Mold-Masters E-Multi EM1, User Manual

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Figures
Figure 3-1 Injection molding machine hazard areas. ................................................3-2
Figure 3-2 E-Multi safety hazards ...........................................................................3-13
Figure 3-3 E-Multi Radial safety hazard locations ..................................................3-16
Figure 3-4 Guards layout .......................................................................................3-19
Figure 3-5 Do not use the motor as a lifting point ...................................................3-21
Figure 3-6 EM1 / EM2 vertical lifting connections (EM3 similar) ............................3-22
Figure 3-7 EM3 horizontal lift connections. EM1 / EM2 similar ..............................3-23
Figure 3-8 EM4 horizontal lift connections .............................................................3-31
Figure 4-1 E-Multi injection unit models ...................................................................4-1
Figure 4-2 E-Multi injection unit components ...........................................................4-2
Figure 5-1 Oil fill kit (optional) ...................................................................................5-1
Figure 7-1 EM3 Servo cable routing .........................................................................7-1
Figure 7-2 Cables held with wire ties ........................................................................7-2
Figure 7-3 Correct connector alignment ...................................................................7-2
Figure 7-4 E-Multi connection locations ...................................................................7-3
Figure 7-5 Hand-held HMI and connection ...............................................................7-4
Figure 7-6 Robot jumper plug ...................................................................................7-4
Figure 7-7 EM3 / EM4 water supply and return manifolds .......................................7-6
Figure 7-8 EM3 / EM4 Servo motor cooling connections .........................................7-6
Figure 7-9 Water cooling schematic diagram ...........................................................7-7
Figure 7-10 Water quality specification tag on E-Multi .............................................7-8
Figure 7-11 Wireless network icon..........................................................................7-10
Figure 8-1 E-Multi main power switch ......................................................................8-1
Figure 8-2 Button strip below controller display (HMI) ..............................................8-2
Figure 9-1 Comparison of clean and contaminated cooling
lines ....................................................................................................................9-9
Figure 9-2 Protrusion adjustment parts. EM1 shown,
other models are similar. ................................................................................9-14
Figure 9-3 Nozzle touching mold ............................................................................9-16
Figure 9-4 Automatic calibration .............................................................................9-18
Figure 9-5 Linear guide position .............................................................................9-43
Figure 10-1 Motor temperature alarm - Alarms screen on
E-Multi controller ...............................................................................................10-3
Figure 11-1 Main components of the E-Multi Radial ...............................................11-2
Figure 11-2 Sling positions of the E-Multi Radial vertical beam ............................11-3
Figure 11-3 Forward sling attachment ...................................................................11-4
Figure 11-4 Rear sling attachment .........................................................................11-4
Figure 11-5 Oil fill kit (optional) ...............................................................................11-4
Figure 11-6 Tilting the E-Multi Radial from the horizontal to
vertical position ................................................................................................11-7
Figure 11-7 Install the barrel heats connector ........................................................11-9
Figure 11-8 Attach the servo motor cables .............................................................11-9
Figure 11-9 Install the I/O connector ....................................................................11-10
Figure 11-10 Gap between the rotating plate and lockring ................................... 11-11
Figure 13-1 Bottom side of the cooling unit showing the
drain plug ..........................................................................................................13-2
Figure 14-1 Compact stand ....................................................................................14-1
Figure 14-2 Heavy duty stand ................................................................................14-1
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E-Multi User Manual
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