2-95
2-95
1
1
2
2
1
1
2
2
3
3
4
4
E-18
E-18
E-15
E-15
501136
501136
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
3.
3.42
42 Pu
Pump
mp In
Inve
vert
rter
er Fa
Faul
ult(
t(65
65))
Error code: 65
Error code: 65
Situation
Situation
Display: "65". All
Display: "65". All truck operations inhibited. Line contactor HOLD and ST contactor HOLD.
truck operations inhibited. Line contactor HOLD and ST contactor HOLD.
Traction moto
Traction motor and pump mo
r and pump motor operation
tor operation inhibited. If this fault o
inhibited. If this fault occurs before S
ccurs before ST contactor CLO
T contactor CLOSE, all
SE, all
operations inhibited except mast lowering operation.
operations inhibited except mast lowering operation.
Possible
Possible
cause
cause
Faulty main harness or connector E-05 comes off.
Faulty main harness or connector E-05 comes off.
(Communicatio
(Communication between logic unit
n between logic unit and traction inverter.)
and traction inverter.)
Faulty logic unit.
Faulty logic unit.
Display fault
Display fault
Trigger of
Trigger of
the error
the error
code
code
Pump inverter is connected as
Pump inverter is connected as traction inverter.
traction inverter.
(E-05-9 is connected to GND or
(E-05-9 is connected to GND or installed traction DSP card.)
installed traction DSP card.)
ROM SUM value of pump inverter is different from check data.
ROM SUM value of pump inverter is different from check data.
RAM of pump inverter is faulty.
RAM of pump inverter is faulty.
Communication betwee
Communication between logic unit
n logic unit and traction inverter is
and traction inverter is impossible.
impossible.
Checks
Checks
(1) Disconnect battery plug, then perform inverter discharging work
(1) Disconnect battery plug, then perform inverter discharging work
(6) Disconnect connector E-02 of logics Unit
(6) Disconnect connector E-02 of logics Unit
(Already disconnected E-05 and E-01)
(Already disconnected E-05 and E-01)
Check
Check
continuit
continuit
y between
y between
E-02-5
E-02-5
and E-06-3(3)
and E-06-3(3)
Check
Check
continuit
continuit
y between
y between
E-02-6
E-02-6
and E-06-4(4)
and E-06-4(4)
Check continuity between E-05-14 and E-05-15
Check continuity between E-05-14 and E-05-15
C
ti
it
C
ti
it
N
N
ti
it
ti
it
CA
CA
N
N
14V, 8V
14V, 8V
pow
pow
er
er
sup
sup
ply
ply
(5) Disc
(5) Disc
onnect connector E-05 and
onnect connector E-05 and
E-01 of logics U
E-01 of logics U
nit
nit
Chec
Chec
k continuity
k continuity
between
between
E-01-4
E-01-4
and E-05-18(11
and E-05-18(11
)
)
Chec
Chec
k continuity
k continuity
between
between
E-01-6
E-01-6
and E-05-20(12
and E-05-20(12
)
)
Chec
Chec
k continuity
k continuity
between
between
E-01-3
E-01-3
and E-05-17(10
and E-05-17(10
)
)
Continui
Continui
ty
ty
No
No
Continui
Continui
ty
ty
(2) Remove DSP cover, then remove connector E-05
(2) Remove DSP cover, then remove connector E-05
Check the contact face both of connector E-05 on harness side and E-05 on inverter side
Check the contact face both of connector E-05 on harness side and E-05 on inverter side
Connect connector E-05 and tuning on power
Connect connector E-05 and tuning on power
If fault (65) remains
If fault (65) remains
(3) Disconnect battery plug, then perform inverter discharging work
(3) Disconnect battery plug, then perform inverter discharging work
(4) Disconnect connector E-01
(4) Disconnect connector E-01
Chec
Chec
k no
k no
continuity between
continuity between
E-01-3
E-01-3
and E-01-
and E-01-
6
6
Chec
Chec
k no
k no
continuity between
continuity between
E-01-3
E-01-3
and E-01-
and E-01-
11
11
Chec
Chec
k no
k no
continuity between
continuity between
E-01-4
E-01-4
and E-01-
and E-01-
6
6
Chec
Chec
k no
k no
continuity between
continuity between
E-01-4
E-01-4
and E-01-
and E-01-
11
11
No
No
Continuity
Continuity
Continuity
Continuity
Summary of Contents for FB13PNT
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