2-96
2-96
502856
502856
Continuity
Continuity
No
No
continuity
continuity
(7) Repair of replace main harness
(7) Repair of replace main harness
(8) Resistance between E-02-5 and E-02-6 of harness side connectors
(8) Resistance between E-02-5 and E-02-6 of harness side connectors
120
120
±
±
5
5
%
%
Other
Other
than
than
120
120
± 5 %
± 5 %
(10) Perform CAN check of Display communication
(10) Perform CAN check of Display communication
Fault (60)
Fault (60)
(9) Measure resistance of CAN for Pump inverter
(9) Measure resistance of CAN for Pump inverter
DSP card
DSP card
Resistance between E-05-3 and E-05-4 of DSP card
Resistance between E-05-3 and E-05-4 of DSP card
side connectors
side connectors
120
120
±
±
5
5
%
%
Other
Other
than
than
120
120
± 5 %
± 5 %
(11) Replace DSP card of pump inverter
(11) Replace DSP card of pump inverter
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
(16) Repair or replace harness
(16) Repair or replace harness
(18) Disconnect battery plug, then perform inverter discharging work
(18) Disconnect battery plug, then perform inverter discharging work
(19) Replace DSP card of left traction inverter
(19) Replace DSP card of left traction inverter
(17) Measure voltage
(17) Measure voltage
between E-
between E-
05-18and
05-18and
E-
E-
05-20(12)
05-20(12)
Vo
Vo
ltag
ltag
e sh
e sh
ou
ou
ld be
ld be
is
is
8
8
±
±
2
2
V
V
Measur
Measur
e voltage between
e voltage between
E-05-17
E-05-17
and
and
E-0
E-0
5-20(12)
5-20(12)
Voltage should be is 14 ± 2 V
Voltage should be is 14 ± 2 V
Normal
Normal
Abnormal
Abnormal
(15) Disconnect connecter E-05
(15) Disconnect connecter E-05
Connect connector E-
Connect connector E-
01 and E-02
01 and E-02
to logic unit,
to logic unit,
then
then
turn on
turn on
power
power
again
again
(20) Replace power supply card of logic unit
(20) Replace power supply card of logic unit
If fault remains
If fault remains
(21) Disconnect E-03, E-04, E-05, E-06, E-07, E-08
(21) Disconnect E-03, E-04, E-05, E-06, E-07, E-08
Reconfirm step (17) after power on
Reconfirm step (17) after power on
Normal
Abnormal
Normal
Abnormal
(22) After step (18),
(22) After step (18),
Connect E-07
Connect E-07
Reconfirm step (17)
Reconfirm step (17)
Normal
Abnormal
Normal
Abnormal
(23) Repair or replace main
(23) Repair or replace main
harness
harness
(25) Replace DSP of
(25) Replace DSP of
Traction inverter Right
Traction inverter Right
(24) After step (18),
(24) After step (18),
Connect E-06
Connect E-06
Reconfirm step (17)
Reconfirm step (17)
Normal
Abnormal
Normal
Abnormal
(27) Replace DSP of
(27) Replace DSP of
Traction inverter Left
Traction inverter Left
(26) After step (18),
(26) After step (18),
Connect E-05
Connect E-05
Reconfirm step (17)
Reconfirm step (17)
Normal
Abnormal
Normal
Abnormal
(29) Replace DSP of Pump
(29) Replace DSP of Pump
inverter
inverter
(28) After step (18),
(28) After step (18),
Connect E-08
Connect E-08
Reconfirm step (17)
Reconfirm step (17)
Normal
Abnormal
Normal
Abnormal
(31) Replace DSP EPS
(31) Replace DSP EPS
controller
controller
(30) Replace Logics Unit
(30) Replace Logics Unit
(13) C
(13) C
heck E-0
heck E-0
5-8
5-8
that pin is not inserted in
that pin is not inserted in
No
No
Yes
Yes
(12) Connect connector E-05 of pump inverter
(12) Connect connector E-05 of pump inverter
(Already disconnected E-02 and E-01)
(Already disconnected E-02 and E-01)
Resistance between E-02-5 and E-02-6 of harness
Resistance between E-02-5 and E-02-6 of harness
side connectors
side connectors
60
60
±
±
5
5
%
%
Other
Other
than
than
60
60
± 5 %
± 5 %
(14) Replace DSP card of pump inverter
(14) Replace DSP card of pump inverter
Summary of Contents for FB13PNT
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