Optimum OPTimill F 150, Operating Manual

Page: 2 / 162

OPTIMUM
M A S C H I N E N - G E R M A N Y
Version 1.1.6 dated 2014-10-16 Page 2 Original operating instructions
F150 GB
Table of contents
1 Safety
1.1 Glossary of symbols .................................................................................................................................7
1.2 Safety instructions (warning notes)...........................................................................................................7
1.2.1 Classification of hazards ...............................................................................................................7
1.2.2 Other pictograms...........................................................................................................................8
1.3 Intended use .............................................................................................................................................9
1.4 Reasonably foreseeable misuses.............................................................................................................9
1.4.1 Avoiding misuses ........................................................................................................................10
1.5 Possible dangers caused by the CNC machine .....................................................................................11
1.6 Qualification of personnel .......................................................................................................................11
1.6.1 Target group................................................................................................................................11
1.6.2 Authorized personnel ..................................................................................................................12
1.7 Operator positions ..................................................................................................................................13
1.8 Safety devices .......................................................................................................................................13
1.8.1 Lockable main switch ..................................................................................................................14
1.8.2 EMERGENCY STOP push button...............................................................................................15
1.8.3 Control technical protection........................................................................................................15
1.8.4 Polycarbonate windows..............................................................................................................15
1.8.5 Prohibition, warning and mandatory labels .................................................................................16
1.9 Safety check ...........................................................................................................................................16
1.10 Personal protective equipment ...............................................................................................................17
1.11 Safety during operation...........................................................................................................................17
1.12 Safety during maintenance .....................................................................................................................18
1.13 Disconnecting and securing the CNC machine ......................................................................................18
1.13.1 Using lifting equipment ................................................................................................................19
1.13.2 Mechanical maintenance work ....................................................................................................19
1.14 Unattended Operation ............................................................................................................................19
1.15 Accident report........................................................................................................................................19
1.16 Electrical system.....................................................................................................................................20
1.17 Inspection deadlines ...............................................................................................................................20
1.18 Clamping devices for workpieces and tools............................................................................................20
1.19 Environmental protection and water conservation..................................................................................20
2 Technical data
2.1 Electrical connection...............................................................................................................................21
2.2 Lubricant/coolant system ........................................................................................................................21
2.3 Compressed air supply ..........................................................................................................................21
2.4 Dimensions .............................................................................................................................................21
2.5 Working area ..........................................................................................................................................22
2.6 Milling table.............................................................................................................................................22
2.7 Feed drive axis .......................................................................................................................................22
2.8 Working area, traverse path ...................................................................................................................23
2.9 Standard tool changer carrousel............................................................................................................23
2.10 Optional tool changer double arm gripper .............................................................................................23
2.10.1 Standard milling spindle head .....................................................................................................23
2.10.2 milling spindle head with use of a CTS system ..........................................................................24
2.11 Spindle capacity......................................................................................................................................24
2.12 Environmental conditions- operation ......................................................................................................25
2.13 Environmental conditions - storage ......................................................................................................25
2.14 Optional coolant delivery through the spindle.........................................................................................25
2.14.1 Dimensions integrated unit 20 bar...............................................................................................25
2.14.2 Dimensions external unit 20 bar and 70 bar..............................................................................26
2.15 Emissions ...............................................................................................................................................27