Optimum OPTimill F 150, Operating Manual

Page: 4 / 162

OPTIMUM
M A S C H I N E N - G E R M A N Y
Version 1.1.6 dated 2014-10-16 Page 4 Original operating instructions
F150 GB
6.2.1 Operating the handwheel for manual travelling..........................................................................72
6.3 Switching on the CNC machine ..............................................................................................................73
6.4 Switching off the CNC machine ..............................................................................................................74
6.5 First insertion of a tool ...........................................................................................................................74
6.6 Insert tool ................................................................................................................................................74
6.7 Manual operation of the tool changer ....................................................................................................76
6.7.1 Manual operation of the 16-type tool changer.............................................................................76
6.7.2 Manual operation of the 24-type tool changer.............................................................................76
6.7.3 Quit the ATC-Service mode .......................................................................................................76
6.8 Setting.....................................................................................................................................................77
6.8.1 Clamping workpiece and setting workpiece datum .....................................................................77
6.8.2 Setting resp. measuring tool........................................................................................................78
6.9 Operational modes .................................................................................................................................80
6.10 Programming ..........................................................................................................................................80
6.11 Start program..........................................................................................................................................80
6.12 Operating the central lubrication system ................................................................................................81
6.13 Data interfaces and current collection ....................................................................................................82
6.14 Executing from an external position........................................................................................................83
7 M - code list, M functions
7.1 G function according to PAL ...................................................................................................................85
8 Notes, messages and error messages
9 SINUMERIK 828 D
10 Maintenance
10.1 Operating material ..................................................................................................................................93
10.1.1 Machine lubricants ......................................................................................................................93
10.1.2 Cooling lubricants........................................................................................................................93
10.2 Safety......................................................................................................................................................94
10.2.1 Preparation..................................................................................................................................95
10.2.2 Restarting ....................................................................................................................................95
10.3 Repair .....................................................................................................................................................95
10.3.1 Customer service technician .......................................................................................................95
10.4 Inspection and maintenance...................................................................................................................96
10.4.1 Disassembly of the cooling lubricant tank .................................................................................100
10.4.2 Cleaning and replacing of the polycarbonate windows ............................................................100
10.4.3 Cleaning electrical cabinet ........................................................................................................101
10.4.4 Refill the compressed air oiler ...................................................................................................101
10.4.5 Drain compressed air service unit .............................................................................................102
10.4.6 Air purge...................................................................................................................................102
10.4.7 Replacing of compressed air filter .............................................................................................102
10.4.8 Refill central lubrication system.................................................................................................103
10.4.9 Fill up coolant ............................................................................................................................103
10.4.10Cleaning of oil tank and oil filters on the central lubrication system .........................................104
10.5 Optional CTS system............................................................................................................................105
10.5.1 Cleaning and replacing the filters on the external CTS system.................................................106
10.5.2 Cleaning and replacing the filters on the internal CTS system..................................................107
10.6 Cooling lubricants and tanks.................................................................................................................108
10.6.1 Inspection plan for water-mixed cooling lubricants....................................................................109
10.7 Network.................................................................................................................................................110
10.8 Data interfaces and current collection ..................................................................................................110
10.9 Installation and network connection......................................................................................................110
10.10 Executing from an external position......................................................................................................115
10.11 Adjusting the amount of oil at the central lubrication ...........................................................................116
11 Mechanische Ersatzteile - Mechanical Spare parts
11.1 Ersatzteilbestellung - Ordering spare parts ..........................................................................................118