2-51
2-51
E-18
E-18
E-15
E-15
501136
501136
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
3.
3.20
20 Pu
Pump
mp Mo
Moto
tor O
r Ope
pen (
n (47
47))
Error code: 47
Error code: 47
Sit
Situat
uation
ion
Dis
Displa
play: "4
y: "47".
7". All
All tru
truck o
ck oper
perati
ations
ons inh
inhibi
ibited
ted. . Lin
Line co
e conta
ntacto
ctor OP
r OPEN a
EN and p
nd pump
ump con
contac
tactor
tor OPE
OPEN.
N.
Possible
Possible
cause
cause
Faulty contact or wire breakage of pump motor cable, faulty
Faulty contact or wire breakage of pump motor cable, faulty pump motor, faulty contact or wire breakage of
pump motor, faulty contact or wire breakage of
pump inverter connector, faulty contact of DSP flat cable
pump inverter connector, faulty contact of DSP flat cable in pump inverter, wire breakage of main harness,
in pump inverter, wire breakage of main harness,
faulty power supply card of
faulty power supply card of logic unit, faulty DSP card of
logic unit, faulty DSP card of pump inverter, faulty pump inverter, when restarting
pump inverter, faulty pump inverter, when restarting
after motor shorted.
after motor shorted.
Trigger of
Trigger of
the error
the error
code
code
Motor voltage is abnormal when power is turned on. Current does not
Motor voltage is abnormal when power is turned on. Current does not flow when rotational speed instruction
flow when rotational speed instruction
is requested.
is requested.
Checks
Checks
(4) Secure cable if loose
(4) Secure cable if loose
(6) Measure resistance between terminals of both cable
(6) Measure resistance between terminals of both cable
ends (between U and U, V and V, and W and W)
ends (between U and U, V and V, and W and W)
Less
Less
than
than
1
1
Ω
Ω
1
1
Ω
Ω
or
or
more
more
(12) Secure DSP flat cable if loose
(12) Secure DSP flat cable if loose
Replace inverter if wire breaks
Replace inverter if wire breaks
(15) Repair or replace harness
(15) Repair or replace harness
(10) Replace motor cables
(10) Replace motor cables
(9) Replace pump motor
(9) Replace pump motor
(8) Replace motor cables
(8) Replace motor cables
(1) Disconnect battery plug, then perform inverter discharging work
(1) Disconnect battery plug, then perform inverter discharging work
(3) Disconnect pump motor cables from inverter
(3) Disconnect pump motor cables from inverter
Measure resistance of motor cables
Measure resistance of motor cables
(U, V and W phases)
(U, V and W phases)
Less
Less
than
than
1
1
Ω
Ω
1
1
Ω
Ω
or
or
more
more
(5) Che
(5) Che
ck conn
ck conn
ector E-05
ector E-05
of pump
of pump
inver
inver
ter for
ter for
loosen
loosen
ess
ess
Normal
Abnormal
Normal
Abnormal
(7) Dis
(7) Dis
conne
conne
ct connec
ct connec
tor E-05
tor E-05
of
of
Pump
Pump
inver
inver
ter and remove DSP
ter and remove DSP
Cover
Cover
Chec
Chec
k DSP flat cable for
k DSP flat cable for
Loose
Loose
ness
ness
or wire breakage
or wire breakage
Normal
Abnormal
Normal
Abnormal
(11) D
(11) D
isconnect connec
isconnect connec
tor E-01
tor E-01
of logic unit
of logic unit
Check continuity between E-01-5 and E-05-16(9)
Check continuity between E-01-5 and E-05-16(9)
Check continuity between E-01-6 and E-05-20(12)
Check continuity between E-01-6 and E-05-20(12)
(13) Dis
(13) Dis
conne
conne
ct connec
ct connec
tor E-02
tor E-02
of logic unit
of logic unit
Check continuity between E-02-5 and E-05-3(3)
Check continuity between E-02-5 and E-05-3(3)
Check continuity between E-02-6 and E-05-4(4)
Check continuity between E-02-6 and E-05-4(4)
Check continuity between E-05-14 and E-05-15
Check continuity between E-05-14 and E-05-15
Continuity
Continuity
No
No
continuity
continuity
(14) Connec
(14) Connec
t connector E-01
t connector E-01
to logic unit,
to logic unit,
then turn on
then turn on
power again
power again
(2) Check pump inverter and motor for cable looseness
(2) Check pump inverter and motor for cable looseness
and improper contact
and improper contact
Normal
Abnormal
Normal
Abnormal
CA
CA
N
N
Gate power supply
Gate power supply
(16) Measure
(16) Measure
voltage between
voltage between
E-05-16(9) and
E-05-16(9) and
E-05-20(12)
E-05-20(12)
Con
Con
firm valu
firm valu
e is
e is
12 ±
12 ±
1 V
1 V
Normal
Abnormal
Normal
Abnormal
Continuity
Continuity
No
No
continuity
continuity
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