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Optimum OPTimill F 150, Operating Manual

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Optimum OPTimill F 150 Operating Manual Download Page 151

OPTIMUM

M A S C H I N E N   -   G E R M A N Y

Version 1.1.6   2014-10-16

151

Original operating instructions

F150

DE | GB

11.18 Externes Kühlaggregat 70 bar - External cooling unit 70 bar

Abb.11-22:   Externes Kühlaggregat 70 bar - External cooling unit 70 bar

Ersatzteilliste - Spare parts list

1

2

3

4

5

6

7

8

9

Pos.

Bezeichnung

Designation

Menge

Grösse

Artikelnummer

Qty.

Size

Item no.

1

Kühlmittelbehälter

Tank

1

035112100301

2

Kühlmittelpumpe Vorlauf

Inlet pump

1

035112100302

3

Manometer

Pressure gauge

1

035112100303

4

Druckschalter

Pressure switch

1

035112100304

5

Filter Vorlauf

Inlet filter

1

035112100305

6

Filter Rücklauf

Outlet filter

1

035112100306

7

Kühlmittelpumpe Rücklauf

Outlet pump

1

035112100307

8

Druckventil

Pressuge valve

1

035112100308

9

Manometer

Pressure gauge

1

035112100309

Summary of Contents for OPTimill F 150

Page 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating manual Version 1 1 6 CNC milling machine...

Page 2: ...ntenance 18 1 13 Disconnecting and securing the CNC machine 18 1 13 1 Using lifting equipment 19 1 13 2 Mechanical maintenance work 19 1 14 Unattended Operation 19 1 15 Accident report 19 1 16 Electri...

Page 3: ...g device axes 42 3 9 4 Mounting the telescopic covers 43 3 9 5 Corrosion protection 43 3 9 6 Electrical connection 43 3 9 7 Connection compressed air supply 45 3 10 First commissioning 46 3 10 1 Fill...

Page 4: ...93 10 2 Safety 94 10 2 1 Preparation 95 10 2 2 Restarting 95 10 3 Repair 95 10 3 1 Customer service technician 95 10 4 Inspection and maintenance 96 10 4 1 Disassembly of the cooling lubricant tank 1...

Page 5: ...5 11 15 4Werkzeugwechsler 4 von 5 Tool changer 4 of 5 146 11 15 5Werkzeugwechsler 5 von 5 Tool changer 5 of 5 147 11 16 Integriertes K hlaggregat 20 bar Integrated cooling unit 20 bar 149 11 17 Extern...

Page 6: ...d information included in the present manual can possibly deviate from the current state of construction of your machine Being the manufacturer we are continuously seeking for improvements and renewal...

Page 7: ...chine 1 1 Glossary of symbols provides further instructions calls on you to act enumerations 1 2 Safety instructions warning notes 1 2 1 Classification of hazards We classify the safety warnings into...

Page 8: ...f injury of hands hazardous electrical voltage rotating parts Activation forbidden Stepping into the machine prohibited Forbidden to extinguish with water Access forbidden Use protective boots Use ear...

Page 9: ...thout the approval of the company Optimum Maschinen Germany GmbH then the drilling milling machine is being used improperly We will not be held liable for any damages resulting from any operation whic...

Page 10: ...ned between the three clamping jaws of the quick action chuck Clamp and mills by means of the collet chuck and the corresponding collets Clamp end face mills by means of shell end mill arbors When dri...

Page 11: ...s switch off the CNC machine and disconnect it from the mains if you perform cleaning or maintenance works WARNING The CNC machine may only be used with the safety devices activated Disconnect the CNC...

Page 12: ...behaviour 1 6 2 Authorized personnel INFORMATION For working on the CNC machine sufficient expertise is required No one must work on the machine without having the necessary education not even for a s...

Page 13: ...erson working under the instructions and supervision of a qualified electrician 1 7 Operator positions The operator position is in front of the CNC machine at the sight window or on the machine contro...

Page 14: ...ed switching on by means of a padlock When the main switch is switched off the power supply is interrupted Except in the areas marked by the pictogram in the margin In these areas there might be volt...

Page 15: ...f you bypass a controller in exceptional cases e g during electrical repairs short term you must continuously monitor the CNC machine during this time 1 8 4 Polycarbonate windows Polycarbonate windows...

Page 16: ...heck that prohibition warning and information signs and the labels on the CNC machine are legible clean them if necessary are complete replace them if necessary INFORMATION Use the following table in...

Page 17: ...nt can cause illnesses Clean it each time after use and at least once a week 1 11 Safety during operation WARNING Before activating the CNC machine ensure that this will neither endanger other persons...

Page 18: ...order to avoid the accumulation of ignitable mixtures and emissions We provide information about the specific dangers when working with and on the CNC machine in the descriptions for these types of w...

Page 19: ...ining process may not be safe to operate unmonitored As it is the shop owner s responsibility to set up the machine safely and use best practice machining techniques it is also their responsibility to...

Page 20: ...dent prevention regulations see conformity declaration Permanently installed electrical systems and operating equipment are considered constantly monitored if they are continually serviced by qualifie...

Page 21: ...400V 50Hz 25 kW Cross section connection cable according to DIN 5710 VDE 0100 4 x 6 mm 2 Fusing performed by the operator 32 A Power of the coolant lubricant pumps W 1270 Delivery volume l min 66 100...

Page 22: ...nstructions F150 GB 2 5 Working area 2 6 Milling table 2 7 Feed drive axis Height mm 3300 Depth mm 3900 Width mm 3200 Table length mm 900 Table width mm 410 T slot size number distance mm 16 4 100 Max...

Page 23: ...sel 2 10 Optional tool changer double arm gripper 2 10 1 Standard milling spindle head X axis mm 760 Y axis mm 430 Z axis mm 460 Max number of tool places 16 max tooling diameter mm 89 Max tool weight...

Page 24: ...N G E R M A N Y Technical data Version 1 1 6 dated 2014 10 16 Page 24 Original operating instructions F150 GB 2 10 2 milling spindle head with use of a CTS system 2 11 Spindle capacity Spindle seat Sp...

Page 25: ...unit 20 bar Img 2 1 351121008 INFORMATION The integrated CTS unit is supplied with coolant from the coolant tank of the machine Temperature 19 21 C for an optimum milling result 19 21 C for operation...

Page 26: ...M A S C H I N E N G E R M A N Y Technical data Version 1 1 6 dated 2014 10 16 Page 26 Original operating instructions F150 GB 2 14 2 Dimensions external unit 20 bar and 70 bar Img 2 2 351121009 and 35...

Page 27: ...oise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the op...

Page 28: ...ve determined the damage or to take photos of this status We would like to ask you to inform us about any other claims within six days upon receipt of the delivery Check if all parts are firmly seated...

Page 29: ...ctions and information on the transport crate Consult Optimum Maschinen Germany GmbH if the CNC machine and accessories are stored for more than three months or are stored under different environmenta...

Page 30: ...g the installation site Organize the working area around the CNC machine according to the local safety regulations The working area for operating maintenance and repair must not be hindered Follow the...

Page 31: ...re The substructure has to bear the load Load capacity of the substructure kN m2 on page 21 ATTENTION Make sure that the load attachment point is balanced Centre of gravity Disassemble the clamping bo...

Page 32: ...by crane If not yet available you must mount four ring bolts at the provided load application points on the machine substructure and on the column Attach the transport device item no 3511201 on the cr...

Page 33: ...hine spirit level Img 3 6 Machine feet 3 8 1 Aligning the machine Align the CNC machine on the machine bed by means of a machine spirit level Use the set screws in order to perform the required height...

Page 34: ...r Push the coolant lubricant tank below the CNC machine Img 3 7 Mounting the coolant lubricant tank Make sure that the coolant lubricant tank is correctly aligned underneath the CNC machine Mount the...

Page 35: ...ant lubricant pumps in the corresponding seat of the coolant lubri cant tray Screw down the coolant lubricant pumps on the coolant lubricant tray Img 3 10 Coolant lubricant pumps Img 3 11 Coolant lubr...

Page 36: ...F150 GB Mount the coolant lubricant hoses of the cooling lubricant equipment The connections of the coolant lubricant hoses have a designation parts with the same designation belong together Img 3 12...

Page 37: ...tions F150 GB Mount the spiral hose incl the cleaning gun Img 3 15 Cleaning gun Mount the oil separator of the coolant lubricant tank Img 3 16 Oil separator of the coolant lubricant tank type 1 Img 3...

Page 38: ...ns F150 GB Connect the connector plugs of the coolant lubricant pumps and of the chip conveyor as well as the coolant lubricant hoses of the coolant lubricant tank Make sure that the plug connections...

Page 39: ...ly a mixing ratio oil water of 1 4 The CTS unit can be placed anywhere on the floor CAUTION Make sure for a balanced load stop especially if coolant is still in the external unit Transport CTS unit Im...

Page 40: ...ted Connect the heat exchanger into the switch cabinet to 230V ATTENTION This work must only be performed by an electrical specialist The guarantee will become null and void if the machine is wrongly...

Page 41: ...uipped with transport locks Before performing the electrical connection it is necessary to remove the transport locks The transport locking devices are positioned on the axis doors and tool changer 3...

Page 42: ...ning Version 1 1 6 dated 2014 10 16 Page 42 Original operating instructions F150 GB 3 9 3 Transport locking device axes Remove the transport lockings on the 3 axes X Y Z Img 3 25 Transport lock X axis...

Page 43: ...inutes The anticorrosive agent soaks and then it may be easily removed Methylbenzene also called toluene is a colourless typically smelling volatile liquid which is similar to benzene in many respects...

Page 44: ...ht release the Fl protected switch of your electrical supply In order to avoid malfunction you either need an Fl protected switch sensitive for pulse current or AC DC sensitive In case of malfunction...

Page 45: ...6 3 bars using the set screw of the maintenance unit Img 3 30 Compressed air maintenance unit ATTENTION In order to ensure a failure free operation of the machine it is necessary that the required air...

Page 46: ...m CNC machine Cooling lubricants on page 93 Img 3 31 Level indicator coolant lubricant ATTENTION Failure of the pumps in case of dry running The pumps are lubricated by means of the cooling lubricant...

Page 47: ...ctional test and controls Check the direction of rotation of the CNC machine There must be a right handed rotating field If the direction of rotation is wrong exchange two of the three phase conductor...

Page 48: ...cessary to enter a password Key switch on page 69 Press the following keys refer to figure to change the password Note down the passwords In case of service these passwords are needed In case of non e...

Page 49: ...reason it is imperatively necessary to perform a data backup after commissioning the machine respectively the machine control Furthermore it is recommended to repeat this data backup in regular inter...

Page 50: ...rdinate system and the polar coordinate system 4 2 1 Cartesian coordinate system A Cartesian coordinate system also called a rectangular coordinate system possesses two coordinate axes two dimensional...

Page 51: ...system also called machine zero point cannot be changed Any tool moves are generally defined in a standardized right handed coordinate system Turns from X to Y are created in Z direction which result...

Page 52: ...al working places and the data are directly transferred to the machine Therefore in most cases the NC programming is directly performed on the product 3D pattern in the con struction or in the process...

Page 53: ...o so use the Pythagorean theorem The Greek Pythagoras from about 580 to 496 before Jesus Christ had been the first person to prove the following mathematic relation which had later on been named the P...

Page 54: ...age row 3 Program name 4 Channel condition and program influence 5 Channel operation messages 6 Position indication of the axes in the actual value window 7 Display for active tool T current feed F ac...

Page 55: ...lock 3 Softkeys 4 Control key block 5 Hotkey block 6 Cursor block 7 USB interface RS45 CF card 8 Menu select key 9 Menu forward key 10 Machine area key 11 Menu forward key 5 2 1 Keys and key combinati...

Page 56: ...T WINDOW ALT Moves the cursor to the first object Moves the cursor in the first column of a table row Moves the cursor to the beginning of a program block NEXT WINDOW CTRL Moves the cursor to the begi...

Page 57: ...he right Cursor left Editing field Closes a directory or program e g cycle in the program editor If you have made changed then these are accepted Navigation Moves the cursor further to the left by one...

Page 58: ...ween entries in the input field Activates check boxes In the program editor and in the program manager selects a program block or a program SELECT CTRL When selecting table rows switches between selec...

Page 59: ...aracters to the left of the cursor TAB In the program editor indents the cursor by one character In the program manager moves the cursor to the next right entry TAB CTRL In the program editor indents...

Page 60: ...ages in the inverse sequence CTRL P Generates a screenshot from the actual operator interface and saves it as file CTRL S Switches the single block in or out in the simulation CTRL V Pastes the text f...

Page 61: ...then the files are backed up in the manufacturer s area of the CF Card SHIFT ALT T Starts HMI Trace SHIFT CTRL T Exits HMI Trace ALT S Opens the Editor to enter Asian characters DEL Editing box Delet...

Page 62: ...e selection possibilities In the machining step program enters an empty line for G code INSERT SHIFT For G code programming for a cycle call activates or deactivates the edit mode INPUT Completes inpu...

Page 63: ...eter operating area PROGRAM MANAGER only OP 010 and OP 010C Calls the Program Manager operating area Menu forward key Advances in the extended horizontal softkey bar Menu back key Returns to the highe...

Page 64: ...here life is at risk there is the danger of a machine or workpiece being damaged All drives will be stopped with the greatest possible braking torque not used RESET Stop processing the current program...

Page 65: ...Select JOG mode TEACH IN Select Teach In submode MDI Select MDI mode AUTO Select AUTO mode REPOS Repositions re approaches the contour REF POINT Approach reference point Inc VAR Incremental Feed Vari...

Page 66: ...ndle stop is not active The LED above the push button starts to flash when By pressing the button or the command M8 the conditions are not met Img 3 13 Spindle cooling on page 36 Chip flushing Press t...

Page 67: ...ystem RAPID Travel axis in the rapid traverse while pressing the direction key or MAG Turn Rotate tool changer Manual operation of the tool changer on page 76 MAG Move Move tool changer Manual operati...

Page 68: ...Increases or reduces the programmed infeed The programmed infeed or rapid speed is set to 100 and can be set from 0 to 120 only up to 100 in the rapid traverse The new infeed settings are displayed a...

Page 69: ...tage with each key Example The area machine data is not available unless access stage 4 key position 3 or higher is released Elements on the MCP Element Function Key colour possible Position for acces...

Page 70: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 1 6 dated 2014 10 16 Page 70 Original operating instructions F150 GB...

Page 71: ...used as prescribed The operating manual is followed All safety devices are installed and activated All failures should be eliminated immediately Stop the CNC machine immediately in the event of any a...

Page 72: ...vice optional 13 Coolant lubricant tank chip conveyor Pos No Designation Description Rotary switch Selector switch to control the individual axis Rotary switch Selector switch for the feed speed 3 sta...

Page 73: ...message by pressing the push button RESET On the Display the message 700033 Door check is displayed Open and close the door once in order to perform a safety test Therefore perform the following steps...

Page 74: ...orking steps for safety reasons ATTENTION Hold your tool if there is a tool inserted in the spindle Turn the key switch to the position 0 Press the push button Open Close door and open the door Press...

Page 75: ...hange to the operating mode JOG Jog mode T S M since it is only possible to change the tool via the spindle Manually change the tool in the spindle as described above Perform the following com mands f...

Page 76: ...rder to move the tool changer to the desired direction The key moves the tool changer to the tool change position 6 7 2 Manual operation of the 24 type tool changer The operator can manually travel th...

Page 77: ...piece and setting workpiece datum ATTENTION Clamp your workpiece safely and firmly on the milling table using appropriate clamping devices When setting and using already created programs observe the s...

Page 78: ...by means of the handwheel until the indicated value is 0 Img 6 7 Workpiece datum Z axis with pressure sensor Enter for Z0 50mm This is the height of the measuring probe NOTE Make sure to always enter...

Page 79: ...B Actuate the button Measure tool Travel the spindle Z axis to the pressure sensor by means of the handwheel until the indicated value is 0 Measuring tool Img 6 9 Measuring tool Press the button Set l...

Page 80: ...D model is designed using a PC By means of an oper ating sequence which is predefined by the user the motion sequence of the machine are being calculated These programs are accessing the tool data bas...

Page 81: ...measuring instrument The lubricating system is used to maintain an oil film on the slideways the bearings the ledges and the ball screws and to reduce their wear In case of a failure or a fault in th...

Page 82: ...ic radiation EMC problems The control is equipped with the following data interfaces They are located laterally on the con trol panel of the CNC machine RJ45 plug in connection USB connection Power co...

Page 83: ...for the name 3 characters for the identification A program on a network can be found using the command EXTCALL if the search path refers to the network or to a directory SD SC42700 EXT_PROG_PATH The...

Page 84: ...ant through spindle ON O M08 Cooling lubricant pump ON S M09 Cooling lubricant pump OFF M07 M12 M50 OFF S M10 The 4th axis clamp S M11 The 4th axis unclamp S M12 Chip wash down coolant 1 ON O M13 M14...

Page 85: ...I11 6 187 for finish O M89 for M88 finish O M90 M91 I11 7 188 for finish O M91 for M90 finish O M92 M93 S O S Standard O Option No Function S O M94 M95 M96 M97 M98 M99 G0 Travelling in rapid traverse...

Page 86: ...cause Unlock the Emergency stop button and press reset on the machine control panel MCP Emergency stop button defect and gives an erroneous signal 700008 Feed not enabled on machine control panel Pos...

Page 87: ...ed 700044 Tool probe Low battery 700046 Tool probe error 700048 Coolant motor overloaded Possible cause and remedy Motor protection switch of the coolant pump is faulty Motor protection switch setting...

Page 88: ...le cause and remedy Limit switch with door lock outputs a signal that the safety door is not locked Safety door not fully closed and locked 700095 Service mode Quit the ATC Service mode on page 76 700...

Page 89: ...ector for chip conveyor is not connected 700168 Magazine counter too fast Fsecond position value is not valid 700169 Magazine stop but not in position position value is not valid 700170 Magazine needs...

Page 90: ...g 700221 ASUP2 initializing 700222 Spindle clamp without tool speed limited 700224 Checking position 700225 Unclamp spindle to continue 700226 Clamp spindle to continue 700227 Arm reverse from home po...

Page 91: ...N G E R M A N Y Notes messages and error messages Version 1 1 6 dated 2014 10 16 Page 91 Original operating instructions F150 GB 700246 Maintenance Task 8 Alarm 700247 Maintenance Task 8 Message Numb...

Page 92: ...s Edition 06 2009 Document number 6FC5398 7CP20 0AA0 Programming manual production planning Edition 06 2009 Document number 6FC5398 2BP20 0AA0 Programming manual milling Edition 06 2009 Document numbe...

Page 93: ...ipment from other manufacturers must also be in good order and condition 10 1 Operating material 10 1 1 Machine lubricants Only use appropriate lubricants which guarantee a safe operation of the machi...

Page 94: ...ask you to have the following machine related properties of the cooling lubri cant confirmed in writing by the manufacturer of the cooling lubricant The products must comply with the provisions of the...

Page 95: ...Repair 10 3 1 Customer service technician For any repair work request the assistance of an authorised customer service technician Con tact your specialist dealer if you do not have customer service s...

Page 96: ...ach maintenance or repair work CNC milling machine Safety check on page 16 Sight window Cleaning Clean the sight windows made of polycarbonate using a suitable cleaning agent Compressed air supply Dra...

Page 97: ...lubricant pH value measuring Check the ph value If required replace the cool ing lubricant Inspection plan for water mixed cooling lubri cants on page 109 Every week Drip feed lubricator Compressed a...

Page 98: ...g By manual changing Manual operation of the tool changer on page 76 As required Chip collection tray Cleaning Clean the chip collection tray of the cooling lubri cant equipment Annually Chip conveyor...

Page 99: ...iginal operating instructions F150 GB based on operator s empirical values in accordance with German DGUV BGV A3 Electrical system Electrical inspection Obligations of the operating company on page 12...

Page 100: ...window are part of the safety device on your CNC machine Damaged scratched or even broken polycarbonate windows must be replaced immediately A soft cloth should be used to clean the machine safety gl...

Page 101: ...cabinet with a vacuum cleaner Do not use compressed air to clean inside the electrical cabinet Never touch circuit boards or parts around the connector Also avoid hitting these parts with the vacuum...

Page 102: ...er housing Img 10 4 Compressed air service unit 10 4 6 Air purge The air purge prevents the ingress of fine chips in the bearings of the spindle During opera tion the spindle is thus continuously supp...

Page 103: ...No 700 162 Img 10 6 Central lubrication system 10 4 9 Fill up coolant If the coolant level is lower than the red mark on the sight glass the amount of coolant to the cutting tool is insufficient Cont...

Page 104: ...ove the filter at the oil supply port Clean oil supply port filter with diesel oil Install the filter and the lubricating oil tank Fill the tank with lubricating oil Refill central lubrication system...

Page 105: ...outlet filters are not clogged Check the level and the inlet and outlet filter for blockage Every week Mixture ratio oil water Make sure that the return pipe is not clogged Ensure that the proportion...

Page 106: ...and pump In addition if contaminated coolant is pumped to the CTS system fine chips may enter the pump generating abnormal noise and shortening the service life of the pump Monthly Clean the filter A...

Page 107: ...ilters on the internal CTS system The internal CTS system is supplied with the coolant of the machine In order to clean or change the filter the filter housing must be opened To do this loosen the scr...

Page 108: ...there is an increase in nitrite content to more than 20 ppm mg 1 or nitrate content to more than 50 ppm mg 1 there is an increase in the N nitrosodiethanolamine NDELA to more than 5 ppm mg a CAUTION...

Page 109: ...measuring range weekly 1 if pH value decreases 0 5 based on initial filing Measures in accordance manufacturer s rec ommendations 1 0 based on initial filing Replace KSS clean KSS circulation system...

Page 110: ...nterfaces They are located laterally on the con trol panel of the CNC maschine RJ45 plug in connection USB connection Power connection socket for current supply 230V e g for a notebook Img 10 11 Data...

Page 111: ...bar Licenses Machine configuration Machine Axis Identifier Drive Name Type No Type Channel Motor Index language Change Pass Secure data System data Mach data Current access level Manufacturer Spindle...

Page 112: ...the button Back until you get back to the main menu Press the key Menu Select and then the softkey Setup License key is sufficient Hardware type Serial number of CF card Licensing Here you can enter a...

Page 113: ...the IP address and the name of the folder to which you would like to connect the PC Enter the following data Type Connection Path IP address and folder Access level Softkey text User name Password PC...

Page 114: ...IP appears on the horizontal softkey bar Press this button Press the buttons TCP IP Diagnostics Details and Change Select the address type Manual Enter the number of your PC in the field IP address C...

Page 115: ...rs for the name 3 characters for the identification A program on a network can be found using the command EXTCALL if the search path refers to the network or to a directory SD SC42700 EXT_PROG_PATH Th...

Page 116: ...y setting is 10 seconds for the ON period of the lubrication oil pump Call up the main menu for selecting the control areas Press the softkey Startup Press the softkey Password Press the softkey Set p...

Page 117: ...our entry with the softkey OK Press the softkey Activate to accept the settings The process of setting the amount of lubricating oil is thus completed Img 10 13 Easy Extend Configure Lubrication Lubri...

Page 118: ...zeichnung Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seri...

Page 119: ...M A S C H I N E N G E R M A N Y Mechanische Ersatzteile Mechanical Spare parts Version 1 1 6 2014 10 16 119 Original operating instructions F150 DE GB 11 4 Fr skopf Milling head Abb 11 1 Fr skopf Mill...

Page 120: ...ve 1 MVSC 220 3E1 03511210 09 10 Zylindergeh use Cylinder housing 1 03511210 10 11 Innensechskantschraube Socket head screw 4 M10xP1 5x30L 03511210 11 12 Zylinder Cylinder 1 G4000 2 5Tx13L 03511210 12...

Page 121: ...OPTIMUM M A S C H I N E N G E R M A N Y Mechanische Ersatzteile Mechanical Spare parts Version 1 1 6 2014 10 16 121 Original operating instructions F150 DE GB 11 5 S ule Column Abb 11 2 S ule Column...

Page 122: ...01 05 6 Hexagon socket screw Socket head screw 2 M6xP1 0x12L 035112101 06 7 Endschalter Limit switch 1 035112101 07 8 Hexagon socket screw Socket head screw 2 M6xP1 0x16L 035112101 08 9 Lineare F hrun...

Page 123: ...I N E N G E R M A N Y Mechanische Ersatzteile Mechanical Spare parts Version 1 1 6 2014 10 16 123 Original operating instructions F150 DE GB 11 6 Maschinenunterbau Machine stand Abb 11 3 Maschinenunte...

Page 124: ...8 Hexagon socket screw Socket head screw 6 M6xP1 0x12L 035112102 08 9 Holder Dog bracket 1 035112102 09 10 Klotz Blocker 24 035112102 10 11 Hexagon socket screw Socket head screw 24 M6xP1 0x12L 035112...

Page 125: ...C H I N E N G E R M A N Y Mechanische Ersatzteile Mechanical Spare parts Version 1 1 6 2014 10 16 125 Original operating instructions F150 DE GB 11 7 Fr stisch Milling table 1 2 Abb 11 4 Fr stisch Mil...

Page 126: ...112103 10 11 Halter Endschalter Bracket of limit switch 1 035112103 11 12 Innensechkantschraube Socket head screw 2 M6xP1 0x16L 035112103 12 13 Endschraube Limit switch 1 035112103 13 14 Halter Endsch...

Page 127: ...r Qty Size Item no 1 Abdekung Front cover 1 035112104 01 2 Hexagon socket screw Socket head screw 11 M6xP1 0x12L 035112104 02 3 Hexagon socket screw Socket head screw 16 M6xP1 0x16L 035112104 03 4 Hak...

Page 128: ...N E N G E R M A N Y Mechanische Ersatzteile Mechanical Spare parts Version 1 1 6 2014 10 16 128 Original operating instructions F150 DE GB 11 9 Baugruppe X Achse Assembly X Axis Abb 11 6 Baugruppe X A...

Page 129: ...agon socket screw 12 M10xP1 5x30L 035112105 08 9 Oil seal Dichtung 1 TC 354505 035112105 09 10 Spacer Ring 1 035112105 10 11 Lock nut Nutmutter 1 YSR M30xP1 5 035112105 11 12 Stopper Holder 1 03511210...

Page 130: ...E N G E R M A N Y Mechanische Ersatzteile Mechanical Spare parts Version 1 1 6 2014 10 16 130 Original operating instructions F150 DE GB 11 10 Baugruppe Y Achse Assembly Y Axis Abb 11 7 Baugruppe Y A...

Page 131: ...1 035112106 10 11 Nutmutter Lock nut 1 YSR M30xP1 5 035112106 11 12 Housing Mounting housing 1 035112106 12 13 Hexagon socket screw Socket head screw 3 M4xP0 7x14L 035112106 13 14 Klotz Stopper 2 035...

Page 132: ...E N G E R M A N Y Mechanische Ersatzteile Mechanical Spare parts Version 1 1 6 2014 10 16 132 Original operating instructions F150 DE GB 11 11 Baugruppe Z Achse Assembly Z Axis Abb 11 8 Baugruppe Z A...

Page 133: ...9 Dichtung Oil seal 1 TC 354505 035112107 09 10 Ring Spacer 1 035112107 10 11 Nutmutter Lock nut 1 YSR M30xP1 5 035112107 11 12 Klotz Stopper 1 035112107 12 13 Hexagon socket screw Socket head screw...

Page 134: ...N E N G E R M A N Y Mechanische Ersatzteile Mechanical Spare parts Version 1 1 6 2014 10 16 134 Original operating instructions F150 DE GB 11 12 Maschinengeh use Machine housing Abb 11 9 Maschinengeh...

Page 135: ...ty Size Item no 1 Housing Inner tuough 1 035112109 01 2 Hexagon socket screw Socket head screw 4 M10xP1 5x20L 035112109 02 3 Motor Motor 1 035112109 03 4 Dichtung Seal 1 36x55x12 035112109 04 5 Platte...

Page 136: ...R M A N Y Version 1 1 6 2014 10 16 136 Original operating instructions F150 DE GB 11 14 16 fach Werkzeugwechsler 16 station tool changer 11 14 1Werkzeugwechsler 1 4 Tool changer 1 4 Abb 11 11 Werkzeug...

Page 137: ...1 0351121010 10 11 Abdeckung Cover 1 0351121010 11 12 Scheibe Washer 2 0351121010 12 13 Scheibe Washer 1 0351121010 13 14 Zugstange Pull rod 1 0351121010 14 15 Fixture Holder 1 0351121010 15 16 Abdeck...

Page 138: ...11 03 4 Fixture Holder 1 0351121011 04 5 Lagerbock Bearing bracket 1 0351121011 05 6 Zwischenwelle Counter shaft 1 0351121011 06 7 Buchse Bushing 1 0351121011 07 8 Fixture Holder 1 0351121011 08 9 Fix...

Page 139: ...r Lubricated bearing 4 0351121011 30 31 Dichtungsring Oil seal 2 0351121011 31 32 Lager Bearing 1 0351121011 32 33 Ringschraube Eyebolt 1 M12 0351121011 33 34 Rohrkr mmer Bend joint 2 0351121011 34 35...

Page 140: ...Spare part list tool changer 3 4 Pos Bezeichnung Designation Quan tity Size Item number Qty Size Item no 1 Ring Werkzeugpositionsanzeige Tool disk down cover 1 0351121012 01 2 Stift Tool holder pin 8...

Page 141: ...4 M6 15 Rundmutter Round nut 40 M6 16 Sealing ring Locking ring 128 0351121012 16 17 Zylinderstift Pin 2 6x22 18 Platte Werkzeuganzeige Plate number tool 16 0351121012 18 Pos Bezeichnung Designation...

Page 142: ...chraube Screw 2 M12 22 Scheibe Washer 3 23 Mutter Nut 3 24 Scheibe Washer 1 25 Mutter Nut 1 26 Scheibe Washer 6 6 27 Scheibe Washer 1 8 28 Sealing ring Sealing ring 2 14 29 Lager Bearing 2 30203 03511...

Page 143: ...box 1 03511210 1405 6 Dichtung Box waterproof pad 1 03511210 1406 7 Abdeckung Wire Box cap 1 03511210 1407 8 Halter Wire Box pedestal 1 03511210 1408 9 Plexiglas Acrylic faceplate 1 03511210 1409 10 A...

Page 144: ...ation Menge Gr sse Artikel nummer Qty Size Item no 1 Flansch Flange 1 03511210 1501 2 Bolzen Bolt 1 03511210 1502 3 Buchse Bushing 1 03511210 1503 4 Flansch Flange 1 03511210 1504 5 Feder Spring 1 035...

Page 145: ...y Size Item no 1 Flansch Flange 1 03511210 1801 2 Bolzen Bolt 2 03511210 1802 3 Block Block 2 03511210 1803 4 Welle Shaft 2 03511210 1804 5 Platte Plate 2 03511210 1805 6 H lse Sleeve 2 03511210 1806...

Page 146: ...eichnung Designation Menge Gr sse Artikel nummer Qty Size Item no Pos Bezeichnung Designation Menge Gr sse Artikel nummer Qty Size Item no 1 Geh use Driving pedestal 1 03511210 1601 2 Zahnrad Driving...

Page 147: ...Federing Spring washer 9 03511210 1620 21 Passfeder Fitting key 3 03511210 1621 22 Passfeder Fitting key 2 03511210 1622 Pos Bezeichnung Designation Menge Gr sse Artikel nummer Qty Size Item no Pos B...

Page 148: ...1210 1731 32 Sechskantmutter Hexagon nut 24 03511210 1732 33 Sechskantmutter Hexagon nut 1 03511210 1733 34 Nutmutter Groove nut 1 03511210 1734 35 Scheibe Washer 16 03511210 1735 36 Scheibe Washer 1...

Page 149: ...laggregat 20 bar Integrated cooling unit 20 bar Ersatzteilliste Spare parts list 1 2 3 4 5 6 Pos Bezeichnung Designation Menge Gr sse Artikelnummer Qty Size Item no 1 Abdeckung Cover 1 035112100801 2...

Page 150: ...8 9 Pos Bezeichnung Designation Menge Gr sse Artikelnummer Qty Size Item no 1 K hlmittelbeh lter Tank 1 035112100901 2 K hlmittelpumpe Vorlauf Inlet pump 1 035112100902 3 Manometer Pressure gauge 1 0...

Page 151: ...8 9 Pos Bezeichnung Designation Menge Gr sse Artikelnummer Qty Size Item no 1 K hlmittelbeh lter Tank 1 035112100301 2 K hlmittelpumpe Vorlauf Inlet pump 1 035112100302 3 Manometer Pressure gauge 1 0...

Page 152: ...me of declaration The following other EU Directives have been applied EMC Directive 2014 30 EC Low Voltage Directive 2014 35 EC The safety objective meet the requirement of EC Directive 2006 95 EC The...

Page 153: ...OPTIMUM M A S C H I N E N G E R M A N Y EC Declaration of Conformity SIEMENS Version 1 1 6 dated 2014 10 16 Page 153 Original operating instructions F150 GB 12 EC Declaration of Conformity SIEMENS...

Page 154: ...hanges Any changes in the construction equipment and accessories are reserved for reasons of enhancement Therefore no claims may be derived from the indications and descriptions Errors excepted 13 3 P...

Page 155: ...or if the operating manual is disregarded Inattentive or incorrect handling and use of improper equipment Unauthorized modifications and repairs Insufficient installation and safeguarding of the machi...

Page 156: ...INFORMATION In your interest and in the interest of the environment please ensure that all component parts of the machine are only disposed of in the intended and permitted manner Please note that the...

Page 157: ...of used electrical and electronic components Applicable in the countries of the European Union and other European countries with a sepa rate collecting system for those devices The sign on the product...

Page 158: ...es for foreign trade before exporting such products Optimum Maschinen Germany GmbH is not obliged to give any information and does not submit any guarantee that the contract products comply with the c...

Page 159: ...ead upper part of the CNC milling machine Spindle sleeve Hollow shaft in which the milling spindle turns Milling spindle Shaft activated by the motor Tool Milling cutter drill bit etc Machine Control...

Page 160: ...note new version number 10 5 Axis specific values 1 1 1 2 4 Recommended compressed air quality 1 1 2 01 11 Function signal lamp 1 1 3 new chapter M code list M functions 1 1 4 EC declaration modified...

Page 161: ...nvironmental conditions 24 Error messages 64 86 F Functional test 47 I Inspection 95 96 105 Inspection plan for water mixed cooling lubricants 109 Installation plan 30 M M code list 84 M functions 84...

Page 162: ...A N Y Version 1 1 6 dated 2014 10 16 Page 162 Original operating instructions F150 GB Working area 21 Tool commissioning 74 Tool changer manual operation 76 Transport locking devices 41 U Using lifti...

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