SICK TDC-B100 Operating Instructions Manual Download Page 101 | Manualshive

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MAINTENANCE

8

101

8021804/2017-11-27|SICK

Subject to change without notice

T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector

1. Unplug the GPS antenna Cinch male connector from the female connector in the TDC

device.

2.  Disconnect the connecting cable installed in the vehicle.
3.  Remove the GPS antenna.
4.  Install the replacement antenna in the vehicle.
5.  Install the connecting cable properly and connect this to the TDC device via the Cinch

male connector.

8.2.3

Replacing the TDC device overcurrent protection device

Each TDC device is equipped with an overcurrent protection device.
If a fuse has been triggered in the event of a short circuit, it will need to be replaced with
the spare fuse included in the scope of delivery of the TDC device.
You can also order a fuse under the following part number:

Part No.

Description

6067024

MINI ATO overcurrent protection device, 32 V, 3 A, 0297003. L

Tab. 25: Part number for the overcurrent protection device

Replacing the fuse

Fig. 39: Replacing the overcurrent protection device

1. Pull the triggered fuse out of the slot.
2. Insert the new fuse into the slot until it clicks into place.

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Summary of Contents for TDC-B100

Page 1: ...O P E R AT I N G I N S T R U C T I O N S TELEMATIC DATA COLLECTOR Gateway systems ...

Page 2: ...arks IBM is a trademark of the International Business Machine Corporation MS DOS is a trademark of the Microsoft Corporation Windows is a trademark of the Microsoft Corporation Other product names in this document may also be trademarks and are only used here for identification purposes Original documents The German version 8021803 of this document is an original document of SICK AG SICK AG does n...

Page 3: ... as a receiver 18 3 2 1 2 The TDC device as a sender 19 3 2 2 Processing and visualizing sensor data on the SICK online portal 21 3 2 2 1 Components of the SICK online portal 21 3 2 2 2 Multi client capability and access rights 21 3 2 2 3 Visualization and monitoring 22 3 3 Interfaces for integration into customer applications 23 3 4 Status indicators for the TDC devices 25 3 4 1 TDC B100 TDC B200...

Page 4: ...onitoring 66 7 1 Setting up a customer account for the SICK online portal 66 7 1 1 Applying for a customer account 66 7 1 2 Notification about your customer account 70 7 2 Configuring the TDC Management System 71 7 2 1 Logging in to the TDC Management System 71 7 2 2 Registering additional TDC devices 72 7 2 3 Configuring a dashboard 73 7 2 3 1 Creating a dashboard 73 7 2 3 2 Defining the structur...

Page 5: ...ts 100 8 2 1 Basic procedure 100 8 2 2 Replacing the GPS antenna 100 8 2 3 Replacing the TDC device overcurrent protection device 101 8 2 4 Replacing the TDC device 102 9 Annex 103 9 1 Technical data 103 9 1 1 TDC B100 data sheet 103 9 1 2 TDC B200 data sheet 105 9 1 3 TDC M100 data sheet 108 9 2 Dimensional drawings 110 9 2 1 TDC B100 dimensional drawing 110 9 2 2 TDC B200 dimensional drawing 110...

Page 6: ...f the sensors These operating instructions do not provide information on operating vehicles or machines into which the individual devices of the gateway system have been or are going to be integrated Additional information on this can be found in the customer documentation 1 3 Target group These operating instructions are intended for people integrating the devices of the gateway system into a veh...

Page 7: ...r information about the device components used in the gateway system can be found in the respective operating instructions 1 5 Abbreviations used Application programming interface Access point name access point of the network operator in the GPRS data network Controller area network serial bus system Global system for mobile communications technical wireless standard for digital wireless telephony...

Page 8: ...of a certain function or technical measure Notes provide information about the features of a device application tips or other useful information Instructions that must be carried out in the described order are referred to as step by step instructions and are indicated by numbered lists Carefully read and follow the instructions for taking action Instructions for taking action are indicated by an a...

Page 9: ...mit telemetry data on a cloud server It is for example ideal for sensor controlled monitoring tasks vehicle tracking working hours management and access control as well as for remote measurement The gateway system uses one or more TDC devices to collect data The TDC devices feature all of the standard interfaces that are required to integrate sensors and other devices The sensor data received is t...

Page 10: ... symbol shown on the left hand side of the note refers to the type of hazard in question the example here shows a risk of injury resulting from electrical current WARNING Denotes a potentially dangerous situation that may result in severe to fatal injuries The symbol shown on the left hand side of the note refers to the type of hazard in question the example here shows a risk of damage to the eye ...

Page 11: ...es in these operating instructions e g regarding use mounting or installation must be observed All official and statutory regulations governing the operation of the gateway system must be complied with National and international legal specifications apply to the installation and use of the system to its commissioning and to recurring technical inspections in particular Work safety regulations and ...

Page 12: ...rom the grid Always use original fuses with the specified current rating Report any damaged cables to the maintenance team without delay Observe the up to date safety regulations when working on electrical systems Commissioning operation maintenance WARNING Risk resulting from incorrect commissioning and configuration Do not commission until a thorough check has been performed by qualified personn...

Page 13: ...an environmentally responsible manner at work For this reason please note the following information regarding disposal Disposal after final decommissioning Always dispose of unusable or irreparable devices in accordance with the applicable waste disposal regulations specific to your country Remove the plastic parts and recycle the aluminum housing of the TDC device Dispose of all electronic assemb...

Page 14: ...y Depending on the installation conditions and number of interfaces required the gateway system uses the TDC B100 TDC B200 or TDC M100 device variants The different TDC devices are suitable for different installation conditions and numbers of interfaces Fig 1 TDC gateway system device variants All TDC devices come with a GSM antenna installed overcurrent protection device and SIM card inserted for...

Page 15: ... by taking photographs Number Part No Description 1 TDC gateway system consisting of n 6064656 TDC B100 with GSM antenna and installed overcurrent protection device SIM card inserted for operation in EU countries Quick start guide including a download link for the operating instructions system documentation interface specifications and TDC Configurator configuration software n 6067023 GPS antenna ...

Page 16: ...rotection device Tab 3 TDC gateway system scope of delivery Configuration cables optional There is an optional configuration cable available for all device types that can be used to connect the TDC device to a configuration PC The label on the packaging also includes the link with the access data for the documentation and configuration software Fig 4 Configuration cables optional Part No Descripti...

Page 17: ...open ends TDC INPUTS 30 cm Micro Fit 6 pin open ends included in delivery 6066260 1 cable set with 9 cables UART CAN1 DIAG RS 232 OUTPUTS 1Wire USB CAN2 FULL RS 232 Tab 5 Additional connecting cables optional part numbers Fuel level sensor for TDC B200 optional A fuel level sensor manufactured by Omnicomm is available as an optional accessory for the TDC B200 device Fig 5 Fuel level sensor optiona...

Page 18: ...icle or a machine For this to happen the sensors are connected to the TDC device via appropriate interfaces The TDC device also has built in sensors that are used to detect the movement of the vehicle This movement data can be output along with GPS data this only applies to TDC devices of the B series A GPS antenna is included in the scope of delivery for these devices Fig 6 The TDC device as a se...

Page 19: ...ical signal Capacitive proximity sensors such as SICK sensors of the CM series can detect all kinds of materials beyond a surface This allows a minimum level to be detected for example A TDC device can also process signals from other devices or motors Vehicle activities can be traced upon connection to the ignition system 3 2 1 2 The TDC device as a sender When using the SICK online platform the T...

Page 20: ...the device is not connected to a voltage supply it will not be possible to save sensor data The TDC device will be back online as soon as a connection to the mobile network is reestablished and at this point the sensor data that has been saved will be transmitted automatically to the SICK online portal When using an internal customer server it will be possible to access data again once the connect...

Page 21: ...er or mobile device by logging in to the portal site All common web browsers are supported Sensor data can then be transferred to a customer application using an API interface Fig 10 Components of the SICK online portal 3 2 2 2 Multi client capability and access rights The cloud solution has multi client capability which allows the SICK online portal to be used by multiple clients on the same serv...

Page 22: ...d in the form of key figures for the purposes of aiding the decision making process controlling and monitoring measures or running comparisons within a company or across multiple companies Comprehensive reporting helps in the analysis and assessment of sensor data even over a prolonged period Custom reports can be defined In addition to the alarm management system specific to the TDC device the SI...

Page 23: ... format Fig 13 Transferring data from the SICK cloud to a customer application via an API For further information on the methods used with the API refer to Chapter 7 4 Transferring data to a customer application using an API interface Accessing data from the TDC device via MQTT If a customer s own server is used instead of the SICK online portal it is not possible to transmit the sensor data direc...

Page 24: ...her It sends topics with sensor data to the mobile network in a defined structure via the MQTT protocol The customer server subscribes to this data Messages can be accessed and further processed by this server using the defined topic structure Fig 14 Accessing data from the TDC device via MQTT For more information on the topic structure of the MQTT interface refer to Chapter 7 5 Accessing data fro...

Page 25: ...C B100 TDC B200 status indicators The LEDs have the following meanings LED Color Meaning GPS Red permanent No valid GPS signal found or no GPS antenna connected Red periodical GPS signal found COM Yellow permanent Device not connected to the mobile network Yellow periodical with a pulse Device connecting to the mobile network Yellow periodical with two pulses Device connected to the mobile network...

Page 26: ...LED Color Meaning LED 1 Yellow permanent Device not connected to the mobile network Yellow periodical with a pulse Device connecting to the mobile network Yellow periodical with two pulses Device connected to the mobile network LED 2 Off Device switched off or booting Red permanent Counter has no reference Red green alternating Counter reference OK Tab 9 TDC M100 status indicators Manual operation...

Page 27: ...g mounting Mount the TDC device so that it is protected from dirt and mechanical damage Use a cover plate where possible We recommend installing the device in a connection box with PG connectors to ensure compliance with protection class IP65 4 1 Inserting the SIM card not EU countries or for MQTT operation If the TDC device is being operated in an EU country in conjunction with the SICK cloud the...

Page 28: ... holder to release the catch and fold it up Follow the red arrows 3 Remove the SIM card that was inserted for operation within the EU at the factory and insert a SIM card from your telecommunications provider into the SIM card holder with the contacts facing down 4 Close the fixing plate to hold the SIM card in place in the SIM card holder follow the arrows 5 Fold the SIM card holder down to close...

Page 29: ...ng out of the plastic brackets and separating them from one another 3 Remove the whole PCB 4 Lift up the SIM card holder a little Remove the SIM card that was inserted for operation within the EU at the factory and insert a SIM card from your telecommunications provider into the SIM card holder with the contacts facing down 5 Fold the SIM card holder down to close it pushing it down firmly to lock...

Page 30: ... Mounting on a plate Mount the device using four M4 pan head screws 4 3 Mounting the TDC M100 The TDC M100 device is designed to be mounted in a control cabinet This device variant is mounted on a mounting rail Any mounting orientation will be suitable Fig 18 Mounting the TDC M100 Mounting on a mounting rail 1 Position the device from above with the bracket on the mounting rail 2 At the same time ...

Page 31: ...c Data Collector 5 Electrical installation 5 1 Connecting TDC devices 5 1 1 Connectors on the TDC devices Depending on the device variant the TDC devices have clamp or plug connectors with four or six pins Fig 19 Connections to the TDC devices overview For details about the pin assignments please refer to the operating instructions for the specific devices concerned ...

Page 32: ...nect a sensor and or to connect the TDC device to the motor ignition system see below Connecting the TDC B100 TDC B200 to the voltage supply The 4 wire connecting cable has a Micro Fit plug connector on one side for the connection to the device and open ends on the other side for the connection to the voltage supply Fig 20 Connecting the TDC B100 TDC B200 to the voltage supply 1 Plug the Micro Fit...

Page 33: ...ta Collector Connecting the TDC M100 to the voltage supply The 4 wire connecting cable has open ends on both sides Fig 21 Connecting the TDC M100 to the voltage supply Use the red and black wires of the connecting cable to connect the TDC device to the voltage supply Pin Wire color Connection 13 Red DC IN 14 Black GND Tab 11 Connecting the TDC M100 to the voltage supply ...

Page 34: ...C B200 to the ignition system Fig 22 Connecting the TDC B100 TDC B200 to the ignition system 1 If you have not already done so plug the Micro Fit male connector on the connecting cable for the TDC device voltage supply into the PWR female connector 2 Use the yellow wire to connect the TDC device to the ignition system PWR Pin Wire color Connection 2 Yellow IN A IGN Tab 12 Connecting the TDC B100 T...

Page 35: ...ro Fit adapter 4 or 6 pin Voltage can be supplied to the sensor via the voltage supply to the CAN bus or the RS485 bus The TDC devices also feature interfaces that can be used to connect sensors from third party providers For additional information on the connection please see the operating instructions for the relevant TDC device or sensor Connecting the TDC B100 TDC B200 to a sensor Fig 24 Conne...

Page 36: ...DOUT CAN1 CAN2 4 Blue DOUT CAN2 TDC B200 only RS485 4 Blue DOUT RS485 Tab 15 Connecting the TDC B100 TDC B200 to SICK sensors voltage supply For the TDC B200 the yellow and white wires of the connecting cable for the voltage supply can also be used for signal transmission for one sensor For the TDC B100 this is the only possible variant In addition the sensor needs to be connected to an output for...

Page 37: ...UT RS485 input Voltage will then be supplied to the sensor 3 Connect the wires to the connecting cable of the sensor via an adapter Pin Connection 9 10 11 12 Configured as digital inputs for signal transmission 5 1 Voltage supply output for connected sensors Tab 17 Connecting the TDC M100 to SICK sensors The yellow and white wires of the connecting cable for the voltage supply can also be used for...

Page 38: ...commend that the fuel level sensor is only operated with TDC B100 TDC B200 TDC devices Otherwise the signal from the fuel level sensor for the TDC M100 will only be supplied with a time stamp and no position determination Use the connecting cable included in the delivery Fig 26 Connecting the TDC B100 TDC B200 to fuel level sensors 1 Plug the Micro Fit male connector on the connecting cable for th...

Page 39: ...o the antenna connector on the device 5 3 Connecting the GPS antenna The GPS antenna is usually installed in the driver s cab with clear visibility upward or in the vehicle roof area Have an expert install the connecting cable in the vehicle depending on where exactly the antenna is being installed and connect this to the TDC B100 TDC B200 device via the Cinch male connector The TDC M100 device ca...

Page 40: ...DC device is ready for operation after approximately 60 seconds Check the operational status of the TDC device by looking at the status indicators 6 2 Preparing the configuration PC 6 3 General notes HAZARD Disconnecting the power to the system Make sure that all the components of the gateway system are disconnected from the power supply during the electrical installation work HAZARD Risk of injur...

Page 41: ...guration PC The configuration PC is connected to the TDC device using the configuration cable which can be procured separately as an accessory The configuration cable has a device specific Micro Fit plug connector for the connection to the TDC device and a USB connector for the connection to the configuration PC Part No Description 6066259 TDC B100 TDC B200 configuration cable 6066258 TDC M100 con...

Page 42: ...older in a temporary directory on the configuration PC 2 Start the installation by double clicking on the Setup exe file The installation wizard will open A note will appear to point out that the drivers for the configuration cable will also be installed when the configuration software is installed for the first time 3 Start the installation by clicking on Install 4 Follow the instructions in the ...

Page 43: ...figuration interface The TDC Configurator configuration interface is divided into several sections A number of functions can be found in the menu bar This is where the connection to the TDC device is established and where parameters can be written onto the device or loaded into the configuration software from the device A configuration can also be stored on a local data card In the top left hand c...

Page 44: ...rt in TDC Configurator 1 Open the Select communication port window via Device Connect 2 Select the COM port that has been used to connect the TDC device to the configuration PC If you are not sure which port has been used to connect to the configuration PC open up the device manager on the operating system in order to check the COM port allocation 3 Click OK to confirm Device data As soon as the c...

Page 45: ...included on the connected device as the factory settings will be automatically downloaded and transferred over to the configuration software The standard parameters can then be adapted to the requirements of the individual application The bottom left hand corner of the programming interface is now activated and entries can be made Fig 30 Loading the standard parameters A note will appear in the st...

Page 46: ...o edit the standard parameters under the Settings tab from the top down The parameters are displayed in a tree structure which offers the user guidance for the configuration process 6 5 1 1 General The General section contains information about the TDC device This makes it easier to identify and manage each individual TDC device when multiple devices are in use This is also where phone numbers are...

Page 47: ...a way to clearly identify the device Enter the phone number of the contact person responsible for the TDC device in the Admin phone num field If the Daily reset enabled checkbox is checked the device s memory will be deleted every day Hovering the cursor over an input field will bring up a short description Alerting Up to five phone numbers can be saved in the Alerting section If a real time alarm...

Page 48: ... in an EU country the GPRS access data for the SICK server is automatically stored when the standard parameters are uploaded The Access Point Name is preset in the APN Name field in the Connectivity GPRS section The user name and password for the access point are not displayed however There is an explanatory text on the right hand side of the input fields pointing out that there is no input requir...

Page 49: ...the fields in the Connectivity GPRS section will be left empty The telecommunications provider in the respective country will need some information in advance which can be found in the checklist to the right of the input field The details that need to be passed on to them include among others the IP address of the SICK server In return the telecommunications provider will provide the APN Access Po...

Page 50: ...he TDC device is to be accessed by a customer server the MQTT access data will need to be entered in the Connectivity MQTT section There is a checklist here too offering assistance with inputting this information 1 Enter the IP address and port of the MQTT broker installed on the customer server 2 Check the Use custom MQTT credentials checkbox if a user name and password need to be entered when lo...

Page 51: ...GPS accuracy GPS sampling rate settings For TDC B100 TDC B200 devices GPS is activated when the standard parameters are being loaded The settings relating to GPS accuracy can be adjusted as required 1 Use the parameters in the Tracking GPS Moving and Tracking GPS Stopped sections to set the GPS sampling rate 2 Use the Max DOP DOP Dilution of precision parameter to configure the GPS accuracy With T...

Page 52: ...include position detection and service life identification route tracking monitoring of fueling data and collection and processing of diagnostics data which is continually recorded during journeys This list also includes customer specific toll billing and economic journey analysis 1 Check the Enabled checkbox to activate the CAN connection 2 In the Interface field select the specific CAN interface...

Page 53: ...structure by a green circle icon A red circle icon is used to indicate that an input is not in use 6 5 2 1 What are telemetry elements At least one telemetry element needs to be set up for each interface to enable signal values to be transmitted to the connected server A telemetry element contains details on the physical interface as well as details on the logical processing of incoming signals De...

Page 54: ...ransmitted every 3 600 seconds In the following example three telemetry elements have been set up for one interface Fig 33 Telemetry elements for triggering real time alarms and activating outputs In order to avoid all of the signal values always being transmitted to the server a trigger has been defined in the first telemetry element This ensures that the recorded signal values are only transmitt...

Page 55: ...n the event of an alarm for example Analog signals can have any values within a particular range for which corresponding telemetry elements can be defined with conditions for transmission to the cloud and or real time alarms Fig 34 Analysis of analog signal values in telemetry elements 6 5 2 2 Configuring a telemetry element for a digital signal The following example uses a digital sensor to illus...

Page 56: ... see these by hovering the cursor over the respective input field Physical interface details 1 Enter a meaningful name for the telemetry element in the Description field 2 When a telemetry element is set up the system assigns a unique identifier in the Name field This cannot be changed manually 3 The interface that is currently selected is preset in the Signal source field 4 In the Sensor type fie...

Page 57: ...ordingly for sensors that can emit both analog and digital signals 2 The value displayed in the Threshold field indicates the value used as the threshold for processing a digital signal In the example shown this value is 5 V If the value falls below the threshold the input value is taken and displayed as an output value of 0 status Low and if the value exceeds the threshold the input value is take...

Page 58: ...n select from the following triggers for processing signals Trigger Meaning OnChange The trigger applies when the current signal value differs from the previous signal value by more than the value set under the Threshold parameter OnEnter The trigger applies when the current signal value falls within the range set using the Upper Limit and Lower Limit parameters OnExit The trigger applies when the...

Page 59: ...re is no need to specify the topic structure If data is being retrieved by a customer server a custom topic can be added to the MQTT Topic field Select the option SMSAlert for the Action field to have the telemetry element trigger a real time alarm in the form of SMS messages No further information is required SMS messages will be sent automatically to all phone numbers entered under Settings Gene...

Page 60: ...etry element for real time alarms Mark the telemetry element in the list 1 Under the Telemetry Elements tab mark the telemetry element to be copied In the example shown this is the telemetry element configured previously 2 Right click to open the context menu and select the option Duplicate This creates a new telemetry element 3 Amend the description for the telemetry element in the Description fi...

Page 61: ...l be detected at the corresponding input and configured as follows 1 Mark the corresponding input under the Telemetry Elements tab 2 Click on the Add button 3 Assign a meaningful name to the telemetry element in the Description field The unique identifier will be assigned automatically and entered in the Name field 4 Configure the interface by following the instructions provided for digital sensor...

Page 62: ...mnicomm has been connected to the RS485 input the input signal will be detected automatically and configured as follows 1 Mark the corresponding input under the Telemetry Elements tab 2 Click on the Add button 3 Assign a meaningful name to the telemetry element in the Description field 4 Click in the Signal source field and select the fuel level sensor Numeric value will be preset as the signal ty...

Page 63: ...s external sensor data be transmitted to the cloud server using corresponding telemetry elements This can be useful for identifying the potential risk of the TDC device overheating at an early stage for example The internal sensors are configured in the same way as the external device interfaces 1 Mark the option Internal under the Telemetry Elements tab 2 Click on Add to create a new telemetry el...

Page 64: ...und 60 seconds Use the LED display to ensure proper operation 6 5 5 Saving the configuration on the PC You can also save the configured and displayed settings in a configuration file on your PC The settings saved within this file can be loaded at a later date if required and transferred to the TDC device 1 Select the command Parameter Write to File in the menu bar 2 Select a directory and file nam...

Page 65: ...llector In the event that faults occur the log file can come in useful for troubleshooting at the first level support stage Select Viewer LogFile to open the log 6 5 7 Displaying system information Use the Summary display to view current device information and statuses To access this select View Summary The details can be copied to the clipboard for later use Note ...

Page 66: ... devices you have procured along with company and user details You will receive a confirmation e mail immediately informing you that the account will be created within 24 hours 2 You will receive another confirmation e mail once your customer account has been set up on the SICK page This also contains your login details for the new customer account 3 When you log in to the SICK online portal for t...

Page 67: ...devices you have procured The IMEI is a unique identifier for the TDC device and therefore a way of verifying you as a customer Once you have exited the field the IMEI will be checked to ensure that it has been entered correctly The IMEI can be found within your ordering information or on the identification plate Hover the cursor over the field for an input help The number shown in red is there to...

Page 68: ...his way the difference between a particular time zone and universal time is indicated using UTC X hours The browser s UTC timezone is preset in the corresponding field In this example the time zone is UTC 1 00 Amsterdam Berlin etc On the basis of this setting all measured values in the analyses on the SICK online portal will be displayed with an offset of UTC 1 hour winter time or UTC 2 hours summ...

Page 69: ...rn Time US Canada accordingly Entering contact details Under Contact Information enter the e mail address to which the confirmation e mail containing the login details should be sent Two further phone numbers can be added under the Phone tab Submitting the registration application 1 Confirm that you have read and agree to the terms and conditions of SICK Cloud 2 Click on Register 3 If the IMEI you...

Page 70: ...Click on the Confirm link in this e mail when you have received it You will see a message indicating that your registration application will be processed by SICK within 24 hours 7 1 2 Notification about your customer account If all of the information you submitted is deemed to be correct and in order a customer account will be created for you with a user name and password An e mail containing your...

Page 71: ...h telemetry elements are to be analyzed within them Key figures are displayed using widgets If multiple TDC devices are in use the first step will be to register them on the management platform 7 2 1 Logging in to the TDC Management System Log in to the TDC Management System Getting started 1 Enter the following URL into your browser http tdc sick com The login window will open 2 Enter the user na...

Page 72: ... the gear icon in the menu bar and select the option Devices The list of registered TDC devices will open It will include the TDC device that was entered at the registration stage for further information on this refer to Chapter 7 1 1 Applying for a customer account 2 Click on the plus icon in the window The New devices window will open 3 Register the TDC devices you have procured by entering the ...

Page 73: ...ng a dashboard Create a dashboard from the home page on the TDC management platform You can always configure multiple dashboards on the TDC platform 1 Switch back to the home page To do this click on TDC Management System in the menu bar 2 In the Dashboards section click on New Dashboard 3 Enter a meaningful name for the dashboard e g the name of a TDC device location 4 Click on Save The empty das...

Page 74: ...displayed by creating a tree structure using what are known as units Getting started 1 Switch back to the home page of the management system To do this click on TDC Management System in the menu bar 2 In the Units section click on New Unit All TDC devices with the telemetry elements configured in TDC Configurator are shown in a list In the following example only one TDC device has been registered ...

Page 75: ...try elements 1 Drag the telemetry elements displayed underneath the relevant TDC device on the right hand side and drop them on the correct structure level 2 Switch back to the dashboard To do this click on the speedometer icon in the menu bar and select the dashboard you have just created The applied telemetry elements will appear within the defined structure in the left hand section ...

Page 76: ... Add Widget window will open This window is divided into four tabs which you will be guided through in the style of a wizard when you press Next 1 Under the Type tab specify the type of widget 2 Assign the correct telemetry element under the Telemetry Element tab 3 Enter the name of the widget under the Basic settings tab and add a more detailed description if desired 4 The details to be provided ...

Page 77: ...corresponding TDC device in brackets If there is a large number of telemetry elements use the search function to narrow down the list and find specific elements 3 Enter a name for the widget under the Basic settings tab 4 For Latest value widgets you can specify whether or not an icon should be displayed in the widget under the Configuration tab 5 To finish creating your new widget click on Save T...

Page 78: ... Telemetry Elements tab select the telemetry element that has been configured for alarms in TDC Configurator 3 Under the fourth tab Configuration enter the period within which alarms should be analyzed and displayed in the widget Two different periods can be analyzed using the First value filter and Second value filter fields 4 To finish creating your new widget click on Save The widget is visuali...

Page 79: ...proper operation of the TDC device for example In the following example we create a widget that visualizes the voltage supply to a TDC device An internal sensor built into the TDC device provides this information for further information on this refer also to Chapter 6 5 3 Configuring the internal sensors 1 Under the Type tab select Pie chart as the type of widget 2 Under the Telemetry Elements tab...

Page 80: ...le at the bottom to save the value that the sensor should deliver Click on the Edit button to make an entry Select the correct operator and enter the value expected in the Value column In the example here this value is 24 V 4 To finish creating your new widget click on Save The chart is a way of visualizing the operational readiness of the TDC device over the past 24 hours providing a quick way of...

Page 81: ...t containing all telemetry elements configured for the TDC devices You can use the two icons above the list to switch between these two views 1 Click on the Show devices view icon All of the telemetry elements for the registered TDC devices will be displayed 2 Mark a telemetry element in the list In this example a digital sensor is selected The signal statuses provided by the sensor can be analyze...

Page 82: ...pening a dashboard Click on the speedometer icon in the menu bar and select the desired dashboard from the list of dashboards that have been created The dashboard will open along with all of its widgets 3 Editing widgets Each widget has an edit icon Click on Edit Widgets to open a widget and then change a filter setting or analysis period for example Click on Delete Widgets to remove a widget from...

Page 83: ...rious aspects of fleet management When you open up fleet management the Position display tab will be active Once open the Position display tab has the following structure In the bottom left hand corner there is a list of all vehicles in your fleet The vehicles will have the names you assigned to the corresponding telemetry elements in TDC Configurator Above that there are input fields that can be ...

Page 84: ...g the current vehicle positions the driver and the journey times for the last trip The list also provides information on the vehicle such as the mileage the number of kilometers covered and the maximum speed Vehicle data is read from the vehicle s CAN bus if fleet management has been configured in TDC Configurator 7 3 3 Displaying current vehicle fuel levels Click on the Current fuel level icon on...

Page 85: ...g route information for a vehicle Once a vehicle has been selected the position display view will change A toolbar containing predefined reports for the selected vehicle will appear underneath the Position display tab The map will now show the route most recently covered by the vehicle The Info section on the right hand side contains information on the current location of the selected vehicle The ...

Page 86: ...ect to change without notice Displaying a route In the calendar in the top right hand corner select the day for which you would like to view the vehicle s route on the map Displaying details on a selected position If you click on a particular position along the route a pop up window will appear that contains details on the position selected ...

Page 87: ...neys icon in the toolbar for the Position display tab to show the movements of a vehicle over a given period of time 2 First enter the period of time you are interested in 3 Then click on the Report button A list of journeys will be generated and displayed in a separate window In the list you can see information such as the start and end location for each route the mileage at the end of the journe...

Page 88: ...ing consumption in a graph The graphical display gives you an quick indication of unusual fuel consumption 1 Under the Position display tab select the vehicle and the day for which you want fuel consumption information to be visualized 2 Click on the Fuel graph icon in the toolbar for Position display If the graph shows a steady fall this indicates that fuel consumption is regular If the consumpti...

Page 89: ... generate a consumption report 2 Click on the Fuel icon in the toolbar 3 Set the period of time to be covered by the consumption report 4 Click on the Report button Fuel consumption information will be displayed for the vehicle with each day during the period selected having its own row The information covered in the list includes the number of kilometers traveled on the day the level at the begin...

Page 90: ...ong other options In the following example the number of kilometers traveled by one vehicle each day is being analyzed 1 Switch to the Reports tab 2 On the left hand side select the department s to be analyzed To do this open up the tree structure for the departments and check the checkboxes for users vehicles or drivers 3 Then on the left hand side select the period of time to be analyzed You can...

Page 91: ... R I G I N A L I N S T R U C T I O N S Telematic Data Collector 4 Next in the middle section select the report required In this example the FMS kilometers report is opened This report includes the number of kilometers covered each day along with the start and end date for each trip and the fuel consumption ...

Page 92: ...o receive and activate the connection data required to connect to the REST platform Testing REST services SoapUI can be used to systematically test REST services free of charge The application provides a straightforward way of sending HTTPS requests and response analyses and in turn of configuring access to platform API services 7 4 1 Input parameter Description Returns input activities for given ...

Page 93: ... www w3 org 2001 XMLSchema instance xmlns xsd http www w3 org 2001 XMLSchema Response XML response example not success Response xmlns xsd http www w3 org 2001 XMLSchema xmlns xsi http www w3 org 2001 XMLSchema instance Response 7 4 2 Example for API call The following example shows the API call returning the sensor data for the sensor with ID 99 from 2017 08 01 until 2017 08 21 For further informa...

Page 94: ...ion 1 Constant identifier Fixed value Wigo 2 IMEI of the TDC device See the TDC device 3 Directional information out Data is sent from the TDC device in Data has to be input in the TDC device 4 MQTT ID of the sensor Refer to the information in the configuration of the sensor in question Tab 21 Topic structure of the MQTT protocol If a TDC device with 123456789 as its IMEI were to send pressure mea...

Page 95: ...default GPRS settings for inserted SIM card Automatic settings for internet access are used for inserted SIM card Modem GPRS SIM ready SIM card is ready to be used Modem GPRS GPRS ActivationRequested GPRS system is requesting activation Modem GPRS GPRS WaitActivationStart GPRS system is waiting for activation to start Modem GPRS GPRS Activating GPRS activation has started Modem GPRS GPRS Active GP...

Page 96: ...ent Reset Count x Number of resets from the last time device worked for more than 10 minutes without reset Startup procedure App Received last ON time x Shows last time device was ON if possible to determine Flash FW Sector check completed FLASH subsystem has completed FLASH memory check System status HeapMonitor FH x HeapMonitor reports quantity of available heap memory of x Configuration Config ...

Page 97: ...isture and traces of corrosion WARNING Plug connectors damaged by corrosion Plug connectors that have been damaged by corrosion must be replaced straight away Corroded plug connectors can have a major negative impact on the sensor Checking cables Regularly check the electrical installation Check that all cable connections are securely attached WARNING Loose connections or scorched cables Defects s...

Page 98: ... class 1 To achieve the full optical output of the sensor the front screen should be regularly checked for contamination Fig 36 Cleaning SICK sensors in the TiM series Switch off the device during cleaning Get rid of any contamination on the front screen to avoid incorrect measurements Wipe the front screen with a soft wet sponge Then dry the front screen with a clean cloth WARNING Damage to the f...

Page 99: ...ive proximity sensors are maintenance free We recommend that you clean the interfaces at regular intervals Fig 37 Cleaning SICK capacitive proximity sensors Switch off the device during cleaning Get rid of any contamination on the interface to avoid incorrect measurements Wipe the interface with a soft wet sponge Then dry the interface with a clean cloth Capacitive proximity sensors ...

Page 100: ...d to work on electrical systems or equipment and they must comply with the electrical regulations NOTE Claims under the warranty rendered void Some of the housing screws on the devices are sealed Any claims against SICK AG under the warranty will be rendered void if the seals are damaged or if the device is opened The housing must only be opened by authorized SICK service personnel 8 2 2 Replacing...

Page 101: ...nch male connector 8 2 3 Replacing the TDC device overcurrent protection device Each TDC device is equipped with an overcurrent protection device If a fuse has been triggered in the event of a short circuit it will need to be replaced with the spare fuse included in the scope of delivery of the TDC device You can also order a fuse under the following part number Part No Description 6067024 MINI AT...

Page 102: ...s from the device 2 Remove the GPS antenna only TDC B100 TDC B200 Take note of which cables are assigned to which connectors before you remove the controller Replacing the device 1 Remove the defective device 2 Install the replacement device as described in Chapter 4 Mounting Connecting a replacement device Reconnect all cables as described in Chapter 5 Electrical installation Importing configurat...

Page 103: ...d cloud solutions GPS Sensor Acceleration sensor magnetometer thermometer Alarm output Push notification Mobile network GSM GPRS quad band Performance Data connectivity FLAT data connectivity EU 27 2 package 2 Belgium Great Britain Czech Republic Denmark Estonia Finland France Germany Greece Hungary Ireland Italy Latvia Lithuania Luxembourg Malta the Netherlands Norway Poland Portugal Romania Slov...

Page 104: ...nection 4 Data output Micro Fit 4 or 6 pin Configuration interface RS 232 DIAG Mechanics electronics Supply voltage 12 V DC 8 V DC 35 V DC Output current 1 A 1 A 2 A per DOUT Housing dimensions W x D x H 145 mm x 67 mm x 37 mm Weight 185 g Mounting In a vehicle or control cabinet Measuring range requirements Analog voltage 0 V 30 V Digital 1 0 detection 0 V 30 V Pulse 10 Hz 20 kHz Housing color Bl...

Page 105: ...PS Sensor Acceleration sensor magnetometer thermometer Alarm output Push notification Mobile network GSM GPRS quad band Performance Data connectivity FLAT data connectivity EU 27 2 package 2 Belgium Great Britain Czech Republic Denmark Estonia Finland France Germany Greece Hungary Ireland Italy Latvia Lithuania Luxembourg Malta the Netherlands Norway Poland Portugal Romania Slovak Republic Spain S...

Page 106: ...tion 3 DIAG port for TDC configuration and diagnostics 115 200 bit s 250 bit s Micro Fit 4 or 6 pin 1Wire Electrical connection Micro Fit 4 or 6 pin USB Data transmission rate Electrical connection 921 600 bit s Micro Fit 4 or 6 pin Input Function Electrical connection 8 Data output Micro Fit 4 or 6 pin Output Function Electrical connection 12 Data output Micro Fit 4 or 6 pin Configuration interfa...

Page 107: ...0 according to DIN EN 60529 Power consumption 1 32 W Ambient data Ambient temperature operation 20 C 55 C Ambient temperature storage 30 C 75 C Electromagnetic compatibility EMC EN 301489 17 V2 2 1 2012 EN 301489 7 V1 3 1 2006 EN 301489 1 V1 9 2 2012 EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2010 Radio equipment approval EN 301511 V9 0 2 2003 Shock resistance No Tab 28 TDC B200 data sheet ...

Page 108: ...meter Alarm output Push notification Mobile network GSM GPRS quad band Performance Data connectivity FLAT data connectivity EU 27 2 package 2 Belgium Great Britain Czech Republic Denmark Estonia Finland France Germany Greece Hungary Ireland Italy Latvia Lithuania Luxembourg Malta the Netherlands Norway Poland Portugal Romania Slovak Republic Spain Sweden Switzerland Cyprus Interfaces Switching out...

Page 109: ...12 V DC 8 V DC 35 V DC Output current 1 A 1 A 2 A per DOUT Housing dimensions W x D x H 118 mm x 23 mm x 115 mm Weight 180 g Mounting In a vehicle or control cabinet DIN rail 35 mm 7 5 mm according to EN 60715 Measuring range requirements Analog voltage 0 V 30 V Digital 1 0 detection 0 V 30 V Pulse 10 Hz 20 kHz Current 0 mA 32 mA Housing color Gray Housing material Polyamide UL 94 V 2 Enclosure ra...

Page 110: ... O N S Telematic Data Collector Subject to change without notice 9 2 Dimensional drawings 9 2 1 TDC B100 dimensional drawing Fig 40 TDC B100 dimensional drawing 9 2 2 TDC B200 dimensional drawing Fig 41 TDC B200 dimensional drawing 9 2 3 TDC M100 dimensional drawing Fig 42 TDC M100 dimensional drawing ...

Page 111: ...100 TDC B200 to the ignition system 34 Tab 13 Connecting the TDC M100 to the ignition system 34 Tab 14 Connecting the TDC B100 TDC B200 to SICK sensors 35 Tab 15 Connecting the TDC B100 TDC B200 to SICK sensors voltage supply 36 Tab 16 Connecting the TDC B100 TDC B200 to one SICK sensor via the cable for the voltage supply 36 Tab 17 Connecting the TDC M100 to SICK sensors 37 Tab 18 Connecting the ...

Page 112: ...us indicators 26 Fig 17 Mounting the TDC B100 TDC B200 30 Fig 18 Mounting the TDC M100 30 Fig 19 Connections to the TDC devices overview 31 Fig 20 Connecting the TDC B100 TDC B200 to the voltage supply 32 Fig 21 Connecting the TDC M100 to the voltage supply 33 Fig 22 Connecting the TDC B100 TDC B200 to the ignition system 34 Fig 23 Connecting the TDC M100 to the ignition system 34 Fig 24 Connectin...

Page 113: ...notice T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S Telematic Data Collector Fig 39 Replacing the overcurrent protection device 101 Fig 40 TDC B100 dimensional drawing 110 Fig 41 TDC B200 dimensional drawing 110 Fig 42 TDC M100 dimensional drawing 110 ...

Page 114: ...10 FIGURES AND TABLES 114 8021804 2017 11 27 SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S Telematic Data Collector Subject to change without notice ...

Page 115: ...FIGURES AND TABLES 10 115 8021804 2017 11 27 SICK Subject to change without notice T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S Telematic Data Collector ...

Page 116: ...ail support sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 171 120 E Mail o...

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