2-49
2-49
501135
501135
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
3.1
3.19
9 Tra
Tracti
ction
on Mot
Motor
or L.
L.H.,
H., Ope
Open (
n (46)
46)
Error code: 46
Error code: 46
Situation
Situation
Display: "46". Traction motor operation inhibited. Pump motor and power steering operations inhibited if this
Display: "46". Traction motor operation inhibited. Pump motor and power steering operations inhibited if this
fault occurs before pump contactor CLOSE, and both operable if it
fault occurs before pump contactor CLOSE, and both operable if it occurs after pump contactor CLOSE. Line
occurs after pump contactor CLOSE. Line
contactor OPEN and pump
contactor OPEN and pump contactor CLOSE or OPEN.
contactor CLOSE or OPEN.
Possible
Possible
cause
cause
Faulty contact or wire breakage of left side traction motor cable, faulty left
Faulty contact or wire breakage of left side traction motor cable, faulty left side traction motor, faulty contact or
side traction motor, faulty contact or
wire breakage of left side traction inverter connector, faulty contact of DSP flat
wire breakage of left side traction inverter connector, faulty contact of DSP flat cable in left side
cable in left side traction
traction
inverter, wire breakage of main harness, faulty power supply card
inverter, wire breakage of main harness, faulty power supply card of logic unit, faulty
of logic unit, faulty DSP card of left side
DSP card of left side
traction inverter, faulty left
traction inverter, faulty left side traction inverter, when restarting after motor shorted
side traction inverter, when restarting after motor shorted
Trigger of
Trigger of
the error
the error
code
code
Motor voltage is abnormal when power is turned on. Current does not
Motor voltage is abnormal when power is turned on. Current does not flow when torque instruction is
flow when torque instruction is
requested.
requested.
Checks
Checks
(4) Secure cable if loose
(4) Secure cable if loose
(12) Secure DSP flat cable if loose
(12) Secure DSP flat cable if loose
Replace inverter if wire breaks
Replace inverter if wire breaks
(15) Repair or replace harness
(15) Repair or replace harness
(8) Connect connector securely
(8) Connect connector securely
(10) Replace motor cables
(10) Replace motor cables
(9) Repla
(9) Repla
ce left
ce left
traction motor
traction motor
(1) Disconnect battery plug, then perform inverter discharging work
(1) Disconnect battery plug, then perform inverter discharging work
(14) Con
(14) Con
nect connec
nect connec
tor E-01
tor E-01
to logic unit, then turn on
to logic unit, then turn on
power again
power again
(11) D
(11) D
isconnect connec
isconnect connec
tor E-01
tor E-01
of logic unit
of logic unit
Check continuity between E-01-5 and E-06-16(9)
Check continuity between E-01-5 and E-06-16(9)
Check continuity between E-01-6 and E-06-20(12)
Check continuity between E-01-6 and E-06-20(12)
Continuity
Continuity
No
No
continuity
continuity
(7) D
(7) D
isco
isco
nnect con
nnect con
nector E-06
nector E-06
of left
of left
traction
traction
inverter and remove DSP cover
inverter and remove DSP cover
Check DSP flat cable for looseness or wire
Check DSP flat cable for looseness or wire
breakage
breakage
Normal
Abnormal
Normal
Abnormal
(5) Ch
(5) Ch
eck co
eck co
nnec
nnec
tor
tor
E-
E-
06
06
of left
of left
traction inver
traction inver
ter for
ter for
looseness
looseness
Normal
Abnormal
Normal
Abnormal
(3) Disconnect left traction motor cables from inverter
(3) Disconnect left traction motor cables from inverter
Measure resistance of motor cables
Measure resistance of motor cables
(U, V and W phases)
(U, V and W phases)
Less
Less
than
than
1
1
Ω
Ω
1
1
Ω
Ω
or
or
more
more
(6) Measure resistance between terminals of both cable
(6) Measure resistance between terminals of both cable
ends (between U and U, V and V, and W and W)
ends (between U and U, V and V, and W and W)
Less
Less
than
than
1
1
Ω
Ω
1
1
Ω
Ω
or
or
more
more
(13) Dis
(13) Dis
conne
conne
ct connec
ct connec
tor E-02
tor E-02
of logic unit
of logic unit
Check continuity between E-02-5 and E-06-3(3)
Check continuity between E-02-5 and E-06-3(3)
Check continuity between E-02-6 and E-06-4(4)
Check continuity between E-02-6 and E-06-4(4)
Continuity
Continuity
No
No
continuity
continuity
Gate power supply
Gate power supply
CAN
CAN
(2) Check left traction inverter and motor for cable
(2) Check left traction inverter and motor for cable
looseness and improper contact
looseness and improper contact
Normal
Abnormal
Normal
Abnormal
(16) Measure
(16) Measure
voltage between
voltage between
E-06-16(9) and
E-06-16(9) and
E-06-20(12)
E-06-20(12)
Summary of Contents for FB13PNT
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