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Rice Lake Legend 480-2A, Technical Manual

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Rice Lake Legend 480-2A Technical Manual Download Page 19

12

480 Legend Series

2.3.2

Wiring

Figure 2-3. 480 Board Options

Relay (DIO) Board

Analog Output Board

A/D Board

CPU Board

Power Supply

Analog Output 
Connection

1     I/O     15

20mA Comm 2 
Connection

Comm 1 & 2 
Connection

Option Card Bracket

Ethernet/USB Board

Battery and Battery Holder

Analog Output and Relay Board Options

Power Supply, CPU and A/D Board

Ethernet/USB Board Option

Battery Option

Charger Board

Digital I/O Connection

Ethernet RJ45 Plug

USB 5-Pin Plug

Summary of Contents for Legend 480-2A

Page 1: ...ustin Ft Worth NicolScales com 800 225 8181 Contact Us Nicol Scales Measurement is an ISO Accredited Calibration Company that has provided calibration repair and sales of all types of weighing and mea...

Page 2: ...480 Legend Series Digital Weight Indicator Version 1 05 Technical Manual Disponible en Espa ol Visite ricelake com spanish para ver todos los materiales RLWS disponibles en Espa ol PN 119201 Rev K...

Page 3: ......

Page 4: ...User Password 9 2 0 Installation 10 2 1 Unpacking 10 2 2 Enclosure Disassembly 10 2 3 Cable Connections 10 2 3 1 Cable Grounding 11 2 3 2 Wiring 12 2 4 Battery Operation 14 2 5 Option Card Installati...

Page 5: ...from PC to Indicator 49 5 3 Reflash Indicator 50 5 3 1 480 482 Legend Series Flash Loader 50 5 3 2 480 482 Legend Series Firmware Update 50 6 0 EDP Commands 51 6 1 The EDP Command Set 51 6 1 1 Key Pre...

Page 6: ...ctors for Secondary Units 68 9 11 Digital Filtering DIGFIL 68 9 11 1 Sample Rate SMPRAT 68 9 11 2 Adaptive Filter 68 9 11 3 Rolling Averaging Filter 69 9 12 Analog Output Calibration 70 9 13 Test Mode...

Page 7: ...iv 480 Legend Series...

Page 8: ...damage to equipment or corruption to and loss of data Safety Precautions Do not operate or work on this equipment unless you have read and understand the instructions and warnings in this manual Failu...

Page 9: ...latched or continuous outputs for gross net or delay setpoint Actions include trip high or low wait for standstill print accumulate and tare Keyed Tare Preset tare value can be entered when the gross...

Page 10: ...r to toggle to another digit when editing a value Sends on demand print format out the serial port provided the conditions for standstill are met Print may be displayed while printing Also used as a s...

Page 11: ...ro band A display division is the resolution of the displayed weight value or the smallest incremental increase or decrease that can be displayed or printed Standstill LED Scale is at standstill or wi...

Page 12: ...ad option numeric values can be edited with the numbers on the keypad rather than using the navigation arrows Numeric keys are functional only if the display is prompting for an input with a flashing...

Page 13: ...eigh mode Menus may be password protected See Section 1 8 16 to setup a password 1 8 2 Status Lights While in Various Menus Sub menu levels are indicated by the LEDs as shown below First sub menu leve...

Page 14: ...e regulatory mode of operation 1 8 8 Print Ticket 1 Press to print either the gross or net format 2 Wait for the LED to light 3 Press to send data to the serial port If the LED is not lit and is press...

Page 15: ...for the accumulator menu structure If the accumulated value exceeds 999999 display shows EE ACC The value will still be correct and will print correctly up to 1 000 000 000 1 8 13 Display or Change Ti...

Page 16: ...s until display reads VERS 4 Press FIRMW is displayed 5 Press to view version 6 Press repeatedly to return to weighing mode 1 8 16 Enter User Password 1 Remove the setup switch access screw from the b...

Page 17: ...he enclosure and turn it over to access boards The display cable will still be attached Be careful when lifting and turning over the backplate so it does not become damaged or dislodged 2 3 Cable Conn...

Page 18: ...he clamp Ensure silver conductive side of foil is turned outward for contact with the grounding clamp For cables with braided shielding strip cable insulation and braided shield from a point just past...

Page 19: ...ply Analog Output Connection 1 I O 15 20mA Comm 2 Connection Comm 1 2 Connection Option Card Bracket Ethernet USB Board Battery and Battery Holder Analog Output and Relay Board Options Power Supply CP...

Page 20: ...J4 Sense Jumpers Ethernet USB Board PN 164600 Heartbeat LED LED1 Activity USB 5 Pin Plug J2 RJ45 Ethernet Jack J1 J4 RL4_ON RL1_ON RL2_ON RL3_ON IN1 IN2 5V OUT RL4 RL1 RL2 RL3 J2 Mode Select Jumpers J...

Page 21: ...s being used Battery charge time is approximately 16 hours to 100 percent To extend battery life the indicator features a sleep mode that allows the indicator to go into a low power mode while it s op...

Page 22: ...Connect the option card ribbon to J9 on the CPU board 7 Connect output cables as needed to the option card s Either option card position can be used for the Analog Output Module or the Relay Card The...

Page 23: ...80 Enclosure Backplate Torqued screws may become less tight as the gasket is compressed during the torque pattern a second torque is required using the same pattern and torque value 1 2 4 3 11 5 7 9 6...

Page 24: ...ade configuration parameters There is an alternative cover over the A D to ensure the A D and load cell connection cannot be changed after the unit is sealed This cover is secured to the A D with the...

Page 25: ...d Series 2 8 Replacement Parts Figure 2 8 Replacement Parts 4 1 1 2 3 7 7 7 8 4 9 19 16 18 17 6 10 23 25 3 20 21 27 15 14 13 Representation only Actual boards may look different 22 24 31 30 6 6 11 11...

Page 26: ...1 27 131344 Gasket backplate 1 28 14862 Screw 8 32NC x 3 8 4 29 45042 Washer bonded sealing 8 x 0 375 4 30 164912 Tilt Stand 1 Table 2 2 Parts List 31 164577 Knob washer M6 thread 2 32 164579 Cover A...

Page 27: ...ovide graphic representations of the 480 menu structures In the actual menu structure the settings chosen under each parameter are arranged horizontally To save page space menu choices are shown in ve...

Page 28: ...available when Con guration switch is pressed SETPNT TARE AUDIT UNITID TIMDAT TIME DATE ACCUM SERIAL CALIB CONFIG Enter Tare Enter ID VIEW TIME DATE PRINT CLR Y CNT TIME DATE CNT TIME DATE OFF AUTO M...

Page 29: ...last accumulation Print or clear the accumulator data TIMDAT TIME DATE View set time and date as currently programmed in the indicator See Section 1 8 13 Format date as MMDDYY DDMMYY YYMMDD or YYDDMM...

Page 30: ...that require a user password see sub menu below BATCHG OFF AUTO MANUAL Set to OFF batching is disabled Set to AUTO or MANUAL to allow a batch sequence to run MANUAL requires a batch start signal BATST...

Page 31: ...setpoint value is reached or exceeded TRIP LOWER the output is active until the weight goes below the setpoint value WAITSS OFF ON Wait for Standstill Value must be stable to satisfy this action PUSH...

Page 32: ...BAUD LOCAL REMOTE NONE STRUR STRLFT STRIND ECHO OFF ON SBITS 1 STOP 2 STOP TERMIN CR CR LF EOLDLY 000 BITS 7ODD 7EVEN 8NONE PRNMSG OFF ON BAUD 4800 2400 1200 19200 38400 9600 BITS 7ODD 7EVEN 8NONE SBI...

Page 33: ...printing is performed by pressing the Print key The port does not allow operation of EDP commands NONE Port is inactive COMAND Command port allows operation of EDP commands but will not print TRIGER C...

Page 34: ...ring is transmitted ECHO ON OFF Specifies whether characters received by the port are echoed back to the sending unit Port 1 default is ON Port 2 default is OFF PRNMSG OFF ON Print displays when a dem...

Page 35: ...d is 0 255 MAC 00 00 00 00 00 00 View the MAC address in hexadecimal base read only SERVER See Submenu below CLIENT See Submenu below Table 3 4 Ethernet Menu Parameters 0 65535 0 STR 1 STR 2 STR 5 STR...

Page 36: ...st Server the 480 Client will connect to Client level only RMPORT 1 1 65535 Remote Host TCP Port number The TCP Port of the Remote Host Server the 480 Client will connect to Client level only EOLDLY 0...

Page 37: ...oint print format Default SCV SP SPM NL Table 3 6 Print Format Parameters Parameter Description FIRMW Displays Firmware Version LR Displays legally relevant firmware version Table 3 7 Firmware Version...

Page 38: ...the battery option is installed and CPU Jumper 4 is disconnected the indicator only turns on and off by pressing the power key MANUAL Indicator powers On Off by pressing Power key BKLGHT OFF ON AUTO...

Page 39: ...capacity Configure zero tracking zero range motion band overload tare function sample rate and digital filtering parameters FORMAT Format Config Set primary and secondary units CALIBR Calibration Con...

Page 40: ...OFF and LINOFF in Section 9 1 1 If on power up the weight value is between the range specified of Calibrated Zero the indicator will zero off that weight If outside that range the indicator will displ...

Page 41: ...de greater signal noise immunity DIGFIL ADPFIL ROLFIL OFF Adaptive Filter selects the adaptive digital filter See Figure 3 10 Rolling Average Filter selects the rolling average filter See Figure 3 10...

Page 42: ...of 1 is equal to 0 1lb ROLFIL Sub menu RFSTG1 RFSTG2 RFSTG3 2 4 8 16 32 64 1 Rolling filter stages the number of A D samples that are averaged in each stage A higher number gives a more stable displa...

Page 43: ...dary default 88888 8 DSPDIV 1 2 5 10 20 50 Enter divisions external in primary units the scale resolution will be determined by the formula CAP DIV Resolution Primary default 1 Secondary default 5 UNI...

Page 44: ...edited as required Press to save the edited value REZERO ZERO Flashing Press to remove the weight of the testing apparatus like hooks or chains used during the calibration process Always use this para...

Page 45: ...EEP NEVER 2 MIN 5 MIN 10 MIN 1 MIN STDBY 10 SEC 60 SEC 1 SEC 2 SEC 3 SEC 5 SEC OFF WGTHRH 0 FS DDTHRH 0 999999 RTZGRD 0 ACCUM OFF ON CONSTU 000000 0 999999 CONSNU 000000 0 999999 REGULA NTEP OIML CANA...

Page 46: ...rameter is set to the start up value specified on the CONSTU parameter Changing CONSTU immediately resets the consecutive number used for printing CONSTU 000000 0 999999 Consecutive number start up va...

Page 47: ...ons Controls the weight change detection feature of SLEEP mode once the indicator detects that the weight level on the scale is changed more than DDTHRH it will wake up DATE sub menus DATFMT MMDDYY DD...

Page 48: ...s input returns to normal display update mode CLRTAR Clears the tare ACCUM Displays the accumulator CLRACC Clears the accumulator BATSTR Starts a batch process BATSTP Stops a batch any restart starts...

Page 49: ...nalog output Specify a weight value in primary units in the range 0 999999 MINNEG NO Yes YES implies that the value in MIN is a negative value NO is the default and implies that MIN is a positive valu...

Page 50: ...onic sealing of the indicator When configuration password has been entered the existing configuration password is required to edit Entering this menu requires the SETUP switch to be pressed USER 0 0 9...

Page 51: ...tting cannot viewed that option is not installed DIGOUT 1 8 HI LO Access to each of the Digital Output and to manually set them individually to HI or LO HI is active If the setting cannot viewed that...

Page 52: ...n Revolution configuration is complete configuration data is downloaded to the indicator Revolution supports both uploading and downloading of indicator configuration data This capability allows confi...

Page 53: ...n value and go to CAL 10 Press to WZERO 11 Press to WVAL 12 Press to show the test weight value 13 Press to edit value using the procedure shown in Section 1 7 on page 4 to enter the actual value of t...

Page 54: ...alibrations are adjusted 6 Send the KUPARROW EDP command to exit configuration mode 4 3 Revolution Calibration To calibrate the indicator using Revolution the indicator COM 1 port must be connected to...

Page 55: ...2 X5 or X10 Millivolt Values Zero is the dead weight millivolt value and Span is the test weight millivolt value so the total millivolts equals Zero plus Span 4 4 1 Adjusting Final Calibration Calibra...

Page 56: ...ction it is typically faster than a full configuration download but there is an increased possibility that the download may fail due to dependencies on other objects If the download fails try performi...

Page 57: ...lect RUN The license agreement box will display 5 Check the box to accept the license A box will display showing the installation 6 When installation is complete select FINISH 5 3 2 480 482 Legend Ser...

Page 58: ...ctions that are not represented by a key on the front panel For example to enter a 15 pound tare weight using EDP commands 1 Type K1 and press Enter or Return 2 Type K5 and press Enter 3 Type KTARE an...

Page 59: ...ator without losing configuration and calibration It does reset consecutive number and count mode Command Function DUMPALL Lists all parameter values DUMPAUDIT Lists audit data information P Writes cu...

Page 60: ...LAT Regulatory compliance NTEP OIML CANADA NONE CONSNUM Consecutive number 0 999999 CONSTUP Consecutive number start up value 0 999999 ACCUM Accumulator ON OFF ACCUM RTZGRADS Return to zero trigger in...

Page 61: ...SP PUSHAC n Updates accumulator and performs a print when setpoint is satisfied OFF ON SP PUSHTR n Perform Tare when setpoint is satisfied OFF ON SP DIGOUT n Digital outputs NONE 1 8 SP BATSEQ n Batch...

Page 62: ...ERIP Client Remote Server IP Address Range of each field is 0 255 0 255 0 255 0 255 0 255 ETH CLIENT REMOTESERVERPORT Client Remote Server TCP Port number 1 65535 ETH CLIENT TRIGGER Client Port Trigge...

Page 63: ...onfiguration To Set first query the time then send TIMESET followed by the time in exactly the same format as the query including seconds and AM or PM if 12 hour SX Start streaming on Port 2 The Trigg...

Page 64: ...its G2 Gross weight in non displayed units N Net weight in displayed units N2 Net weight in non displayed units T Tare weight in displayed units T2 Tare weight in non displayed units A Accumulated wei...

Page 65: ...trings by changing the decimal values of the ASCII characters in the format string Some characters cannot be displayed on the 480 front panel see the ASCII character charts on page 72 and page 73 and...

Page 66: ...tput or function assigned to a free running setpoint continuously changes state becoming active or inactive as defined by the setpoint parameters Batch setpoint BATSEQ ON is a digital output associate...

Page 67: ...Call Rice Lake Weighing Systems Service if unable to clear error by cycling power or if error recurs OVERFL Overflow error Weight value too large to be displayed Gross overload limit Gross value excee...

Page 68: ...layed weight value along with the units identifier If the indicator is in an underrange or overload condition the weight value is replaced with overload or underrange 9 2 2 ZZ EDP Command The ZZ EDP c...

Page 69: ...of the five fixed formats that follow Figure 9 1 STR 1 Rice Lake Stream Data Format Set format 5 if receiving device cannot read a status bit Z Decimal Value Annunciator 1 lb primary units 2 kg second...

Page 70: ...es EDP Port setup Status Word A Status Word C ASCII 20h space Even parity bit Requires EDP Port setup Status Word B 0 Gross Display Mode 1 Net Display Mode 0 Positive indicated weight value 1 Negative...

Page 71: ...Space character 2 Space Character Status space valid or invalid m motion o over under range Space Polarity for positive for negative Six digits right justi ed oating decimal leading zeros are present...

Page 72: ...odes there are two numbers displayed configuration and calibration The configuration number tracks changes to the legally relevant configuration parameter changes The calibration number tracks changes...

Page 73: ...ttery life See Section 9 6 for more information about the sleep mode When the battery life reaches 5 10 percent of capacity the Lo Bat flashes on the display When the battery life is less than 5 perce...

Page 74: ...open the file select the appropriate 480 module and open it 2 Use the Import function in the File menu to import the configuration parameters into Revolution 9 8 3 USB Printing When set to PRINTR mod...

Page 75: ...he weight change remains less than the defined Threshold value The filter automatically applies less value to each successive A D reading the longer the weight change is less than the Threshold value...

Page 76: ...r of consecutive A D readings RFSENS fall outside of this threshold filtering is suspended Set RFTHRH to NONE to turn off the filter override Rolling Averaging Filter Parameters 1 In setup mode set th...

Page 77: ...eck voltage or current reading on multimeter Press or to select the digit to edit and or to adjust the value of selected flashing digit to set the zero value 4 Adjust span calibration Scroll to the TW...

Page 78: ...Tare Zero Yes Tare Zero Canada Zero No 000000 Zero Yes Clear tare Clear tare Negative No No action Zero Yes Clear tare Clear tare Positive No Tare Zero Yes No action Clear tare OIML Zero No 000000 Ze...

Page 79: ...f 102 66 Ctrl G BEL 07 07 39 27 G 71 47 g 103 67 Ctrl H BS 08 08 40 28 H 72 48 h 104 68 Ctrl I HT 09 09 41 29 I 73 49 i 105 69 Ctrl J LF 10 0A 42 2A J 74 4A j 106 6A Ctrl K VT 11 0B 43 2B K 75 4B k 1...

Page 80: ...235 EB 140 8C 1 4 172 AC 204 CC 236 EC 141 8D 173 AD 205 CD 237 ED 142 8E 174 AE 206 CE 238 EE 143 8F 175 AF 207 CF 239 EF 144 90 176 B0 208 D0 240 F0 145 91 177 B1 209 D1 241 F1 146 92 178 B2 210 D2...

Page 81: ...isplay Characters Figure 9 6 shows the seven segment LED character set used to display alphanumeric characters on the 480 front panel Figure 9 6 480 Display Characters 9 E Q F R G S 0 H T 1 I U 2 J V...

Page 82: ...ode Rejection 100 dB minimum 50 or 60 Hz Input Overload 0 3 V to Excitation 0 3 V 7 RFI Protection Signal excitation and sense lines protected by capacitor bypass and ESD suppressors Analog Output Opt...

Page 83: ...76 480 Legend Series...

Page 84: ......

Page 85: ...ada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 www ricelake com www ricelake mx www ricelake eu www ricelake co in m ricelake com Rice Lake Weighing Systems is an ISO 9001...

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