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56

Rotating Workpieces

When measuring rotating workpieces, the influence of position displacement

and blurring of the rotating workpiece can be minimized by mounting the Sensor

so that the plane containing the emission axis and the reception axis is parallel
to the axis of rotation.

Thickness Measurement

When measuring the thickness of boards, select the Sensor mounting method

according to the board material.

Workpiece

Opaque

Transparent

Example: Glass

Diffuse reflection

Example: Ceramic

Specular reflec-

tion Example: 
Stainless steel

Sensor mounting 

status

Diffuse reflection 

mounting status

Mirror reflection mounting status

Controller settings

Workpiece

Workpiece

Mounting the Sensor

Section 3-2

Summary of Contents for Z300 V3 - SETUP

Page 1: ...ion Visual Displacement Measurement System Cat No Z161 E1 03B Cat No Z161 E1 03B Note Specifications subject to change without notice Printed in Japan 1104 0 5M M Cat No Z161 E1 03B Z300 V3 High precision Visual Displacement Measurement System Manual 1 SETUP MANUAL ...

Page 2: ...1 Z300 V3 High precision Visual Displacement Measure ment System Manual 1 Setup Manual Revised November 2004 ...

Page 3: ...2 ...

Page 4: ...nts 19 Product Availability 19 Visual Aids 19 Notation 19 SECTION 1 Features 21 1 1 Monitoring While Viewing the Measurement Status 22 1 2 Simple Setup Using Menus 23 1 3 A Wide Variety of Useful Functions 24 SECTION 2 Wiring and Connection 25 2 1 Component Names and Functions 26 2 2 System Configuration 30 2 3 Connecting Peripheral Devices 33 2 4 Power Supply and Ground 35 2 5 Terminal Block Conn...

Page 5: ...4 SECTION 6 Troubleshooting 73 SECTION 7 Appendix 77 7 1 Specifications and Dimensions 78 7 2 Laser Product Classifications 88 Index 95 Revision History 96 ...

Page 6: ...for Z300 operation using the DIP switch instead of the menus Section 5 Maintenance explains maintenance procedures for ensuring the Z300 s performance Section 6 Troubleshooting provides information on hardware errors that may occur with the Z300 Refer to this section before requesting service from your OMRON representative Section 7 Specifications and Dimensions provides the specifications and dim...

Page 7: ...6 ...

Page 8: ...e a Z300 V3 Sensor READ AND UNDERSTAND THIS DOCUMENT 8 WARRANTY 8 LIMITATIONS OF LIABILITY 8 SUITABILITY FOR USE 8 PERFORMANCE DATA 9 CHANGE IN SPECIFICATIONS 9 DIMENSIONS AND WEIGHTS 9 ERRORS AND OMISSIONS 9 PROGRAMMABLE PRODUCTS 9 COPYRIGHT AND COPY PERMISSION 9 Meanings of Signal Words 10 Meanings of Alert Symbols 10 Laser Safety 11 Regulations and standards 14 Precautions for Safe Use 15 Preca...

Page 9: ...ESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEV...

Page 10: ...ons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at an...

Page 11: ...ngs of Signal Words WARNING Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanings of Alert Symbols Cautions to indicate potential laser beam hazard PRECAUTIONS ...

Page 12: ... must be used without terminating the laser beam path position the laser beam path so that it is not at eye level 3 To avoid exposure to hazardous laser radiation do not displace nor remove the protective housing during operation maintenance and any other servicing 4 The user should return the product to OMRON for all repair and servicing 5 As for countries other than those of Europe and the U S A...

Page 13: ...zardous laser beam radiating from the sensor Use in the U S When a laser product mounted on a certain device is to be used in the U S it has to meet the requirements set forth by the FDA regulations for laser products set forth by the Food and Drug Administration Applications have been approved by CDRH Center for Devices and Radiological Health for Z300 S2T Z300 S5T Z300 S10 Z300 S60 Three differe...

Page 14: ...NGTH 15000 25000 658 µw µs 15000 25000 658 µw µs CAUTION PEAK POWER PULSE DURATION WAVE LENGTH 1000 10000 650 µw µs CAUTION PEAK POWER PULSE DURATION WAVE LENGTH 1000 10000 670 µw µs AVOID EXPOSURE Laser radiation is emitted from this aperture AVOID EXPOSURE Laser radiation is emitted from this aperture This la ser pro duct com plies w ith 21 C FR 1040 1 0 and 1040 1 1 Shio koji H orikaw a Shim og...

Page 15: ...s by mistake The Z300 conforms to the following EC directives and EN standards 1 EC Directives EMC Directive No 89 336 EEC 2 EN Standards EN61326 1997 A1 1998 A2 2001 EMI Class A Regulations and standards 1 0 10 670 Z300 S5T Z300 S10 1 0 10 650 Z300 S2T 15 25 658 Z300 S60 PRECAUTIONS ...

Page 16: ...ting directly to the terminals 5 Use the wire and crimp terminals of the proper sizes as specified in this man ual 6 Confirm that wiring has been performed correctly before turning ON the power supply 7 Cover the terminal blocks with the Terminal Block Protection Covers Uncovered terminal blocks can result in electric shock 8 Use a DC power supply with countermeasures against high voltage spikes s...

Page 17: ...tor recommended monitor or outside of 0 to 50 C for other Z300 compo nents Condensation due to rapid temperature fluctuations Relative humidities outside 35 to 85 Corrosive or flammable gases Dust salt or iron particles Direct vibration or shock Reflection of intense light such as other laser beams or electric arc weld ing machine Strong magnetic fields Direct sunlight Water oil or chemical fumes ...

Page 18: ...n a cabinet containing high voltage equipment Do not install the Z300 within 200 mm of power cables Sensor Maintenance Install the Sensor in a clean environment and keep the filter on the front panel of the Sensor free from oil and dust If affected by oil or dust clean the filter as follows 1 Use a blower brush used to clean camera lenses to blow large dust parti cles from the surface Do not blow ...

Page 19: ...t operate correctly the next time it is started Using the RESET Signal Do not use the RESET input immediately after power is turned ON When using the RESET input to synchronize startup timing wait at least 1 second after the Z300 s power supply is turned ON before turning ON the RESET terminal Securing the Video Monitor When Using the Recommended F150 M09 Observe the following precautions to preve...

Page 20: ...provided at the back of this manual The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient operation of the product Notice Indicates information required to take full advantage of the functions and perfor mance of the product Incorrect application methods may res...

Page 21: ...20 ...

Page 22: ...21 SECTION 1 Features This section introduces the features of the Z300 1 1 Monitoring While Viewing the Measurement Status 22 1 2 Simple Setup Using Menus 23 1 3 A Wide Variety of Useful Functions 24 ...

Page 23: ...HI 005 0000 mm LO 005 0000 mm RO OFF SCN0 0 48ms OUT 0 RUN 001 6070 mm PASS H L thru ZERO OFF SCN0 0 48ms OUT 0 RUN The status of laser beam images can be displayed on the monitor screen It is possible to make fine adjustments to the measurement position and to confirm that the light density is not excessive or insufficient Linear sensor controller style digital display is also possible Waveforms ...

Page 24: ...l Use the Expert Menu to set different measurement conditions from the preset ones or to add more detailed settings to the Application Menu settings Refer to page 43 in the Operation Manual Application Sf displace Spot displace Max height Groove dent Step Transp thick Step 2sensor Thik 2sensor Select the application ENT Next ESC Back Select from these items The Z300 is factory set to perform surfa...

Page 25: ...r ences Two Sensors can be connected to the Controller allowing measurement condi tions to be set easily Connect the same models of Sensor Refer to page 29 in the Operation Manual A Variety of Output Formats Not only is analog output available but communications with external devices can also be performed via terminal blocks or RS 232C For details on terminal block output refer to page 150 in the ...

Page 26: ...connecting to external devices are described in this section 2 1 Component Names and Functions 26 2 2 System Configuration 30 2 3 Connecting Peripheral Devices 33 2 4 Power Supply and Ground 35 2 5 Terminal Block Connections 37 2 6 RS 232C Connections 41 2 7 Linear Sensor Controller Connections 43 ...

Page 27: ...itter NEAR indicator Z300 S5T Sensor Z300 S10 Sensor FAR indicator Emitter Receiver Z300 S60 Sensor NEAR indicator FAR indicator Emitter Receiver Z300 S2T Sensor NEAR indicator Monitor FAR indicator Light Beam cover Component Names and Functions Section 2 1 ...

Page 28: ...play surrounding images loosen the screws of the beam cover lever and move the lever to the left To perform measurement move the lever to the right Tighten the lever screws with a flat bladed screwdriver to a torque in the range 0 15 to 0 3 N m 1 5 to 3 kgf cm CHECK When Using the Z300 S2T When performing measurement with the beam cover removed attach the monitor cap provided with the Sensor in th...

Page 29: ...minals Do not open Do not remove the sticker on the side Do not use Console connector NEAR indicator FAR indicator BRIGHT indicator STAB indicator DARK indicator Shading indicates parts that are lifted to see the terminals underneath Ground terminal Power Supply terminals Input terminals Component Names and Functions Section 2 1 ...

Page 30: ...rnal devices such as a PLC Connects to the monitor Connects to a console Connects to the sensor Connected when using analog output Set when using the Z300 in Non visual Mode Refer to page 55 Connects to external devices such as a personal computer or PLC Turn ON according to the light density at the Sensor If LDOFF is input via the terminal block or RS 232C or if the Sensor is not con nected all o...

Page 31: ...d When performing measurement with 2 Sensors at the same time use Sen sors of the same model It is possible to connect different Sensors but it will not be possible to perform measurement using both at the same time For details on using different models refer to page 146 in the Operation Manual Power Supply Recommended model OMRON S82K 05024 See page 36 Sensor See page 50 Z300 S2T 2 m cable Z300 S...

Page 32: ...or disconnecting cables The peripheral device may be damaged if connected or disconnected with the power supply turned ON Programmable Controller Personal Computer Linear Sensor Controller K3TS K3AS K3TJ K3NX CQM1 LSE See page 44 F150 VM Monitor Cable 2 m BNC Jack provided with the F150 VM F150 M05L Liquid Crystal Monitor pin input F300 M09 CRT Video Monitor BNC input POWER SYNC POWER Expand the S...

Page 33: ...sual Mode CHECK Only 1 Sensor can be connected Connect it to SENSOR 0 Notice Always turn OFF the power supply before connecting or disconnecting cables The peripheral device may be damaged if connected or disconnected with the power supply turned ON Power Supply Recommended model OMRON S82K 05024 See page 36 Linear Sensor Controller See page 44 K3TS Linear Sensor Digital Panel Meter K3AS Linear Se...

Page 34: ...otice The various connectors on the Controller are capped when the Controller is shipped When a connector is not being used leave the cap in place or replace the cap to protect against dust dirt and static electricity Connecting a Console Connect the console Z300 KP to the Controller s console connector Connecting a Monitor Connect the monitor cable F150 VM to the Controller s monitor connector ES...

Page 35: ...in 100 mm from the sensor and within 100 mm from the controller s connec tor respectively SENSOR Within 100 mm Ferrite core Ferrite cores have already been installed on the sensor However their positions can be changed if necessary Ferrite core standard accessory Within 100 mm Ferrite core standard accessory SENSOR Within 100 mm Ferrite core Ferrite cores have already been installed on the sensor ...

Page 36: ...al blocks can result in electric shock 2 4 2 Ground Wiring Notice Be sure to ground to 100Ω or less Always connect a ground wire to the Z300 s ground terminal To avoid grounding problems do not share the ground wire with any other devices or wire the ground to the building s steel framing Use a grounding point that is as close as possible and keep the ground wiring as short as possible Recommended...

Page 37: ...ages can result in electric shock Notice Wire the Power Supply Unit independently of other devices In particular keep the power supply wired separately from inductive loads Keep the power supply wiring as short as possible 10 m max If UL recognition is required use a UL class II power supply Recommended Power Supply OMRON S82K 05024 Output current 1 6 A min Power supply voltage 24 VDC 21 6 to 26 4...

Page 38: ...uits on the secondary side Excessively high voltages can result in electric shock Input Specifications Recommended Crimp Terminals Manufacturer Model Recommended wire size Forked J S T Mfg Co Ltd V1 25 N3A 1 31 to 1 65mm2 Round J S T Mfg Co Ltd V1 25 MS3 Item Specification Model Z300 VC10EV3 NPN mode Z300 VC15EV3 PNP mode Input voltage 12 to 24 VDC 10 ON current 1 5 to 15 mA ON voltage 1 8 8 V max...

Page 39: ...2 OFF Current OFF Voltage This refers to the current or voltage values needed to shift from the ON OFF state The OFF voltage value is the potential difference between each of the input ter minals and COM IN Item Specification Model Z300 VC10EV3 NPN mode Z300 VC15EV3 PNP mode Output voltage 12 to 24 VDC 10 Load current 45 mA max ON residual volt age 2 V max OFF leakage cur rent 0 1 mA max Internal ...

Page 40: ...o the table at right DO 16 24VDC ZERO 0 DO 18 DO 17 DO 19 RESETTRIGGER DI 1 ZERO 1 DI 3 NC NC DI 2 GATE DI 0 DO 1 DO 3 DO 5 DO 7 NC DO9 DO 11 DO 13 DO 15 DO 8 DO 10 DO 12 DO 14 DO 0 DO 4 DO 6 DO 2 1 2 3 ALL ZERO HOLD RST LD OFF Output terminals Output terminals Input terminals Terminal Block Connections Section 2 5 ...

Page 41: ...to allow for this when connecting to an external device Name Application Name Application DO 0 Measurement results out put DO 14 Measurement results out put DO 1 DO 15 DO 2 DO 16 DO 3 DO 17 DO 4 DO 18 DO 5 DO 19 DO 6 GATE Control terminals For details refer to page 150 in the Operation Man ual DO 7 DO 8 COM OUT 1 Common for DO 16 to 19 and GATE DO 9 DO 10 COM OUT 2 Common for DO 0 to 7 DO 11 DO 12...

Page 42: ...ed Plug and Hood Model Manufacturer Plug XM2A 0901 OMRON Corp Hood XM2S 0911 Pin No Signal Name 1 FG GND Protective frame ground 2 SD TXD Send Data 3 RD RXD Receive Data 4 RS RTS Request to Send 5 CS CTS Clear to Send 6 NC Not connected 7 NC Not connected 8 NC Not connected 9 SG GND Signal ground RS 232C Wiring Section 2 6 ...

Page 43: ...ce Tighten the two screws on the edges of the connector Notice Always turn OFF the power supply before connecting or disconnecting cables The peripheral device may be damaged if connected or discon nected with the power supply turned ON Always tighten the connector screws Pin No Z300 Signal SD TXD RD RXD RS RTS CS CTS SG GND 2 3 4 5 9 Pin No External device Signal SD TXD RD RXD RS RTS CS CTS SG GN...

Page 44: ...mes CHECK Terminal 0 and the 4 to 20 mA terminal can be used for 1 to 5 V voltage output by connecting the 250 Ω resistor provided Recommended Crimp Terminals Manufacturer Model Recommended wire size Forked J S T Mfg Co Ltd V1 25 B3A 1 31 to 1 65mm2 Round J S T Mfg Co Ltd V1 25 MS3 Name Application 4 to 20mA Analog output terminal for current output in the range 4 to 20 mA 5 to 5V Analog output te...

Page 45: ...44 2 7 3 Internal Specifications 2 7 4 Connection Examples for the Linear Sensor Controller Connecting to the Linear Sensor Digital Panel Meter K3TS Linear Sensor Controller Connections Section 2 7 ...

Page 46: ...45 Connecting to the Linear Sensor Controller K3AS Connecting to the Scaling Meter K3TJ K3TJ A116R Linear Sensor Controller Connections Section 2 7 ...

Page 47: ...ter K3NX Connecting to the Linear Sensor Interface Unit CQM1 LSE 1 3 5 7 9 11 13 15 17 0 2 4 6 8 10 12 14 16 COM 24V DC 24V DC 4 to 20mA 24 VDC CQM1 LSE01 ZERO RES T O ZRES 4to20mA 0V 5to5V Linear Sensor Controller Connections Section 2 7 ...

Page 48: ...47 SECTION 3 Installation This section provides installation methods for the Controller and Sensor 3 1 Mounting the Controller 48 3 2 Mounting the Sensor 50 ...

Page 49: ...oller Hook the Controller into the DIN Track as shown in the diagram and then press in at the bottom until the Controller locks into place Removing the Controller Use a flat bladed screwdriver to pull the hook down and then pull out the Con troller from the bottom OMRON s PFP M End Plate DIN Track The following DIN Tracks are available from OMRON PFP 100N 1 m PFP 50N 50 cm PFP 100N2 1 m Hook Mount...

Page 50: ...49 3 1 2 Surface Mounting Use the holes and dimensions shown in the following diagram 185 0 2 100 0 2 8 Four M4 Unit mm Mounting the Controller Section 3 1 ...

Page 51: ...ce distance A Measure ment range B Spot diameter C Line beam width D Super precision Model Z300 S2T 20mm 1mm B 1mm 50µm B 0mm 20µm B 1mm 50µm 0 3mm The width of the measurement region is 0 2 mm High precision Model Z300 S5T 50mm 5mm B 5mm 140µm B 0mm 30µm B 5mm 140µm 0 4mm Long range Model Z300 S10 100mm 20mm B 20mm 280µm B 0mm 60µm B 20mm 280µm 1 0mm Super Long range Model Z300 S60 600mm 350mm B ...

Page 52: ...o M4 51 7 4 7 13 8 24 1 49 3 78 4 Mounting Hole Cutout Dimensions Reception axis 5 0 51 7 24 1 Unit mm 0 1 0 1 Measurement center Connector 69 Three M4 70 9 5 Mounting Hole Cutout Dimensions 80 50 72 70 69 25 45 1 16 9 100 Vinyl insulated round cable 6 8 dia Standard length 2m 4 16 4 25 9 5 Emission axis Reception axis Reference plane 3 0 Measurement center Three 4 5 dia holes Unit mm 0 1 0 1 0 1 ...

Page 53: ...2m 4 16 4 25 9 5 Emission axis Reception axis Reference plane 2 5 Measurement center Three 4 5 dia holes Unit mm 0 1 0 1 0 1 Connector Three M4 Mounting Hole Cutout Dimensions 75 600 65 47 28 45 25 16 4 57 2 120 Vinyl insulated round cable 6 8 dia Standard length 2m 5 Emission axis Reception axis Reference plane Measurement center Three 4 5 dia holes 65 45 Unit mm 0 1 0 1 7 Mounting the Sensor Sec...

Page 54: ...utout Dimensions 65 57 Vinyl insulated round cable 6 8 dia Standard length 2m Measurement center 2 5 Unit mm 0 1 Connector Three M4 67 6 Mounting Hole Cutout Dimensions 98 5 44 67 6 27 64 2 23 1 28 8 18 6 18 1 110 9 Vinyl insulated round cable 6 8 dia Standard length 2m 10 3 Emission axis Reception axis Reference plane 3 0 15 Measurement center Three 4 5 dia holes 27 64 2 18 1 Unit mm 0 1 0 1 0 1 ...

Page 55: ...e containing the emission axis and the recep tion axis is parallel to the boundary between the contrasting sections of the workpiece Connector Three M4 68 3 Mounting Hole Cutout Dimensions 95 9 94 68 3 24 2 65 3 23 5 37 7 15 6 15 2 109 6 Vinyl insulated round cable 6 8 dia Standard length 2m 9 3 Emission axis Reception axis Reference plane 2 5 12 5 Measurement center Three 4 5 dia holes 24 2 65 3 ...

Page 56: ...e the amount of light reflected Narrow Grooves or Indentations If measurement is performed in an indentation between two walls or in a groove mount the Sensor in the way shown below i e so that the path along the emission and reception axes is not interrupted by a wall Level Differences When measuring workpieces with level differences the influence of the level dif ference can be minimized by moun...

Page 57: ...s parallel to the axis of rotation Thickness Measurement When measuring the thickness of boards select the Sensor mounting method according to the board material Workpiece Opaque Transparent Example Glass Diffuse reflection Example Ceramic Specular reflec tion Example Stainless steel Sensor mounting status Diffuse reflection mounting status Mirror reflection mounting status Controller settings Wor...

Page 58: ...stance After selecting the Sensor mounting status in the menu item Environment mount the Sensor in a location where the status can be measured correctly For more details refer to page 140 in the Operation Manual When using Non visual Mode refer to page 55 Diffuse Reflection Super precision Model Z300 S2T High precision Model Z300 S5T Mounting the Sensor Section 3 2 ...

Page 59: ...58 Long range Model Z300 S10 Super Long range Model Z300 S60 Mounting the Sensor Section 3 2 ...

Page 60: ...on Model Z300 S5T Long range Model Z300 S10 CHECK It is recommended that Sensor mounting is performed while monitoring the amount of received light in the menu item Check position For details refer to page 118 in the Operation Manual Mounting the Sensor Section 3 2 ...

Page 61: ...rference When using 2 or more Sensors mounted adjacently mutual interference will not occur as long as the spots shown below for other Sensors are outside the shaded areas Z300 S2T Z300 S5T Mounting the Sensor Section 3 2 ...

Page 62: ...61 Z300 S10 Z300 S60 Mounting the Sensor Section 3 2 ...

Page 63: ...62 ...

Page 64: ...g the DIP switch on the Controller The way that the Z300 s analog outputs are used is set at the Linear Sensor Controller For details refer to the operation manual for the Linear Sensor Controller connected 4 1 Restrictions 64 4 2 DIP Switch Settings 65 4 2 1 Switching to Non visual Mode 65 4 2 2 Selecting the Sensor Setting Status 66 4 2 3 Setting the Sensor s Sensitivity 69 4 2 4 Selecting the A...

Page 65: ... Even if a monitor and console are connected console operations will have no effect Only 1 Sensor can be connected It must be connected to SENSOR 0 Measurement is based on the following conditions Sampling time 0 96 ms Smoothing None Noise removal None Output Analog output only Input LD OFF input only The settings that can be changed are as follows The Sensor mounting status can be selected The Se...

Page 66: ... measurement failure Set when a Linear Sensor Controller is connected instead of a monitor and console Making this setting enables the other DIP switch settings Set when using a monitor and console Making this setting al lows measurement conditions to be set on the console using the menu items displayed on the monitor screen Waveform measurement results can also be displayed on the monitor Other D...

Page 67: ...y reflected at the workpiece is received directly With this method measurement is possible even for shiny workpieces such as metallic workpieces Diffuse reflection Light is emitted at the workpiece in a direction perpendicular to its surface and diffusely reflect ed light in the reflected light is received This method enables measurement over a wide range Measurement distance mm 30 0 50 0V 5V 5V 5...

Page 68: ...rement distance mm 4mA 0mA 20mA 6V 26mA Analog output Z300 S10 Measurement distance mm 15 0 44 0V 5V 5V 48 40 4mA 0mA 20mA 6V 26mA Analog output Z300 S5T Measurement distance mm 25 0 20 16 0V 5V 5V 21 17 19 15 4mA 0mA 20mA 6V 26mA Analog output Z300 S2T Figures in are for measurement with the beam cover attached DIP Switch Settings Section 4 2 ...

Page 69: ...68 DIP Switch Settings Section 4 2 ...

Page 70: ...lect from two possible settings The sensitivity is automatically adjusted to the optimum level for the workpiece This method is effective if the color material or orienta tion of the workpiece changes It may not be possible to obtain measurement results while the sensitivity is changing High sensitivity Set when measuring workpieces with a low reflection factor such as black paper or black rubber ...

Page 71: ...ut method while monitoring the values of the Linear Sensor Controller connected Locks at 22 to 26 mA or 6 V When set to HOLD Holds previous data When set to CLAMP Transparent film Analog value Time Example Hold the previous measurement result Set to HOLD to disregard instances when measurement is not possible due for example to excessive or insufficient light density DIP Switch Settings Section 4 ...

Page 72: ...71 SECTION 5 Maintenance This section explains maintenance procedures for ensuring the Z300 s performance ...

Page 73: ...h your mouth Use a soft cloth for lenses with a small amount of alcohol to remove the remaining dust Notice Do not use a scrubbing action when cleaning as scratches on the filter could result in the Sensor malfunctioning 5 2 Regular Inspections Inspection point Details Tools required Power supply The voltage measured at the power sup ply terminals must be 24 VDC 10 10 Circuit tester Ambient temper...

Page 74: ...73 SECTION 6 Troubleshooting This section provides information on hardware errors that may occur with the Z300 Refer to this section before requesting service from your OMRON representative ...

Page 75: ... connected properly The Video Monitor is malfunctioning When using an Liquid Crystal Monitor the power supply capacity is insufficient 6 1 3 Cannot Make Key Inputs from the Console The Console Cable is not correctly connected The DIP switch is set to NON VISUAL 6 1 4 No Images are Displayed The Sensor cable is not connected to the Controller correctly There is no workpiece inside the measurement r...

Page 76: ...isconnected The Z300 is not in RUN mode 6 3 RS 232C Communication Errors 6 3 1 No Communications are Possible The cables are not correctly wired The Z300 s communications specifications do not match those of the external device The Z300 is not in RUN mode 6 3 2 The Unit Operates Well Initially But After a While There is No Response from the Z300 The reception buffer on the external device e g pers...

Page 77: ...76 ...

Page 78: ...77 SECTION 7 Appendix This section provides the specifications and dimensions of the Z300 and its peripheral devices 7 1 Specifications and Dimensions 78 7 2 Laser Product Classifications 88 ...

Page 79: ...78 7 1 Specifications and Dimensions 7 1 1 Sensor Z300 S2T Z300 S5T 42 8 12 5dia 42 8 12 5dia Specifications and Dimensions Section 7 1 ...

Page 80: ...79 Z300 S10 Z300 S60 42 8 12 5dia 42 8 12 5dia Sensor Section 7 1 ...

Page 81: ...at 600mm See notes 7 and 8 Sampling period See note 10 540µs LED indi cators NEAR indicator Lights if the workpiece is close to the measurement center or is on the near side of the measurement center and inside the measurement region Flashes if the workpiece is outside the measurement region or if the density is excessive or insufficient FAR indicator Lights if the workpiece is close to the measur...

Page 82: ...RON standard SUS blocks diffuse reflection at the measurement center In magnetic fields it may not be possible to maintain resolution performance characteristics Note 6 These figures are for when the Sensor is connected to the Z300 VC10EV3 the average number of measurements is 256 and M command RS 232C output is used Note 7 Displacement conversion value for peak to peak of displacement output for ...

Page 83: ...ulse Vibration resistance 10 to 150 Hz double amplitude 0 1 mm for 8 min each in X Y and Z directions Shock resistance 200m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C with no icing or condensation Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient environment No corrosive gases Ground Ground the...

Page 84: ...tion level difference transparent workpiece thickness level difference 2 Sensors or thickness 2 Sensors Region specification Region specification of line beam and displace ment direction is possible Two region measure ment modes Absolute coordinate mode and relative coordi nate mode Hold functions Sampling peak bottom peak to peak average and length Two Sensor measure ment modes Simultaneous measu...

Page 85: ...erature Operating 0 to 50 C with no icing or condensation Storage 25 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20 in panel Minimum bending radius 75mm Materials Console ABS Cable sheathing Heat resistant chlorinated vinyl Connector PC and PBT Weight Approx 135g Co...

Page 86: ... each in 6 directions Ambient temperature Operating 0 to 50 C with no icing or condensation Storage 25 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient environment No corrosive gases Materials Cable sheathing Super heat resistant chlorinated vinyl Connector PVC Minimum bending radius 50 mm Unit mm Cable Section 7 1 ...

Page 87: ...ation Ambient environ ment No corrosive gases Materials Case ABS PC Display surface PMMA Acrylic Weight Approx 1 kg Panel size 5 5 inches 111 36 83 52 mm H V Panel type TFT color liquid crystal Resolution 320 240 dots Image pitch 0 348 0 348 mm H V Contrast 85 1 typical Viewable angle 25 up down and 50 left right with a contrast ratio 10 Luminance 250cd m2 typical Backlight Cold cathode fluorescen...

Page 88: ...perating and storage 10 to 90 no condensation Ambient environment No corrosive gases Materials Front ABS plastic Metal part SECC galvanized steel sheet Weight Approx 4 5 kg CRT size 9 inches 164 H x 123 V mm CRT type CRT monochrome medium persistence Resolution 800 TV lines min at center System Number of scanning lines 600 Horizontal frequency 15 75 kHz Field frequency 60 Hz I O impedance 75 Ω hig...

Page 89: ...asses 2 and 2a A Class 2 laser emits in the visible portion of the spec trum 0 4 to 0 7 µm and eye protection is normally afforded by the aversion response including the blink reflex Class II 2 Limits applicable to products that have emissions in the visible spectrum 400 to 710 nm for emission durations in excess of 0 25 second providing that emissions for other durations and or wavelengths do not...

Page 90: ...al interlock in laser installation Key control Not required Laser inoperative when key is removed Emissionwarning device Not required Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged Attenuator Not required Give means beside ON OFF switch to temporarily block beam Location controls Not required Controls located so adjustment does not r...

Page 91: ...ser installation Key control Not required Laser inoperative when key is removed Emissionwarning device Not required Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged Attenuator Not required Give means beside On Off switch to temporarily block beam Location controls Not required Controls located so adjustment does not require exposure to...

Page 92: ...te control connector N A N A N A N A R R Key control N A N A N A N A R R Emission indicator N A N A R R R see note 10 R see note 10 Beam attenuator N A N A R R R R Reset N A N A N A N A N A R see note 13 Performance specific purpose products Medical S S S S see note 8 S see note 8 S see note 8 Surveying level ing alignment S S S S NP NP Demonstration S S S S S see note 11 see note 11 Labeling all ...

Page 93: ...ry according to Class of internal radiation Note 5 Wording depends on level wavelength of laser radiation within protective housing Note 6 Warning statement label Note 7 CAUTION logotype Note 8 Requires means to measure level of laser radiation intended to irradiate the body Note 9 CAUTION if 2 5 mW cm2 or less DANGER if greater than 2 5 mW cm 2 Note 10 Delay required between indication emission N...

Page 94: ...exceeded Protective clothing No requirements Sometimes required Specific requirements Training No requirements Required for all operator and maintenance personnel Item Class 1 Class 2 Class 3A Class 3B Class 4 3B 3B Remote interlock Not required Connect the remote interlock of the laser beam to the emergency main interlock the interlock of the room or the interlock of the door Key control Not requ...

Page 95: ...X Key Control X Viewing Portals MPE MPE MPE MPE Collecting Optics MPE MPE MPE MPE MPE MPE Totally Open Beam Path X NHZ X NHZ Limited Open Beam Path X NHZ X NHZ Enclosed Beam Path None is required if 4 3 1 and 4 3 2 fulfilled Remote Interlock Connector X Beam Stop or Attenuator X Activation Warning Systems X Emission Delay X Indoor Laser Controlled Area X NHZ X NHZ Class 3b Laser Controlled Area X ...

Page 96: ...0 M Measurement range 27 29 50 Mounting distance 57 Mounting hole cutout dimensions 51 Mounting orientation 54 Mutual interference 60 N Non visual Mode 32 63 P Power supply 35 R Reference distance 50 RS 232C 41 S Spot diameter 50 Super long range Model 50 Super precision Model 50 T Terminal block 37 V Visual Mode 30 Z Z300 KP 84 Z300 S2T 51 53 59 60 66 67 78 80 Z300 S5T 51 53 59 60 66 67 78 80 Z30...

Page 97: ...tober 2001 Original production 01A April 2002 Some terms were changed 02 March 2003 Information on safety precautions were added Other minor changes have been made 03 May 2004 Page 5 Catalog numbers abbreviated Page 82 Reference to note 1 added Page 83 Reference to note changed and note 1 added Page 87 Page replaced 03A July 2004 Pages 8 9 and 10 Warranty and limitations of liability information r...

Page 98: ... 8530 Japan Tel 81 75 344 7068 Fax 81 75 344 7107 Regional Headquarters OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Tel 49 7032 811 0 Fax 49 7032 811 199 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square ...

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