Saab 95 1967, Service Manual

Page: 399 / 610

Primary shaft with bearings and gears
11.
12.
Up to and incl. gear box 276503:
Refit the front bearing (using tool 78 41 075) and
place the retaining ring, locking pin, thrust washer
and 4th speed gear needle bearing on the primary
shaft. Check that the locking pin prevents the
thrust washer from rotating.
As from gear box 276504:
Fit the oil thrower and the front bearing (using tool
78 41 075) and place the retaining ring, washer and
4th speed gear needle bearing on the primary shaft.
Before pressing in the primary shaft, the counter
shaft front bearing must be placed in position. Press
the bearing in from the front with the aid of the
arbor 78 61 347, until it rests hard against the re-
taining ring in the bearing seat.
7841 000
DRIVING IN COUNTER SHAFT BEARING
To
13.
14.
15.
Ola 78 41 000 and 78 61 347
Assemble the primary shaft compOnents, the 3rd
and 4th speed gears together with the synchronizer
sleeve and rings, and lift the entire assembly into
the transmission case while passing the aligning ar-
bor 78 41 141 into the 3rd speed gear through the
rear bearing seat, and secure the arbor with the
press screw.
Pass the shaft in carefully from the front until its
splines enter the synchronizer hub.
Fit the arbor 78 41 042 into the freewheel sleeve.
NOTE
The needle bearing must be removed from the free-
wheel sleeve while this is being done.
16.
Fem
1977
USIHQ the press screw, drive the primary shaft care-
f"III! in against the arbor in the freewheel sleeve un-
til the 3rd speed gear rests against the rear end of
the case. Check that the synchronizer hub does "Gt
tip.
DRIVING IN PRIMARY SHAFT
Tools 48 41 000, 78 41 042 and 78 41 141
17.
18.
Remove the aligning arbor from the 3rd speed gear
and locate the needle bearing, spacer sleeve and
bushing for this gear on the shaft inside the gear
hub.
Place the spacer — with the bevelled side facing out-
wards — and the rear bearing on the primary shaft,
and then drive the bearing in with tool 78 41 091.
Note that the front press screw and the arbor in
the freewheel sleeve serve to hold up the shaft.
DRIVING IN PRIMARY SHAFT BEARING
Tools 78 41 000, 78 41 042 and 78 41 091
19. Place a new tabbed washer, with the tab facing out—
wards, and a nut on the shaft. Do not tighten the
nut with a torque wrench until the co
unte
has been refitted. See point 26. r shaft
471 —7