Kwik Lok 893A ULTRA Instruction Manual Download Page 98

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08-006164 POWE

PICK

LEAD

(1a)

SURGE

CABLE - STEPPER

BAG LEVER

(GREEN/YELLOW)

08-006659

PROTECTOR

ETHERNET PLUG

MOTOR

RECEPTACLE

08-006105

(2a)

08-006853 BLUE

08-006952

BELT

08-006665

08-006036

BARREL

GROUND

12VDC SUPPLY

08-006115 35VDC SUPPLY

MOTOR

08-006105

BROWN

BLUE

08-006116 MOTOR AND CABLE ASSY

SWITCH

MOTOR

08-005490

BAG LEVER

08-006114

BLUE

POWER SUPPLY

12VDC OUTPUT

P12-00198

08-006664 NEUTRAL LEAD (BLUE)

08-006663 POWER LEAD (BROWN)

SENSOR

30VDC OUTPUT

08-006954 GREEN/YELLOW

BROWN

08-006557 OPERATING PANEL CABLE

BROWN

BLUE

LOWER

DC/DC CONVERTER

ROCKER

BREAKER

PICK

08-006036

BARREL

(OPTIONAL)

Z8093030 R

UPPER

08-006144 INTERLOCK

BARREL

SENSOR

SENSOR BREAKOFF

SOLENOID

08-006483 MAIN HARNESS (RH SHOWN)

08-006036

08-006694 LOK SENSOR & CABLE

08-006487 MAIN HARNESS (LH NOT SHOWN)

SENSOR EXTENSION

08-006658 GROUND LEAD

08-006660

GROUND LEAD

P11-00855

08-006676

08-006092 CONTROLLER

08-006636

BRO

BLUE

GREEN

08-006110

KIT - LOK CHECK

12VDC

08-006483 MAIN HARNESS (RH SHOWN)

08-006727

JUMPER

GROUND

P11-01018

POWER

OWN

LINE

P11-00943 POWER CORD NORTH AMERICA 115VAC
P11-01020 POWER CORD NORTH AMERICA 230VAC
P11-00606 POWER CORD EUROPEAN SCHUKO
P11-01007 POWER CORD INDIA AND SOUTH AFRICA
P11-01019 POWER CORD UNITED KINGDOM

SECTION IX
Wiring Diagram

P 9.1

893 05 15

Summary of Contents for 893A ULTRA

Page 1: ...5 893A ULTRA AUTOMATIC BAG CLOSER INSTRUCTION MANUAL EXECUTIVE OFFICE P O BOX 9548 YAKIMA WA 98909 TELEPHONE 1 800 688 5945 or 509 248 4770 FAX 509 457 6531 Internet www kwiklok com CORPORATION TYPE MODEL SERIAL NO 893A ...

Page 2: ... any closing head adjustments or performing any maintenance All moving parts must be completely stopped before continuing The Kwik Lok 893 Closer is and certified 2015 KWIK LOK CORPORATION ALL RIGHTS RESERVED Kwik Lok and Striplok are trademarks of Kwik lok Corporation The shape of the closure is a trademark of Kwik Lok Corporation 2015 893 05 15 893A ULTRA TABLE OF CONTENTS SECTION HEADING PAGE I...

Page 3: ...triplok closure and closure labels are available in many closure opening sizes to accommodate a large vari ety of film thicknesses Upon request and receipt of sample bags Kwik Lok will gladly recommend the proper closure open ing sizes Use the bag length formula located in the appendix to help determine the proper bag length needed C The closer is available in right hand or left hand models The 89...

Page 4: ... kit which accesses the closer from a remote PC 893 09 12 E The closer has two covers with interlocks which stop the belt drive and disable the actuating cycle when the covers are removed F Optional features include 1 Printers including laser ink jet thermal and cold foil 2 Out of closure sensor that determines when closures are not present and sends a warning to the screen and alarm port 3 Lok Ma...

Page 5: ...3A A JM NRP R or L UP TO 5 LBS 120 Bags Min TFM PFM PM 200 TM 220 FLOW DIAGRAM To determine the correct flow direction visualize your package moving away from you towards the closing machine If the open end of the bag is on your right hand side the flow direction is RIGHT If the open end of the bag is on your left hand side the flow direction is LEFT VOLTAGE OPTIONS 115VAC 60 Hz 1 0A 200 250VAC 50...

Page 6: ...ht spacing The surface feet per minute of the supply conveyor can not be over 120 ft min 61cm sec for proper opera tion For an exact machine speed based on specific bag width and flight spacing please contact Kwik Lok Corporation for further details There is a 20 reduction in packages per minute when utilizing closure labels SPECIFICATIONS HEIGHT 42 106 cm WIDTH 11 75 30 cm DEPTH 24 5 62 cm APPROX...

Page 7: ...ter is self sufficient and requires no consumable items It is controlled by a self contained control box The desired print formats are downloaded into the printer controller and accessed with the scan wand The 897 Cold Foil Printer utilizes hardened steel type and a cold transfer foil to print on Kwik Lok closures This printer is air operated It is controlled with an elec tric signal from the 893 ...

Page 8: ...OWN AT FULL SCALE The 893A Ultra is available in right hand and left hand models Kwik Lok closures without a label will run through either a right hand or a left hand closing machine All Kwik Lok closure labels are manufactured as right hand or left hand to match the hand of the closing machine being used Refer to the flow diagram on page 1 3 to identify which hand of closing system is being used ...

Page 9: ...HOWN AT FULL SCALE The 893A Ultra is available in right hand and left hand models Kwik Lok closures without a label will run through either a right hand or a left hand closing machine All Kwik Lok closure labels are manufactured as right hand or left hand to match the hand of the closing machine being used Refer to the flow diagram on page 1 3 to identify which hand of closing system is being used...

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Page 11: ...ctronics that provide additional filtering to the in coming power and utilizes a battery that can temporarily deliver additional power if the input voltage falls below acceptable levels The UPS should be rated for a minimum output capacity of 450VA or about 250 watts The UPS output wave form should be true sine wave or stepped approximate to sine wave and should have a topology of Line Interactive...

Page 12: ...e height of the closer gearbelt pinch point to one half the product height above the con veyor by rotating the closer mount adjust post The belt pinch point is the point where the upper and lower belt meet If different size packages are to be closed an aver age height can be used avoiding the need to re ad just the height for various products 2 Set the height of the bag tensioner by turning the tw...

Page 13: ...e Conveyor 893 Ultra Closer Closer and bag tensioner angled Upper fence and mount Bag neck rod Head angle stop the brush Pinch closing belts must Bag tensioner mount Point and the be even adjust post Bag neck rod Upper fence Closer mount Centerline to be height half the product conveyor Top of gearbelts 893 ULTRA closer 1082J8 Bag closer bag neck rail Conveyor The height of Adjust bag tensioner he...

Page 14: ...relo cated in the mounting holes that are farther away from the conveyor and reformed as nec essary 4 Adjust the bag tensioner upper fence so that it is in alignment with the bag neck rod and is just above the centerline of the product F CLOSER ANGLE ADJUSTMENT Figure 2 3 2 4 Some closer head angle is required for proper closing of the product The amount of head angle is based on the width of the ...

Page 15: ...NSIONER BRUSH TENSION The contact between the two brushes of the bag tensioner is adjustable and is used to assist in ob taining a tightly closed package The bag tension created by the brushes should be just enough to pull the product up to the bag neck rod Less tension can result in a loosely closed bag Excessive ten sion can cause bag damage and potentially impede the flow of the bag through the...

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Page 17: ... closer setup screens are password protected The initial password should be changed with the following pro cedures While the password is being entered only the last digit is displayed 1 On the Main Control screen press the Setup button The Password Required screen is dis played The initial password is 1234 2 Enter the initial password and press the Change button without pressing OK 3 Enter a new p...

Page 18: ... C SELECT LANGUAGE Figures 3 2 3 5 3 7 1 On the Main Control screen press the Setup button 2 Enter the password at the Password Required screen and press the OK button 3 Press the Display button at the Setup screen 4 Press the Language button at the Display Parameters screen 5 Select the desired language and press the OK button 6 Press the OK button on the screens that follow to exit back to the M...

Page 19: ... or time field is set individually Press the field to modify the data Enter the desired information using the number pad on the screen Press the X box to erase the entire selected information Use the backspace key to erase one character at a time Enter the time in 24 hour format Press the OK button 5 Press the OK button on the screens that follow to exit back to the Main Control screen 893 01 15 F...

Page 20: ...Shift Start End 1 8 00 8 00 AM 16 00 4 00 PM 2 16 00 4 00 PM 24 00 midnight 3 24 00 midnight 8 00 8 00 AM Use the following steps to change the shift times 1 On the Main Control screen press the Setup button 2 Enter the password at the Password Required screen and press the OK button 3 Press the Counts button at the Setup screen 4 Press the Shifts button at the Counters screen 5 Select the day of ...

Page 21: ...n on the screens that follow to exit back to the Main Control screen To save time shift times can be copied from one day to the next For example if the shift times are the same for Monday through Friday set the shift times for Monday as explained above Next select Tuesday and press the Copy previous button The shift times for Tuesday will become the same as Monday Repeat the process for the remain...

Page 22: ... time of the last eight packages If a package takes longer than twice the average to close the 893 assumes the bag is jammed in the machine The closer will automatically attempt to clear the jam The closer will immediately activate the lok breaker once If the jam condition is not fixed an error message is dis played on the screen the alarm signals will activate and the pick and lok breaker will mo...

Page 23: ...at the bottom of the lok track Use the following procedures to enable or disable the feed after load option 1 On the Main Control screen press the Setup button 2 Enter the password at the Password Required screen and press the OK button 3 Press the Printer button at the Setup screen 4 Press the check box next to Feed after load to select it Press the OK button when complete 5 Press the OK button o...

Page 24: ...Press Not Connected to enter the IP address 4 Enter the IP address and press the OK button 3 Press the OK button again to exit back to the Main Control screen L SELECT CLOSER BELT SPEED CONTROL METHOD Figure 3 2 3 3 3 4 3 17 3 18 Several methods are available for controlling the closer belt speed In manual mode the linear speed slide on the touch screen is used exclusively to adjust the closer bel...

Page 25: ...he password at the Password Required screen and press the OK button 3 Press the Speed button at the Setup screen 4 Press the desired speed control method to select it If Encoder is selected an additional screen will appear to enter the conveyor roll diameter in millimeters If the closer is mounted to a chain conveyor enter the pitch diameter of the drive sprocket in millimeters Press the OK button...

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Page 27: ...ack There are two studs located on the closer mast designed 893 09 12 to hang the lok track shim when it is not in use The shim must be installed in the lok track when running closures without labels 1 Release the reel plate latch by pulling the hand away from the reel plate and remove the label cassette from the closer 2 Release the two reel plates latches and separate the cassette 3 Discard the ...

Page 28: ... the track until the bottom of the strip stops against the breakoff lever 4 Press the load button on the touchscreen The lok check Figure 4 7 engages the closure strip and the closer positions the strip in the closing position 893 09 12 LOK TRACK Closure Label routing 893 right hand closer closure label routing 893 right hand closer closure 893 left hand closer routing closure label 893 left hand ...

Page 29: ...he sta tus section of the display The maximum speed is 100 while minimum speed is approximately 10 The closer should pull the bag slightly away from the conveyor flight bar as the bag enters the closer belts and be completely closed when the flight bar catches up Figure 4 5 Figure 4 6 Figure 4 7 Lok Check engaged NOTE CLOSURE OPENING MUST FACE THE ONCOMING PRODUCT NOTE THE BACK OF THE WEB OF THE E...

Page 30: ...orarily disabled at any time by pressing the Disable printer button on the touch screen The printer can be enabled by press ing the Enable printer button on the touch screen The Enable Disable button only appears when a printer is selected in the printer setup screen G UNLOAD CLOSURES Press the Unload button on the touch screen to remove the closures from the 893 Pull the closure strip straight up...

Page 31: ...stem It may be necessary to rotate the belt back and forth several times to com pletely clear the material from the belt assem bly 6 To install the outside upper plate position the cover over the motor guard Slightly depress the belt against the springs and rotate the bot tom of the plate into position Latch the plate against the machine Figure 4 10 4 11 7 To install the bottom belt guard align th...

Page 32: ...n the power to the 893 closer The clos er will reboot itself and resume normal opera tion 3 If the problem continues refer to SECTION VI Maintenance Part G Pick Sensor Replacement and Adjustment J COUNTERS Figure 4 12 Several different counters are available on the 893 The manual cycle button does not increment the counters The number of packages closed on the current shift is shown on the main sc...

Page 33: ... when the countdown counter reaches zero 6 Press the OK button to exit back to the Main Control screen L ALARMS Figure 4 14 The 893 has two separate alarm channels The alarms are activated when there is an error condi tion with the closer Each alarm channel can be selected independently or they can be used togeth er Alarm channel B can be setup to deliver a 200 ms pulse The alarm system response c...

Page 34: ...f the closure strip when the optional closure detector is installed The closure detector is standard with the 883 printer When the 893 cycles and the clo sure strip does not move the no lok motion error displays Bad print The closer monitors the performance of an optionally installed printer The bad print error indicates an operational problem with the printer A variety of issues could cause the e...

Page 35: ...T PAST THE REMAINING CLOSURE STRIP Figure 5 2 C BAG SENSOR LEVER ADJUSTMENT Figures 5 4 to 5 8 As the bag sensor lever rotates across the face of the sensor the sensor activates as indicated by a light located on the sensor Figure 5 4 When the actuating lever rotates away from the switch a sig nal is sent to the closer controller board initiating the closing cycle Adjust the switch as follows Disc...

Page 36: ...CTION V Adjustments P 5 2 893 09 12 Figure 5 1 Lok Check engaged Lok Check mount Lok Check mounting screws Solenoid linkage Lok check solenoid Figure 5 3 Lok Check engaged Breakoff lever blade Figure 5 2 ...

Page 37: ...y For a second time depress the sensor lever If correctly adjusted the indicator light should come on as the lever moves 3 64 1 2mm from the stop Readjust if needed Tighten both mounting screws securely 8 Turn off the 893 closer Replace the lower belt guard over the belt cartridge Press the bag sensor lever Figure 5 5 Feeler gauge Bag actuating sensor Bag sensor lever Sensor lever stop screw head ...

Page 38: ... VI Figure 6 5 4 Loosen the lower belt pinch point adjustment screw and move the pulley as needed Use the tensioner pulley to apply a light tension to the belt Tighten the tensioner pulley mounting screw followed by the belt tensioner screws Adjust the upper inside belt as follows 1 Remove the outside upper plate and remove the upper bogie plate from the inside upper plate 2 Loosen the upper belt ...

Page 39: ...o close to the conveyor bag damage can occur due to overstressing of the film With the closer too far from the conveyor side the bag tends to be loose around the product F PICK DELAY ADJUSTMENT Figure 5 10 The pick portion of the closing cycle is adjustable This feature can be used if more time is needed for the lok or label to exit the lok track For example if the lok breaker contacts the closure...

Page 40: ...closure cam Figure 5 13 against the film guide The correct cam occurs when the upper lok jaw is offset by 0 030 0 76mm from the lower lok jaw Too much cam may cause the bag neck to exit the closure Too lit tle cam may cause marring of the bag film Figure 5 10 Figure 5 11 Figure 5 12 Closure in closing position Upper stepper mount screws 2 of 4 Tilt the Upper stepper mount to cam closure Upper step...

Page 41: ...If the closures feed past the pick the stop requires adjustment If the closure strip is stopped by the pick check to insure that there is a gap of 0 010 0 015 0 25Mm 0 38Mm between the pick and the stop remove the outside upper plate to view If not the pick stop will require adjustment 2 Detach the inside upper belt plate from the clos er by removing the four mounting screws 3 Loosen the jam nut o...

Page 42: ...ocation 3 Loosen the two screws attaching the lok detec tor mounting bracket to the infeed track 4 Adjust the height of the lok detector so the red sensing light dot is located on the closure between the closure opening and the web of the lok strip The light dot should also be centered side to side in the slot 5 Tighten the two mounting screws Figure 5 15 Lok sensor Sensor light Sensor mounting sc...

Page 43: ...move the belts from the belt drive cartridge assembly and replace them as needed Figure 6 6 8 Tension the belts by hand and tighten the ten sioner pulleys Refer to Figure 6 5 for the out side tensioner pulley and Figure 6 6 for the inside pulley 9 Connect the actuating sensor connector Figure 6 3 10 Install the belt drive cartridge by inserting the motor coupling through the access opening insurin...

Page 44: ...Cartridge drive pulley Outside belt tensioner pulley Tensioner mounting screws 2 Figure 6 5 Tensioner mounting screws 2 Inside belt tensioner pulley Figure 6 3 Motor coupling Bag actuating sensor connector Figure 6 6 Inside belt removal Motor coupling ...

Page 45: ...crew of the outside upper bogie plate and remove the belt 4 With the belt adjustment screw s loose install the new belt s 5 Pull the belt s tight by hand and tighten the belt adjustment screw 6 Attach the outside upper plate on the closer by aligning the latches to the catches located on the side of the closer plate Snap the outside upper plate onto the closer 893 09 12 Figure 6 7 Inside Upper ins...

Page 46: ...DBELT DRIVE MOTOR REPLACEMENT Figure 6 12 1 Disconnect power to the closer 2 Remove the back cover and lower cover of the 893 closer 3 Disconnect the motor electrical connector 4 Remove the four motor mounting screws and remove the motor 5 Remove the coupling from the end of the old motor 6 Slide the coupling onto the drive shaft of the new motor until it seats to the end of the drive shaft and ti...

Page 47: ...le thread locker to the set screw threads and tighten 8 Connect the electrical cable to the new pick drive motor 9 Replace the front motor cover the top cover of the closer and the outside upper plate F BREAKOFF MOTOR REPLACEMENT Figure 6 13 1 Disconnect power to the closer 2 Remove the outside upper plate from the closer 3 Remove the top cover from the closer and then the front motor cover of the...

Page 48: ...r plate onto the closer G PICK SENSOR REPLACEMENT AND ADJUSTMENT Figures 6 14 6 16 1 Disconnect power to the closer 2 Remove the back cover and then the shield 08 005852 R or L from the closer 3 Locate the pick sensor Loosen the two locking nuts securing the sensor to the mounting brack et and remove the sensor 4 Disconnect the sensor electrical connector 893 09 12 Pick drive gear Figure 6 14 Brea...

Page 49: ... 16 1 6mm below the bottom of the upper stepper mount The vertical position of the pick sensor affects the closure height in relation to the closing belts The proper position will place the closure opening at the top of the outside drive belt Figure 6 16 9 Install the shield and covers 10 Cycle the closer to verify the lok is in the proper location 893 09 12 Figure 6 17 Indicator light On Breakoff...

Page 50: ...tom of its stroke slide the breaker sensor mount down until the indicator lamp in the sensor goes on Tighten the sensor mount Check the adjustment again to insure that the LED light in the sensor does not go out when the sensor pickup blade is in the lowest or bot tom position 9 Install the shield and covers I POWER SUPPLY REPLACEMENT Figure 6 19 1 Disconnect power to the closer 2 Remove the back ...

Page 51: ...rter to the main plate and remove the converter 5 Mount the new converter to the sideframe of the closer 6 Connect the power lead from the power supply to the voltage input terminals V in and V in of the converter 7 Connect a voltmeter to the converter output voltage and measure the voltage 8 Reconnect the closer to power and turn it on 9 Use the voltage adjustment screw on the con verter to adjus...

Page 52: ...t board Follow the instructions for replace ment of the board L CALIBRATE SCREEN Figures 6 22 and 6 23 If the screen button pressure sensitive area becomes misaligned with the border of the button the screen may need to be calibrated with the following proce dures 1 On the Main Control screen press the Setup button 2 Enter the password at the Password Required screen and press the OK button 3 Pres...

Page 53: ...hange on the screen For example remove the upper belt plate and note that the input value changes from 1 to 0 The 0 indicates the plate is removed If the plate is actually attached to the closer and the value displays as 0 the switch is incorrectly adjusted the wiring is damaged or the switch is defective 7 The flow direction programmed in the software is displayed on the upper part of the screen ...

Page 54: ... The closer will not work if the flow direction is incorrect The software also displays the flow direction on the diagnostics screen Use the following steps to reset the flow direction 1 On the Main Control screen press the Setup button 2 Enter the password at the Password Required screen and press the OK button 3 Press the Detectors button at the Setup screen 4 Press the Flow Direction button on ...

Page 55: ...ekly Monthly Weekly Monthly Clean with compressed air Lubricate with food grade mineral oil Lubricate with food grade mineral oil Lubricate with food grade mineral oil Lubricate with food grade mineral oil Lubricate with food grade mineral oil Check for wear cracking or general deterioration With the power disconnect ed remove lower and back cover and carefully blow out dust and foreign materi al ...

Page 56: ......

Page 57: ...ht 1 Move closer back from con veyor 2 Closure opening is too small to accommodate the wider bag Contact the factory for instructions Send in a bag sample 1 Adjust closure cam Section V G 1 Check that the electrical sup ply to the closer is always on and is the correct voltage 2 Check that machine on off switch is in the on position 3 Remove the back cover Check if the indicator lights are on for ...

Page 58: ...electrical sup ply is always on and is the correct voltage 2 Remove the back cover and check to see if the lights of the AC DC converter and DC DC converter are on when the power switch is on If not replace that component 3 Check the cable connection on the controller board 4 Replace the control panel 1 Press the Run button on the control panel 2 Clear any jammed material from the feed belts 3 Rep...

Page 59: ...No power to the pick sensor 1 Closer does not cycle correct ly SYMPTOM 1 Check sensor adjustment Section VI H 2 Verify that there is power to the closer 3 Check for loose connections or broken wires on breaker sensor circuit 1 Replace the faulty stepper motor 1 Adjust the pick sensor Refer to Section VI G Pick sensor and Section VI M Diagnostics 2 Check to see that the DC DC converter has power In...

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Page 61: ...del and Serial Number of the machine for which PART S are being ordered This information will be found on the machine nameplate serial number As an example to order a Bag Sensor Lever Figure 8 3 Page 8 5 identifies the Bag Sensor Lever as item 3 Refer to the appropriate Parts List The description for Item Number 3 is Part No 08 006021 Lever Bag Sensor If the machine nameplate is marked Type 893AAJ...

Page 62: ...last letter will be L 2 To determine the correct flow direction visualize your packages moving away from you toward the Kwik Lok Closing Machine a If the open end of the bag is on your right hand side the flow direction is to the right Right hand machine b If the open end of the bag is on your left hand side the flow direction is to the left Left hand machine 3 To assist you in ordering the proper...

Page 63: ...semblies P8 29 P8 37 893 09 12 Figure 8 1 The closer is a RIGHT or LEFT HAND model Details Page 8 2 Parts lists include part numbers for both Right and Left Hand models when applicable Part numbers followed by an R are specif ic to a Right Hand closer Numbers followed by an L are specific to a Left Hand closer SECTION VIII Parts Identification P 8 3 ...

Page 64: ... drive P8 10 P8 11 Electrical components P8 20 P8 22 Belt drive P8 16 P8 17 Belt drive cartridge P8 6 P8 7 Upper bogie assembly P8 8 P8 9 Breakoff linkage P8 15 Bag sensor lever P8 5 CLOSER ASSEMBLIES 893 05 15 SECTION VIII Parts Identification P 8 4 ...

Page 65: ...C08 S SCREW 8 32UNC X 1 2 LG SKT BTN HD 2 15 F11 190C04 S SCREW 10 24UNC X 1 4 LG SKT BTN HD 4 16 F11 190F04 S SCREW 10 32UNF x 1 4 LG SKT BTN HD 1 BAG SENSOR LEVER ASSEMBLY PARTS LIST Figure 8 3 893 09 12 The closer is a RIGHT or LEFT HAND model Details Page 5 2 Parts lists include part numbers for both Right and Left Hand models when applicable Part numbers followed by an R are specif ic to a Ri...

Page 66: ...TRIDGE 1 6 08 005924 SPACER UPPER PLATE 1 7 08 005925 R SPACER PLATE 1 08 005925 L SPACER PLATE 1 8 08 005926 SPACER PULLEY SUPPPORT 1 9 08 005927 DOWEL ALIGNMENT 2 7 13 16 4 35 15 25 30 21 19 31 11 37 24 27 39 6 17 5 12 33 40 10 34 42 9 8 18 2 32 27 16 36 20 20 20 16 32 20 27 27 36 3 1 38 20 22 22 23 26 41 37 36 29 27 28 36 32 36 14 Figure 8 4 893 09 12 An extra belt cartridge kit can be ordered ...

Page 67: ...8 S SCREW 8 32UNC X 1 2 LG SKT HD CAP 2 34 F10 190F26 S SCREW 10 32UNF X 1 5 8 Lg Skt Hd Cap 2 35 F10 250F16 SCREW 1 4 28UNF X 1 SKT HD CAP 1 36 F11 164C04 S SCREW 8 32UNC X 1 4 LG SKT BTN HD 9 37 F11 164C06 S SCREW 8 32UNC X 3 8 LG SKT BTN HD 6 38 F11 190F10 S SCREW 10 32UNF X 5 8 LG SKT BTN HD 1 39 F12 164C05 S SCREW 8 32UNC X 5 16 LG SKT FLT HD 2 40 F12 164C08 S SCREW 8 32UNC X 1 2 LG SKT FLT H...

Page 68: ... 005891 MOUNT BOGIE SPRING 4 9 08 005893 R PLATE OUTSIDE UPPER BOGIE 1 08 005893 L PLATE OUTSIDE UPPER BOGIE 1 10 08 005894 PLATE INSIDE UPPER 1 13 21 10 7 31 11 35 12 5 6 1 33 16 37 39 9 40 14 8 37 15 31 23 28 26 20 34 34 23 28 26 40 31 24 22 7 20 21 34 15 31 8 37 27 8 2 17 39 29 32 3 4 28 25 19 30 18 38 36 PARTS LIST UPPER BOGIE ASSEMBLY Figure 8 5 893 09 13 Parts list continued on the following...

Page 69: ...17 00126 CATCH 4 23 P23 00061 NUT 10 32UNF ESNA 4 24 P23 00358 SCREW 4 40 X 1 8 PAN HEAD PHILIPS 8 25 P31 00009 MAGNET PROXIMITY SWITCH 1 26 P36 00037 WASHER NYLON 1 2 4 27 F01 164 S WASHER NO 8 FLAT 3 28 F01 190 S WASHER NO 10 FLAT 5 29 F04 190F NUT 10 32UNF HEX JAM 1 30 F07 112C04 S SCREW 4 40 X 1 4 LG RD HD MACH S S 2 31 F10 164C06 S SCREW 8 32UNC X 3 8 LG SKT HD CAP 10 32 F10 190F08 S SCREW 10...

Page 70: ...PICK DRIVE Figure 8 6 6 26 7 21 11 13 27 12 24 1 2 24 15 22 14 17 20 3 4 5 8 18 25 10 9 19 23 19 16 893 01 15 WARNING Do not remove the slide from the rail SECTION VIII Parts Identification P 8 10 ...

Page 71: ...ET SHOULDER 1 21 F05 187 08 S SCREW 3 16 X 1 2 LG SOCKET SHOULDER 1 22 F06 112C04 S SCREW 4 40UNC X 1 4 LG SKT SET 1 23 F06 138C03 S SCREW 6 32UNC X 3 16 LG SKT SET 2 24 F10 02C12 S SCREW M2 X 0 4 X 8MM SKT HD CAP 8 25 F10 190C08 S SCREW 10 24UNC X 1 2 LG SKT HD CAP 4 26 F10 250F14 SCREW 1 4 28UNF X 7 8 LG SKT HD CAP 1 27 F13 164C06 S SCREW 8 32UNC X 3 8LG HX HD 2 The closer is a RIGHT or LEFT HAN...

Page 72: ...15 8 18 9 19 22 6 10 23 2 12 20 21 11 17 4 7 16 15 3 1 13 20 14 5 LOK GUIDE ASSEMBLY Figure 8 7 893 12 14 J NRP CLOSURE ACTUAL SIZE JM NRP CLOSURE ACTUAL SIZE SECTION VIII Parts Identification P 8 12 ...

Page 73: ... INFEED J NRP JM NRP 1 10 08 006330 R GUIDE J NRP LOK 1 08 006330 L GUIDE J NRP LOK 1 08 006336 R GUIDE JM NRP LOK 1 08 006336 L GUIDE JM NRP LOK 1 11 08 006334 R SPRING BACKUP J NRP LOK 1 08 006334 L SPRING BACKUP J NRP LOK 1 08 006335 R SPRING BACKUP JM LOK 1 08 006335 L SPRING BACKUP JM LOK 1 893 12 14 The closer is a RIGHT or LEFT HAND model Details Page 5 2 Parts lists include part numbers fo...

Page 74: ...NTER STEPPED ANVIL 1 08 006384 L SHIM 897BB PRINTER STEPPED ANVIL 1 08 006568 R SHIM 899A 1 08 006568 L SHIM 899A 1 08 006778 R SHIM LOK TRACK AUTOPRINT JM NRP 1 08 006778 L SHIM LOK TRACK AUTOPRINT JM NRP 1 13 08 006348 R MOUNT LOK CHECK 1 08 006348 L MOUNT LOK CHECK 1 14 0S 128 SPRING EXTENSION 1 15 P23 00111 S NUT 6 32UNC ESNA 2 16 F03 138C S NUT 6 32UNC HEX 1 17 F07 138C12 S SCREW 6 32UNC X 3 ...

Page 75: ...3 08 006019 MOTOR STEPPER 1 4 08 006036 SENSOR BARREL 1 5 08 006361 R MOUNT BREAKER SENSOR 1 08 006361 L MOUNT BREAKER SENSOR 1 6 08 006647 PIVOT BREAKER 1 7 08 006690 R LINK BREAKOFF 1 08 006690 L LINK BREAKOFF 1 8 P11 00139 CLAMP CORD 1 9 P28 00006 ROD END 1 10 F01 164 S WASHER NO 8 FLAT 2 11 F04 190F NUT 10 32UNF HEX JAM 1 12 F05 187 05 SCREW 3 16 X 5 16 LG SOCKET SHOULDER 1 13 F06 164C04 S SCR...

Page 76: ...893 09 12 14 1 8 3 6 11 13 9 15 2 5 16 4 12 13 7 10 14 15 BELT DRIVE Figure 8 9 SECTION VIII Parts Identification P 8 16 ...

Page 77: ...LG SKT SET 1 12 F10 138C06 S SCREW 6 32UNC x 3 8 LG SKT HD CAP 4 13 F10 164C06 S SCREW 8 32UNC X 3 8 LG SKT HD CAP 8 14 F11 164C06 S SCREW 8 32UNC X 3 8 LG SKT BTN HD 3 15 F11 190C12 S SCREW 10 24UNC X 3 4 LG SKT BTN HD 4 16 F12 164C08 S SCREW 8 32UNC X 1 2 LG SKT FLT HD 4 893 09 12 The closer is a RIGHT or LEFT HAND model Details Page 8 2 Parts lists include part numbers for both Right and Left H...

Page 78: ... 8 18 SECTION VIII Parts Identification OPERATING PANEL AND ARTICULATING ARM 26 31 3 7 21 16 20 15 10 27 24 8 22 4 23 5 25 9 14 32 19 2 30 18 1 12 33 29 27 24 28 6 13 5 27 28 11 17 Figure 8 10 893 09 12 ...

Page 79: ...RTICULATING 1 11 08 006557 CABLE OPERATING PANEL CONNECTION 1 12 08 006621 MODULE TOUCHSCREEN 1 13 BS 750 281 750 BUSHING 3 14 P05 00100 COVER SHORT T SLOT BLACK 4 15 P05 00100 COVER LONG T SLOT BLACK 4 16 P23 00030 PIN SPRING 2 17 P23 00302 SCREW NO 4 X 7 16 HI LO PPH 6 18 P23 00316 STANDOFF 1 4 HEX 4 19 P23 00351 NUT 1 4 28UNF ESNA 3 20 P36 00041 WASHER CSK NYLON 3 21 P36 00042 WASHER PHENOLIC 1...

Page 80: ...ELECTRICAL COMPONENTS Figure 8 11 893 05 15 SECTION VIII Parts Identification P 8 20 ...

Page 81: ...FT HAND model Details Page 8 2 Parts lists include part numbers for both Right and Left Hand models when applicable Part numbers followed by an R are specif ic to a Right Hand closer Numbers followed by an L are specific to a Left Hand closer SECTION VIII Parts Identification P 8 21 ...

Page 82: ...COVERS AND GUARDS Figure 8 12 P 8 22 SECTION VIII Parts Identification 893 05 15 ...

Page 83: ...l Details Page 8 2 Parts lists include part numbers for both Right and Left Hand models when applicable Part numbers followed by an R are specif ic to a Right Hand closer Numbers followed by an L are specific to a Left Hand closer 893 05 15 COVERS AND GUARDS Figure 8 12 PARTS LIST ...

Page 84: ...31 45 34 18 12 47 17 48 27 51 1 5 3 2 6 49 4 28 20 23 37 7 46 49 50 39 10 16 11 42 14 24 29 13 19 15 38 40 22 41 42 43 35 44 35 44 35 42 26 25 P 8 24 SECTION VIII Parts Identification 893 05 15 MOUNTING HARDWARE Figure 8 13 ...

Page 85: ...ED 1 10 08 002764 BRACKET CLOSER MOUNT ADJUSTABLE 1 08 002762 BRACKET CLOSER MOUNT FIXED 1 08 003513 R BRACKET CLOSER MOUNT ADJUSTABLE WIDE 1 08 003513 L BRACKET CLOSER MOUNT ADJUSTABLE WIDE 1 08 003514 R BRACKET CLOSER MOUNT FIXED WIDE 1 08 003514 L BRACKET CLOSER MOUNT FIXED WIDE 1 11 08 003482 R ROD BAG NECK 1 08 003482 L ROD BAG NECK 1 12 08 006042 RACK ADJUST 1 13 08 006043 FOOT HEAD ADJUST 1...

Page 86: ... S WASHER NO 10 FLAT 1 35 F01 250 WASHER 1 4 FLAT 8 36 F01 312 WASHER 5 16 FLAT 2 37 F01 375 WASHER 3 8 FLAT 2 38 F03 190F S NUT 10 32UNF HEX 2 39 F03 250F NUT 1 4 28UNF HEX 2 40 F10 190F10 S SCREW 10 32UNF X 5 8 LG SKT HD CAP 1 41 F10 190F12 S SCREW 10 32UNF X 3 4 LG SKT HD CAP 1 42 F11 190F04 S SCREW 10 32UNF x 1 4 LG SKT BTN HD 5 43 F11 190F12 S SCREW 10 32UNF X 3 4 LG SKT BTN HD 2 44 F11 250F0...

Page 87: ...N TURRET LOCK 1 4 08 001446 BUSHING TURRET LOCK PIN 1 5 08 001447 KNOB TURRET LOCK PIN 1 6 08 004567 MOUNT TURRET SHORT 1 7 08 004568 MOUNT TURRET LONG 1 8 0S 045 SPRING COMPRESSION 1 9 0W 004 WASHER 1 10 P23 00061 NUT 10 32UNF ESNA 1 11 F01 190S WASHER NO 10 FLAT 1 12 F01 250 WASHER 1 4 FLAT 2 13 F02 250 WASHER 1 4 LOCK 2 14 F02 375 WASHER 3 8 LOCK 2 15 F03 375F NUT 3 8 24UNF HEX 2 16 F13 250F08 ...

Page 88: ...P 8 28 SECTION VIII Parts Identification 893 05 15 PARTS LIST KIT Z8093003 MAST UPRIGHT NO PRINTER Figure 8 15 ...

Page 89: ...ge 8 2 Parts lists include part numbers for both Right and Left Hand models when applicable Part numbers followed by an R are specif ic to a Right Hand closer Numbers followed by an L are specific to a Left Hand closer KIT Z8093033 MAST FRONT LOADING Figure 8 16 PARTS LIST NO PRINTER 893 05 15 ...

Page 90: ...P 8 30 SECTION VIII Parts Identification 893 05 15 Figure 8 17 KIT Z8093053 MAST FRONT LOADING 883R PRINTER PARTS LIST ...

Page 91: ...rts lists include part numbers for both Right and Left Hand models when applicable Part numbers followed by an R are specif ic to a Right Hand closer Numbers followed by an L are specific to a Left Hand closer PARTS LIST KIT Z8093051 R or Z8093051 L MAST REAR LOADING Figure 8 18 883R PRINTER 893 05 15 ...

Page 92: ...P 8 32 SECTION VIII Parts Identification KIT Z8093039 MAST UPRIGHT 897B PRINTER Figure 8 19 PARTS LIST 893 05 15 ...

Page 93: ...e 8 2 Parts lists include part numbers for both Right and Left Hand models when applicable Part numbers followed by an R are specif ic to a Right Hand closer Numbers followed by an L are specific to a Left Hand closer KIT Z8093040 MAST FRONT LOADING 897B PRINTER Figure 8 20 PARTS LIST 893 05 15 ...

Page 94: ...893 05 15 P 8 34 SECTION VIII Parts Identification KIT Z8093062 R or Z8093062 L MAST REAR LOADING 901 PRINTER Figure 8 21 PARTS LIST ...

Page 95: ... SPACER REEL JM NRP 1 2 08 000458 PIN REEL PLATE DETENT 1 3 08 001698 HUB REEL BEARING J 1 08 003058 HUB REEL BEARING JM NRP 1 4 08 001699 BEARING REEL HUB J 1 08 003059 BEARING REEL HUB JM NRP 1 5 08 003980 PLATE FRONT REEL 1 6 08 003981 PLATE REEL 1 7 08 000439 KNOB REEL 1 8 P17 00017 PLUNGER 1 9 F10 190C06 S SCREW 10 24UNC X 3 8 LG SKT HD CAP 3 10 F10 190C12 S SCREW 10 24UNC X 3 4 LG SKT HD CAP...

Page 96: ...AXLE CJ LABEL REEL 1 3 08 004058 SHAFT REEL LATCH BEARING 1 4 08 004059 BUSHING REEL BEARING 1 5 08 004872 HUB LATCH MOUNTING 1 6 08 005386 REEL PF TF LABEL 1 08 005429 REEL PFM TFM LABEL 1 08 005521 REEL CFJ LABEL 1 7 P02 00031 BEARING 1 8 P27 00068 RING RETAINING INTERNAL 1 2 1 4 8 5 7 3 6 LABEL CASSETTE ASSEMBLY PARTS LIST Figure 8 23 893 05 15 ...

Page 97: ...This page intentionally blank ...

Page 98: ...CKER BREAKER PICK 08 006036 BARREL OPTIONAL Z8093030 R UPPER 08 006144 INTERLOCK 08 006144 INTERLOCK BARREL SENSOR SENSOR BREAKOFF SOLENOID 08 006483 MAIN HARNESS RH SHOWN 08 006036 08 006694 LOK SENSOR CABLE 08 006487 MAIN HARNESS LH NOT SHOWN 08 006487 MAIN HARNESS LH NOT SHOWN SENSOR EXTENSION 08 006658 GROUND LEAD 08 006660 GROUND LEAD P11 00855 08 006676 08 006092 CONTROLLER 08 006636 BROWN B...

Page 99: ...4 11 12 A1 A1 A2 A2 BROWN 12VDC 08 006197 BAG SENSOR CABLE BLACK RED GREEN OPTIONAL WHITE BLACK BROWN 08 006443 08 006722 CABLE 893 ALARM 08 006724 CABLE 893 BYPASS BROWN WHITE YELLOW WHITE ORANGE WHITE RED Z8093026 R BAG SENSOR TOUCH SCREEN PORT ALARM A ALARM B 12 11 14 12 11 14 12 11 14 A2 BROWN 12V A1 A2 A1 08 006168 SPEED INPUT ALARM 08 006154 CABLE PRINTER 08 006638 DISTRIBUTION BOARD RELAYS ...

Page 100: ...This page intentionally blank ...

Page 101: ...1 Fill bag to desired weight using samples of the product to be closed 2 Close bag with the proper Striplok closure 3 Check length of the bag above the closure The proper bag length allows 4 of bag above closure not including Lip of bag Normal variations in size and density of products will occur Oranges grapefruit and potatoes dehydrate as the season progresses bakery products vary due to over pr...

Page 102: ...he ethernet port on the inside fo the bottom cover and secure it with the two screws provided 6 Route the cable to the right side of the closer as seen from the back Figure 2 Plug the end of the Ethernet cable into the Ethernet port located on the side of the controller board 7 Install the lower cover onto the closer 8 Position the connecting pins of the serial flash board Figure 4 over the connec...

Page 103: ...hboard mounting standoffs 2 Power wire Ethernet connector receptical Twenty pin cable connectors Connecting pins IP Address 1 On the Main Control screen press the Setup button 2 Enter the password at the Password Required screen and press the OK button 3 Press the IP address in the bottom left of the Setup screen Figure 5 If the closer is not con nected to the Ethernet with a cable Not Connected w...

Page 104: ...nsor cable is con nected to the back of the closer 3 Turn power on to the 893 Closer 4 Press and hold the button on the programmer until the flashing light changes to slow flashing 5 Position a flat object such as a large card tablet etc below the sensor about 1 2 above the upper height of the product that will be closed Press and release the button on the programmer as shown in Figure 8 The objec...

Page 105: ...e is an error condition on the closer Each alarm channel can be selected independ ently or they can be used together The alarm system response can be individually tailored for each error con dition as shown in the SETUP section of this manual Alarm channel A activates the light Alarm channel B activates the buzzer Configure the alarm response for each error by selecting the appropriate check box i...

Page 106: ...manship or materials Its obligation under this warranty to consist exclusively of repairing or replacing free of charge EXW any parts received at its factory within two years from the date of shipment of the respective equipment or parts alleged to be defective and determined by Seller upon inspection to be defective No other warranty expressed or implied as to description quality merchantability ...

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