2-26
2-26
501135
501135
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
3.
3.9
9
Tr
Trac
acti
tion
on Mo
Moto
tor R
r R.H
.H.,
., Ov
Over
er-c
-cur
urre
rent
nt (1
(15)
5)
Error code: 15
Error code: 15
Situation
Situation
Display: "15". All
Display: "15". All truck operations inhibited. Line contactor HOLD and ST contactor HOLD.
truck operations inhibited. Line contactor HOLD and ST contactor HOLD.
Traction motor
Traction motor and pump mot
and pump motor operation
or operation inhibited.If this fault oc
inhibited.If this fault occurs before ST
curs before ST contactor CL
contactor CLOSE, all
OSE, all
operations inhibited except mast lowering operation.
operations inhibited except mast lowering operation.
Possible
Possible
cause
cause
Faulty traction motor. (Contain the
Faulty traction motor. (Contain the bearing sensor)
bearing sensor)
Faulty contact or wire breakage of traction motor speed sensor harness.
Faulty contact or wire breakage of traction motor speed sensor harness.
Faulty traction inverter.
Faulty traction inverter.
Faulty contact or wire breakage of DSP flat cable
Faulty contact or wire breakage of DSP flat cable in traction inverter.
in traction inverter.
Faulty DSP card of traction inverter.
Faulty DSP card of traction inverter.
Faulty main harness.
Faulty main harness.
Trigger of
Trigger of
the error
the error
code
code
Motor current is more than 1105 A (Moment) or 893 A (1 mS) or 829 A (1.6 mS).
Motor current is more than 1105 A (Moment) or 893 A (1 mS) or 829 A (1.6 mS).
Checks
Checks
(2) Check traction motor body and terminal for burning and small
(2) Check traction motor body and terminal for burning and small
Normal
Abnormal
Normal
Abnormal
(4) Replac
(4) Replac
e t
e t
raction motor
raction motor
(7) Replace traction
(7) Replace traction
motor or cables
motor or cables
(3) Check motor terminal (U V W phases) for shorting to
(3) Check motor terminal (U V W phases) for shorting to
the motor body and truck frame
the motor body and truck frame
N
N
o
o
t
t
s
s
h
h
o
o
r
r
t
t
i
i
n
n
g
g
s
s
h
h
o
o
r
r
t
t
i
i
n
n
g
g
(5) Remove the all cables of motor and traction inverter
(5) Remove the all cables of motor and traction inverter
terminals (P N U V W )
terminals (P N U V W )
Check motor terminals for shorting to the motor body
Check motor terminals for shorting to the motor body
Check the cables for shorting to the frame
Check the cables for shorting to the frame
N
N
o
o
t
t
s
s
h
h
o
o
r
r
t
t
i
i
n
n
g
g
s
s
h
h
o
o
r
r
t
t
i
i
n
n
g
g
(6) Replace traction
(6) Replace traction
inverter
inverter
(1) Disconnect battery plug, then perform inverter discharging work
(1) Disconnect battery plug, then perform inverter discharging work
(8) Confirm cable looseness and improper connections
(8) Confirm cable looseness and improper connections
(U V W phases) for traction inverter and motor
(U V W phases) for traction inverter and motor
N
N
o
o
r
r
m
m
a
a
l
l
A
A
b
b
n
n
o
o
r
r
m
m
a
a
l
l
(10) Secure cable if loose or connect cable correctly
(10) Secure cable if loose or connect cable correctly
(9) Disconnect battery plug, then perform inverter discharge
(9) Disconnect battery plug, then perform inverter discharge
work
work
Confirm connection of traction motor speed sensor
Confirm connection of traction motor speed sensor
connector
connector
Normal
Abnormal
Normal
Abnormal
(11) Connect connector securely
(11) Connect connector securely
Summary of Contents for FB13PNT
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