Saab 95 1967, Service Manual

Page: 234 / 610

Installation
5"
\l
. Wire the new brushes to the brush plate and field
winding by soldering.
- Fit the brush plate in Position. Lift the springs with a
wire hook and insert the brushes.
Mount the COmmutator bearing housing with the not-
ches above the feed cables rubber insulation.
Fit the rubber gasket, shims and U-washer.
Locate the capsule bracket and secure it with the two
screws.
Insert and tighten the bearing housing screws.
. Check the operation of the starter (see group O).
STARTER PINION
Starter removed
Disassembly
Disconnect the feeder cable from the solenoid.
Undo the solenoid retaining screws.
Unhook the solenoid and remove it.
Undo the engaging lever arm locating screw.
@WPWN.‘
Pull off the drive housing. Save the rubber and steel
washer (17—18).
Push down the stop ring towards the pinion.
Remove the lock ring with lock ring pliers.
Remove the stop ring and the pinion.
Check the spiral splines on the rotor shaft for burrs.
If there are any, file them off.
999°.“
9914
Remove the commutator bearing housing screws
Assembly
55‘?
>‘
11.
12.
nes on the rotor shaft and
th silicone grease.
d lock ring on the
Lubricate the spiral spli .
the pinion engaging ring wi
Mount the pinion, stop ring an
rotor shaft.
Use pliers to seat the Ioc
rotor shaft. . H
Push up the stop ring usmg a claw pu er.
Fit the engaging lever arm to the pinion engaging
put on the drive housing.
ring and . . '
Secure the engaging lever arm With its locating screw.
Place the washers in the drive housing, first the steel
washer and then the rubber washer. The lips must
be turned towards the rotor.
Mount the drive housing so that the notches on the
starter housing are above the guide pin and the lip
of the rubber washer.
Insert and tighten the bearing housing screws.
Hook the solenoid to the engaging lever arm and
secure it with the two screws.
Connect the feeder cable.
Check the operation of the starter.
k ring in its groove in the