Optimum OPTimill F 150, Operating Manual

Page: 3 / 162

OPTIMUM
M A S C H I N E N - G E R M A N Y
Version 1.1.6 dated 2014-10-16 Page 3 Original operating instructions
F150 GB
2.16 Tools and tool holding fixtures............................................................................................................... 27
3 Assembly and commissioning
3.1 Dimensions of the packing ..................................................................................................................... 28
3.2 Scope of delivery.................................................................................................................................... 28
3.3 Transport ................................................................................................................................................ 28
3.4 Storage................................................................................................................................................... 29
3.5 Installation plan F150 ............................................................................................................................ 30
3.6 Requirements regarding the installation site .......................................................................................... 30
3.7 Transportation to the installation site...................................................................................................... 31
3.7.1 Forklift truck................................................................................................................................. 31
3.7.2 Crane .......................................................................................................................................... 32
3.8 Installation and assembly ....................................................................................................................... 33
3.8.1 Aligning the machine................................................................................................................... 33
3.8.2 Assembly of the coolant / lubricant tank and of the chip conveyor ............................................. 34
3.8.3 Assembly of the coolant / lubricant pumps.................................................................................. 35
3.8.4 Mounting the optional coolant through spindle............................................................................ 39
3.8.5 Mounting the heat exchanger on the switch cabinet ................................................................... 40
3.8.6 Mounting the electronic handwheel............................................................................................. 40
3.9 Transport locking devices....................................................................................................................... 41
3.9.1 Transport locking device, 16-type tool changer .......................................................................... 41
3.9.2 Transport locking device, doors .................................................................................................. 41
3.9.3 Transport locking device, axes.................................................................................................... 42
3.9.4 Mounting the telescopic covers................................................................................................... 43
3.9.5 Corrosion protection.................................................................................................................... 43
3.9.6 Electrical connection ................................................................................................................... 43
3.9.7 Connection compressed air supply ............................................................................................. 45
3.10 First commissioning................................................................................................................................ 46
3.10.1 Fill up coolant.............................................................................................................................. 46
3.11 Refill central lubrication system.............................................................................................................. 47
3.11.1 Functional test and controls ........................................................................................................ 47
3.11.2 Warming up the machine ............................................................................................................ 48
3.11.3 Passwords................................................................................................................................... 48
3.11.4 Data backup on the control ......................................................................................................... 49
4 General information about CNC
4.1 Compensation of geometry .................................................................................................................... 50
4.2 Coordinate systems on CNC machine tools........................................................................................... 50
4.2.1 Cartesian coordinate system....................................................................................................... 50
4.2.2 Polar coordinate system.............................................................................................................. 51
4.2.3 Machine coordinate system ........................................................................................................ 51
4.2.4 Workpiece coordinate system ..................................................................................................... 51
4.2.5 Rotary axes and secondary axes................................................................................................ 52
4.3 NC mathematics..................................................................................................................................... 52
4.3.1 Basics of the coordinate calculation............................................................................................ 52
4.3.2 Parameters of a triangle.............................................................................................................. 52
4.3.3 Angle on a triangle ...................................................................................................................... 52
4.4 Trigonometric functions .......................................................................................................................... 53
5 User interface, machine control panel
5.1 Screen arrangement............................................................................................................................... 54
5.2 Key definition of the CNC full keyboard.................................................................................................. 55
5.2.1 Keys and key combinations on the control panel........................................................................ 55
5.3 Controls on the machine control panel................................................................................................... 64
5.3.1 Key switch.................................................................................................................................. 69
6 Operation
6.1 Safety ..................................................................................................................................................... 71
6.2 Control and indicating elements ............................................................................................................ 71