KYMCO MXU 300 -, User Manual

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PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO
MXU
300/25 0.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before starting any
operation.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part,
starting from periodic maintenance.
Sections 4 through 19 give instructions
for disassembly, assembly and
inspection of engine, chassis frame and
electrical equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages
give detailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
1
FRAME COVERS/EXHAUST MUFFLER
2
INSPECTION/ADJUSTMENT
3
LUBRICATION SYSTEM
4
FUEL SYSTEM
5
ENGINE REMOVAL
6
CYLINDER HEAD/VALVES
7
CYLINDER/PISTON 8
DRIVE AND DRIVEN PULLEYS
9
FINAL REDUCTION/TRANSMISSION
SYSTEM
10
CRANKCASE/CRANKSHAFT/
BALANCE SHAFT
11
COOLING SYSTEM
12
BRAKE SYSTEM
13
FRONT WHEEL/FRONT
SUSPENSION/STEERING SYSTEM
14
REAR WHEEL/AXLE/SUSPENSION/
DRIVING MECHANISM
15
BATTERY/CHARGING SYSTEM/A.C.
GENERATOR
16
IGNITION SYSTEM
17
STARTING SYSTEM
18
LIGHTS/SWITCHES
19
The information and contents included
in this manual may be different from
the vehicle in case specifications are
changed.
CHASSIS
ELECTRICAL EQUIPMENT
ENGINE