
2-47
2-47
501143
501143
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
3.1
3.18
8 Tra
Tracti
ction
on Mot
Motor
or R.H
R.H.,
., Op
Open
en (45
(45))
Error code: 45
Error code: 45
Situation
Situation
Display: "45". Traction motor operation inhibited. Pump motor and power steering operations inhibited if this
Display: "45". Traction motor operation inhibited. Pump motor and power steering operations inhibited if this
fault occurs before pump contactor CLOSE, and both operable if it
fault occurs before pump contactor CLOSE, and both operable if it occurs after pump contactor CLOSE. Line
occurs after pump contactor CLOSE. Line
contactor OPEN and pump
contactor OPEN and pump contactor CLOSE or OPEN.
contactor CLOSE or OPEN.
Possible
Possible
cause
cause
Faulty contact or wire breakage of right side traction motor cable, faulty
Faulty contact or wire breakage of right side traction motor cable, faulty right side traction motor, faulty
right side traction motor, faulty
contact or wire breakage of right side traction inverter connector, faulty contact of DSP flat
contact or wire breakage of right side traction inverter connector, faulty contact of DSP flat cable in right side
cable in right side
traction inverter, wire breakage of main harness, faulty power supply
traction inverter, wire breakage of main harness, faulty power supply card of logic unit,
card of logic unit, faulty DSP card of
faulty DSP card of right
right
side traction inverter, faulty
side traction inverter, faulty right side traction inverter, when restarting after
right side traction inverter, when restarting after motor shorted.
motor shorted.
Trigger of
Trigger of
the error
the error
code
code
Motor voltage is abnormal when power is turned on. Current does not
Motor voltage is abnormal when power is turned on. Current does not flow when torque instruction is
flow when torque instruction is
requested.
requested.
Checks
Checks
(1) Disconnect battery plug, then perform inverter discharging work
(1) Disconnect battery plug, then perform inverter discharging work
(4) Secure cable if loose
(4) Secure cable if loose
(6) Measure resistance between terminals of both cable
(6) Measure resistance between terminals of both cable
ends (between U and U, V and V, and W and W)
ends (between U and U, V and V, and W and W)
Less than
Less than
1
1
Ω
Ω
1
1
Ω
Ω
or
or
mo
mo
re
re
(15) Repair or replace harness
(15) Repair or replace harness
(
(
9
9
)
)
R
R
e
e
p
p
l
l
a
a
c
c
e
e
r
r
i
i
g
g
h
h
t
t
t
t
r
r
a
a
c
c
t
t
i
i
o
o
n
n
m
m
o
o
t
t
o
o
r
r
(
(
1
1
0
0
)
)
R
R
e
e
p
p
l
l
a
a
c
c
e
e
m
m
o
o
t
t
o
o
r
r
c
c
a
a
b
b
l
l
e
e
s
s
(8) Connec
(8) Connec
t
t
conne
conne
ctor
ctor
sec
sec
urely
urely
(2) Check right traction inverter and motor for cable
(2) Check right traction inverter and motor for cable
looseness and improper contact
looseness and improper contact
Normal
Abnormal
Normal
Abnormal
(14) C
(14) C
onnec
onnec
t connector E
t connector E
-01
-01
to logic unit
to logic unit
, then turn on
, then turn on
power again
power again
(3) Disconnect right traction motor cables from inverter
(3) Disconnect right traction motor cables from inverter
Measure resistance of mot
Measure resistance of mot
or cables
or cables
(U, V
(U, V
and W
and W
phases)
phases)
Less
Less
than
than
1
1
Ω
Ω
1
1
Ω
Ω
or
or
more
more
(5)
(5)
Check
Check
connector E-07
connector E-07
of right traction inverter for
of right traction inverter for
looseness
looseness
Normal
Abnormal
Normal
Abnormal
(7)
(7)
Disconnect c
Disconnect c
onnector E-07
onnector E-07
of right
of right
traction inverter and remove DSP
traction inverter and remove DSP
cover. Check DSP flat cable for
cover. Check DSP flat cable for
looseness or wire breakage
looseness or wire breakage
Normal
Abnormal
Normal
Abnormal
(11)
(11)
Disconnect c
Disconnect c
onnector E-01
onnector E-01
of logic unit
of logic unit
Check continuity between E-01-5 and E-07-16(9)
Check continuity between E-01-5 and E-07-16(9)
Check continuity between E-01-6 and E-07-20(12)
Check continuity between E-01-6 and E-07-20(12)
Continuity
Continuity
No
No
continuity
continuity
Continuity
Continuity
No
No
continuity
continuity
(12) Secure DSP flat cable if loose
(12) Secure DSP flat cable if loose
Replace inverter if wire breaks
Replace inverter if wire breaks
(13) Dis
(13) Dis
conn
conn
ect connec
ect connec
tor E-02
tor E-02
of logic unit
of logic unit
Check continuity between E-02-5 and E-07-3(3)
Check continuity between E-02-5 and E-07-3(3)
Check continuity between E-02-6 and E-07-4(4)
Check continuity between E-02-6 and E-07-4(4)
CAN
CAN
Gate power
Gate power
supply
supply
(16) Measure
(16) Measure
voltage between
voltage between
E-07-16(9) and
E-07-16(9) and
E-07-20(12)
E-07-20(12)
Con
Con
firm valu
firm valu
e is
e is
12 ±
12 ±
1 V
1 V
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