must be reset by switching off the supply voltage Then when the supply voltage is switched on again the IM 153 2 will start up using the new firmware Update via SIMATIC Micro Memory Card After the update the IM 153 2 remains in a state that can only be reset by switching off the supply vo...

Page 124: ...t and is conducted via the online view available nodes in STEP 7 To do this the PG PC with the update files is directly connected to the PROFIBUS interface of the IM 153 2 Configuration as IM 153 2Bx00 There are two ways in which you can perform an update from PD PC via PROFIBUS DP direct from PD PC via PROFIBUS DP and CPU You will require STEP 7 V5 2 or higher for this purpose Configuration as IM...

Page 125: ... g 2AA02 Example configuration See chapter Update of the IM 153 2Bx00 Page 118 Restarting after update In the STEP 7 user interface it is possible to set whether the IM 153 2 should automatically perform a reset after a successful update in order to start off using the new firmware CAUTION If the activate firmware after download field is checked there is a brief station failure of the ET 200M If n...

Page 126: ...ernal influences such as ambient temperature At an ambient temperature up to 60 C the useful life of a SIMATIC Micro Memory Card is 10 years at a maximum of 100 000 delete write operations Plug in SIMATIC Micro Memory Cards The following memory modules are available Table 7 3 Available SIMATIC Micro Memory Cards Type Order number SIMATIC Micro Memory Card 64k 6ES7953 8LF20 0AA0 SIMATIC Micro Memor...

Page 127: ... slot 2 Insert the desired SIMATIC Micro Memory Card in the module slot Position of the module slot for the SIMATIC Micro Memory Card on the IM 153 4 PN 6 0 7 6 0 16 0LFUR 0HPRU DUG WH 6 1 2 3 SIMATIC Micro Memory Card Module slot Ejector Figure 7 6 Position of the module slot for the SIMATIC Micro Memory Card on the IM 153 4 PN Where can I obtain the latest firmware version You can order the late...

Page 128: ...mware must be covered over with a sticker showing the updated version of the firmware Requirements Update via PROFINET IO The IM 153 4 PN in the station that is to be updated must be available online The files with the current new version of the firmware must be available in the file system of your PD PC for update via SIMATIC Micro Memory Card The update files must be available on the SIMATIC Mic...

Page 129: ...ory Cards are available for the update Table 7 4 Available SIMATIC Micro Memory Cards for an update of the IM 153 4 PN Type Order numbers SIMATIC Micro Memory Card 2M 6ES7953 8LL20 0AA0 SIMATIC Micro Memory Card 4M 6ES7953 8LM20 0AA0 SIMATIC Micro Memory Card 8M 6ES7953 8LP20 0AA0 To perform an update via SIMATIC Micro Memory Card proceed as follows 1 Use STEP 7 and your programming device to tran...

Page 130: ... via PROFINET IO In the STEP 7 user interface it is possible to set whether the IM 153 4 PN should automatically perform a reset after a successful update in order to start up using the new firmware CAUTION If the activate firmware after download field is checked there is a brief station failure of the ET 200M If no precautions have been taken for this case then the update causes the CPU of the IO...

Page 131: ... I O module that is starting up or that has been removed The total amount of input data must not exceed the following values 128 bytes per slot 244 bytes per IM 153 2BAx2 i e per ET 200M These limits are checked during configuration Standard and expanded input data are internally consistent but not consistent relative to each other The following figure illustrates this point WH WH WH WH WH WH WH X...

Page 132: ... outside of an S7 400 automation system with precisions of up to 1 ms Controlling You can use the time stamping for selected input signals and for those that are of relevance to your application On an ET 200M the input signals of maximum 128 digital inputs can be time stamped For a better load distribution on the PROFIBUS DP and in the IM 153 2 we recommend distributing these signals if necessary ...

Page 133: ... signals with the respective current time and saves this in a buffer message list Such a message list is a data record with maximum 20 messages about time stamped signal changes Up to 15 data records can be saved in the IM 153 2 A signal message provides the following information Slot number of the reported DI module 4 11 Channel number of the DI module Signal status incoming outgoing Time of the ...

Page 134: ... 1 0 is the outgoing signal falling edge 1 0 as incoming signal As a result the rising edge 0 1 is the outgoing signal Note There are no parameters for setting the time stamping precision To achieve the respective precision however the specified conditions and rules must be complied with 8 2 2 Functionalities 8 2 2 1 Time stamp with 10 ms precision Requirements The 10 ms time stamping of digital i...

Page 135: ...gnal changes with IM 153 2 10 1 2 3 4 5 4 5 6 7 8 9 Operator station OS for unit visualization Industrial Ethernet Time sender SICLOCK ET 200M Distributed I O SM 321 digital input module 6ES7321 7BH CP 443 5 DP master PROFIBUS DP CP 443 1 S7 400 automation system Optional RS 485 repeater Figure 8 1 Example structure for time stamping signal changes with IM 153 2 ...

Page 136: ...d in the ET 200M Only signals from the DI module 6ES7321 7BHxx 0AB0 can be time stamped The input delay of all digital inputs for time stamping must be configured identical to the minimum value 100 μs Process interrupts must be deactivated Input signals that should receive a time stamp must be lined up as seamlessly as possible as of slot 4 channel 0 The start up time of the ET 200M must be waited...

Page 137: ...d Time synchonrization for highly precise time stamping with 1 ms precision You must realize the time synchronization for the highly precise time stamping with the following hardware components and settings Time master SICLOCK TM as of FW V3 3 0090 with GPS synchronization Parameters to be set for SICLOCK TM Path tab Parameter with number from the SICLOCK parameter menu Value Mode 218 Ramp Step po...

Page 138: ...station Switch on the time synchronization in SIMATIC procedure PROFIBUS DP as of CP 443 5 Extended V6 0 6GK7443 5DX04 0XE0 synchronization not via integrated DP interface but via external DP master Parameters to be set for external DP master Parameter Value Time synchronization from station to LAN CPU CPU 41x Parameters to be set for CPU 41x Path tab Parameter Value Diagnostics clock synchronizat...

Page 139: ...ctions 8 2 Time stamping the input signals with IM 153 2 ET 200M Operating Instructions 12 2008 EWA 4NEB780600602 08 137 Setting example Figure 8 2 SICLOCK TM parameter menu Figure 8 3 CP 443 1 properties ...

Page 140: ...Functions 8 2 Time stamping the input signals with IM 153 2 ET 200M 138 Operating Instructions 12 2008 EWA 4NEB780600602 08 Figure 8 4 CP 443 5 Extended properties Figure 8 5 CPU properties ...

Page 141: ...Functions 8 2 Time stamping the input signals with IM 153 2 ET 200M Operating Instructions 12 2008 EWA 4NEB780600602 08 139 Figure 8 6 DP slave properties ...

Page 142: ...ages for further processing Note During the changeover between the two IM 153 2 the signal changes are not time stamped This time is communicated by the special message Changeover with redundant BEGIN END You will find more information on time stamping in redundant systems in the PCS 7 documentation http support automation siemens com WW view en 10806846 130000 documentation 7 7 1 2 3 4 4 5 6 WinC...

Page 143: ...mer application You ll find more information on this in the Online help for STEP 7 The following figure shows the storage location of the FB 62 in the standard library of STEP 7 Figure 8 8 Storage location of the FB 62 in STEP 7 8 2 3 2 With the PCS 7 system solution The 10 ms time stamping of signal changes is consistently supported in the PCS 7 by all the hardware and software components by IM 1...

Page 144: ...l changes with IM 153 2 10 1 2 3 4 5 4 5 6 7 8 9 WinCC Operator station OS for unit visualization Industrial Ethernet Time master SICLOCK ET 200M Distributed I O SM 321 digital input module 6ES7321 7BH CP 443 5 DP master PROFIBUS DP CP 443 1 S7 400 automation system Optional RS 485 repeater Figure 8 9 Example structure for time stamping signal changes with IM 153 2 ...

Page 145: ...onization interval for the time 10 s Demands on the ET 200M and DP master ET 200M IM 153 2 as of order number 6ES7153 2Bxx1 0XB0 suitable DI modules IM 153 2 must be configured via GSD rev 5 e g enabling of interrupts for IM 153 2 the DPV1 mode must be activated Synchronization interval in accordance with the setting on the clock master DP master must fulfill requirements in accordance with DPV1 m...

Page 146: ...wards the time received by the CPU 1 2 3 4 5 6 7 Operator station OS for unit visualization Industrial Ethernet CPU with integrated clock as clock master integrated DP master Automation system ET 200M Distributed I O Digital input group e g SM 321 7BH PROFIBUS DP Figure 8 10 Sample configuration Integrated DP master forwards the time received from the CPU clock master ...

Page 147: ...4 3 5 6 7 8 9 10 Operator station OS for unit visualization Industrial Ethernet Time master e g SICLOCK CPU Communication processor for connection to an Industrial Ethernet Communication processor as DP master and DP clock master Automation system ET 200M Distributed I O Digital input group e g SM 321 7BH PROFIBUS DP Figure 8 11 Sample configuration Communication processor as DP master and DP cloc...

Page 148: ...time master 1 2 4 3 5 6 7 8 9 10 Operator station OS for unit visualization Industrial Ethernet CPU Communication processor for connection to an Industrial Ethernet Communication processor as DP master Automation system ET 200M Distributed I O Digital input group e g SM 321 7BH Time master PROFIBUS DP Figure 8 12 Sample configuration Communication processor as DP master as well as a separate time ...

Page 149: ...gnosis requirement to the slave The IM 153 2 responds to this with a diagnostic frame This diagnostic frame includes among other things the number of the data record that includes the time stamped messages Because of this diagnostic frame the associated run level process interrupt is launched in the user program Within this run level the user must be able to tell which data record is to be read wi...

Page 150: ... VLJQDO DYDLODEOH SURFHVV LQWHUUXSW KDV EHHQ WULJJHUHG URP WKH LQWHUUXSW LQIRUPDWLRQ WKH LQIRUPDWLRQ UHJDUGLQJ WKH GDWD UHFRUG WKDW LV WR EH FROOHFWHG PXVW EH UHDG 7KH GHVFULEHG GDWD UHFRUGV PXVW EH FROOHFWHG IURP WKH 0 I VHYHUDO GDWD UHFRUGV QHHG WR EH FROOHFWHG WKH ROGHVW PXVW EH UHDG ILUVW 7KH GDWD PXVW EH IXUWKHU SURFHVVHG Figure 8 13 Processing time stamped signals ...

Page 151: ... of synchronization and synchronization interval for the master and slave Master Type of synchronization Master Synchronization interval e g 10 s Slave Time synchronization active Synchronization interval e g 10 s The synchronization intervals for master and slave must be the same 4 Commission the ET 200M on the PROFIBUS DP Transfer the settings to the master Connect the master and slave Check the...

Page 152: ...he following values from RALRM must be changed diagnostic address of INT DINT data record number of BYTE INT 8 Reset the NEW bit on the RALRM block If the values of the data record are read and are to be saved for further processing the NEW bit on the RALRM block must be reset You must carry out this step You can now read further data records steps 6 to 8 8 2 4 4 Time synchronization For the time ...

Page 153: ...the data record 240 for configuring the time stamp of the input signals The telegram with the data record DS 240 has 4 bytes head data RQWHQW PHDQLQJ K ZULWH GDWD UHFRUG K VORW RI WKH 0b ತ K 1XPEHU RI WKH GDWD UHFRUG H J K 1XPEHU RI WKH IROORZLQJ E WH WH Figure 8 14 Head data of the telegram with the data record 240 for the configuration ...

Page 154: ...ELW DIWHU 6 UHVHUYHG UHVHUYHG 1XPEHU RI RQWURO E WH ZLWK FRQWURO ELWV RQWURO E WH ZLWK FRQWURO ELWV HWF XS WR ODVW VORW QXPEHU DQG WKH DVVRFLDWHG FRQWURO E WHV WH UHVHUYHG 5HV 6ORW QXPEHU ಹ 1XPEHU RI GLJLWDO LQSXWV 5HV Q 7LPH VWDPSLQJ GHDFWLYDWHG 7LPH VWDPSLQJ GHDFWLYDWHG 7LPH VWDPSLQJ DFWLYDWHG 0HVVDJH LQFRPLQJ ZLWK HGJH ൺ 7LPH VWDPSLQJ DFWLYDWHG PHVVDJH LQFRPLQJ ZLWK HGJH ൺ RQWURO E WH ZLWK FRQW...

Page 155: ...HVHUYHG 1XPEHU RI RQWURO E WH ZLWK FRQWURO ELWV RQWURO E WH ZLWK FRQWURO ELWV HWF XS WR ODVW VORW QXPEHU DQG WKH DVVRFLDWHG FRQWURO E WHV WH 5HVHUYHG UHV 6ORW QXPEHU WR 1XPEHU RI GLJLWDO LQSXWV UHV Q 7LPH VWDPSLQJ GHDFWLYDWHG 7LPH VWDPSLQJ GHDFWLYDWHG 7LPH VWDPSLQJ DFWLYDWHG 0HVVDJH LQFRPLQJ ZLWK HGJH ൺ 7LPH VWDPSLQJ DFWLYDWHG PHVVDJH LQFRPLQJ ZLWK HGJH ൺ RQWURO E WH ZLWK FRQWURO ELWV RQWURO E WH ...

Page 156: ...he time stamp Return values on DS_WRITE Possible return values on writing a data record can be obtained in accordance with the DPV1 standard 8 2 4 6 Structure of the process interrupt Structure of the alarm information The process interrupt is structured in accordance with the DPV1 standard Table 8 1 Contents of the diagnostic frame example Value Meaning 00 0C 00h Station status 05h Master address...

Page 157: ...1 then the history of the still unread buffer data records must be deleted as the time stamping has been placed again New placement of the time stamping is necessary when starting up restarting and changing over to redundant mode With the events specified you must install this deletion in the user program 4 0 0 Evaluation unnecessary Return values on DS_READ Alongside the possible return values in...

Page 158: ...2 64h Number of the data record e g 100 dec 3 0Ch Number of the following bytes e g 12 dec Structure of the signal message A signal message can come from modules on the slots 4 to 11 It is structured as follows Table 8 6 Structure of the signal message Meaning Number of bytes Remarks Together with the channel number for addressing the digital signal Range of values 0 3 Unassigned 4 11 Slot number ...

Page 159: ...ver in the case of redundancy a Code of the special message 1 08h Loss of information in the case of redundancy b internal error 01h a BEGIN 00h a END 01h b INCOMING 00h b OUTGOING c internal time of the IM 153 2 at the moment of synchronization 00h c Synchronization time to which the internal clock of the IM 153 2 is set Property for special message 1 01h From the message pair of the special mess...

Page 160: ...at occur immediately before a master STOP INCOMING or OUTGOING in accordance with the configured edge Current signal status for all input signals that are to be stamped INCOMING or OUTGOING in accordance with the configured edge Special message Start up data END With redundant mode In redundant mode it also applies that during a changeover between active and passive IM 153 2 the time stamping is i...

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Page 163: ...riorates only slightly The precision of 10 ms is always guaranteed Operating steps for activation The activation of the time synchronization on the I O bus can be carried out as follows PROFIBUS DP 1 Complete the PROFIBUS DP with a time master 2 Activate the time synchronization in the properties of the DP master Note In the H system you must insert a time master in both the PROFIBUS DP systems an...

Page 164: ...0XA0 ensures a greater availability of the ET 200M 2 x IM 153 2 on bus module BM IM IM The arrangement specifications named in the chapter Installation Page 59 apply to the active bus modules and interface modules used Software redundancy and system redundancy SR are possible with the IM 153 2 2 FO as of 6ES7153 2AA02 0XB0 2AB01 0XB0 Flying redundancy FR is possible with IM 153 2 2 FO as of 6ES715...

Page 165: ...tion on an S7 400H For the S7 400H the ET 200M is a one channel switched distributed I O For detailed assembly instructions for H systems refer to the S7 400H automation system fault tolerant systems http support automation siemens com WW view en 1186523 manual 1 2 3 S7 400H automation system ET 200M distributed I O with 2 x IM 153 2 redundant DP master system Figure 8 20 Redundancy with 2 x IM 15...

Page 166: ... 44 Note The functionalities are restricted to those of the respective lower order number or the lower version S7 400H as DP master You require STEP 7 as of V5 0 as well as the software package SIMATIC S7 H systems for configuring the S7 400H system DP master 1 and DP master 2 work off the same user program have the same configuration and parameterization for the IM 153 2 interface module S5 115H ...

Page 167: ...ucture In the redundant system with IM 153 2AA02 as of version 05 with IM 153 2AB01 as of version 04 with IM 153 2Bx00 with IM 153 2Bxx1 In the non redundant system with IM 153 2Bx00 with IM 153 2Bxx1 8 5 1 System modification in a non redundant system A detailed description of this function and its parameterization in non redundant systems can be found in the function manual Modifying the system ...

Page 168: ...ments Module change in operation must be enabled during configuration This must take place equally for both IM 153 2 of the redundant system If this is not the case an IM 153 2 does not start up i e redundant operation is not possible Note If Module Change During Operation is not cleared the configuration and parameter settings between the two IM 153 2 must be identical The Start up at preset conf...

Page 169: ...nges are not OK the previous status can be restored by switching over to the second master with the old configuration In this case the old configuration must be loaded on the first master again Note A reconfigured module can be removed and inserted both before and after system modification during operation RUN It is first available for the process when it is really inserted and the IM 153 2 that c...

Page 170: ...maximum jitter amounts to 5 μs if the equidistance cycle of the DP master clock on the PROFIBUS DP does not exceed a jitter of 1 3 μs The jitter of the I O modules of the ET 200M cannot be taken into consideration due to the existing variety In the case of asynchronous events e g inserting and removing diagnoses and interrupts of the I O modules during a cycle the response of the IM 153 2 to the I...

Page 171: ...r must be a DP master of class 1 i e a PD PC cannot be an equidistant master In equidistant mode only one DP master class 1 can be active on the PROFIBUS DP Programming devices or PCs Class 2 can also be connected The isochrone mode can only be activated on the ET 200M if the equidistant bus cycle is enabled on the DP master system and at least one module has been configured with synchronization s...

Page 172: ... of the equidistant DP cycle Tip In isochrone mode ensure the same delay on all digital modules in the ET 200M station The smaller the input delays are that you set for the digital input modules the shorter the possible equidistance times will be Tip If possible for the digital input modules set an input delay of 0 1 ms In the case of modules which support clock synchronism the processing time at ...

Page 173: ... LDJQRVWLFV FORFN HJUHH RI HQHUDO RRW 6 QFKURQRXV F FOH LQWHUUXSWV FOH FORFN PHPRU 5HWHQWLYH PHPRU 3ULRULW 3 PDVWHU V VWHP QR 3URFHVV LPDJH SDUWLWLRQ V H J 7LPH GHOD XLGHOLQH Figure 8 21 Synchronous cycle interrupts dialog box 2 Settings on the DP master system Object properties of the DP master tab General button Properties tab Parameters button Properties tab network settings button Options Enab...

Page 174: ...HG 2YHUDOO TXLGLVWDQW 3 F FOH PLQ PV PD PV ORFNV HWDLOV ಹ 6 QFKURQL DWLRQ RI WKH VODYHV 7LPHV 7L DQG 7R DUH WKH VDPH IRU DOO VODYHV LI QRW 6HW LQ SURSHUWLHV ದ VODYHV 7LPH 7L UHDG SURFHVV YDOXHV PLQ PV PD PV 7LPH 7R RXWSXW SURFHVV YDOXHV PLQ PV PD PV ORFNV ORFNV Figure 8 22 Options dialog box Note With the button Recalculation you can calculate with STEP 7 a value for the equidistant DP cycle which...

Page 175: ...DYH RQ HTXLGLVWDQW 3 F FOH 7L 7R VDPH IRU DOO VODYHV 7LPH 7L UHDG SURFHVV YDOXHV PLQ PV PD PV 7LPH 7R RXWSXW SURFHVV YDOXHV PLQ PV PD PV TXLGLVWDQW 3 F FOH PLQ PV PD PV ORFNV ORFNV Figure 8 23 DP slave properties dialog box Note If in the Edit menu you click on Isochrone mode you will be shown a configuration overview of the isochrone modules Note An ET 200M with analog input output modules does n...

Page 176: ...ound on the Internet http support automation siemens com WW view en 23876584 Note Liability disclaimer Siemens AG shall not be held liable for any damages resulting from the use of the calculation table particularly for damage to persons property or assets that are considered consequential damages resulting directly or indirectly in connection with the use of the calculation table We offer no supp...

Page 177: ... Isochronous http support automation siemens com WW view en 15218045 Function Manual 8 7 Identification and maintenance data I M data Definition and properties Identification and maintenance data I M are data that are stored in a module for assisting you in Checking the system configuration Locating hardware changes in a system troubleshooting a system Identification data I data is information reg...

Page 178: ...r the modules M data e g in a dialog box during the configuration The access to the I M data takes place in accordance with the IEC 61158 6 standard In the H system the interface module from which the I M data is to be read must be available online Reading and writing the I M data without STEP 7 If you wish to use the I M data without using STEP 7 you must carry out the data access in accordance w...

Page 179: ... Coding hex Header information ID of the contents list 2 00 01 Index of the contents list 2 00 00 Length of the following blocks in bytes 2 00 08 Number of blocks 2 00 05 Block information for the I M data SZL ID relevant data record number Length of the data record Index 2 2 2 2 F1 11 00 E7 00 40 00 01 SSL ID relevant data record number Length of the data record Index 2 2 2 2 F1 11 00 E8 00 40 00...

Page 180: ...figuration of the I M data I M data Access Default Description Identification data 0 Index 1 data record 231 MANUFACTURER_ID read 2 bytes 2A hex 42 dec This is where the name of the manufacturer is saved 42 dec SIEMENS AG ORDER_ID read 20 Byte depending on the module This is where the order number of the module is saved SERIAL_NUMBER read 16 Byte depending on the module Storage location of the mod...

Page 181: ...ite 22 bytes Enter the location of the module here Maintenance data 2 Index 3 data record 233 INSTALLATION_DATE read write 16 Byte Enter the installation date and if necessary the respective time for the module RESERVED read write 38 Byte reserved Maintenance data 3 Index 4 data record 234 DESCRIPTOR read write 54 Byte Enter a comment regarding the module here Changes in view of the former I A dat...

Page 182: ...ockVersionHigh 1 01 BlockVersionLow 1 00 Identification data Identification data see table below I M0 Index AFF0 54 I M1 Index AFF1 54 I M2 Index AFF2 16 I M3 Index AFF3 54 The data structures in the data records correspond to the PROFINET IO definitions Table 8 13 Structure of I M data I M data Access Default Description Identification data 0 data record index AFF0 hex VendorIDHigh read 1 bytes 0...

Page 183: ...on about the available identification data I M1 to I M3 Maintenance data 1 data record index AFF1 hex IM_TAG_FUNCTION Read write 32 bytes Define a unique identifier for the module in this record IM_TAG_LOCATION Read write 22 bytes Define the installation location of the module Maintenance data 2 data record index AFF2 hex IM_DATE Read write 16 bytes YYYY MM DD HH MM Enter the installation date of ...

Page 184: ...P 7 you use the respective I O input addresses to specify the address area of the receiver where the sender s data are to be read Example The figure below gives an example of the direct data exchange relationships you can configure with an ET 200M as the sender and the nodes that can listen in as possible receivers 3 PDVWHU 38b 3 PDVWHU 38b 3 VODYH 38b 3 VODYH 3 PDVWHU V VWHP 3 PDVWHU V VWHP 352 8...

Page 185: ...ttings is only possible if the IO device is not exchanging data with an IO controller To reset retentively stored SNMP parameters to factory settings STEP 7 V5 4 SP 2 and higher select Target system Ethernet Edit Ethernet node and press the Reset button under Reset to factory settings The following data is not deleted when resetting The MAC address I M data Note With the IM153 4AA01 interface modu...

Page 186: ...Functions 8 9 SNMP ET 200M 184 Operating Instructions 12 2008 EWA 4NEB780600602 08 ...

Page 187: ... IM 153 1 Check the configuration and parameter settings Check the PROFIBUS address on the IM 153 1 and in the STEP 7 project Check the cable length with reference to the baud rate Check the settings for the terminating resistors on on no connection to the DP master search baud rate Causes the bus communication via PROFIBUS DP to the IM 153 1 has been interrupted Check the bus configuration Check ...

Page 188: ...KH 352 86 3 5HG 6 URXS HUURU 5HG Table 9 2 LEDs SF BF BF1 ACT ON Meaning Remedy off off off off No voltage on the IM 153 2 or there is a hardware fault with the IM 153 2 Switch on the power supply module or replace the IM 153 2 on There is voltage on the IM 153 2 IM 153 2 is functioning on off off off IM 153 2 is undergoing a hardware reset after switching on on on on on Hardware test after switch...

Page 189: ... the power supply module on flashes off on The configured structure of the ET 200M doesn t tally with the actual structure of the ET 200M Check the configuration of the ET 200M to see if a module is missing faulty or if there is a non configured module Check the configuration e g with COM PROFIBUS or STEP 7 on off off on inadmissible PROFIBUS address Is the SF LED of an SM FM also lit If so Error ...

Page 190: ...em with DP master Block or tab in STEP 7 Application See DP slave diagnosis tab Show slave diagnosis in clear text on the STEP 7 interface Diagnose hardware in the online help for STEP 7 SFC 13 DPNRM_DG Read out slave diagnostics information stored in the data area of the user program SFC 59 RD_REC Read data records of the S7 diagnosis stored in the data area of the user program Refer to chapter S...

Page 191: ...he SFC 13 to read the slave diagnosis for a DP slave in the STEP 7 user program Assumptions The following assumptions apply to this STEP 7 user program The diagnosis address of the ET 200M is 1022 3FEH The slave diagnosis should be stored in the DB 82 as of address 0 0 length 64 bytes The slave diagnosis consists of 64 bytes STEP 7 user program STL Description CALL SFC 13 REQ TRUE Read request LAD...

Page 192: ...15 number 0 of the IM 308 C The DP slave has the PROFIBUS address 3 The slave diagnosis should be stored in the DB 20 You can also use any other data block for this The slave diagnosis consists of 29 bytes STEP 5 user program STL Description A DB 30 SPA FB 192 Name IM308C DPAD KH F800 Default address area for the IM 308 C IMST KY 0 3 IM no 0 PROFIBUS address of the DP slave 3 FCT KC SD Function Re...

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Page 194: ...s now 130 bytes Due to the 12 available slots the IM 153 2BAx2 has a partially expanded diagnostic structure In addition the length of the diagnostic interrupt has been expanded The following changes have been made in the diagnostics The identifier related diagnostics information comprises 3 bytes same as previously Byte 8 contains an additional 4 bits for the new slots slots 12 to 15 The module s...

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Page 196: ... specific diagnoses refer to figure above Information on enhanced diagnosis To be able to use the channel related diagnosis you must enable the diagnostic interrupts for each I O module of the configuration When configuring the IM 153 x you can enable or block the diagnostic process and removal insertion interrupts and you can do this independently of the enabling of enhanced diagnosis Via the DPV...

Page 197: ...rect station type or correct configuration of the DP slave entered in the configuration software 3 1 External diagnostics available Evaluate the identifier related module status and or channel related diagnosis As soon as all errors are remedied the bit 3 is reset The bit is reset when there is a new diagnostic message in the bytes of the diagnostics indicated above 4 1 The requested function is n...

Page 198: ...slave is deactivated that is to say it has been removed from the current processing Station status 3 Table 9 6 Structure of station status 3 Byte 2 Bit Meaning 0 to 6 0 The bits are always at 0 7 1 There are more channel specific diagnostic messages than can be represented in the diagnostic frame 9 1 3 3 Master PROFIBUS address Definition The PROFIBUS address of the DP master is stored in the mast...

Page 199: ... 80H 71H IM 153 2 FO 9 1 3 5 Evaluating the slave diagnosis The following figure shows a procedure for evaluating the slave diagnosis in a systematic manner If during the configuration you have not deselected any diagnosis the specified byte addresses shall apply If individual diagnoses have been deselected move the byte addresses accordingly ൺ UHIHU WR FKDSWHU ದ LGHQWLILHU UHODWHG GLDJQRVLV ൺ UHI...

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Page 201: ...diagnostic frame if you have enabled enhanced diagnosis in the configuration Module status The module status for the ET 200M is structured as follows WH WH WH WH WH WH WH HQJWK RI WKH PRGXOH VWDWXV LQFOXGLQJ E WH E WHV RGH IRU GHYLFH UHODWHG GLDJQRVWLFV 6WDWXV W SH 0RGXOH VWDWXV 0RGXOH VWDWXV RGH IRU VWDWXV PHVVDJH OZD V OZD V 0RGXOH RQ VORW 0RGXOH RQ VORW 0RGXOH RQ VORW 0RGXOH RQ VORW 0RGXOH RQ V...

Page 202: ...ted diagnosis is then included in the diagnostic frame only if you have enabled enhanced diagnosis in the configuration The maximum number of channel related diagnoses is restricted by the maximum overall length of the slave diagnosis of 64 bytes with IM 153 1 or 96 bytes with IM 153 2 The length of the slave diagnosis depends on the number of current channel specific diagnosis Tip If when configu...

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Page 204: ...power supply HART analog output current established 00011B 3D Overvoltage Supply voltage is above the tolerance range Correction on the power supply 00100B 4D Overload the output stage is overloaded Correction tuning of module actuator HART analog output saturated 00101B 5D Excess temperature the output stage is overloaded and has become too hot Correction tuning of module actuator 00110B 6D Wire ...

Page 205: ...r e g The permissible common mode voltage for isolated channels has been exceeded The M line is broken in the case of isolated channels Correction of the process wiring 10101B 21D Reference channel fault Error on the reference channel Replace the reference channel module 10110B 22D Hardware interrupt lost Hardware interrupt has become lost Correction tuning of program process module 10111B 23D War...

Page 206: ... error message HART Primary value outside of limits 11110B 30D Error 2 in actuator sensor Error 2 in a an HMI device that is connected to a module Correction in actuator sensor depending on error message HART Secondary value outside of limits 11111B 31D Channel temporarily unavailable e g due to calibration firmware update manual mode etc Different depending on the cause e g wait until the initiat...

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Page 208: ...The meaning of these bytes can be found in the following figures With end of cycle interrupts these bytes are always FFH With removal insert interrupts the length of the additional interrupt information is 5 bytes The meaning of these bytes can be found in the following figures Removing and inserting interrupts In order to be able to insert and remove modules during operation you must configure th...

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Page 216: ...SLQJ 3ODFH WKH WLPH VWDPSLQJ DJDLQ 1R QHZ SODFHPHQW FDUULHG RXW 1HZ SODFHPHQW WDNLQJ SODFH QRW DSSOLFDEOH QRW DSSOLFDEOH DWD UHFRUG QXPEHU LI D GDWD UHFRUG LV WR EH UHWULHYHG 1XPEHU RI PHVVDJH EORFNV WR LQFOXGHG LQ WKH GDWD UHFRUG Figure 9 15 Structure as of byte x 4 for hardware interrupt time stamping Hardware interrupt of analog input modules WH WH LPLW YDOXH H FHHGHG ದ FKDQQHO RI WKH PRGXOH LP...

Page 217: ...cture as of byte x 4 for hardware interrupt digital inputs Removing insertion interrupt Bytes x 4 to x 8 show the code of the module that has been inserted or removed The codes for the individual modules can be found in the GSD file You can see whether or not the module has been inserted or removed from the interrupt type in byte x 1 WH WH WH WH WH QRW DSSOLFDEOH 7 SH FRGH RI WKH 0RGXOH KLJK E WH ...

Page 218: ...s the OB 83 In the OB 83 you program the desired response to the removing event With I O access the OB 122 I O access error is called in the DP master CPU If you insert a module that corresponds to the configuration the IM 153 x reports an inserting interrupt on the DP master call OB 83 with respective diagnostic buffer entry and configures the module in accordance with the saved configuration If ...

Page 219: ...within the DP master in a ring buffer If the DP master cannot save the diagnosis messages e g then always only the last incoming diagnosis message will be saved You must scan the relevant bits in the device related diagnostic data in your user program at regular intervals With an IM 308 C connection as a DP master you cannot use the hardware interrupts within the device specific diagnosis as only ...

Page 220: ...he figure below shows the position and arrangement of the LED display on the IM 153 4 PN interface module ON Supply voltage 1L green LED MT Maintenance yellow LED BF Bus monitoring red LED SF Group error red LED LINK PROFINET IO Port 2 connection active green LED RX TX PROFINET IO Port 2 data exchange yellow LED RX TX PROFINET IO Port 1 data exchange yellow LED LINK PROFINET IO Port 1 connection a...

Page 221: ...ace module Check the IO controller Check to see if the backplane bus has been configured correctly all modules inserted terminating resistor installed on on The IO device is not connected to a switch Establish a connection to the IO controller via a switch Assign a valid device name to the interface module Check the bus configuration Check that the bus connector is correctly inserted Check whether...

Page 222: ...e 222 LINK RX TX off off There is no connection to the IO controller no IO controller available on the network No uniform transmission rate Autonegotiation not successful on Autonegotiation completed and PROFINET transmission rate accepted on on Transmission reception is in progress not relevant 9 2 2 Diagnostic messages of the electronic modules Actions after a diagnosis message Every diagnostic ...

Page 223: ...vent call the error OB using SFB 54 RALRM read additional interrupt information Triggering of a diagnostics interrupt In case of an incoming or outgoing event for example a wire break the module triggers a diagnostics interrupt if Enable Diagnostics interrupt is set The CPU interrupts processing of the user program and executes the OB 82 diagnostic block instead The event that triggered the interr...

Page 224: ...ur Maintenance interrupts Event Message Meaning Loss of synchronization No synchronization frame received After parameter assignment or during operation the sync master did not receive a synchronization frame within the timeout period Jitter lies outside the limits The maximum permissible jitter has been exceeded during synchronization A sync slave has been synchronized by the sync master again Le...

Page 225: ...read by calling SFB 52 RDREC read data record 9 2 6 Error types for modules For detailed information about the error types for modules of the ET 200M refer to chapter Identifier related diagnosis Page 198 9 2 7 Diagnostics of incorrect configuration states of ET 200M on PROFINET IO Incorrect module configuration states The following incorrect ET 200M configuration states lead to a failure of the E...

Page 226: ...Interrupt error and system messages 9 2 PROFINET IO ET 200M 224 Operating Instructions 12 2008 EWA 4NEB780600602 08 ...

Page 227: ...bient conditions the mechanical and climatic ambient conditions for SIPLUS S7 300 modules for use in other operating conditions outdoors 10 1 Standards and Approvals CE Label The ET 200M distributed IO device meets the requirements and protection objectives of the following EU directives and complies with the harmonized European standards EN that have been published for programmable controllers in...

Page 228: ...Control Equipment or Underwriters Laboratories Inc according to UL 508 Industrial Control Equipment CSA C22 2 No 142 Process Control Equipment or Underwriters Laboratories Inc according to UL 508 Industrial Control Equipment CSA C22 2 No 142 Process Control Equipment UL 1604 Hazardous Location CSA 213 Hazardous Location APPROVED for use in Class I Division 2 Group A B C D Tx Class I Zone 2 Group I...

Page 229: ...u disconnect connectors WARNING Explosion hazard Components may no longer qualify for Class I Div 2 if they are substituted WARNING This device is only appropriate for use in Class I Div 2 Gruppe A B C D or in non hazardous areas according to EN 60079 15 2005 Electrical apparatus for potentially explosive atmospheres Type of protection n Q 7 Tick mark for Australia The ET 200M distributed I O syst...

Page 230: ...ificate No Interface module Certificate Number IM 153 1 Z00577 IM 153 2 Z00289 IM 153 2 FO Z00289 Marine approvals Classification Societies ABS American Bureau of Shipping BV Bureau Veritas DNV Det Norske Veritas GL Germanischer Lloyd LRS Lloyds Register of Shipping Class NK Nippon Kaiji Kyokai Industrial applications SIMATIC products are designed for industrial applications Table 10 1 Industrial ...

Page 231: ...t connectors Laser protection classes authorization for the IM 153 2 FO Class 1 in accordance with EN 60825 1 1994 A11 1996 or IEC 60825 1 1993 including amendment 1 1997 In the case of an intentional unintentional opening of the accessible FOC radiation in accordance with degree of endangering 1 as per EN 60825 2 1994 or IEC 60825 2 1993 10 2 Parameters of the IM 153 x Parameter assignment You co...

Page 232: ...amping Parameters Range of values Default Scope Time stamping yes no No ET 200M Module Channel RLO edge detection rising edge falling edge Rising edge ET 200M Module Channel Time interval for time synchronization 1 s to 60 s value must correspond with the setting in the time master 10 s ET 200M Parameters for clock synchronism Configure the isochrone mode with STEP 7 for the ET 200M in the DP slav...

Page 233: ...nctions of the various IM 153 x versions are included in the following table Check together with the table Properties and functions of the variants of IM 153 x in chapter IM 153 x Variants and properties Page 17 to see which version of your IM 153 x supports these functions Technical Specifications IM 153 1 IM 153 2 IM 153 2 FO Manufacturer ID 801DH 801EH 8071H GSD file SIEM801D GSD SIEM801E GSD S...

Page 234: ... in the case of rising falling edge as incoming or outgoing signal Time format RFC 1119 Internet ISP Voltages currents electrical potentials Rated voltage DC 24 V DC 20 4 to 28 8 V Max 550 mA Current consumption at 24 V Max 350 mA max 600 mA for IM 153 2BAx2 Max 500 mA 2 5 A for IM 153 2AA0x and IM 153 2BA00 3 5 A for IM 153 2BAx1 Inrush current 2 5 A 3 0 A for IM 153 2BAx2 3 5 A Power on the I O ...

Page 235: ...nce manual S7 300 automation system module specifications http support automation siemens com WW view en 8859629 ZLWK RSHQHG IURQW SDQHO Figure 10 1 Dimensioned drawing of the interface modules IM 153 1 IM 153 2 and IM 153 2 FO Block diagram IM 153 1 2 2 FO 0 352 86 3 RJLF DFNSODQH EXV 3RZHU VXSSO Figure 10 2 Block diagram of the interface modules IM 153 1 and IM 153 2 0 2 LQWHUIDFHV RJLF DFNSODQH...

Page 236: ...sing a SIMATIC Micro Memory Card or PROFINET IO The reference potential M of the rated supply voltage of the IM 153 4 PN to the rail protective conductor is connected by means of an RC combination thus permitting an ungrounded configuration Supported Ethernet services ping arp Network diagnostics SNMP LLDP MIB MIB 2 Resetting SNMP parameters to the factory settings I M data Interrupts Diagnostic i...

Page 237: ...gured IO devices require to recover the cyclic exchange of user data in the following situations after power has returned after station recovery after activation of IO devices Note Ramp up time depends on the number and type of modules Also note that the minimum ramp up time increases by 1 5 seconds if you are using the active backplane bus For further information please refer to the STEP 7 Online...

Page 238: ...vices However it is only the changing device that may be physically linked with the changing port that is currently being communicated with This functionality is for example essential for tool change when using industrial robots To realize the quickest possible tool change it is also practical to configure a prioritized startup for the devices in the tools together with setting a fixed transmissio...

Page 239: ...imensions and weight Dimensions W x H x D mm 40 x 125 x 117 40 x 125 x 190 with front door opened Weight Approx 215 g Module specific specifications Data transmission rate 10 Mbps for Ethernet services 100 Mbps full duplex for PROFINET IO Transmission procedure 100BASE TX Send clock 250 µs to 4000 µs in 125 µs increments Autonegotiation yes Autocrossing yes Bus protocol PROFINET IO TCP IP IRT with...

Page 240: ...e and electronic components No Permissible potential difference relative to rail 75 VDC 60 VAC Insulation test voltage 500 VDC Current consumption from rated supply voltage L max 600 mA Current consumption from backplane bus Max 1 5 A Power loss of the module max 6 W Status alarms diagnostics Interrupts yes Diagnostic function yes Group error Bus monitoring PROFINET IO Red LED SF Red BF LED Monito...

Page 241: ...s The response time for the ET 200M depends on the following factors Processing the data through the ET 200M Delay of the inputs and outputs refer to the S7 300 automation system module specifications http support automation siemens com WW view en 8859629 reference manual ET 200M The time for processing the data within the ET 200M has a typical value of 1 ms It is in this time that the data proces...

Page 242: ...55H 2Bx00 2Bxx1 30 ms without F FM or HART modules If the response monitoring time is set greater than 30 ms or 70 ms the switchover time corresponds to the set monitoring time Delay time of the input output modules The delay time of the input output modules can be derived from the technical specifications of the modules refer to the S7 300 automation system module specifications http support auto...

Page 243: ...Enhanced diagnostics 64 byte diagnostic frame x as of E02 x Extended range of environmental conditions outdoors x x RC network with 10 MΩ for unearthed configuration 1 MΩ 1 MΩ as of E08 x as of E07 x DPV1 mode as of E05 as of E03 E module version Compatibility between 153 1AA00 and 153 1AA01 The IM 153 1 order number 6ES7153 1AA01 0XB0 is partially upwards compatible This means that the configurat...

Page 244: ... the new output data is received from the DP master Without resetting the DP slave means that the DP slave is not enabled for other DP masters In the parameter assignment message frame the bit 6 of the Octet 1 station_status unlock_req has the value 0 e g with the DP master of the SIMATIC 505 In the case of previous versions When restarting the DP master the outputs of the ET 200M are briefly set ...

Page 245: ...ange with F modules x x Enhanced diagnostics 96 byte diagnostic frame x as of E07 x x 3 x as of E06 x 130 byte diagnostic frame x Forwarding of parameter assignment data from the PG PC e g for HART modules x x x x x x x x Support for I O modules with expanded input data x Support for 64 channel DI DO x Configurable FM in an ET 200M x x x x x x x x Time synchronization on the PROFIBUS DP x x x x x ...

Page 246: ...yte diagnostic frame in the spare part scenario Retrofitting You can retrofit the IM 153 2 with order number 6ES7153 2AA02 0XB0 module version 06 to the module version 07 this is subject to a fee You can retrofit the IM 153 2 FO with order number 6ES7153 2AB01 0XB0 module version 05 to module version 06 this is subject to a fee Contact your Siemens representative for this Behavior with inserting r...

Page 247: ...M 353 FM 354 FM 355C FM 355S 6ES7353 1AH01 0AE0 6ES7354 1AH01 0AE0 6ES7355 0VH10 0AE0 6ES7353 1VH10 0AE0 01 01 01 01 Configuration of the IM 153 2 with the general ID format AKF You can also configure the IM 153 2 as of order number 6ES7153 2AA02 0XB0 module version 07 and 6ES7153 2AB01 0XB0 module version 06 with the general ID format AKF This configuration assumes detailed knowledge of the struc...

Page 248: ...the ET 200M structure with ungrounded reference potential can be found in chapter Configuration of an ET 200M with ungrounded reference potential Page 54 IM 153 x with a resistance of 1 MΩ The following IM 153 x have in the RC network a resistance of 1 MΩ IM 153 1 up to and including 153 1AA02 version 07 up to and including 153 1AA82 version 06 IM 153 2 up to and including 153 2AA01 version 02 1 9...

Page 249: ...e 1 x 80 7HC for an 80 mm wide S7 300 module 6ES7195 7HC00 0XA0 Covers including 4 backplane bus covers and 1 bus module cover 6ES7195 1JA00 0XA0 Explosion proof partition 6ES7195 1KA00 0XA0 Mounting rail 160 mm 6ES7390 1AB60 0AA0 482 6 mm 6ES7390 1AE80 0AA0 530 mm 6ES7390 1AF30 0AA0 830 mm 6ES7390 1AJ30 0AA0 2000 mm 6ES7390 1BC00 0AA0 Rail for the module change during operation function 482 6 mm ...

Page 250: ...ndustrial Ethernet with robust metal housing and integrated cutting clamping contacts for connecting the Industrial Ethernet FC installation cables with 90 cable outlet 1 unit 10 units 50 units 6GK1901 1BB20 2AA0 6GK1901 1BB20 2AB0 6GK1901 1BB20 2AE0 Industrial Ethernet Fast Connect Installation cables Fast Connect standard cable Fast Connect trailing cable Fast Connect marine cable 6XV1840 2AH10 ...

Page 251: ...ctions and diagnostics digital analog and isolation modules ET 200M distributed I O device HART analog modules http support automation siemens com WW view en 22063748 Configuration commissioning and operation parameters diagnostics and interrupts HART analog modules data record interface and user data Isochronous http support automation siemens com WW view en 15218045 Description of the system pro...

Page 252: ...ules in the intrinsically safe area FM 35x manual http support automation siemens com WW view en 10805177 133 300 Description and technical data of the function modules FM 35x a separate manual for each FM Manual for the ET 200 in SIMATIC S5 In order to program and commission an ET 200M with COM PROFIBUS you require the following manual with the order number 6ES5998 3ESx2 Table B 3 Manual for the ...

Page 253: ...998 order number A 19100 L531 B714 Textbook to help you get started in areas of the PROFIBUS DP and realization of automation tasks with PROFIBUS DP and SIMATIC S7 Using SIMATIC S7 the use of PROFIBUS DP is shown using lots of practice orientated application examples Plastic fiber optic cables Fundamentals components installation Weinert Andreas Publicis MCD Verlag Order number A 19100 L531 B693 I...

Page 254: ...Order Numbers for the ET 200M ET 200M 252 Operating Instructions 12 2008 EWA 4NEB780600602 08 ...

Page 255: ...ly the modules with the necessary voltage The modules are connected through bus connectors Baud rate The baud rate is the data transfer speed indicating the number of transferred bits per second baud rate bit rate ET 200 supports baud rates between 9 6 kBaud and 12 MBaud Bus Shared data transmission path by which all nodes are connected It has two defined ends With ET 200 the bus can either be a t...

Page 256: ...the exchange of user data in cyclic operation for example The device name can alternatively be written directly in the programming device on the SIMATIC Micro Memory Card for the ET 200pro IO device Device replacement without removable media programming device IO devices having this function can be replaced easily You do not require any removable media e g Micro Memory Card with saved device names...

Page 257: ... DP master A master that performs to the standard IEC 61784 1 2002 Ed1 CP 3 1 is called DP master DP slave A slave that is operated by the PROFIBUS using the PROFIBUS DP protocol and that performs to the standard IEC 61784 1 2002 Ed1 CP 3 1 is called DP slave DP standard is the ET 200 distributed I O system s bus protocol that complies with the standard IEC 61784 1 2002 Ed1 CP 3 1 Equipotential bo...

Page 258: ...is functioning as expected Functional grounding short circuits any noise voltage that might render a product impermissible Ground Conductive ground has an electrical potential of zero Close to ground electrodes the ground s potential might be different from zero The term reference ground is frequently used to describe this situation Ground free No galvanic connection to ground Grounding Grounding ...

Page 259: ...elevant bits in the device specific diagnostics will enable you to detect process interrupts such as upper threshold exceeded I M data Identification and maintenance data I O bus Part of the S7 300 backplane bus in the automation system Optimized for rapid signal exchange between the IM 153 x and the signal modules The I O bus is used to transfer user data such as the signal module s digital input...

Page 260: ...thin the send cycle for IRT IO data The reserved bandwidth guarantees that IRT data can also be transferred at reserved synchronized intervals while other higher network loads are active for example TCP IP communication or additional real time communication Isolated For isolated I O modules the reference potentials of the control and load circuits are electrically isolated e g by using an optocoup...

Page 261: ...has ownership of the token it can send data to other nodes and request data from other nodes active node DP masters include CPU 315 2 DP and IM 308 C Master slave process Bus access method where only one node is DP master and all other nodes are DP slaves MIB An MIB Management Information Base is a data base of a device SNMP clients access this data base in the device The S7 device family supports...

Page 262: ...lude upward compatible function enhancements production related changes new parts and components and fault corrections PROFIBUS Process Field BUS a process and field bus protocol defined in the PROFIBUS standard IEC 61784 1 2002 Ed1 CP 3 1 This standard specifies the operational electrical and mechanical properties of a bit serial field bus system PROFIBUS is a bus system that connects PROFIBUS co...

Page 263: ...data of the hardware configuration the parameters of the modules and the corresponding user program The PROFINET component is comprised of Technological function The optional technological software function includes the interface to other PROFINET components in the form of configurable inputs and outputs Device The device is the representation of the physical automation device or field device incl...

Page 264: ... programming language are aimed at control technique requirements Programming device Programming devices are essentially compact and mobile PCs that are suitable for industrial purposes They are equipped with special hardware and software for programmable logic controllers SIMATIC Punch value Punch values are values issued to the process due to faulty signal output modules Alternatively they are u...

Page 265: ...gments can be linked via the RS 485 repeater Signal module Signal modules SM are the interface between the process and the automation system Digital input and output modules I O module digital as well as analog input and output modules I O module analog are available Slave Before a slave can exchange data with a master it must be prompted to do so by the master By slaves we mean for example all DP...

Page 266: ...ET device or a further switch to any one of the ports SYNC is a control command that is issued by the DP master to a set of DP slaves The SYNC control command is used by the DP master to instruct the DP slave to freeze the output states at the current value The DP slave stores the output data for the subsequent frames while the output states remain unchanged After each received SYNC control comman...

Page 267: ...g binary input signals are time stamped when changes occur After they have been changed all configured binary input signals must be time stamped at a preset accuracy level such as 10 ms across the entire system Therefore when 2 sensors from two different stations are triggered simultaneously in different PROFIBUS DP master systems the time stamp difference for these signal changes must not exceed ...

Page 268: ...Glossary ET 200M 266 Operating Instructions 12 2008 EWA 4NEB780600602 08 ...

Page 269: ...r module change during operation 46 Order number 247 Replacing 115 Bus module cover 15 66 C CE Certification 225 Certification CE 225 CSA 226 FM 227 Marine 228 UL 226 Changes since the previous manual 4 Channel related diagnostics 200 Error messages 202 channel specific error messages 202 Clearance Measurements 41 Commissioning Requirements 89 Communication processor 16 Compatibility IM 153 zu IM ...

Page 270: ...206 End sleeves 78 Error messages channel specific 202 ET 200M Accessories 15 Components 15 Definition 14 important order numbers 247 Module arrangement 43 Mounting 59 Number of plug in modules 43 Wiring 78 ET 200M components 15 ET 200M distributed IO device 14 Evaluating interrupts with I O controller 221 Explosion proof partition 15 Installing 66 Order Number 247 F Festoon attachment for PROFIBU...

Page 271: ...g 244 Start up with time stamping 94 Versions 243 IM 153 2 FO Block diagram 233 Boot 92 connecting the fiber optic cable 73 Dimensioned drawing 233 FOC network 39 LEDs 186 Manufacturer ID 197 Plug adapters 73 Refer also to IM 153 x 3 replacing 105 Retrofitting 244 Start up with time stamping 94 Versions 243 IM 153 2AA02 Front view 18 IM 153 2AB01 Front view 18 IM 153 2Bx00 Front view 19 IM 153 2Bx...

Page 272: ...ules number in installation setup for module change during operation 46 Number in the standard configuration 43 open 59 Mounting of the ET 200M 59 Mounting rail 15 Connection of protective conductor 63 fixing holes 61 for active bus modules 15 60 for module change during operation 60 Installing 60 lengths 42 N Network PROFIBUS DP 12 Node flash test 99 Number wheel 68 O Open modules 59 Operating in...

Page 273: ... Change During Operation 113 without the module change during operation function 111 Response Time 239 Retrofitting IM 153 1 241 IM 153 2 244 IM 153 2 FO 244 S Service life SIMATIC Micro Memory Card 124 Setup for module change during operation 44 for redundancy with the IM 153 2 44 horizontal 40 in an intrinsically safe area 43 number of active bus modules 46 number of modules 46 vertical 40 shiel...

Page 274: ...stamping Hardware interrupt 214 IM 153 2 FO start up 94 IM 153 2 start up 94 In case of redundancy 140 TN S network 52 Trailing cable Order number 248 U UL Certification 226 Ungrounded reference potential 54 Update via PROFINET IO 127 via SIMATIC Micro Memory Card 127 Use in residential areas 229 in the industrial area 228 V Versions IM 153 1 241 IM 153 2 243 IM 153 2 FO 243 IM 153 x 17 W Wire cro...

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