2-57
2-57
E-27
E-27
3
3
2
2
6
6
5
5
1
1
4
4
H-01(3W)
H-01(3W)
1
1
2
2
3
3
4
4
5
5
6
6
E-38(4W)
E-38(4W)
2
2
1
1
501145
501145
23
23
1
1
B
B
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
3.
3.23
23 Ac
Acce
cele
lera
rato
tor Sen
r Senso
sor Fau
r Fault (5
lt (51)
1)
Error code: 51
Error code: 51
Situation
Situation
Display: "51". All
Display: "51". All truck operations inhibited. Line contactor HOLD and ST contactor HOLD.
truck operations inhibited. Line contactor HOLD and ST contactor HOLD.
Traction moto
Traction motor and pump mo
r and pump motor operation
tor operation inhibited. If this fault o
inhibited. If this fault occurs before S
ccurs before ST contactor CLO
T contactor CLOSE, all
SE, all
operations inhibited except mast lowering operation.
operations inhibited except mast lowering operation.
Possible
Possible
cause
cause
Improper accelerato
Improper accelerator pedal linkage, faulty
r pedal linkage, faulty accelerator sensor, faulty main harness, faulty logic unit.
accelerator sensor, faulty main harness, faulty logic unit.
Trigger of
Trigger of
the error
the error
code
code
Sensor 1 or 2 output is 0.2 V or lower, or 4.8
Sensor 1 or 2 output is 0.2 V or lower, or 4.8 V or higher.
V or higher.
Difference in output betwe
Difference in output between sensors 1 and 2 is
en sensors 1 and 2 is 0.5 V or more.
0.5 V or more.
Checks
Checks
(8) Check continuity between E-02-24 and E-19-3(55)
(8) Check continuity between E-02-24 and E-19-3(55)
Check continuity between E-02-23(54) and E-19-5(54)
Check continuity between E-02-23(54) and E-19-5(54)
Continuity
Continuity
No
No
continuity
continuity
(4) Perform inverter discharging work
(4) Perform inverter discharging work
(7) Check continuity between E-02-20 and E-19-6(52)
(7) Check continuity between E-02-20 and E-19-6(52)
Check
Check
continuit
continuit
y between
y between
E
E
-02-21
-02-21
and E-19-2(53)
and E-19-2(53)
(Sensor voltage)
(Sensor voltage)
Continuity
Continuity
No
No
continuity
continuity
(2) Disconnect battery plug
(2) Disconnect battery plug
(5) Adjust accelerator pedal linkage
(5) Adjust accelerator pedal linkage
(6) D
(6) D
isco
isco
nnect con
nnect con
nectors
nectors
E-19
E-19
and E-
and E-
02
02
of logic unit
of logic unit
(1) Raise front wheels until they clear floor
(1) Raise front wheels until they clear floor
(3) Check link length of accelerator pedal
(3) Check link length of accelerator pedal
Normal
Abnormal
Normal
Abnormal
(9) Repair or replace harness
(9) Repair or replace harness
With service tool
With service tool
Without
Without
service tool
service tool
(10) Replace accelerator pedal
(10) Replace accelerator pedal
(13) C
(13) C
onnect connector E
onnect connector E
-19
-19
and E-02
and E-02
Turn on power
Turn on power
and
and
check
check
voltage between E-19-3(55)
voltage between E-19-3(55)
and E-19-5(54)
and E-19-5(54)
5
5
V
V
Not
Not
5
5
V
V
(15) Turn off power
(15) Turn off power
O
E 19 3(55)
d E 19 6(52) E 19 2(53)
O
E 19 3(55)
d E 19 6(52) E 19 2(53)
(14) Turn off power. Short-circuit E-19-3(55) and
(14) Turn off power. Short-circuit E-19-3(55) and
E-19-
E-19-
6(52)
6(52)
, E-19-
, E-19-
2(53)
2(53)
Turn on power and check accelerator voltage with service tool
Turn on power and check accelerator voltage with service tool
5
5
V
V
Not
Not
5
5
V
V
(11) Disconnect battery plug
(11) Disconnect battery plug
(12) Reinstall accelerator pedal, then replace logic card of
(12) Reinstall accelerator pedal, then replace logic card of
logic unit
logic unit
If fault remains
If fault remains
Summary of Contents for FB13PNT
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