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6 Planmeca PlanMill 60 S

User's manual

Summary of Contents for PlanMill 60 S

Page 1: ...Planmeca PlanMill 60 S user s manual EN 30040852...

Page 2: ...o the appropriate requirements such as IEC 60364 equipment is used according to the operating instructions Planmeca pursues a policy of continual product development Although every effort is made to p...

Page 3: ...ons 12 7 3 Safety instructions for operation 12 7 4 Residual risks and fundamental dangers 15 7 5 Reasonably foreseeable misuses 16 7 6 General hazards 16 7 6 1 Danger due to electrical energy 16 7 6...

Page 4: ...4 Machining options 41 13 3 5 Required tools with status display 41 13 4 Tools menu 41 13 4 1 Overview of tool stations and assignment 42 13 4 2 Edit tool stations 43 13 4 3 Tool information 44 13 5 S...

Page 5: ...ber 81 17 7 Milling spindle 81 17 8 Collet 82 17 8 1 Cleaning collet 83 17 9 Guide rails and drive shafts 84 17 10 Extraction systems 84 17 11 Lights 84 17 12 Ventilation fan filters 84 17 13 Coolant...

Page 6: ...top start 101 A 2 5 Electrical supply connection 101 A 2 6 General safety requirements 101 A 3 Operation 102 A 3 1 Manual operation 102 A 4 Maintenance 102 A 4 1 Cleaning unit 102 A 4 2 Replacing filt...

Page 7: ...xclude printing errors and mistakes We welcome any suggestions for improvements and information regarding errors The information provided in this manual is based on a standard scope of supply with whi...

Page 8: ...idated As soon as such changes are made to the milling unit Planmeca accepts no liability whatsoever The EMC test only applies to the milling unit in its original configuration ex works 1 3 Limitation...

Page 9: ...ation ex works In general the following is valid The milling unit may only be used exclusively in accordance with the following user s manual We accept no liability for damage caused by use of the mil...

Page 10: ...ling unit and its different parts as well as instructs how to operate and clean the milling unit Planmeca PlanMill 60 S installation manual For service personnel Describes how to install the milling u...

Page 11: ...3 Training For hands on user s training please contact your local Planmeca dealer 3 Training User s manual Planmeca PlanMill 60 S 5...

Page 12: ...your Planmeca device before you start using it 1 Navigate to the registration website www planmeca com register in your Internet browser 2 Follow the instructions on the website 4 Registering your pro...

Page 13: ...al maintenance The unit should be serviced once a year by personnel authorised by Planmeca This ensures a long service life and reliable operation 5 Annual maintenance User s manual Planmeca PlanMill...

Page 14: ...uipment must only be connected to a supply mains with protective earth Separate collection for electrical and electronic equipment according to Directive 2012 19 EU WEEE 6 2 Packaging symbols During t...

Page 15: ...load limit Preferably store packages marked with this symbol in the uppermost position This way up During transport and storage the arrow must point upwards Do not tip roll or lean the package 6 3 Di...

Page 16: ...dling the milling unit The information field contains important instructions and additional information Also always observe the generally valid accident prevention regulations and the internal health...

Page 17: ...kly as possible This interrupts the power supply to the milling unit s power unit If persons are injured administer first aid and inform an emergency doctor or medic 7 1 2 Access doors The protective...

Page 18: ...y arise are responsible for the faultfree operation of the milling unit and for clear stipulations regarding the responsibilities when transporting installing operating maintaining and cleaning the mi...

Page 19: ...ing processing Before starting processing always check that sufficient cooling lubricant is present in the cooling lubricant tank If the pump of the cooling lubricant system should run dry then this c...

Page 20: ...ove all soiling from the user s workstation immediately Clean the machine and workstation regularly Wear non slip safety footwear Carry out regular employee training CAUTION Be careful of hot surfaces...

Page 21: ...isks and fundamental dangers The general residual risks and fundamental dangers which arise during intended use of the milling unit are listed in this section WARNING Risk of injury due to general res...

Page 22: ...ive gloves Risk of injury due to protruding tools wear protective gloves Operation of the milling unit outside the specified performance data Misuse of milling unit parts as storage locations or climb...

Page 23: ...and short circuit 5 Cover or close off any nearby live parts 7 6 2 Mechanical hazards WARNING Danger due to rotating components and moving axes Risk of injury and death due to contact with rotating o...

Page 24: ...corresponding safety data sheet is used with particular awareness of the fire risks Only coolant lubricants approved by Planmeca are used Every employee who works with this milling unit in any manner...

Page 25: ...may arise Warning signs are visibly displayed in areas where this is necessary Gases When working with certain materials fine milling dust may result In addition the ionizer creates ozone Gases like...

Page 26: ...materials and tools see also industrial health and safety regulation The fire hazards must be assessed taking into account the materials and tools and if applicable suitable measures to reduce them e...

Page 27: ...safety training Users are sufficiently sensitised in this regard information security Persons with implants that are affected by magnets must stay a safe distance of at least one meter from the machin...

Page 28: ...fire exists depending on the material Perform an assessment to determine the requirement for an automatic extinguishing system The following materials can be processed with PlanMill 60 S milling unit...

Page 29: ...me on the user interface 2 2 0 mm Radius Ti 2 0 mm Ti Radius 3 1 5 mm Radius Ti 1 5 mm Ti Radius 4 1 0 mm Radius Ti 1 0 mm Ti Radius 7 2 0 mm Radius CoCr 2 0 mm CoCr Radius 8 1 5 mm Radius CoCr 1 5 mm...

Page 30: ...nt against dangers dust and noise development during operation During operation the protective door of the machine interior is locked and cannot be opened cover status display does not light up 3 Fron...

Page 31: ...ressing the stop button the power electronics are disconnected from the power supply 3 Protective door status display white The protective door status display lights up when the machine is not moving...

Page 32: ...9 2 Side view 1 Ventilation slits 2 Air pressure regulator 3 Milling unit feet 9 Planmeca 60 S milling unit 26 Planmeca PlanMill 60 S User s manual...

Page 33: ...r the compressed air is located on the rear of the machine It separates any remaining moisture from the compressed air NOTE Only use clean dry and oil free compressed air If water should collect in th...

Page 34: ...Compressed air connection plug in nipple NW 7 2 quick connection 3 Condensate outlet tightens loosens manually 4 Pressure display bar 5 Pressure regulator 9 Planmeca 60 S milling unit 28 Planmeca Pla...

Page 35: ...tor 3 RJ 45 Network connection 4 USB socket type A USB connection 5 Sub D connection for the control line of the extraction system 6 Mains connection socket for mains connection cable IEC connection c...

Page 36: ...ng unit s tool magazine contains a total of 10 tool positions for ready ringed tools The arrangement of the tool positions 1 is shown in the figure below Next to the tool positions is a length measuri...

Page 37: ...mally tailored to the requirements of the milling unit and guarantees a seamless processing sequence 1 Coolant lubricant tank 2 Front panel 9 6 1 Coolant lubricant tank The capacity of the Planmeca Pl...

Page 38: ...m The coolant lubricants used by Planmeca are optimally tailored to the requirements of the milling unit and guarantee a seamless processing sequence To ensure intended use storage and disposal of the...

Page 39: ...w from left View from front 9 7 2 Coordinate system The linear axes are labelled with the letters X Y and Z Rotary axes and swivel axes are generally labelled with the letters A B and C 9 Planmeca 60...

Page 40: ...towards the back X towards the front Y Transverse axis Y to the right Y to the left Z Stroke axis Z upwards Z downwards A Rotating axis A counter clockwise A clockwise B Rotating axis B clockwise B co...

Page 41: ...en destruction of the extraction unit An extraction system is a type of vacuum that vacuums the dry milling dust from the milling unit when the dry milling technique is used It is located in close vic...

Page 42: ...uses a coolant lubricant to remove excess material from the cutting tool and milling material During dry processing the material is processed without a coolant lubricant system and instead an extracti...

Page 43: ...he milling unit socket and the interior Once the reference run is completed the light changes to white and the milling unit is ready for operation 3 If you are going to perform dry milling activate th...

Page 44: ...t down Shuts down the milling unit Restart Restarts the milling unit Help Contact Contains information for the support team to connect remotely to the milling unit Open log Opens a log file where you...

Page 45: ...he Smart Control Dental Studio software the Jobs menu item will automatically open This menu contains the functions and status displays before and during the milling process 1 Milling files display 2...

Page 46: ...chive the milling files can be deleted Load milling file into the list of milling files Archive milling file Move the milling file up in priority Move the milling file down in priority To select wheth...

Page 47: ...ceives information on the status of the current tools and their remaining run time in the form of a countdown and a pie chart 1 Tool currently clamped in the machining spindle 2 Remaining tool run tim...

Page 48: ...of tools to the tool stations In addition the tool status and remaining run time are displayed The remaining run time is shown both as a pie chart and in the form of a countdown hours and minutes The...

Page 49: ...Press to zoom in on the tool station overview press to zoom out and press Reset to reset to the default zoom level 13 4 2 Edit tool stations In the Tools Edit tool stations menu you can edit the tool...

Page 50: ...ns The Move to positions menu is always available at the bottom of the touch screen when you are in the Settings menu You can drive the machine into different working positions by pressing the corresp...

Page 51: ...u can start wet cleaning dry cleaning and spindle maintenance processes The menu also shows you the time for the next annual maintenance and when coolant lubricant should be maintenanced i e changed C...

Page 52: ...unctions for calibrating the milling unit For calibration instructions see section Calibrating milling unit on page 86 13 5 5 Functions In the Settings Functions menu you can perform the following act...

Page 53: ...ture The Settings Temperature menu shows the following temperatures Current interior temperature Minimum interior temperature Maximum interior temperature 13 Control software User s manual Planmeca Pl...

Page 54: ...he language and colour theme of the touch screen The language can either be the same as in Microsoft Windows or English or German and the available colour themes are light and dark 13 5 9 Wi fi NOTE W...

Page 55: ...ives menu lets you connect to a network drive and add a network drive 13 5 11 Jobs The Settings Jobs menu lets you define the following parameters for job import archive or delete milling job after co...

Page 56: ...tion connected to it About this machine also shows information on the milling unit distributor a legal notice and lists third party libraries Machine Machine name Model number Manufacturing date Seria...

Page 57: ...vice personnel When requested you can activate remote control so that service personnel can access the milling unit remotely The Help and contact menu also shows details about the service situation as...

Page 58: ...further processing Planmeca PlanCAM generates the milling paths and calculates a milling file The completed milling file is transferred to milling unit control software and after validation the millin...

Page 59: ...nto the home position 2 Go to Settings Blank position 0 3 When the cover status display lights up open the protective door 4 Remove the two bolts with the torque wrench included in the shipment 5 Remo...

Page 60: ...g socket with a brush 7 Clean the mounting plate of the C clamp adapter with a brush There is a guide hole on the C clamp adater and a guide rod on the mounting socket 15 Adapters 54 Planmeca PlanMill...

Page 61: ...fasten both bolts loosly 8 b When both bolts are in place apply the the torque in tightening them 15 2 Glass ceramic adapter 15 2 1 Attaching glass ceramic adapter 1 Detach the current adapter by remo...

Page 62: ...e left side of the adapter 3 Insert the screws in the screw holes and tighten using an Allen key First fasten the screws loosly and when all screws are in place tighten them firmly The glass ceramic a...

Page 63: ...dling The adapter has to be calibrated in the Planmeca PlanMill 60 S milling unit before the first use to ensure an optimal positioning of the DESS system Therefore the following aspects must be consi...

Page 64: ...irmly clamped with the clamping screw by using a torque wrench The DESS adapter is then fixed into the clean milling unit reception The screws should always be screwed in loosely at first and tightene...

Page 65: ...adapter The test pins have to be clean and free of burrs for measuring Measurements width X axis 1 length Y axis 2 height Z axis 3 width control measurement only Pos 2 4 customer milling unit type ser...

Page 66: ...calculation program Please contact the local dealer of your Planmeca PlanCAM software to implement the offset data 15 3 2 Medentika adapter For instructions on fastening the screws see Attaching glas...

Page 67: ...sunk screws loosely at first Afterwards tighten the screws crosswise always in the same order 15 3 2 2 Preparing adapter for test milling NOTE Carefully follow the directions on general cleanliness an...

Page 68: ...ed in loosely at first and tightened afterwards in the same order The test pins are milled directly on the milling unit with the scripted test program available from your local dealer A 2 mm metal too...

Page 69: ...e following measurements with a precision of 10 m and send the results to your local dealer to be inserted into the offset calculation program 15 3 2 4 Calculation and data transfer The offset values...

Page 70: ...g surface The milling unit and its zero point must be set correctly Always clamp the adapter in the same position Screw connections The 6 screws should always be tightened in the same order for a repr...

Page 71: ...attach the screws loosely at first and then tighten in the same order 1 6 The test pins are milled directly on the milling unit with the scripted test program available from your local dealer A 2 mm...

Page 72: ...rted into the offset calculation program 15 3 3 4 Calculation and data transfer The offset values for the Planmeca PlanCAM software are determined after the measurement results are entered into the ca...

Page 73: ...osed the machine is in automatic mode The drives and machining spindle can only be actuated in this operating mode A program start can take place when the machine is in this state 16 1 2 Setup mode WA...

Page 74: ...position 0 to drive the milling unit to the blank change position 3 When the cover status display lights up open the protective door 4 Loosen the clamping screws of the clamping ring 1 do not remove u...

Page 75: ...Tighten evenly the clamping screws of the clamping ring until hand tight The clamping ring may not lift off It must be flush with the workpiece holder on all sides as if forming a single smooth surfac...

Page 76: ...ng ring 1 do not remove using a 3 mm Allen key 5 Remove the clamping ring by turning it in a clockwise direction to the right 6 Remove the workpiece 7 Close the protective door 16 Operating milling un...

Page 77: ...om your local Planmeca dealer The tool magazine for this milling unit can be equipped with max 10 tools Each available tool position can be assigned an arbitrary tool type Steps 1 When the cover statu...

Page 78: ...Only instructed personnel are permitted to change tools NOTE In order to perform a tool change the user must be familiar with the fundamental operation of the milling unit and the control software Wh...

Page 79: ...ining spindle change the tool to any other tool in tool changer see section Changing tools in spindle on page 72 3 Press Edit to open the Edit tool screen 4 Press Reset next to Service life remaining...

Page 80: ...lling dust Only use extraction systems that are supplied or approved by Planmeca CAUTION Extraction systems supplied or approved by Planmeca are only suitable for dry dust and are intended to vacuum d...

Page 81: ...lant lubricants from Planmeca Do not use running water for cooling lubrication CAUTION Wet processing with this milling unit shall only take place without an extraction system that is switched on Alwa...

Page 82: ...bricant mixture Observe the mixture ratio according to the coolant lubricant system description 8 Reinsert the coolant lubricant tank 9 Close the access door to the coolant lubricant tank What to do n...

Page 83: ...s and regular cleaning will increase the service life of the unit 16 8 5 Starting milling process Steps 1 Insert the workpiece For instructions see section Inserting workpiece blank on page 68 2 If yo...

Page 84: ...g and maintenance plan CAUTION Before maintenance set the milling unit into a safe state for maintenance work NOTE Cleaning and maintenance intervals for the milling unit and its accessories must be c...

Page 85: ...eplacement of unlisted and worn wear parts 17 2 Safety instructions for cleaning and maintenance WARNING Before performing cleaning maintenance and servicing work switch off the milling unit s main sw...

Page 86: ...can penetrate the system mechanism damaging or destroying it 17 3 Suitable cleaning products CAUTION Cleaning products can contain substances that are harmful to health Always observe the instructions...

Page 87: ...milling chamber When you are finished stop the suction and attach the extraction system hose to the suction connector Defective or worn tool holders must be replaced In this case contact your local d...

Page 88: ...d for damage during cleaning Use the collet maintenance kit supplied for cleaning and maintaining the collet The figure below shows the accessories included in the collet maintenance kit 1 Chuck greas...

Page 89: ...he machining spindle 6 Clean the inner cone of the machining spindle with a felt cone 7 Clean the inside of the collet using the brush intended for this Ensure that there is no dirt in the collet and...

Page 90: ...up again when the interior lighting has been replaced or fixed by an authorised Planmeca service technician 17 12 Ventilation fan filters The two ventilation fan filters located on the rear side of t...

Page 91: ...TE In the case of contamination it is essential to have the compressed air supply checked 17 16 Periodic inspections Inspect the machine periodically at regular time intervals for wear signs of fatigu...

Page 92: ...68 2 Open the milling program for the test body Select Jobs Load milling job Calibration 3 Check that the required tool T11 is available and intact 4 Close the protective door 5 Start processing the m...

Page 93: ...4 Enter the measurement results for calibration body 12 in the left column 5 Save the entries 18 Calibrating milling unit User s manual Planmeca PlanMill 60 S 87...

Page 94: ...ice technicians Before starting work ensure that there is adequate free space for assembly Ensure order and cleanliness in the working area Components and tools that are lying loose or on top of each...

Page 95: ...not be started In the started milling file not all of the required tools were loaded in the control software Load all required tools in the control software and insert them into the machine User Prote...

Page 96: ...ation and instructions issued by the environmental authorities The risks involved and the necessary precautions must be taken into account when handling waste products For more detailed information co...

Page 97: ...21 9 inches Weight gross 75 kg 165 lbs Drive type High torque stepper motors Control Stepper motor control IME 481 Protective door Flap door downwards vertical Guides Precision steel guides in X Y Z a...

Page 98: ...e not within this range we recommend an air conditioner Contactyour local Planmeca dealer for this purpose Requirement Specification Value Operation Temperature range 18 to 25 C 64 to 77 F Max humidit...

Page 99: ...sure dew point 3 C 37 F Total oil content Class 3 maximum oil content 1 mg m3 Noise emission NOTE The noise pressure level may vary depending on the material and milling parameters Specification Certi...

Page 100: ...21 2 Dimensions Front view 21 Technical information 94 Planmeca PlanMill 60 S User s manual...

Page 101: ...Side view 21 Technical information User s manual Planmeca PlanMill 60 S 95...

Page 102: ...used If dry milling is used the milling unit must be positioned for operation as shown in the figure below distance of 1 meter 40 inches in front and 30 cm 12 inches on other sides of the unit must be...

Page 103: ...he unit must be available as a minimum 21 3 2 Service and maintenance space requirements Before service and maintenance works the milling unit must be positioned as shown in the figure below There mus...

Page 104: ...sure that rules and regulations for work on live components are always observed NOTE To reduce the risk of fire electric shock or injury always isolate the system from the mains power supply before r...

Page 105: ...r door at top Top left of rear panel Rear of unit next to power connection Above motor cooling on rear of unit Top left of front door Appendix A Extraction system optional User s manual Planmeca PlanM...

Page 106: ...anual before using this extractor 1 Move the unit to the location where it is going to be installed and remove the unit from its packaging The unit should be installed in a well ventilated room CAUTIO...

Page 107: ...is mounted on the front the unit A 2 5 Electrical supply connection Check the integrity of the electrical power cable Connect the power cable to an isolated electrical supply The mains socket outlet...

Page 108: ...is limited to cleaning the unit and replacing the filters with new Only Planmeca trained maintenance technicians are authorised to carry out component testing and replacement Unauthorised work or the...

Page 109: ...on of inlets or outlets CAUTION When changing used filters always wear mask safety glasses and gloves A 4 3 Pre filter replacement The pre filter needs changing when the filter change is illuminated I...

Page 110: ...and the associated risks defined The thresholds for these risks can then be compared with the amount of material in the filters to see if they fall into the hazardous category If so the filters will n...

Page 111: ...B A Filters Pre filter Efficiency F8 95 0 9 Environmental operating range Temperature 5 C to 40 C 41 F to 104 F Humidity Max 80 RH up to 31 C 88 F to Max 50 RH at 40 C 104 F Altitude Below 2000m 6562...

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Page 114: ...Planmeca Oy Asentajankatu 6 00880 Helsinki Finland tel 358 20 7795 500 fax 358 20 7795 555 sales planmeca com www planmeca com...

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